TY - CONF A1 - Loose, Florian T1 - 5. Sitzung des projektbegleitenden Ausschuss CF Pyro: Ergebnisse & Technologiebewertung N2 - Obwohl der Leichtbau mit carbonfaserverstärkten Kunststoffen (CFK) einen wichtigen Beitrag zum Klimaschutz und zur Ressourceneffizienz liefert, stellt der wachsende Abfallstrom von aktuell 62 kt/a eine große Herausforderung dar. Weil die Produktion von Carbonfasern (CF) überwiegend auf fossilen Rohstoffen basiert und sehr energieintensiv ist, werden nachhaltige Recyclinglösungen dringend benötigt. Hier geben wir einen Überblick über aktuelle Recyclingprozesse und diskutieren deren Limitierungen. Darüber hinaus zeigen wir eine Möglichkeit zur sicheren chemischen Nutzung von CF-haltigen Reststoffen auf, die nicht zur Wiederverwertung geeignet sind. Das Projekt CF Pyro untersucht deren Einsatz als Sekundärrohstoff in der Pyrometallurgie und setzt besondere Schwerpunkte bei der Reaktivität von CF, der Prozessstabilität und der Vermeidung von Emissionen gesundheitsschädlicher WHO-Fasern. Nach der Präsentation der Projektergebnisse erfolgte in der Diskussion mit Expertinnen und Experten aus Wirtschaft, Wissenschaft und Politik eine Technologiebewertung für die Nutzung von CF in pyrometallurgischen Prozessen. T2 - 5. PA Meeting CF Pyro CY - Berlin, Germany DA - 31.01.2024 KW - Cabonfasern KW - CFK KW - Recycling KW - Leichtbau PY - 2024 AN - OPUS4-60569 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Trappe, Volker T1 - Advanced lightweight applications – recycling versus reliability and fossil energy footprint N2 - Advanced light weight applications like aircrafts and wind turbine blades are made of fibre reinforced plastics (FRP) with continuous fibre reinforcement and must withstand a high thermo-mechanical cyclic loading. The quality of the fibre matrix interface has a high impact on the fatigue life and was continuously improved over the years since the 50th. The fatigue life of glass fibre reinforced plastics (GFRP) used in aircraft industry is 10 to 100 times higher compared to glass fibre non crimp fabrics used for wind turbine blades. To assure a constant and reliable high quality and strength of reinforcement fibres, synthetic fibre production is state of the art (CF, GF). There is a need for recycling GFRP and CFRP waste due to the upcoming use. Pyrolysis and solvolysis are more expensive than the mechanical route however enable a more sustainable recycling. Natural fibres and recycled synthetic fibres have a high scatter in quality and strength. Hence it is a challenge to optimize the production / recycling processes to get a reliable quality for any demanding (second life) application. Chemical routes for using renewables resources and recycling, is going to be a good approach especially for polymer-matrix systems to get 100% quality (back) compared to the state of the art. Finally, a proper design, life-time extension and repair is preferable to recycling to keep the carbon footprint as low as possible. T2 - 27. INTERNATIONALES DRESDNER LEICHTBAUSYMPOSIUM CY - Dresden, Germany DA - 13.06.2024 KW - Polymer Matrix Composites KW - Carbon Fibre KW - Recycling KW - Circular Economy PY - 2024 UR - https://leichtbausymposium.de/deu/ AN - OPUS4-60683 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Abis, M. A1 - Bruno, M. A1 - Kuchta, K. A1 - Simon, Franz-Georg A1 - Grönholm, R. A1 - Hoppe, M. A1 - Fiore, S. T1 - Assessment of the Synergy between Recycling and Thermal Treatments in Municipal Solid Waste Management in Europe N2 - In 2018, the production of Municipal SolidWaste (MSW) in EU-28 reached 250.6 Mt, with the adoption of different management strategies, involving recycling (48 wt %), incineration and thermal valorization (29 wt %) and landfilling (23 wt %). This work was based on the analysis of the baseline situation of MSW management in EU-28 in 2018, considering its progress in 2008–2018, and discussed the possible improvement perspectives based on a framework involving incineration and recycling as the only possible alternatives, specifically evaluating the capability of already-existing incineration plants to fulfill the EU needs in the proposed framework. The results of the assessment showed two main crucial issues that could play a pivotal role in the achievement of Circular Economy action plan targets: the need to increase the recycling quotas for specific MSW fractions through the separate collection, and therefore the improvement of definite treatment process chains; the optimization of the recovery of secondary raw materials from incineration bottom ash, involving the Recycling of ferrous and nonferrous metals and the mineral fraction. Both issues need to find an extensive application across all member states to decrease the actual differences in the adoption of sustainable MSW management options. KW - Bottom ash KW - Circular economy KW - Waste treatment KW - Recycling PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-520285 DO - https://doi.org/10.3390/en13236412 SN - 1996-1073 VL - 13 IS - 23 SP - 6412 EP - 6412 PB - MDPI CY - Basel AN - OPUS4-52028 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Loose, Florian T1 - Carbon Fibers as Secondary Resource - Safety during application in pyrometallurgy N2 - Transformation technologies rely on lightweight construction based on carbon fibers (CF). Therefore, carbon fiber-reinforced plastics (CFRP) make an important contribution to climate protection and resource efficiency. Nevertheless, the waste stream of approximately 62 kt/a poses a major challenge. Because the energy intensive production of CF is predominantly based on fossil raw materials, sustainable recycling solutions are pushed forward. The currently predominating role mechanical recycling loses attractiveness and the market share of processes recovering the high value fibers by pyrolysis or solvolysis raise in importance. Nevertheless, fibers that are to short to continue circulating, analogous to paper fibers, demand for a safe treatment. Because energetic is not feasible due to an incomplete conversion in conventional waste treatment facilities. To circumvent the chemical limitations of the conversion, new reaction pathways need to be opened. Therefore, the CF Pyro project investigates the application of CF containing waste streams as a secondary raw material in pyrometallurgy, replacing fossil coal. It places particular emphasis on the reactivity of CF, process stability and the avoidance of emissions of harmful WHO fibers. Finally, a technology assessment based on the experimental results and developed in dialog with experts from industry, science and politics is presented. T2 - Workshop on releases of critical fibres CY - Dortmund, Germany DA - 13.09.2024 KW - Cabon Fibers KW - Recycling KW - Waste Treatment KW - Secondary Resource KW - Pyrometallurgy PY - 2024 AN - OPUS4-61278 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Trappe, Volker A1 - Kalinka, Gerhard A1 - Loose, Florian T1 - Carbon fibre composites exemplarily research at BAM N2 - Lightweighting as a cross-cutting technology contributes significantly to achieve the European Green Deal goals. Based on, but not limited to, advanced materials and production technologies, the demand for natural resources and CO2 emmissions are reduced by lightweighting during production, as well as use phase. Therefore, lightweighting is a crucial transformation technology assisting in decoupling economic growth from resource consumption. In this manner, lightweighting contributes significantly as a key technology of relevance for many industrial sectors such as energy, mobility, and infrastructure, towards resource efficiency, climate action and economic strength, as well as a resilient Europe. To strengthen international partnerships, addressing global issues of today at the edge of science with high performance lightweight material based on carbon fibers, an overview about the BAM expertise in carbon fiber reinforced materials is given. T2 - Meeting KCarbon CY - Berlin, Germany DA - 15.06.2023 KW - Lightweighting KW - Carbon Fibers KW - Recycling KW - Push-out Test KW - multi scale testing PY - 2023 AN - OPUS4-58094 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Loose, Florian T1 - Carbonfaserhaltige Reststoffe als Sekundärrohstoff – Einsatz in der Pyrometallurgie N2 - Lightweighting is a key technology for tackling the challenges of the 21st century, in particular climate change. Lightweighting contributes to decreasing CO2 emissions, improves resource efficiency and supports the transition to sustainable mobility. In particular, carbon fibers (CF) and carbon fiber-reinforced plastics (CFRP) play a central role in various industries such as aviation, wind power and electric mobility. With the increasing demand, the waste streams of CF are also growing, and their recycling is crucial for environmental compatibility and the circular economy. The difficulty of CF recycling is to separate the CF from the polymer matrix to obtain high-quality recycling materials. Processes such as solvolysis and pyrolysis are used, with pyrolysis being the more commonly implemented. However, the process for obtaining recycled carbon fibers (rCF) also has disadvantages, since the fiber lengths and qualities can be affected by the recycling processes. Safety aspects are also important, since carbon fiber fragments can be potentially harmful. Processes must be developed for treating carbon fiber waste streams, that ensure safety, since landfilling is not possible due to the plastic matrix. Large-scale experiments have shown that the thermal recovery of CF in waste incinerators is incomplete, which is due to the chemical structure of CF. Pyrometallurgical utilization of CF is considered a promising approach. Here, CF can be chemically utilized in these high-temperature processes in such a way that their conversion is improved while minimizing the formation of fragments that are harmful. In this context, studies on the reactivity of CF in such processes are important to verify the efficiency and safety of the procedures. In summary, the safe and efficient use of CF waste not only contributes to the circular economy but also promotes the decarbonization of the steel industry. It is crucial to develop suitable processes to protect the environment and the health of workers while maintaining the value creation of CF. T2 - Berliner Konferenz Abfallwirtschaft und Energie CY - Berlin, Germany DA - 27.01.2025 KW - Cabonfasern KW - CFK KW - Recycling KW - Secondary Resource KW - Pyrometallurgy PY - 2025 AN - OPUS4-62464 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Loose, Florian ED - Thiel, S. ED - Thomé-Kozmiensky, E. ED - Quicker, P. ED - Gosten, A. ED - Stengler, E. T1 - Carbonfaserhaltige Reststoffe als Sekundärrohstoff – Einsatz in der Pyrometallurgie N2 - Für die Bewältigung der Herausforderungen des 21. Jahrhunderts, insbesondere des Klimawandel ist der Leichtbau eine Schlüsseltechnologie. Leichtbau trägt zur Reduzierung von CO2-Emissionen bei, verbessert die Ressourceneffizienz und unterstützt die Mobilitätswende. Insbesondere Carbonfasern (CF) und carbonfaserverstärkte Kunststoffe (CFK) spielen eine zentrale Rolle in verschiedenen Industriezweigen wie Luftfahrt, Windkraft und Elektromobilität. Mit der steigenden Nachfrage wachsen auch die Reststoffströme von CF, deren Recycling entscheidend für die Umweltverträglichkeit und die Kreislaufwirtschaft ist. Die Schwierigkeit des CF-Recyclings bestehen darin, die CF von der Kunststoffmatrix zu trennen, um hochwertige Recyclingmaterialien zu gewinnen. Verfahren wie Solvolyse und Pyrolyse werden genutzt, wobei überwiegend die Pyrolyse umgesetzt wird. Der Prozess zur Gewinnung von Recycling-Carbonfasern (rCF) hat jedoch auch Nachteile, da die Faserlängen und -qualitäten durch Recyclingprozesse beeinträchtigt werden können. Sicherheitsaspekte sind ebenfalls wichtig, da CF Bruchstücke potenziell gesundheitsschädlich sein können. Zur Behandlung von CF-Abfallströmen müssen Verfahren entwickelt werden, die eine sichere Verwertung ermöglichen, da Deponierung aufgrund der Kunststoffmatrix nicht möglich ist. Großversuche haben gezeigt, dass die thermische Verwertung von CF in Müllverbrennungsanlagen unvollständig ist, was auf die chemische Struktur von CF zurückzuführen ist. Die pyrometallurgische Nutzung von CF wird als vielversprechender Ansatz betrachtet. Hierbei können CF in diesen Hochtemperaturprozessen chemisch so genutzt werden, dass ihre Umwandlung verbessert und gleichzeitig die Bildung gesundheitsschädlicher Fragmente minimiert ist. In diesem Zusammenhang sind Studien zur Reaktivität von CF in solchen Prozessen wichtig, um die Effizienz und Sicherheit der Verfahren zu überprüfen. Zusammenfassend lässt sich sagen, dass die sichere und effiziente Nutzung von CF-Abfällen nicht nur zur Kreislaufwirtschaft beiträgt, sondern auch die Dekarbonisierung der Stahlindustrie vorantreibt. Es ist entscheidend, geeignete Prozesse zu entwickeln, um die Umwelt und die Gesundheit der Arbeiter zu schützen und gleichzeitig die Wertschöpfung aus CF-Reststoffen zu erhalten. KW - Leichtbau KW - Carbonfasern KW - Recycling KW - Secondary Resource KW - Pyrometallurgy PY - 2025 SN - 978-3-911006-85-9 VL - 2 SP - 527 EP - 540 PB - Thomé-Kozmiensky Verlag CY - Neuruppin AN - OPUS4-62463 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Loose, Florian T1 - CF Pyro Stofflich energetische Verwertung von carbonfaserhaltigen Abfällen in der Pyrometallurgie 4. Sitzung des projektbegleitenden Ausschusses N2 - Obwohl der Leichtbau mit carbonfaserverstärkten Kunststoffen (CFK) einen wichtigen Beitrag zum Klimaschutz und zur Ressourceneffizienz liefert, stellt der wachsende Abfallstrom von aktuell 62 kt/a eine große Herausforderung dar. Weil die Produktion von Carbonfasern (CF) überwiegend auf fossilen Rohstoffen basiert und sehr energieintensiv ist, werden nachhaltige Recyclinglösungen dringend benötigt. Hier geben wir einen Überblick über aktuelle Recyclingprozesse und diskutieren deren Limitierungen. Darüber hinaus zeigen wir eine Möglichkeit zur sicheren chemischen Nutzung von CF-haltigen Reststoffen auf, die nicht zur Wiederverwertung geeignet sind. Das Projekt CF Pyro untersucht deren Einsatz als Sekundärrohstoff in der Pyrometallurgie und setzt besondere Schwerpunkte bei der Reaktivität von CF, der Prozessstabilität und der Vermeidung von Emissionen gesundheitsschädlicher WHO-Fasern. Neben der Vorstellung von wichtigen fundamentalen experimentellen Erkenntnissen wird ihre Bedeutung für den Wandel zum zirkulären Wirtschaften diskutiert. T2 - 4. PA Meeting CY - Online meeting DA - 26.06.2023 KW - Cabonfasern KW - CFK KW - Recycling PY - 2023 AN - OPUS4-58092 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Loose, Florian T1 - CF Pyro: Impressions of Applying Carbon Fibers at Semi-Industrial Scale as Reductant in Pyrometallurgy N2 - The increasing use of carbon fiber reinforced polymers (CFRP), as lightweight materials essential for the transformation, demands for a safe treatment option of carbon fiber (CF) containing waste streams. Because of their low reactivity towards oxidation processes, CF can neither be treated in a conventional nor hazardous waste incineration plant. Even the extremely high temperature in a cement rotary kiln does not lead to full conversion. To increase the sustainability of CF, other processes need to be investigated. Opening other reaction pathways, using CF waste streams as secondary resource in pyrometallurgy to replace fossil carbon, can be a solution for a safe and sustainable treatment. After first small scale experiments, CF containing waste streams were used as reductant in a semi-industrial scale electric arc furnace (EAF). First results and impressions are presented. T2 - Meeting mit Projektpartner GMH CY - Online meeting DA - 02.03.2023 KW - Cabonfasern KW - CFK KW - Recycling PY - 2023 AN - OPUS4-58090 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Loose, Florian T1 - CF Pyro: Safe Treatment of CFRP Waste for a Sustainable Future N2 - The increasing use of carbon fiber reinforced polymers (CFRP), as lightweight materials essential for the transformation, demands for a safe treatment option of carbon fiber (CF) containing waste streams. Because of their low reactivity towards oxidation processes, CF can neither be treated in a conventional nor hazardous waste incineration plant. Even the extremely high temperature in a cement rotary kiln does not lead to full conversion. To increase the sustainability of CF, other processes need to be investigated. Opening other reaction pathways, using CF waste streams as secondary resource in pyrometallurgy to replace fossil carbon, can be a solution for a safe and sustainable treatment. To support the industrial application, experiments on different scales were conducted. Here, results of thermochemical investigations, reactivity studies, crucible experiments and pilot plat trials are reported. T2 - CU Projektforum CY - Online meeting DA - 19.01.2023 KW - Cabonfasern KW - CFK KW - Recycling PY - 2023 AN - OPUS4-58091 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -