TY - CONF A1 - Adam, Christian A1 - Schraut, Katharina A1 - Adamczyk, Burkart A1 - Weimann, Karin A1 - Gluth, Gregor T1 - Erzeugung klimaschonender Bindemittel als Alternativen zu Zement durch thermochemische Behandlung von mineralischen Nebenprodukten und Abfällen N2 - Die Zementindustrie erzeugt etwa 6-7% der globalen CO2-Emissionen und steht damit als Industriezweig vor dem Hintergrund einer anvisierten Klimaneutralität vor gewaltigen Herausforderungen. Der Prozess der Klinkerherstellung wurde über die vergangenen Jahrzehnte bereits kontinuierlich optimiert. Seit 1990 ist es der deutschen Zementindustrie gelungen, die spezifischen CO2-Emissionen der Zementproduktion u. a. durch den Einsatz alternativer, nicht fossiler Brennstoffe und durch Absenkung des Klinkergehalts im Zement um 20 % zu senken. Weitere konventionelle Minderungsstrategien versprechen jedoch nur noch wenig zusätzliche Reduktion. Im Falle des Portlandklinkers besteht die Schwierigkeit darin, dass zwei Drittel der CO2-Emissionen rohstoffbedingt durch die Entsäuerung des Kalksteins (CaCO3) anfallen, die durch die beschriebenen Maßnahmen nicht weiter abgesenkt werden können. Vielmehr wird es erforderlich sein, noch zu entwickelnde oder zu optimierende Technologien anzuwenden und ggf. alle relevanten Ebenen wie Produktion, Weiterverarbeitung und Anwendung von Zement und Beton neu zu denken. Neben technologischen Ansätzen zur CO2-Abscheidung mit nachfolgender langfristiger Speicherung (Carbon Capture and Storage – CCS) oder Verwertung (Carbon Capture and Utilisation – CCU) werden auch alternative Rohstoffe für die Zementproduktion und alternative Bindemittel in Betracht zu ziehen sein. T2 - Berliner Konferenz Mineralische Nebenprodukte und Abfälle CY - Berlin, Germany DA - 25.04.2022 KW - Zement KW - Sekundärrohstoff PY - 2022 SN - 978-3-944310-58-9 SP - 372 EP - 385 PB - TK-Verlag CY - Neuruppin AN - OPUS4-54737 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Cook, Jake Thomas T1 - Assessment of concrete bioreceptivity in algal biofilm green façade systems N2 - Algal biofilm façades are an alternative to traditional green façades which can help to improve biodiversity and air quality within cities. They present a low maintenance approach in which subaerial algae are grown directly on concrete substrates. The intrinsic bioreceptivity of the substrate is a critical factor in successful facade colonisation. Existing research has identified several environmental and material properties which influence concrete bioreceptivity, however a consensus has yet to be made on which properties are most influential and how the interaction between properties may promote algal biofilm growth under specific conditions. T2 - International Conference on Bio-Based Building Materials CY - Vienna, Austria DA - 21.06.2023 KW - Concrete KW - Façade KW - Bio-receptive KW - Extracellular polymeric substances KW - Fractional factorial PY - 2023 UR - https://www.rilem.net/agenda/5th-international-conference-on-bio-based-building-materials-1501 AN - OPUS4-58976 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Erdmann, Maren A1 - Kleinbub, Sherin A1 - Wachtendorf, Volker A1 - Schütter, Jan David A1 - Niebergall, Ute A1 - Böhning, Martin A1 - Koerdt, Andrea T1 - Photo-oxidation of PE-HD affecting polymer/fuel interaction and bacterial attachment N2 - In the present study, a simple approach was used to investigate the effect of UV-exposure on two high density Polyethylene materials (PE-HD), commonly used for storage tanks, on fuel sorption behavior and colonization by microorganisms. The aim was to investigate whether the sorption behavior of the fuels (diesel/biodiesel) and the colonization by microorganisms, frequently occurring in the fuel, is affected and may lead to undesirable or safety-relevant material changes. We showed that the UV-irradiation leads to significant changes of the sorption behavior due to chemi-crystallization and crosslinking. The fuel Sorption is affected by the UV-induced formation of polar carbonyl and hydroxyl groups predominantly occurring at the surface. With respect to microbial colonization behavior for Bacillus subtilis and Pseudomonas aeruginosa, isolated from a contaminated diesel sample, differences of the initial adhesion could be shown depending on the initial type of polyethylene as well as on the degree of UV-induced degradation. KW - High density polyethylene KW - Bacterial attachment KW - UV-irradiation KW - Fuel sorption PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-510001 DO - https://doi.org/10.1038/s41529-020-0122-1 VL - 4 IS - 1 SP - Article number: 18 PB - Nature Partner Journals AN - OPUS4-51000 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Gerrits, Ruben A1 - Stepec, Biwen An A1 - Bäßler, Ralph A1 - Becker, Roland A1 - Dimper, Matthias A1 - Feldmann, Ines A1 - Goff, Kira L. A1 - Günster, Jens A1 - Hofmann, Andrea A1 - Hesse, René A1 - Kirstein, Sarah A1 - Klein, Ulrich A1 - Mauch, Tatjana A1 - Neumann-Schaal, Meina A1 - Özcan Sandikcioglu, Özlem A1 - Taylor, Nicole M. A1 - Schumacher, Julia A1 - Shen, Yin A1 - Strehlau, Heike A1 - Weise, Matthias A1 - Wolf, Jacqueline A1 - Yurkov, Andrey A1 - Gieg, Lisa M. A1 - Gorbushina, Anna T1 - A 30-year-old diesel tank: Fungal-dominated biofilms cause local corrosion of galvanised steel N2 - The increased use of biodiesel is expected to lead to more microbial corrosion, fouling and fuel degradation issues. In this context, we have analysed the metal, fuel and microbiology of a fouled diesel tank which had been in service for over 30 years. The fuel itself, a B7 biodiesel blend, was not degraded, and—although no free water phase was visible—contained a water content of ~60 ppm. The microbial community was dominated by the fungus Amorphotheca resinae, which formed thick, patchy biofilms on the tank bottom and walls. The tank sheets, composed of galvanised carbon steel, were locally corroded underneath the biofilms, up to a depth of a third of the sheet thickness. On the biofilm-free surfaces, Zn coatings could still be observed. Taken together, A. resinae was shown to thrive in these water-poor conditions, likely enhancing corrosion through the removal of the protective Zn coatings. KW - Fungal biofilms KW - Biodiesel degradation mechanisms PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-655014 DO - https://doi.org/10.1038/s41529-025-00731-2 SN - 2397-2106 VL - 10 IS - 1 SP - 1 EP - 14 PB - Springer Science and Business Media LLC AN - OPUS4-65501 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Herzel, Hannes A1 - Stemann, J. A1 - Simon, Sebastian A1 - Adam, Christian T1 - Comparison of thermochemical treatment of sewage sludge ash with sodium sulphate in laboratory-scale and pilot-scale experiments N2 - There is an ongoing debate on European scale concerning the criticality of phosphorus. In Switzerland and Germany, phosphorus recovery from phosphorus-rich waste streams will become obligatory. Sewage sludge ash is rich in phosphorus and may become an important secondary feedstock. Thermochemical treatment of sewage sludge ash with sodium sulphate under reducing conditions was shown to remove heavy metals from the solid product and produce the fully plant available crystalline phase CaNaPO4. Pilot-scale experiments in a rotary kiln were carried out at temperatures between 750 and 1000 °C and were compared to laboratory-scale experiments with crucibles. Process upscaling was successfully demonstrated but a series of differences were noticed: In comparison to laboratory-scale, solubility of phosphorus in samples from pilot-scale experiments was lower at all chosen treatment temperatures because of shorter retention time and incomplete decomposition of sodium sulphate. X-ray diffraction analysis revealed remaining phase fractions of whitlockite (Ca3-x(Mg,Fe)x(PO4)2) and sodium sulphate from the starting materials in products and thus indicated incomplete reaction. In contrast to the results of laboratory-scale experiments, the crystalline phase CaNaPO4 was clearly absent in the products from the rotary kiln but instead a Mg-bearing phase (Ca,Mg)NaPO4 was formed. Laboratory-scale experiments confirmed (Ca,Mg)NaPO4 is an intermediate phase between whitlockite and CaNaPO4. However, both crystalline phases are characterized by high plant availability. It was shown that heavy metal removal increased at higher temperatures whereas solubility and thus plant availability of phosphorus already reached its maxima at temperatures of 950 °C in pilot-scale and 875 °C in laboratory-scale experiments. KW - Crystalline phase identification KW - Heavy metal removal KW - Phosphorus availability KW - Process upscaling KW - Recovery KW - Rhenanite PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-524084 DO - https://doi.org/10.1007/s13762-021-03252-y VL - 19 IS - 3 SP - 1997 EP - 2006 PB - Springer AN - OPUS4-52408 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Koerdt, Andrea T1 - Mikrobielle Zusammensetzung im Wassertank N2 - Der Fachbereich 7.6 untersucht seit einiger Zeit an Auslagerungsständen auf dem Testgelände in Horstwalde Korrosion im maritimen Bereich. Im Moment läuft das System mit künstlichem Meerwasser und simuliert die Bewitterung von Metallproben unter angenäherten klimatischen Bedingungen ähnlich zum natürlichem Habitat. Im Laufe der Zeit konnte nicht intendierter mikrobieller bewuchs beobachtet werden. Es stellte sich die Frage, welche Mikroorganismen vorlagen und ob diese einen Einfluss auf die Korrosionsuntersuchungen haben könnte. Aus diesem Grund wurden 16S-rRNA Untersuchungen durchgeführt welche alle drei Domänen des Lebens widerspiegeln Bakterien, Archaea und Eukaryoten. Es konnte gezeigt werden, dass über 95% der vorliegenden Biomasse Grünalgen waren, die durch Licht Eintrag in den Container Photosynthese betrieben und dadurch an Biomasse zunahmen. Des weiteren konnten Bakterien detektiert werden, welche in der Regel halophilen und aeroben Habitaten zu finden sind. Allerdings wurden auch Sulfat reduzierende Bakterien (MIC) detektiert, wenn auch in einem geringen prozentualen Anteil. Es muss allerdings Berücksichtigt werden, dass die mikrobielle Zusammensetzung sich im Laufe der Zeit weiter ändern kann. Als Ursprung der Biomasse wird, das künstliche Sediment vermutet. Außerdem wäre es für zukünftige Experiment denkbar, das System mit echtem Sediment aus dem marinen Habitat anzuimpfen. T2 - Dechema CY - Online meeting DA - 10.11.2021 KW - Mikroorganismen KW - Mikrobielle Gemeinschaft KW - Korrosion KW - Simulation PY - 2021 AN - OPUS4-54035 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schmidt, Wolfram A1 - Rübner, Katrin A1 - Schneider, Joachim A1 - von Werder, Julia A1 - Gluth, Gregor T1 - 63. DAfStb-Forschungskolloquium in der BAM - Themenblock 2: Nachhaltigkeitspotentiale N2 - Die Bauindustrie ist für rd. 40 % des weltweiten Energieverbrauchs und der Kohlenstoffemissionen verantwortlich. Mit der technologischen Entwicklung wird der Energiebedarf in Zukunft sinken, während sich das Problem grauer Emission verschärft. Daher ist ein verantwortungsvoller Umgang mit Ressourcen der Schlüssel zur Erreichung der Pariser Klimaziele. Der Einsatz klimaschonender Baustoffe weist dabei ein erhebliches Nachhaltigkeitspotential auf. Recycling, Rückgewinnung, Ressourcenschonung und Kreislaufwirtschaft können zu unersetzlichen Bestandteilen der Bautechnik werden. Im Folgenden werden einige Möglichkeiten vorgestellt, die bei der Dekarbonisierung der Bautechnik zukünftig hohe Potentiale aufweisen. Diese wurden beim 63. Forschungskolloquium des DAfStb an der BAM vorgestellt und Details können dem Tagungsband (DOI 10.26272/opus4-61338) entnommen werden. T2 - 11. Jahrestagung des DAfStb mit 63. Forschungskolloquium der BAM Green Intelligent Building CY - Berlin, Germany DA - 16.10.2024 KW - Bindemittel KW - Klimaschonende Baustoffe KW - Dekarbonisierung PY - 2025 SN - 0005-9846 VL - 75 IS - 4 SP - 131 EP - 134 PB - concrete content UG CY - Schermbeck AN - OPUS4-63068 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schraut, Katharina T1 - Production of an alite-rich material from reduced basic oxygen furnace slags N2 - Basic oxygen furnace slag (BOFS) is a by-product of steelmaking of which about 10.4 Mt are produced annually in the EU. BOFS is mostly used in road construction, earthwork and hydraulic engineering. However, in this use, the iron bound in BOFS is lost and the opportunity to produce higher value products from BOFS is forgone. In recent decades, many researchers have investigated the production of both Portland cement clinker and crude iron from BOFS via a thermochemical reductive treatment. The reductive treatment of liquid BOFS causes a reduction of iron oxides to metallic iron, which separates from the mineral phase due to its higher density and can be recovered. An advantage of this process is that simultaneously the chemical composition of the reduced BOFS is adapted to that of Portland cement clinker and the hydraulic reactive mineral alite (Ca3SiO5) is formed. In this study, German BOFS was reduced in a small-scale electric arc furnace and a low-iron mineral product rich in alite was produced. Despite a chemical and mineralogical composition similar to that of Portland cement clinker, the reduced BOFS produced less heat of hydration, and its reaction was delayed compared to Portland cement. However, adding gypsum accelerated the hydration rate of the reduced BOFS. Further research to improve the hydraulic properties of the reduced BOFS is essential. If successful, the production of a hydraulic material and crude iron from BOFS could have economic and ecological benefits for both the cement and steel industry. T2 - GeoBerlin 2023 CY - Berlin, Germany DA - 04.09.2023 KW - BOFS KW - Alite KW - Hydraulic reactivity PY - 2023 AN - OPUS4-58206 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schraut, Katharina T1 - Portland cement clinker from reduced basic oxygen furnace slag N2 - Basic oxygen furnace slag (BOFS) is a by-product of the steelmaking process, of which about 10.4 Mt are produced annually in the European Union. Besides its predominant use in road construction, earthwork, and hydraulic engineering, it is also possible to use BOFS as a source material for Portland cement clinker. The main difference in the chemical composition of BOFS from the chemical composition of Portland cement clinker is its high content of iron oxides (7-50 wt.%). In recent decades, many researchers have investigated the production of both Portland cement clinker and crude iron from BOFS via thermochemical reductive treatment. Carbothermal treatment of liquid BOFS causes reduction of iron oxides to metallic iron, which separates from the mineral phase due to its higher density. In this study, German BOFS was reduced in a small-scale electric arc furnace using petrol coke as reducing agent. The produced low-iron mineral product was chemically similar to Portland cement clinker and contained the most important Portland cement mineral alite (Ca3SiO5) as main component. Besides alite, the mineral product contained other Portland cement clinker constituents such as belite (β-Ca2SiO4) and tricalcium aluminate (Ca3Al2O6). The production of Portland cement clinker and crude iron from BOFS has economic and ecological benefits for both the cement and steel industry. Cement clinker from reduced BOFS may be used as a substitute for cement clinker from conventional cement production, thereby CO2 emissions will be reduced. The steel industry benefits from a high-value application for its by-products that avoids cost expensive landfilling and may even bring economic advantages. However, reductive treatment requires high temperatures and, for economic reasons, has to be carried out immediately after casting of the liquid BOFS, which is a logistical challenge for most steel plants. A cost-benefit analysis is therefore essential. T2 - European Congress and Exhibition on Advanced Materials and Processes CY - Online meeting DA - 13.09.2021 KW - BOFS KW - Portland Cement KW - Hydraulic reactivity PY - 2021 AN - OPUS4-53475 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schraut, Katharina T1 - Hydraulic reactivity of alite rich material from post-treated basic oxygen furnace slags N2 - Basic oxygen furnace slags (BOFS) are a by-product of steel production. In 2016, 10.4 Mt of BOFS were produced in the European Union (EU). The main part of BOFS is used in road construction, earthwork and hydraulic engineering. A smaller part is returned to the metallurgical circle, used as fertilizer or landfilled. However, it is also possible to produce higher value products from BOFS. For example, many researchers have investigated the possibility of producing Portland cement clinker and crude iron from BOFS by a carbothermal post-treatment. In this study, German BOFS was reduced in a small-scale electric arc furnace using petrol coke as reducing agent. The carbothermal treatment reduces the iron oxides in the BOFS to metallic iron, which accumulates at the bottom of the furnace by density separation. In addition to metallic iron, the process generates a mineral product rich in the tricalcium silicate solid solution alite. As the main constituent of Portland cement clinker, the hydraulic reactive mineral alite is of high economic importance. In previous studies, the hydraulic reactivity of the mineral product was investigated by testing the compressive strength of blends with 70 wt.% ordinary Portland cement (OPC). Recent investigations focused on the hydraulic properties of the pure mineral product from the reduced BOFS. The heat of hydration of the mineral product was measured by isothermal calorimetry and compared with the heat of hydration of a synthetic low-iron slag and OPC. In addition, the formation of hydration products was investigated with differential scanning calorimetry (DSC) and x-ray diffraction analysis (XRD) on freeze-dried samples after defined curing times. The results of the calorimetric measurements indicate that the mineral product produced less heat of hydration and its reaction was delayed compared to the synthetic low-iron slag and OPC. Hydration products such as portlandite and calcium silicate hydrates (C-S-H) formed later and in lower amounts. The production of a hydraulic material from BOFS by reductive treatment is of great interest to both the cement and steel industries. The substitution of cement clinker in OPC with a hydraulic material such as reduced BOFS leads to a reduction in greenhouse gas emissions from cement production. The steel industry benefits from an application for its by-products that avoids cost expensive landfilling and may even bring economic advantages. Furthermore, it may be possible to return the recovered crude iron to production. T2 - 3rd European Mineralogical Conference CY - Cracow, Poland DA - 30.08.2021 KW - BOFS KW - Calcium silicate KW - Hydraulic reactivity PY - 2021 AN - OPUS4-53473 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schraut, Katharina T1 - Formation and hydraulic reactivity of an alite rich material from post treated basic oxygen furnace slag N2 - Basic oxygen furnace slag (BOFS) is a by-product of steelmaking of which about 10.4 Mt are produced annually in the EU. BOFS is mostly used in road construction, earthwork and hydraulic engineering. However, in this use, the iron bound in BOFS is lost and the opportunity to produce higher value products from BOFS is forgone. In recent decades, many researchers have investigated a thermochemical process to reduce iron oxides to metallic iron in molten BOFS. The metallic iron formed separates from the reduced slag due to its higher density and can be recovered. An advantage of this process is that simultaneously the chemical composition of the reduced slag is adapted to that of the Portland cement clinker and the hydraulic reactive mineral alite is formed. In this study, BOFS was reduced in a small-scale electric arc furnace using petrol coke as reducing agent, and the hydraulic properties of the reduced, low-iron BOFS were investigated. Despite a chemical and mineralogical composition similar to that of Portland cement clinker, the reduced BOFS produced less heat of hydration, and its reaction was delayed compared to Portland cement. However, the addition of gypsum, as is also done in cement production from Portland cement clinker, has been found to accelerate the hydration rate of reduced BOFS. Further research to improve the hydraulic properties of the reduced slag is essential. If successful, the production of a hydraulic binder and crude iron from BOFS could have economic and ecological benefits for both the cement and steel industry. T2 - GeoMin Köln 2022 CY - Cologne, Germany DA - 11.09.2022 KW - BOFS KW - Portland Cement KW - Hydraulic reactivity PY - 2022 AN - OPUS4-56080 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schraut, Katharina T1 - Production of a hydraulic material from post-treated steelmaking slags N2 - Steelmaking slag is a by-product of steel production of which 4.5 Mt were produced in 2020 in Germany alone. It is mainly used in road construction, earthwork and hydraulic engineering. A smaller part is returned to the metallurgical circle, used as fertilizer or landfilled. With this use, iron oxides still contained in steelmaking slag are lost. In addition, the possibility of producing higher-grade products from steelmaking slag is foregone. In recent decades, many researchers have investigated the production of Portland cement clinker and crude iron from basic oxygen furnace slags (BOFS) via a reductive treatment. Carbothermal treatment of liquid BOFS causes a reduction of iron oxides to metallic iron, which separates from the mineral phase due to its higher density. Simultaneously, the chemical composition of the reduced slag is adapted to that of the Portland cement clinker. In this study, German BOFS was reduced in a small-scale electric arc furnace using petrol coke as a reducing agent. The resulting low-iron mineral product had a similar chemical composition to Portland cement clinker and was rich in the tricalcium silicate solid solution alite (Ca3SiO5). Based on its chemical and mineralogical composition, similar to that of Portland cement clinker, the reduced BOFS has the potential to react comparably. In our study, the reduced BOFS produced less heat of hydration compared to OPC and its hydraulic reaction was delayed. However, adding gypsum has been shown to accelerate the hydration rate of the reduced BOFS compared to that known from the calcium silicates of Portland cement clinker. Further research to improve the hydraulic properties of the reduced slag is essential. If successful, producing a hydraulic binder and crude iron from BOFS could have economic and ecological benefits for both the cement and steel industry. T2 - 16th International Congress on the Chemistry of Cement ICCC 2023 CY - Bangkok, Thailand DA - 18.09.2023 KW - Steelmaking slag KW - Alite hydraulic reactivity KW - Clinker substitute PY - 2023 AN - OPUS4-58522 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schraut, Katharina A1 - Adamczyk, Burkart A1 - Adam, Christian A1 - Stephan, D. A1 - Meng, Birgit A1 - Simon, Sebastian A1 - von Werder, Julia T1 - Synthesis and characterisation of alites from reduced basic oxygen furnace slags N2 - Basic oxygen furnace slags (BOFS) are by-products of the steelmaking process. Several researchers have studied the production of Portland cement clinker and metallic iron from BOFS via a reductive treatment. In this study, we applied a carbothermal reduction of BOFS in a technical-scale electric arc furnace and characterised the clinker-like products. Those clinker-like non-metallic products (NMPs) had a chemical and mineralogical composition comparable to clinker for ordinary Portland cement (OPC) and contained large elongated alite crystals as major component. The pure NMPs reacted more slowly and achieved a lower degree of hydration compared with commercial OPC. If the reactivity of the products can be further increased by employing specific adaptations, it can be used as a full clinker substitute for OPC. Nevertheless, it is also an option to use the material without further modifications as a cement component or concrete addition, which contributes to the strength development in both cases. KW - BOFS KW - Hydration products KW - Thermal analysis KW - X-ray diffraction PY - 2021 DO - https://doi.org/10.1016/j.cemconres.2021.106518 SN - 0008-8846 VL - 147 SP - 6518 PB - Elsevier Ltd. AN - OPUS4-52939 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schraut, Katharina A1 - Adamczyk, Burkart A1 - Adam, Christian A1 - Stephan, Dietmar A1 - Meng, Birgit A1 - Simon, Sebastian A1 - von Werder, Julia A1 - Hirsch, Tamino A1 - Manninger, Tanja T1 - Effect of gypsum on the hydration of fused cement clinker from basic oxygen furnace slag N2 - Fused cement clinker can be produced from molten basic oxygen furnace slag (BOFS) by way of a reductive thermochemical treatment. During the thermochemical treatment, oxidic iron is reduced to metallic iron and separated. The resulting low-iron slag has a chemical and mineralogical composition similar to ordinary Portland cement (OPC) clinker. In this study, the hydraulic reactivity of the fused clinker from BOFS with and without gypsum was investigated using isothermal calorimetry, differential scanning calorimetry, in situ X-ray diffraction and powder X-ray diffraction. Furthermore, a synthetic fused clinker without foreign ions and fused clinker produced by a mixture of both materials was studied. The hydraulic reaction of the fused clinker from BOFS was considerably slower than that of OPC. However, the reaction can be accelerated by adding gypsum as a sulfate carrier. Furthermore, the results showed an increased reaction rate with decreasing content of foreign ions such as Fe, P or Mn. KW - General Materials Science KW - Building and Construction PY - 2024 DO - https://doi.org/10.1680/jadcr.23.00070 SN - 0951-7197 SP - 1 EP - 19 PB - Telford AN - OPUS4-59391 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Seneschal-Merz, Karine T1 - New UV-protective glazing for the conservation of cultural assets N2 - For centuries, churches, secular buildings and museums have been furnished with valuable works of art. Many works of art are UV- and light-sensitive. It is well known that especially UV radiation causes damage and discoloration in paintings, textiles, plastics, wood and other materials. In particular, the wavelengths between 280 and 410 nm cause color changes, embrittlement or destruction of e.g. plastics over time. Therefore, strongly UV-absorbing glasses are advantageous for architecture and are necessary for the protection of cultural assets. As restorers in all disciplines become more and more aware, the demands placed on buildings and their furnishings in terms of climate are becoming increasingly detailed and precise. The aim in each case is to preserve the valuable artwork. For some years now, the industry has been offering the protection of cultural objects by installing special UV-protective glasses. Currently, UV protection for church buildings is realized by laminated safety glass equipped with appropriate UV-protective plastic films. Technically, this always means a second pane of glass in front of the windows, which is installed outside the building. This creates climatic gaps that are difficult to control and deterioration due to ageing effects can be expected. At the same time, this protective glazing is not invisible and has a considerable aesthetic influence on the interior and exterior appearance of the building. Meanwhile, the preservation of historical monuments accepts such aesthetic cuts on buildings in order to protect the artwork in the interior from UV light. To this day, however, the long-term durability of UV protection provided by inserted plastic films is still controversial. To date the only available alternative on the market is a mouth-blown UV protection glass which uses a so-called overlay to provide UV protection. This shows that UV protection can also be achieved by glasses without plastic films thus realizing an exclusive inorganic protection which normally is more stable than a polymeric one. So far there are not enough studies to prove long-term durability. The aim of this project is to provide existing glazing or new glazing to be created with a highly transparent layer that ensures this UV-protective filter function below 400 nm. The glass coating is to be applied to the glass over a large area and fired into the surface like a classic ceramic enamel paint with the same technics. In addition, it should be long-term durable in its function. It means, that the glass has to be fused at temperatures below 630 °C during the firing process, its chemical durability has to be high, its coefficient of thermal expansion has to be as close as the one of the substrate (usually float glass) and the glass has to absorb the UV-radiation within a thin thickness (thinner as 100 µm). In this project, the long-term durability of commercial UV-protective glasses is examined. New low melting glasses containing UV-absorbing ions are being developed. Their UV-absorption as a thin layer is analyzed as well as their chemical durability and their thermal properties. We are grateful to BMWI for the financial support in the frame of the Central Innovation Programme for SMEs (ZIM). T2 - HVG-DGG: 94. Glastechnische Tagung CY - Online meeting DA - 10.05.2021 KW - Glass KW - Low melting KW - Chemical durability KW - Weathering tests KW - Aging test KW - UV absorption KW - UV protection KW - Architecture KW - Optical properties PY - 2021 AN - OPUS4-52648 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Stohl, Leonie A1 - Manninger, Tanja A1 - von Werder, Julia A1 - Dehn, F. A1 - Gorbushina, Anna A1 - Meng, Birgit T1 - Bioreceptivity of concrete - A review N2 - Materials that support natural biodiversity on their surfaces can compensate for human activities that have a negative impact on nature and thus contribute to a carbon-neutral and nature-positive world. Specifically designing bioreceptive materials which favor the growth of biofilms on their surface is an approach complementing conventional, macroscopic green façades. But what exactly characterizes a bioreceptive substrate and how do biofilm and substrate interact? How and why does a spontaneous colonization and the formation of biofilms take place? What are biofilms and how can they be established in a laboratory setting? How can this existing knowledge be transferred to the artificial stone concrete so that this material can be tuned to increase (or decrease) its bioreceptivity? This review paper aims at summarizing the existing state of knowledge on bioreceptive concrete and pointing out inconsistencies and contradictions which can only be removed by more interdisciplinary research in the field. KW - Bioreceptivity KW - Biofilm KW - Green facades KW - Developing building materials KW - Surface interactions KW - Concrete PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-581685 DO - https://doi.org/10.1016/j.jobe.2023.107201 SN - 2352-7102 VL - 76 SP - 1 EP - 17 PB - Elsevier AN - OPUS4-58168 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Stohl, Leonie A1 - Tonon, Chiara A1 - Cook, Jake A1 - Gorbushina, Anna A1 - Dehn, Frank A1 - von Werder, Julia T1 - Understanding bioreceptivity of concrete: realistic and accelerated weathering experiments with model subaerial biofilms N2 - Vertical greening systems are a promising solution to the increasing demand for urban green spaces, improving environmental quality and addressing biodiversity loss. This study facilitates the development microbially greened algal biofilm facades, which offer a low maintenance vertical green space. The study focuses on concrete as a widely used building material and explores how physical surface characteristics impact its bioreceptive properties. Concrete samples, produced from the same mix but differing in surface structure, were subjected to a laboratory weathering experiment to assess their bioreceptivity. A novel inoculation method was employed, involving a single initial inoculation with either alga ( Jaagichlorella sp.) alone, or a model biofilm consisting of a combination of the alga ( Jaagichlorella sp.) with a fungus ( Knufia petricola). The samples underwent four months of weathering in a dynamic laboratory setup irrigated with deionized water to observe subaerial biofilm attachment and growth. The formation of subaerial biofilms was monitored with high resolution surface imaging, colorimetric measurements and Imaging Pulse Amplitude Modulated Fluorometry (Imaging PAM-F), with Imaging PAM-F proving the most effective. Statistical analysis revealed that by impacting surface pH value and water retention capability, surface structures significantly influence microbial growth and that the concrete’s bioreceptivity can be influenced through thoughtful design of the materials surface. The inoculation of algae combined with a fungus facilitated the formation of a stable subaerial biofilm, enabling algae to colonize a surface structure that it could not colonize alone. This finding highlights the importance of modelling synergistic interactions present in natural biofilms. KW - Bioreceptivity KW - Concrete KW - Biofilm PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-653105 DO - https://doi.org/10.1617/s11527-025-02864-x SN - 1359-5997 VL - 59 IS - 2 SP - 1 EP - 18 PB - Springer Science and Business Media LLC AN - OPUS4-65310 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Stohl, Leonie A1 - Tonon, Chiara A1 - Cook, Jake A1 - Gorbushina, Anna A1 - Dehn, Frank A1 - von Werder, Julia A1 - Manninger, Tanja T1 - Understanding bioreceptivity of concrete: material design and characterization N2 - The climate crisis is driving an increasing demand for ecologically oriented concepts. In the building sector, this demand includes not only the use of environmentally friendly materials but also the greening of urban areas. One promising approach is the development of bioreceptive concrete façades, which support the growth of green biofilms directly on their surfaces. These innovative façades are anticipated to deliver benefits comparable to those of macroscopically greened façades, such as enhanced biodiversity and improved air quality, while offering the advantages of being more self-sustaining and stable systems once fully established. However, the development of bioreceptive concrete presents substantial challenges. Due to the interdisciplinarity and novelty of this field, standardized methods for material characterization and bioreceptivity assessment are currently lacking. This study proposes an approach for evaluating surface properties crucial for bioreceptivity, developed on differently structured samples of ultra-high-performance concrete (UHPC). Existing methods and standards from concrete technology are critically reviewed and, where necessary, modified to meet the unique requirements of measuring bioreceptive material properties. Special attention is given to the surface pH value and water retention characteristics, as these are essential for promoting microbial growth and ensuring the long-term stability of green biofilms. The observed surface characteristics vary according to the imprinted surface structures, offering a spectrum of material properties and enabling the evaluation of their impact on bioreceptivity. The findings presented form the foundation for subsequent laboratory weathering experiments, which will be discussed in a complementary publication. KW - Novel methods KW - Bioreceptivity testing PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-655023 DO - https://doi.org/10.1617/s11527-025-02863-y SN - 1359-5997 VL - 58 SP - 1 EP - 18 PB - Springer Science and Business Media LLC AN - OPUS4-65502 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - von Werder, Julia T1 - Biofilme auf Gebäuden - Biorezeptivität statt Biofilme N2 - Der Vortrag erläutert das Konzept der Gebäudebegrünung mit Biofilmen. Beton wird dabei als künstliches Gestein betrachtet, dessen Besiedelbarkeit durch Mikroorganismen gezielt verbessert werden soll. Ein dreistufiges Testsystem – Laborversuche, simulierte Bewitterung und Freilandtests – analysiert, wie physikalische und chemische Substrateigenschaften das Wachstum beeinflussen. Ein definierter Algen‑Pilz‑Modellbiofilm dient zur reproduzierbaren Bewertung der Besiedlung, erfasst über PAM‑Fluorometrie. Die Ergebnisse zeigen, dass Rauheit, Textur und Porosität entscheidend für Anhaftung, Feuchteretention und Biofilmwachstum sind. Zudem wird deutlich, dass die Organismen hohe Stresstoleranz benötigen, um variierende Umweltbedingungen an realen Fassaden zu überstehen. Insgesamt belegt das Projekt das Potenzial biorezeptiver Betone als low‑tech‑Fassadenbegrünung mit ökologischem Mehrwert. T2 - Workshop Ökologische Campusentwicklung: Wasser und Vegetationsmanagement in Helmholtz-Zentren CY - Potsdam, Germany DA - 03.04.2025 KW - Biofilm KW - Fassade KW - Biorezeptivität KW - Low-tech Begrünung KW - Modellbiofilm PY - 2025 AN - OPUS4-65448 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - von Werder, Julia T1 - Bioreceptive Building Facades: Codesigning with nature N2 - Building envelopes represent a key interface between solid substrates, the biosphere, and the atmosphere, and consequently serve as natural habitats for subaerial biofilms. This study investigates strategies to enhance the bioreceptivity of concrete cladding to support microalgae‑rich biofilms as a sustainable alternative to biocide‑dependent facade systems. Using a controlled dual‑species biofilm model and assessing algal vitality via PAM fluorometry, we examined how concrete composition and surface properties influence colonization dynamics. The results demonstrate that substrate pH and carbonation state are primary determinants of both biofilm establishment and organismal vitality, whereas nutrient supplementation exerts comparatively minor effects. Adhesion assays indicate that moderate mechanical stress can increase biofilm robustness, and laboratory rain simulations show that surface texture and near‑surface porosity promote water retention and enhance biofilm attachment. A synergistic interaction between the algal and fungal components was observed under specific stress conditions, offering a potential explanation for the reduced performance of biofilms when transitioning from ideal laboratory settings to outdoor environments. Overall, the findings highlight that the development of stable, photosynthetically active biofilm facades requires careful optimization of organism growth, physiological performance, and long‑term adhesion to the substrate. T2 - SASBE 2025: Smart and Sustainable Built Environment CY - Lille, France DA - 03.11.2025 KW - Concrete KW - Bioreceptivity KW - Laboratory test KW - Biofilm KW - Fluorometry PY - 2025 AN - OPUS4-65446 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -