TY - JOUR A1 - Abis, M. A1 - Bruno, M. A1 - Kuchta, K. A1 - Simon, Franz-Georg A1 - Grönholm, R. A1 - Hoppe, M. A1 - Fiore, S. T1 - Assessment of the Synergy between Recycling and Thermal Treatments in Municipal Solid Waste Management in Europe N2 - In 2018, the production of Municipal SolidWaste (MSW) in EU-28 reached 250.6 Mt, with the adoption of different management strategies, involving recycling (48 wt %), incineration and thermal valorization (29 wt %) and landfilling (23 wt %). This work was based on the analysis of the baseline situation of MSW management in EU-28 in 2018, considering its progress in 2008–2018, and discussed the possible improvement perspectives based on a framework involving incineration and recycling as the only possible alternatives, specifically evaluating the capability of already-existing incineration plants to fulfill the EU needs in the proposed framework. The results of the assessment showed two main crucial issues that could play a pivotal role in the achievement of Circular Economy action plan targets: the need to increase the recycling quotas for specific MSW fractions through the separate collection, and therefore the improvement of definite treatment process chains; the optimization of the recovery of secondary raw materials from incineration bottom ash, involving the Recycling of ferrous and nonferrous metals and the mineral fraction. Both issues need to find an extensive application across all member states to decrease the actual differences in the adoption of sustainable MSW management options. KW - Bottom ash KW - Circular economy KW - Waste treatment KW - Recycling PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-520285 DO - https://doi.org/10.3390/en13236412 SN - 1996-1073 VL - 13 IS - 23 SP - 6412 EP - 6412 PB - MDPI CY - Basel AN - OPUS4-52028 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Loose, Florian T1 - CF Pyro: Impressions of Applying Carbon Fibers at Semi-Industrial Scale as Reductant in Pyrometallurgy N2 - The increasing use of carbon fiber reinforced polymers (CFRP), as lightweight materials essential for the transformation, demands for a safe treatment option of carbon fiber (CF) containing waste streams. Because of their low reactivity towards oxidation processes, CF can neither be treated in a conventional nor hazardous waste incineration plant. Even the extremely high temperature in a cement rotary kiln does not lead to full conversion. To increase the sustainability of CF, other processes need to be investigated. Opening other reaction pathways, using CF waste streams as secondary resource in pyrometallurgy to replace fossil carbon, can be a solution for a safe and sustainable treatment. After first small scale experiments, CF containing waste streams were used as reductant in a semi-industrial scale electric arc furnace (EAF). First results and impressions are presented. T2 - Meeting mit Projektpartner GMH CY - Online meeting DA - 02.03.2023 KW - Cabonfasern KW - CFK KW - Recycling PY - 2023 AN - OPUS4-58090 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Loose, Florian T1 - CF Pyro: Safe Treatment of CFRP Waste for a Sustainable Future N2 - The increasing use of carbon fiber reinforced polymers (CFRP), as lightweight materials essential for the transformation, demands for a safe treatment option of carbon fiber (CF) containing waste streams. Because of their low reactivity towards oxidation processes, CF can neither be treated in a conventional nor hazardous waste incineration plant. Even the extremely high temperature in a cement rotary kiln does not lead to full conversion. To increase the sustainability of CF, other processes need to be investigated. Opening other reaction pathways, using CF waste streams as secondary resource in pyrometallurgy to replace fossil carbon, can be a solution for a safe and sustainable treatment. To support the industrial application, experiments on different scales were conducted. Here, results of thermochemical investigations, reactivity studies, crucible experiments and pilot plat trials are reported. T2 - CU Projektforum CY - Online meeting DA - 19.01.2023 KW - Cabonfasern KW - CFK KW - Recycling PY - 2023 AN - OPUS4-58091 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Loose, Florian T1 - Carbon Fibers as Secondary Resource - Safety during application in pyrometallurgy N2 - Transformation technologies rely on lightweight construction based on carbon fibers (CF). Therefore, carbon fiber-reinforced plastics (CFRP) make an important contribution to climate protection and resource efficiency. Nevertheless, the waste stream of approximately 62 kt/a poses a major challenge. Because the energy intensive production of CF is predominantly based on fossil raw materials, sustainable recycling solutions are pushed forward. The currently predominating role mechanical recycling loses attractiveness and the market share of processes recovering the high value fibers by pyrolysis or solvolysis raise in importance. Nevertheless, fibers that are to short to continue circulating, analogous to paper fibers, demand for a safe treatment. Because energetic is not feasible due to an incomplete conversion in conventional waste treatment facilities. To circumvent the chemical limitations of the conversion, new reaction pathways need to be opened. Therefore, the CF Pyro project investigates the application of CF containing waste streams as a secondary raw material in pyrometallurgy, replacing fossil coal. It places particular emphasis on the reactivity of CF, process stability and the avoidance of emissions of harmful WHO fibers. Finally, a technology assessment based on the experimental results and developed in dialog with experts from industry, science and politics is presented. T2 - Workshop on releases of critical fibres CY - Dortmund, Germany DA - 13.09.2024 KW - Cabon Fibers KW - Recycling KW - Waste Treatment KW - Secondary Resource KW - Pyrometallurgy PY - 2024 AN - OPUS4-61278 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Loose, Florian T1 - Carbonfaserhaltige Reststoffe als Sekundärrohstoff – Einsatz in der Pyrometallurgie N2 - Lightweighting is a key technology for tackling the challenges of the 21st century, in particular climate change. Lightweighting contributes to decreasing CO2 emissions, improves resource efficiency and supports the transition to sustainable mobility. In particular, carbon fibers (CF) and carbon fiber-reinforced plastics (CFRP) play a central role in various industries such as aviation, wind power and electric mobility. With the increasing demand, the waste streams of CF are also growing, and their recycling is crucial for environmental compatibility and the circular economy. The difficulty of CF recycling is to separate the CF from the polymer matrix to obtain high-quality recycling materials. Processes such as solvolysis and pyrolysis are used, with pyrolysis being the more commonly implemented. However, the process for obtaining recycled carbon fibers (rCF) also has disadvantages, since the fiber lengths and qualities can be affected by the recycling processes. Safety aspects are also important, since carbon fiber fragments can be potentially harmful. Processes must be developed for treating carbon fiber waste streams, that ensure safety, since landfilling is not possible due to the plastic matrix. Large-scale experiments have shown that the thermal recovery of CF in waste incinerators is incomplete, which is due to the chemical structure of CF. Pyrometallurgical utilization of CF is considered a promising approach. Here, CF can be chemically utilized in these high-temperature processes in such a way that their conversion is improved while minimizing the formation of fragments that are harmful. In this context, studies on the reactivity of CF in such processes are important to verify the efficiency and safety of the procedures. In summary, the safe and efficient use of CF waste not only contributes to the circular economy but also promotes the decarbonization of the steel industry. It is crucial to develop suitable processes to protect the environment and the health of workers while maintaining the value creation of CF. T2 - Berliner Konferenz Abfallwirtschaft und Energie CY - Berlin, Germany DA - 27.01.2025 KW - Cabonfasern KW - CFK KW - Recycling KW - Secondary Resource KW - Pyrometallurgy PY - 2025 AN - OPUS4-62464 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Piehl, Patrick T1 - Thermochemical Treatment of Steel Work Dusts and Sludges for the Recovery of Zinc and Iron N2 - Steel work dusts and sludges usually contain severe amounts of zinc, lead, cadmium, and other heavy metals, which hinder direct recycling and make these materials potentially hazardous for the environment. To tackle this issue, here, two thermochemical treatment methods for the reductive workup of blast furnace sludge, electric arc furnace dust, and comparable steelwork dusts are presented. In the first method, carbon contained blast furnace sludge is employed as reducing agent for the material’s metal oxides. By this, heavy metals get evaporated and a metallic iron containing residue that may be reused in electric arc furnace steelmaking is formed. Additionally, the use of hydrogen for reducing iron and heavy metal oxides in steelwork dusts is presented. Here, high evaporation rates of heavy metals can be reached, and sponge iron is formed. Investigations using thermogravimetry and equilibrium simulations provide insides into the reactions taking place. For both processes an upscaling to pilot scale is ongoing. T2 - EUROSLAG 2024 CY - Bilbao, Spain DA - 23.10.2024 KW - Electric arc furnace dust KW - Blast furnace sludge KW - Recycling KW - Ressource recovery KW - Zinc PY - 2024 AN - OPUS4-61499 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Piehl, Patrick T1 - Thermochemical treatment of steel work dusts and sludges for the recovery of zinc and iron N2 - During iron and steel production, several by-products such as slags, dusts, and sludges are generated in addition to pig iron and steel as primary products. Especially for filter dusts and sludges containing zinc and lead from gas purification, there are still considerable recycling problems. However, the high heavy metal contents make landfilling of these dusts and sludges cost-intensive and ecologically problematic. In addition, the relatively high zinc and iron loads represent a valuable resource, which can make reprocessing of the material with recovery of the zinc and iron loads as secondary raw materials ecologically as well as economically attractive. Nevertheless, established recycling methods like the Waelz process fall short in regaining more than one valuable metal from the dusts and operate only under narrow ranges of material compositions, which makes it problematic to adapt these processes to new dust compositions as are to be formed in future steel work operations. To tackle these problems, the German Federal Institute for Materials Research and Testing (BAM) and Ferro Duo GmbH investigate innovative recycling methods for steelwork dusts and sludges in a joint project. This mainly focusses on regaining valuable metals such as iron as well as zinc from blast furnace sludge (BFS) and electric arc furnace dust (EAFD) by thermochemical treatment. Therefore, mixtures of these materials are heated under inert atmosphere employing the carbon present in BFS as internal reducing agent. During the process, metallic iron is formed in the solid reaction product while zinc and other volatile heavy metals are evaporated. This paves the way for the generation of zinc as well as sponge iron as two separate products valuable for metallurgical processes. The process basically consists of heating a mixture of BFS and EAFD to temperatures between 700 and 1100 °C under inert (e.g., nitrogen) or reducing (e.g., CO) gas flow. When a suitable mixing ratio is applied, the carbon present in the BFS can be effectively used as reducing agent for iron and zinc present in both starting materials generating a solid residue with high metallic iron and low carbon content as well as a gas stream laden with zinc and other volatile heavy metals, that can be regained by off-gas treatment. The project aims at testing this concept as a continuous process in a pilot plant established by Ferro Duo GmbH with BAM supplying comprehensive scientific support by lab- and small scale-experiments. Additionally, considering the necessity to mitigate CO2 emissions and the resulting shift in compositions of steel work dusts and sludges, our research also investigates replacement of carbon present in the sludges by hydrogen as potentially carbon-neutral reducing agent. Here, the use of non-explosive forming gas as reducing agent for EAFD shows potential to give a product high in metallic iron while zinc and other heavy metals are effectively evaporated from the solid material making it possible to regain them from the exhaust gas stream. T2 - 11th European Slag Conference CY - Cologne, Germany DA - 04.10.2022 KW - Elektroofenstaub KW - Gichtgasschlamm KW - Recycling KW - Ressourcenrückgewinnung KW - Zink PY - 2022 AN - OPUS4-55950 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Piehl, Patrick T1 - Recovery of zinc from steel mill dusts in the rotary kiln by joint treatment with chloride-containing residues N2 - During iron and steel production, several by-products such as slags, dusts and sludges are generated in addition to pig iron and steel as primary products. While established recycling routes exist for slags, there are still considerable recycling problems for other residual materials, especially for filter dusts and sludges containing zinc and lead from waste gas purification. However, the high heavy metal contents make landfilling these dusts and sludges cost-intensive and ecologically problematic. In addition, the relatively high zinc and iron loads represent a valuable material potential, which can make reprocessing of the material with recovery of the zinc and iron loads as secondary raw materials ecologically as well as economically attractive. Against this background, a process is being developed in a cooperative project between Ferro Duo GmbH and the Federal Institute for Materials Research and Testing (BAM), in which the heavy metals (zinc, lead, cadmium, etc.) contained in the filter dusts and sludges are selectively converted into chlorides in a thermochemical process after the addition of a chlorine donor and evaporated at temperatures between 650 and 1100 °C. This process can be used to recover zinc and iron as secondary raw materials. Experiments to date in a batch reactor show that >99% of the zinc and lead can be removed from the treated material. However, a continuous process is necessary for an economical process, which is why this process is transferred to a rotary kiln and relevant process parameters are identified and optimized. The results of these investigations will be presented here. T2 - European Congress and Exhibition on Advanced Materials and Processes 2021 CY - Online meeting DA - 13.09.2021 KW - Elektroofenstaub KW - Gichtgasschlamm KW - Recycling KW - Ressourcenrückgewinnung KW - Zink PY - 2021 AN - OPUS4-53290 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schlögel, Kai A1 - Loose, Florian T1 - Enhancing the Sustainability of Carbon Fibre Reinforced Polymers (CFRP Strategies for Effective Feedstock Recycling as Reducing Agents in Pyrometallurgy N2 - Despite its contribution to tackling climate change by lightweight design, growing CFRP production also results in a global waste generation of 62 kt/a. Accordingly, the energy-intensive production process of carbon fibers (CF) necessitates sustainable recycling solutions. Herein we will give an overview of current recycling processes, discuss their limitations and present a novel approach for safe treatment of CF unsuitable for material recovery . Our project CF Pyro examines feedstock recycling in pyrometallurgical processes, focusing on reactivity of CF, process stability and prevention of hazardous WHO fiber release. Besides fundamental experimental breakthroughs, their broader impact on circular economy will be presented. T2 - CU Online Forum „Composites and Sustainability“ CY - Online meeting DA - 29.06.2021 KW - Carbon Fibers KW - Recycling KW - Electric Arc Furnace KW - CFRP KW - Pyrometallurgy KW - Steelmaking PY - 2021 AN - OPUS4-52920 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Simon, Franz-Georg A1 - Kalbe, Ute T1 - Measurement of the Environmental Impact of Materials N2 - This Special Issue, ‘Measurement of the Environmental Impact of Materials’, is focused on the impact that materials have on the environmental compartments of soil, water and air. Leaching and emission processes, including underlying mechanisms, are a recurring topic in most published articles in the present Special Issue. Contributions have come from three continents and numerous countries (USA, Germany, France, Latvia, Poland, Russia, Japan, Korea and Thailand) indicating the global dimension of the subject. KW - Leaching KW - Recycling KW - Nano-materials PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-545099 DO - https://doi.org/10.3390/ma15062208 SN - 1996-1944 VL - 15 IS - 6 SP - 1 EP - 3 PB - MDPI CY - Basel AN - OPUS4-54509 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -