TY - CONF A1 - Klinge, Andrea A1 - Mönig, Julian A1 - Kalbe, Ute A1 - Richter, Matthias A1 - Horn, Wolfgang A1 - Ziegert, Christof A1 - Röhlen, Ulrich A1 - Roswag-Klinge, Eike T1 - upMIN 100 – upcycling MINeralischer Bau- und Abbruchabfälle zur Substitution natürlicher Gesteinskörnungen in Lehmbaustoffen T1 - upMIN 100 – Upcycling mineral construction and demolition debris as a substitute for natural aggregates in earth building materials N2 - Um zukünftig die Entnahme von Primärrohstoffen und die Deponierung von geeignetem Bodenaushub zu vermeiden, wurde im Forschungsvorhaben «upMIN100» der Einsatz von rezyklierten Gesteinskörnungen < 2 mm in Lehmbaustoffen untersucht. Diese Korngrößen aus Rezyklaten, die je nach Ausgangsstoffen und Produkt 5 – 70 % des fertigen Baustoffs ausmachen, waren zum Zeitpunkt des Projektstarts in den gültigen Lehmbaustoff-Normen DIN 18945 – 18948 nicht zugelassen, da diese als Zusatzstoffe nur natürliche Gesteinskörnungen nach DIN EN 12620, Mehl aus mörtelfreien Ziegeln sowie Blähperlit etc. nach DIN EN 13055-1 und als Bindemittel nur Baulehm aus natürlichen Vorkommen vorsahen. Um den Einsatz von rezyklierten Bau- und Abbruchabfällen für Lehmbaustoffe in der Norm zu ermöglichen, mussten daher die technische Durchführbarkeit, Qualitätsanforderungen an Ausgangsstoffe (z.B. Schadstoffgrenzwerte in Bezug auf Gesundheits- und Umweltverträglichkeit) sowie zulässige Anteile der Rezyklate geregelt werden. Aktuelle Sortier- und Aufbereitungsmethoden wurden im Hinblick auf die technische sowie die wirtschaftliche Machbarkeit überprüft und auf eine mögliche Optimierung untersucht. Um Fragen zur technischen Machbarkeit beantworten zu können, wurde im Vorhaben die exemplarische Entwicklung von zwei wiederverwendbaren Lehmbaustoffen (Lehmstein, Lehmputzmörtel) angestrebt, um zukünftig sowohl das Abfallaufkommen als auch die Rohstoffinanspruchnahme zu reduzieren. Zum einen sollten die Zuschläge bis zu 100% aber auch das natürliche Bindemittel Ton zu 80% – 100% substituiert werden. Der Machbarkeitsnachweis für beide Entwicklungen wurde in Form eines Prototyps mit einem Technologie-Reifegrad 4–5 (TRL 4–5) erbracht. N2 - To avoid the extraction of primary raw materials and the landfilling of suitable excavated soil in the future, the use of recycled aggregates < 2 mm in earth building materials was investigated in the “upMIN 100” research project. These grain sizes from recycled materials, which make up 5–70 % of the finished building material depending on the source materials and product, were not permitted in the applicable earth building material standards DIN 18945–18948 at the time the project started, as these only allow natural aggregates in accordance with DIN EN 12620, flour from mortarfree bricks and expanded perlite etc. as additives in accordance with DIN EN 13055-1 and only building clay from natural sources as a binder. For the use of recycled construction and demolition waste for earth building materials in the standard, the technical feasibility, quality requirements for source (e. g. limit values for harmful substances in terms of health and environmental compatibility) and permissible proportions of recyclates had to be regulated. Current sorting and processing methods were reviewed in terms of technical and economic feasibility and examined for possible optimisation. To ascertain the technical feasibility of the use of recycled construction demolition waste for earth building materials, the project developed two reusable earth building materials (earth blocks, clay plaster mortar) as examples of both waste reduction and of the use of raw materials in the future. On the one hand, up to 100 % of the aggregates and 80–100 % of the natural binder clay should be substituted. The proof of concept for both developments was provided in the form of a prototype with a technology readiness level 4–5 (TRL 4–5). T2 - Lehm 2024 Fachtagung CY - Weimar, Germany DA - 27.09.2024 KW - Recycled aggregates KW - Earthen building materials KW - Contaminants KW - Reuse KW - Resources PY - 2024 SP - 1 EP - 10 CY - Weimar AN - OPUS4-62612 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Klinge, A. T1 - upMIN 100 – upcycling of mineral construction and demolition waste to substitute natural aggregates in earthen building materials N2 - The construction sector is one of the most resource-intensive sectors in Germany and is responsible for 40 % of CO2 emissions. emissions. Around 517 million tons of mineral raw materials are required annually for the construction of buildings in Germany. At the same time, mineral construction waste was the largest material flow at 229.3 million tons (2020). The rates of building material recycling have increased since 2000, especially for mineral waste. Nevertheless, the majority of recycled aggregates are used in technically largely unregulated applications (e.g. road construction). This downcycling leads to a loss of valuable resources for technically and economically valuable uses. The upMIN100 research project is investigating the question of whether and to what extent recycled mineral construction and demolition waste is suitable as an additive in earthen building materials such as earth plasters and earth blocks. The focus is placed on grain sizes < 2 mm, which are currently predominantly landfilled, as there are currently no regulations for their use in building products. In order to enable the use of construction and demolition waste, the technical feasibility must be ensured, quality requirements for source materials (e.g. limit values for pollutants in terms of health and environmental environmental compatibility and hazardous substances) and permissible proportions of recycled aggregates must be defined. To avoid negative impact on building occupants, the developed building materials have been tested in terms of harmful substances included in the mineral waste as well as emissions into the ambient air. Furthermore, the earthen building products, manufactured from mineral waste, should be free from pollutants to enable a return into the environment. According to the Substitute Building Materials Ordinance (EBV) this corresponds to criterion BM-0. Two different building material developments were used to test the technical feasibility and the pollutant content of the recycled aggregate. T2 - Sustainable Built Environment Conference 2025 CY - Zurich, Switzerland DA - 25.06.2025 KW - Mineral waste KW - Upcycling KW - Earthen building product KW - Circular construction PY - 2025 AN - OPUS4-63552 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Even, Morgane A1 - Juritsch, Elevtheria A1 - Richter, Matthias T1 - On the use of Carbograph 5TD as an adsorbent for sampling VVOCs: validation of an analytical method N2 - A standardised method for the analysis of very volatile organic compounds (VVOCs) in indoor air is still missing. This study evaluates the use of Carbograph 5TD as an adsorbent for 60 compounds (47 VVOCs + 13 VOCs) by comparing their recoveries with different spiking modes. The influence of the spiking of the tubes in dry nitrogen, humidified air or along the whole flushing duration mimicking real sampling was investigated. 49 substances (36 VVOCs from C1 to C6) had recoveries over 70% on the adsorbent in humidified air and were validated. The linearity of the calibration curves was verified for every spiking mode and the limits of detection (LOD) and quantification (LOQ) were determined. The LOQs were lower than the existing indoor air guideline values. The robustness of the method was considered by studying the influence of the sampling volume, the sampling flow rate, the humidity level and the storage of the tubes. In general, the most volatile or polar substances were the less robust ones. The combined measurement uncertainty was calculated and lies below 35% for a vast majority of the substances. An example of an emission chamber test using polyurethane foam is shown: Carbograph 5TD performs much better than Tenax® TA for VVOCs and emissions from n-butane were quantified with combined measurement uncertainty. KW - VVOC KW - Gas chromatography KW - Thermal desorption KW - Air sampling PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-581113 DO - https://doi.org/10.1039/D3AY00677H VL - 15 IS - 31 SP - 3810 EP - 3821 AN - OPUS4-58111 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Musyanovych, A. A1 - Grimmer, Christoph A1 - Sadak, A. E. A1 - Heßling, L. A1 - Lüdicke, M. A1 - Bilsel, M. A1 - Horn, Wolfgang A1 - Richter, Matthias T1 - Polymer Capsules with Volatile Organic Compounds as Reference Materials for Controlled Emission N2 - Encapsulation of volatile organic compounds (VOCs) that could evaporate at a defined rate is of immense interest for application in emission reference materials (ERMs). Polyurethane/polyurea microcapsules with various VOC active ingredients (limonene, pinene, and toluene) were successfully produced by interfacial polymerization with Shirasu porous glass membrane emulsification in a size range between 10 and 50 μm. The effect of surfactant, VOC, monomer(s) type, and ratio has a great effect on the formulation process and morphology of capsules. The type of VOC played a significant role in the encapsulation efficiency. Due to the difference in vapor pressure and VOC/water interfacial tension, the formulation for encapsulation was optimized for each individual VOC. Furthermore, to achieve effective stability of the large droplets/capsules, a combination of ionic and nonionic surfactants was used. Optical and scanning electron microscopy, Fourier transform infrared spectroscopy (FTIR), and thermogravimetric analysis (TGA), were used to characterize the optimized microcapsules. The results showed that the obtained microcapsules exhibited a spherical shape and core–shell morphology and featured characteristic urethane-urea bonds. The amount of encapsulated VOC ranges between 54 and 7 wt %. The emission tests were performed with the help of the emission test chamber procedure (EN 16516). The limonene-loaded polyurethane/polyurea microcapsules show a change in emission rate of less than 10% within 14 days and can be considered as a potential candidate for use as an ERM. KW - Polymer microcapsules KW - Membrane emulsification KW - Polyaddition KW - Volatile organic compound (VOC) KW - Emission testing PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-619227 DO - https://doi.org/10.1021/acsami.4c12826 SN - 1944-8252 VL - 16 IS - 50 SP - 69999 EP - 70009 PB - ACS AN - OPUS4-61922 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - de Krom, I. A1 - Heikens, D. A1 - Horn, Wolfgang A1 - Wilke, Olaf A1 - Richter, Matthias A1 - Baldan, A. T1 - Metrological generation of SI-traceable gas-phase standards and reference materials for (semi-) volatile organic compounds N2 - EN 16516 sets specifications for the determination of emissions into indoor air from construction products. Reliable, accurate and International System of Unit (SI)-traceable measurement results of the emissions are the key to consumer protection. Such measurement results can be obtained by using metrologically traceable reference materials. Gas-phase standards of volatile organic compounds (VOCs) in air can be prepared by a variety of dynamic methods according to the ISO 6145 series. However, these methods are not always applicable for semi-VOCs (SVOCs) due to their high boiling point and low vapour pressure. Therefore, a novel dynamic gas mixture generation system has been developed. With this system gas-phase standards with trace level VOCs and SVOCs in air can be prepared between 10 nmol mol−1 and 1000 nmol mol−1. The VOCs and SVOCs in this study have normal boiling points ranging from 146 °C to 343 °C. Metrologically traceable reference materials of the gas-phase standard were obtained by sampling of the VOC gas-phase standard into Tenax TA® sorbent material in SilcoNert® coated stainless steel tubes. Accurately known masses between 10 ng and 1000 ng per VOC were sampled. These reference materials were used to validate the dynamic system. Furthermore, the storage and stability periods of the VOCs in the reference materials were determined as these are crucial characteristics to obtain accurate and SI-traceable reference materials. In a round robin test (RRT), the reference materials were used with the aim of demonstrating the feasibility of providing SI-traceable standard reference values for SVOCs for interlaboratory comparison purposes. Based on the results from the validation, the storage and stability studies and the RRT, gas-phase standards and reference materials of VOCs and SVOCs with relative expanded uncertainties between 5% and 12% (k = 2) have been developed. These reference standards can be used as calibrants, reference materials or quality control materials for the analysis of VOC emissions. KW - SVOC KW - Dynamic calibration gas mixtures KW - Reference materials KW - Indoor air KW - Thermal desorption PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-565978 DO - https://doi.org/10.1088/1361-6501/aca704 VL - 34 IS - 3 SP - 1 EP - 13 PB - IOP Publishing AN - OPUS4-56597 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Tang, Chi-Long A1 - Seeger, Stefan T1 - Measurement of sub-4 nm particle emission from FFF-3D printing with the TSI Nano Enhancer and the Airmodus Particle Size Magnifier N2 - The emission of ultrafine particles from small desktop Fused Filament Fabrication (FFF) 3D printers has been frequently investigated in the past years. However, the vast majority of FFF emission and exposure studies have not considered the possible occurrence of particles below the typical detection limit of Condensation Particle Counters and could have systematically underestimated the total particle emission as well as the related exposure risks. Therefore, we comparatively measured particle number concentrations and size distributions of sub-4 nm particles with two commercially available diethylene glycol-based instruments – the TSI 3757 Nano Enhancer and the Airmodus A10 Particle Size Magnifier. Both instruments were evaluated for their suitability of measuring FFF-3D printing emissions in the sub-4 nm size range while operated as a particle counter or as a particle size spectrometer. For particle counting, both instruments match best when the Airmodus system was adjusted to a cut-off of 1.5 nm. For size spectroscopy, both instruments show limitations due to either the fast dynamics or rather low levels of particle emissions from FFF-3D printing in this range. The effects are discussed in detail in this article. The findings could be used to implement sub-4 nm particle measurement in future emission or exposure studies, but also for the development of standard test protocols for FFF-3D printing emissions. KW - Air pollution KW - Ultrafine particles KW - Sub-4nm particles KW - FFF-3D printing KW - Emission testing PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-595952 DO - https://doi.org/10.1080/02786826.2024.2320430 SN - 0278-6826 VL - 58 IS - 6 SP - 644 EP - 656 PB - Taylor & Francis CY - London AN - OPUS4-59595 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Tang, Chi-Long A1 - Seeger, Stefan A1 - Röllig, Mathias T1 - Improving the comparability of FFF-3D printing emission data by adjustment of the set extruder temperature N2 - Fused filament fabrication (FFF) is a material extrusion-based technique often used in desktop 3D printers. Polymeric filaments are melted and are extruded through a heated nozzle to form a 3D object in layers. The extruder temperature is therefore a key parameter for a successful print job but also one of the main emission driving factors as harmful pollutants (e.g., ultrafine particles) are formed by thermal polymer degradation. The awareness of potential health risks has increased the number of emission studies in the past years. However, studies usually refer their calculated emission data to the printer set extruder temperature for comparison purposes. In this study, we used a thermocouple and an infrared camera to measure the actual extruder temperature and found significant temperature deviations to the displayed set temperature among printer models. Our result shows that printing the same filament feedstocks with three different printer models and with identical printer set temperature resulted in a variation in particle emission of around two orders of magnitude. A temperature adjustment has reduced the variation to approx. one order of magnitude. Thus, it is necessary to refer the measured emission data to the actual extruder temperature as it poses a more accurate comparison parameter for evaluation of the indoor air quality in user scenarios or for health risk assessments. KW - Ultrafine particles KW - Infrared thermography KW - Thermocouple KW - Indoor air quality KW - FFF-3D printer PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-572842 DO - https://doi.org/10.1016/j.aeaoa.2023.100217 VL - 18 SP - 100217 PB - Elsevier Ltd. CY - Amsterdam, Niederlande AN - OPUS4-57284 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Tang, Chi-Long T1 - Minimizing the FFF-3D printer hardware bias on particle emission by adjustment of the set extruder temperature N2 - Fused filament fabrication (FFF) on desktop 3D printers is a material extrusion-based technique often used by educational institutions, small enterprises and private households. Polymeric filaments are melted and extruded through a heated nozzle to form a 3D object in layers. The extrusion temperature is therefore a key parameter for a successful print job, but also one of the main driving factors for the emission of harmful air pollutants, namely ultrafine particles and volatile organic gases, which are formed by thermal stress on the polymeric feedstock. The awareness of potential health risks has increased the number of emission studies in the past years. However, the multiplicity of study designs makes an objective comparison of emission data challenging because printer hardware factors such as the actual extruder temperature (TE) and also feedstockspecific emissions are not considered. We assume that across the market of commercial low- and mid-price FFF printers substantial deviations between actual and set extruder temperatures exist, which have a strong effect on the emissions and hence may bias the findings of exposure studies. In our last publication, we presented a standardized feedstock-specific emission test method and showed that for each investigated feedstock an increase in actual extruder temperature was accompanied by an increase in particle emissions (Tang and Seeger, 2022). Therefore, any systematic discrepancy between set and actual extruder temperature matters. In this study, we used a thermocouple and an infrared camera to measure the actual extruder temperatures at different heights. We found significant under- and overestimation of the actual extruder temperatures by the respective set temperatures in three commercial printers. This caused a broad variation of the measured total numbers of emitted particles (TP), even when the same feedstock was operated. For the determination of TP, we followed the DE-UZ 219 test guideline. In a second round we repeated the tests with all printers adjusted to exactly the same extruder temperatures, i.e., to TE=230°C for ABS and TE=210°C for PLA. All measurements were conducted in a 1 m³ emission test chamber. Particle emissions in the size range between 4 nm and 20 μm were detected. Printing on three different printer models without temperature adjustment resulted for each of the investigated feedstocks in a variation in TP of around two orders of magnitude. After temperature adjustment, this was substantially reduced to approx. one order of magnitude and hence minimizes the bias of printer hardware on the emissions. Our findings suggest that adjustment of the extruder temperature should be mandatory in emission testing standards. It also poses a more accurate benchmark and provides more reliable emission data for evaluation of indoor air quality or for health risk assessments. In addition, a proper temperature setting is in the interest of the user. Some commercial FFF printers may have a higher actual extruder temperature than displayed and unintended overheating may not only impair the print quality but may cause unnecessarily increased exposure to particle emissions. T2 - European Aerosol Conference 2023 CY - Málaga, Spain DA - 03.09.2023 KW - Ultrafine particles KW - Thermal imaging KW - 3D printing KW - Indoor air quality KW - Emission testing PY - 2023 AN - OPUS4-58258 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Even, Morgane A1 - Juritsch, Elevtheria A1 - Richter, Matthias T1 - Weiterentwicklung und Validierung eines leistungsfähigen Verfahrens zur Bestimmung von leicht flüchtigen organischen Verbindungen (VVOC) bei Emissionsmessungen aus Bauprodukten und in der Innenraumluft N2 - Ziel dieses Forschungsprojekts war es, eine leistungsfähige Gesamtstrategie zur Bestimmung von leicht flüchtigen organischen Verbindungen (VVOC) auf Grundlage der Prüfmethode aus ISO 16000-6 in Verbindung mit EN 16516 vorzuschlagen. Es soll bei Emissionsmessungen sowohl aus Bauprodukten als auch in der Innenraumluft angewendet werden können und ein großes Emissionsspektrum abdecken, um möglichst wenige Einzelprüfungen durchführen zu müssen. Als Gegenstand für sämtliche Untersuchungen diente ein 60-komponentiger Testgasstandard. Mit dessen Hilfe erfolgten dann schließlich systematische Eignungsuntersuchungen für Chromatographiesäulen und Adsorbenzien für die Probenahme, die Untersuchung der Einflüsse von Luftfeuchtigkeit, Probenahmevolumen und -volumenstrom auf die Analyse, Untersuchungen zum Umgang mit Feuchtigkeit in der Probenluft, die Bestimmung von Wiederfindungsraten, Nachweis- und Bestimmungsgrenzen sowie der Robustheit des Verfahrens und der Messunsicherheit im Rahmen der Verfahrensvalidierung. Die entwickelte Messmethode wurde im Rahmen einer Emissionsmessung an einem Polyurethanschaum erprobt. Im Ergebnis entstand eine robuste Methode, die es erlaubt, komplexe VVOC-Gemische mit sehr guter Auflösung und niedrigen Nachweis- und Bestimmungsgrenzen zu analysieren. Ferner wurde ein Vorschlag zur Erweiterung des zu erfassenden Flüchtigkeitsspektrums bis C22 erarbeitet, der zwar nicht vollständig validiert werden konnte, jedoch die prinzipielle Machbarkeit zeigt. KW - VVOC KW - Thermodesorptions-GC/MS KW - Bauproduktemission KW - Innenraumluftqualität PY - 2024 UR - https://www.umweltbundesamt.de/publikationen/weiterentwicklung-validierung-eines SN - 1862-4804 VL - 131/2024 SP - 1 EP - 154 PB - Umweltbundesamt CY - Dessau-Roßlau AN - OPUS4-61147 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Klinke, A. A1 - Horn, Wolfgang A1 - Kalbe, Ute A1 - Mönig, J. A1 - Richter, Matthias A1 - Roswag-Klinge, E. A1 - Röhlen, U. A1 - Ziegert, C. T1 - Upcycling mineralischer Bau- und Abbruchabfälle (upMIN 100) N2 - Der Bausektor ist einer der ressourcenintensivsten Sektoren in Deutschland und ist für 40 % der CO2-Emissionen verantwortlich. Für den Bau von Gebäuden werden in Deutschland jährlich rund 517 Millionen Tonnen mineralische Rohstoffe benötigt. Gleichzeitig stellen mineralische Bauabfälle mit 229,3 Millionen Tonnen (2020) den größten Stoffstrom dar. Die Quoten des Baustoffrecyclings sind seit 2000 gestiegen, insbesondere bei mineralischen Abfällen. Dennoch wird der Großteil der recycelten Gesteinskörnungen in technisch weitgehend ungeregelten Anwendungen (z.B. Straßenbau) eingesetzt. Durch dieses Downcycling gehen wertvolle Ressourcen für technisch und wirtschaftlich wertvolle Anwendungen verloren. Das Forschungsprojekt upMIN100 geht der Frage nach, ob und inwieweit sich rezyklierte mineralische Bau- und Abbruchabfälle als Zusatzstoff in Lehmbaustoffen wie Lehmputzen und Lehmsteinen eignen. Der Fokus liegt dabei auf der Korngröße < 2 mm, die derzeit überwiegend deponiert wird, da es derzeit keine Vorschriften für den Einsatz in Bauprodukten gibt. Um den Einsatz von Bau- und Abbruchabfällen zu ermöglichen, müssen die technische Machbarkeit sichergestellt, Qualitätsanforderungen an die Ausgangsmaterialien (z.B. Grenzwerte für gesundheits- und umweltrelevante Schadstoffe und gefährliche Substanzen) und zulässige Anteile an rezyklierten Gesteinskörnungen definiert werden. Um negative Auswirkungen auf die Gebäudenutzer zu vermeiden, wurden die entwickelten Baumaterialien auf die in den mineralischen Abfällen enthaltenen Schadstoffe sowie auf Emissionen in die Innenraumluft geprüft. Außerdem sollen die aus mineralischen Abfällen hergestellten Lehmbauprodukte frei von Schadstoffen sein, um eine Rückführung in die Umwelt zu ermöglichen. Nach der Ersatzbaustoffverordnung (EBV) entspricht dies dem Kriterium BM-0. KW - Mineralische Baustoffe KW - Baustoffrecycling KW - Lehmbaustoffe PY - 2024 SN - 1868-0097 SP - 1 EP - 150 AN - OPUS4-61820 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -