TY - CONF A1 - Birke, V. T1 - Innovation Network PerFluSan N2 - Per und polyfluorierte Alkylsubstanzen (PFAS) werden im Rahmen ihres breiten industriellen Einsatzes in die Umwelt ein­gebracht, wo sie aufgrund ihrer kritischen Eigen­schaften ein Problem darstellen. Der nach­haltige Schutz von Mensch und Umwelt vor dieser Stoff­gruppe ist eine wichtige Zukunfts­­aufgabe. Verfügbare PFAS-Reinigungs- und -Sanierungs­verfahren sind jedoch teuer und oftmals unzul­änglich. PerFluSan möchte einen entscheidenden Beitrag zur Lösung dieses Problems leisten, indem hier neue PFAS-Sanierungs­verfahren für Böden und Wässer, sowie innovative analytische Methoden zum PFAS-Nachweis entwickelt werden. Die lang­fristige Vision ist es, PerFluSan zu einer nationalen Anlauf­stelle der PFAS-Thematik auszubauen, die mit Hilfe der Synergien zwischen den PerFluSan-Akteuren alle Aspekte der Problematik ganz­heitlich, nachhaltig und effektiv adressiert. N2 - Per- and polyfluorinated alkyl substances (PFAS) are transferred into the environment as part of their broad industrial use, where they pose a problem due to their critical properties. The sustainable protection of people and the environment from this group of substances is an important task for the future. However, available PFAS removal and remediation processes are expensive and often inadequate. PerFluSan would like to make a relevant contribution to solve this problem by developing new PFAS remediation methods for soils and water, as well as innovative analytical methods for PFAS detection. The long-term vision is to develop PerFluSan into a national contact point for the PFAS topic, which uses synergies between the PerFluSan actors to address all aspects of the problem holistically, sustainably and effectively. T2 - International Online – Conference PFAS - Dealing with contaminants of emerging concern CY - Online meeting DA - 30.11.2020 KW - Perfluorierte Verbindungen KW - Sanierung KW - PFAS PY - 2020 AN - OPUS4-51700 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Vogel, Christian T1 - Application of Diffusive Gradients in Thin-films (DGT) and spectroscopic techniques to analyze phosphorus in soils N2 - A wide range of analytical methods are used to estimate the plant-availability of soil phosphorus (P). Previous investigations showed that analytical methods based on the Diffusive Gradients in Thin films (DGT) technique provide a very good correlations to the amount of bioavailable nutrients and pollutants in environmental samples (Davison 2016, Vogel et al. 2017). However, the DGT results do not identify which P compound of the soil has the high bioavailability. But there are various spectroscopic techniques (infrared, Raman, P K-edge and L-edge XANES and P NMR spectroscopy) available to characterize P species in soils. Therefore, spectroscopic investigation of DGT binding layers after deployment allow us to determine the specific compounds. Nutrients such as phosphorus and nitrogen are often, together with other elements, present as molecules in the environment. These ions are detectable and distinguishable by infrared, P K- and L-edge X-ray absorption near-edge structure (XANES) and NMR spectroscopy, respectively. Additionally, microspectroscopic techniques make it also possible to analyze P compounds on the DGT binding layer with a lateral resolution down to 1 μm2. Therefore, species of elements and compounds of e.g. a spatial soil segment (e.g. rhizosphere) can be mapped and analyzed, providing valuable insight to understand the dynamics of nutrients in the environment. T2 - SPP1685 Closing Conference: New Approaches to Ecosystem Nutrition - Phosphorus and Beyond CY - Freiburg, Germany DA - 25.10.2021 KW - Phosphorus KW - Diffusive gradients in thin-films (DGT) KW - Passive sampling PY - 2021 AN - OPUS4-53641 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Vogel, Christian T1 - Ammonium and nitrate in agricultural soils analyzed with the Diffusive Gradients in Thin-films technique N2 - The aim of this study was to investigate the passive sampler method Diffusive Gradients in Thin-films (DGT) for ammonium and nitrate in amended soils. Therefore, we used soils from a pot experiment with maize where nitrogen (N) was supplied as ammonium sulfate nitrate (ASN), without and with a nitrification inhibitor (NI). The additional use of a NI can delay the nitrification in the soil and making the ammonium available for a longer period in the soil solution after its application. Homogenized soil samples were collected directly from each pot after one week of incubation before sowing and after harvesting the maize. Nitrate and ammonium in these soil samples were extracted using DGT devices equipped with a Putolite A520E (for nitrate) and Microlite PrCH (for ammonium) binding layer. Ammonium DGT which determined the mobile and labile ammonium forms based on diffusion and the resupplies from the solid soil phase, only showed a significantly higher amount of extractable ammonium with NI compared to that without NI for some samples. However, significantly lower values were found for nitrate of treatments with NI compared to without NI after harvest. Thus, the lower nitrate amounts for treatments with NI compared to the treatments without NI after harvest indicated the delay of the nitrification process by the NI. Furthermore, we compared also the ammonium and nitrate DGT results to chemical extraction with KCl solutions. The results demonstrated that the trends of DGT results and chemical extraction were complimentary through all the treatments. T2 - International Passive Sampling Workshop (IPSW) 2021 virtual CY - Online meeting DA - 04.11.2021 KW - Phosphorus KW - Diffusive gradients in thin-films (DGT) KW - Ammonium KW - Nitrate PY - 2021 AN - OPUS4-53698 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Simon, Fabian T1 - A fast and simple extraction method for the determination of PFASs in soil samples - HR-CS-GFMAS a new screening tool N2 - Here, we describe a fast and simple extraction method for the determination of per- and polyfluorinated alkyl substances (PFASs) utilizing extractable organic fluorine (EOF) sum parameter analysis and high resolution-continuum source-graphite furnace molecular absorption spectrometry (HR-CS-GFMAS) in soil samples. After extraction and separation of inorganic and organic fluorinated compounds, organically bound fluorinated compounds were indirectly determined via the molecular absorption of gallium mono-fluoride at 211.248 nm. The implementation of the decisions of the “Stockholm Convention on persistent organic pollutants” as well as the “Protocol on Persistent Organic Pollutants of the Convention on Long-Range Transboundary Air Pollution” of the UNECE include the reduction respectively the elimination of PFASs in the environment. Currently, regulations aim to target single compounds (mostly C8-PFAS). But the PFAS group includes over 4700 substances, which are potentially persistent and toxic, thus target analytical approaches are not suitable for a holistic approach investigating the PFAS pollutant situation. Furthermore, forbidden PFASs are substituted by short-chain PFASs, thus the number of unknow substances is steadily increasing. For this reason, sum parameter approaches are more suitable to investigate and assess the pollution situation as well as derive exposure limits. Our developed analytical method was successfully applied to determine PFASs in soil samples from a polluted site. In view of steadily increasing numbers of PFAS substances, our method will make an important contribution in assessing the pollution situation as well as support policy makers in deriving exposure limits for PFAS in the future. T2 - ENSOr - International Workshop on Emerging policy challenges on new soil contaminants CY - Online Meeting DA - 06.05.2021 KW - PFAS KW - HR-CS-GFMAS KW - Soil KW - Sediment PY - 2021 AN - OPUS4-52608 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Vogel, Christian T1 - Fluorine K-edge X-ray absorption near-edge structure (XANES) spectroscopy as a novel tool for the characterization of per- and polyfluoroalkyl substances (PFAS) in soils and sludges N2 - Per- and polyfluoroalkyl substances (PFAS) have been used extensively in the past because of their inert chemical character and resistance to degradation by environmental influences. Since the beginning of their commercial use, PFAS have been widely exposed to the environment by application of PFAS in consumer products or as foaming agent in firefighting foams, thus several cases of contaminated soils sites have been reported. Since the number of known PFAS already exceeds 4700, their characterization and direct analysis is challenging given the current available techniques. Here, we introduce the novel fluorine (F) K-edge X-ray absorption near-edge structure (XANES) spectroscopy as a tool to analyze PFAS and inorganic fluorine compounds in contaminated soils and sewage sludges. While F K-edge bulk-XANES spectroscopy provide us information on the overall fluorine bonding in a sample micro X-ray fluorescence (XRF) in combination with F K-edge micro-XANES spectroscopy can also detect minor fluorine compounds and PFAS hotspots in investigated soils and sludges. Additionally, we used the combustion ion chromatography (CIC) to analyze the total amount of all PFAS as a sum parameter (extractable organic fluoride: EOF) in soils and sewage sludges. During combustion in the CIC, the PFAS in the sample get destroyed at temperatures of approx. 1000 °C and converted in inorganic fluorides that subsequently gets quantified by ion chromatography. Thus, for the first time we successfully combined F K-edge XANES spectroscopy and CIC as analytical tools to detect and quantify PFAS contaminants in soils and sewage sludges. T2 - SETAC Europe CY - Online meeting DA - 03.05.2021 KW - Sewage sludge KW - Combustion ion chromatography KW - Soil KW - X-ray absorption near-edge structure (XANES) spectroscopy PY - 2021 AN - OPUS4-52563 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pienkoß, Fabian T1 - Wet treatments of fine bottom ash for the recovery of metals N2 - In Europe, nearly 19 Mt/y of bottom ash (BA) are produced. Of this quota, only 46 %wt. was treated, often in poorly performing plants, leaving behind 10 Mt of untreated and unrecovered BA, destined to landfill. The resulting 2.14 Mt loss of valuable materials included 1 Mt mineral fraction and 0.97 Mt ferrous metals, mostly from untreated BA, and 0.18 Mt non-ferrous metals, mostly from unrecovered BA. For the coarser fractions, the main obstacle to BA being used as recycling aggregate is the content of salts and potential toxic elements (PTEs), concentrated in a layer that coats BA particles. For the fine BA fractions, usually underexploited and landfilled, it is estimated that up to 0.95 Mt/y of ferrous and non-ferrous metals are not recovered in Europe. During the workshop, the key results of BASH Treat project will be presented: the results of 2 industrial tests performed in BA treatment plants in Germany and Sweden; a novel dry treatment for the removal of salts and PTEs from BA coarse particles; a wet process for the recovery of heavy metal compounds from the fine fraction; a technical-economic assessment of the EU potential for the optimization of BA management. T2 - Crete 2021, 7th International Conference on Industrial & Hazardous Waste Management CY - Online meeting DA - 27.07.2021 KW - Bottom ash KW - Recovery KW - Design of experiments PY - 2021 AN - OPUS4-53030 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Roesch, Philipp T1 - Current challenges on PFAS analytics N2 - Several thousand PFAS are in circulation and the current challenge lies in detection of these compounds. Wheter environmental contamination occurs via industrial emission or direct PFAS exposure, as through the use of AFFF fire fighting foams. Wheter PFAS need to be detected in consumer products or agricultral soil, or wheter human and wildlife exposure to PFSA needs to be evaluated, suitable analytical methods are required to identifiy the target class within a hugh variety of matrices. At the same time it is critical to detect trace amounts of compounds within various matrices, we want to make sure that we consider very volatile and mobile species, simultaneously want to assure that we do not overlook less and insoluble compounds. We require methods that allow both single and multi target analysis and want to have an ideal overview with the help of sum parameters. T2 - Workshop - Advancements of Analytical Techniques for Per- and Polyfluoroalkyl Substances (PFAS) CY - Online meeting DA - 01.09.2021 KW - PFAS KW - PFAS analytics KW - EOF/AOF PY - 2021 AN - OPUS4-53196 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schoknecht, Ute T1 - The Impact of Weather Conditions on Biocides in Paints N2 - Aim. The European biocidal products regulation requires environmental risk assessments for biocidal products under service conditions. This is only possible, if processes that lead to biocide emissions into the environment are understood and can be reasonably predicted. Actual emissions due to leaching result from different processes that are affected by material properties and environmental conditions. Transformation of biocides can affect emissions considerably. Leaching and possible transformation of the film preservatives carbendazim, diuron, OIT and terbutryn in paints was observed under laboratory and field conditons in order to investigate the influence of different factors, e.g. water contact and radiation on biocide emissions. The paints contained either white titanium dioxide or a red iron oxide pigment to check whether pigments affect leaching processes. Methods. Test specimens of a water-based styrene acrylic dispersion paint on glass were exposed to UVA-radiation in a UV weathering device and/or exposed to water contact by immersion events on the basis of the European standard EN 16105. Plywood panels were coated and exposed to natural weather conditions in a semi-field experiment. Concentrations of biocides and transformation products were analysed in leachates from laboratory tests, runoff samples and remaining coatings. Results. The impact of weathering conditions on transformation processes differs for the investigated active substances. Water contact, radiation as well as pigments in the paints determine the pattern and amount of transformation products on coatings, leachates and runoff water. Observations from laboratory and field experiments were compared. It proved that results from laboratory tests support understanding of data from field experiments. Detailed knowledge on the fate of active substances under environmental conditions supports manufacturers to develop safe applications of film preservatives and authorities to evaluate its environmental impact. T2 - European Technical Coatings Congress 2022 CY - Kraków, Poland DA - 12.07.2022 KW - Paints KW - Biocides KW - Transformation KW - Emission PY - 2022 AN - OPUS4-55274 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Roesch, Philipp T1 - Analysis of PFAS in Environmental Samples and Materials - Different Approaches via Fluorine K-Edge XANES Spectroscopy and Combustion Ion Chromatography N2 - Per- and polyfluoroalkyl substances (PFAS) have emerged over the course of the last twenty years as a global pollution issue. Altogether, there are currently more than 4700 known but only partly characterized fluorinated compounds identified by the Organization for Economic Cooperation and Development (OECD), as shown by a recently published classification proposal. The ongoing production of new, yet unrestricted PFAS alternatives has become a major challenge for environmental routine analytics, since the state-of-the-art method LC-MS/MS relies on structural information and availability of isotope standards of the targeted compound. First reported by Miyake et al., fluorine sum parameters like adsorbable organic fluorine (AOF), extractable organic fluorine (EOF) and total fluorine (TF) can be applied to survey and detect the presence of large amounts of unidentified organofluorine compounds in environmental matrices. Today fluorine sum parameters have been established as a useful supplement to classic target-analytical approaches of PFAS and were implemented for the first time as a sum value “PFAS-total” in the recently revised Drinking Water Directive (2020/2184) by the European Commission. In contrast, X-ray absorption near-edge structure (XANES) spectroscopy has been widely applied to identify low concentration of element-specific contamination without pre-treatment in environmental samples in the past. The XANES approach enables a penetration depth of approx. 1 µm (at fluorine K-edge energy; depending on the matrix) which is significantly deeper than for X-ray photoelectron spectroscopy (XPS; penetration depth approx. 10 nm). Furthermore, the method is fast, non-destructive and only simple preparation of the samples is required. In our work, we combined both F-XANES spectroscopy and combustion ion chromatography (CIC) in order to present a new analytical perspective on the investigation of PFAS in environmental media and material samples. T2 - SETAC Europe 2022 - 32nd Annual Meeting CY - Kopenhagen, Dänemark DA - 15.05.2022 KW - Sum parameter analysis KW - EOF KW - CIC KW - Fluor XANES KW - PFAS analysis PY - 2022 AN - OPUS4-54884 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Simon, Franz-Georg T1 - Product testing and performance N2 - Geosynthetic materials are applied in measures for coastal protection. Weathering or any damage of constructions, as shown by a field study in Kaliningrad Oblast (Russia), could lead to the littering of the beach or the sea (marine littering) and the discharge of possibly harmful additives into the marine environment. The ageing behavior of a widely used geotextile made of polypropylene was studied by artificial accelerated ageing in water-filled autoclaves at temperatures of 30 to 80° C and pressures of 10 to 50 bar. Tensile strength tests were used to evaluate the progress of ageing, concluding that temperature rather than pressure was the main factor influencing the ageing of geotextiles. Using a modified Arrhenius equation, it was possible to calculate the half-life for the loss of 50% of the strain, which corresponds to approximately 330 years. T2 - EuroGeo-7, Session Geosynthetics, Sustainability and Current Industry Challenges CY - Warschau, Poland DA - 04.09.2022 KW - Geosynthetics KW - Ageing KW - Autoclave tests PY - 2022 AN - OPUS4-55671 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Vogel, Christian T1 - Mechanochemical Remediation of Per- and Polyfluoroalkyl Substanzes (PFAS) in Soils N2 - Per- and polyfluoroalkyl substances (PFAS) are a large group of anionic, cationic, or zwitterionic organofluorine surfactants used in the formulations of thousands of products and consumer goods, including aqueous film-forming foams (AFFF) used to suppress aviation fires in training scenarios, non-stick cookware, fast-food wrappers, water-repellent fabrics, medical equipment. Because PFAS have been extensively used in a variety of AFFF products they can be found in soils from industrial and military installations. Current decontamination strategies of PFAS-burdened soils mainly consist of adsorption methods using adsorbents for fixation of PFAS in the ground. A second option is the utilization of a “pump and treat” process, cycling polluted soils through a washing plant leading to the concentration of the pollutants in the fine fraction. Only a subsequent, high-energy consuming pyrolysis process guarantees the total destruction of all fluorinated organic contaminants. Both approaches are cost-intensive and not intended for the direct decomposition of all PFAS contaminants. Hence, there is a great demand for innovative developments and chemical treatment technologies, dealing with new strategies of tackling the PFAS problem. Previously, mechanochemical treatment of polychlorinated organic compounds in soils showed an efficient dechlorination. Thus, we investigated mechanochemical treatment of PFAS contaminated soils with various additives in a ball mill and analyzed the PFAS defluorination with gas chromatography mass spectrometry (GCMS) and liquid chromatography tandem mass spectrometry (LC-MS/MS), respectively, as well es the fluoride mineralization by ion chromatography (IC) and fluorine K-edge X-ray absorption near-edge structure (XANES) spectroscopy. T2 - CleanUp 2022 CY - Adelaide, Australia DA - 11.09.2022 KW - PFAS KW - Mechanochemical treatment KW - XANES spectroscopy PY - 2022 AN - OPUS4-55742 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Vogel, Christian T1 - PFAS Sum Parameter and Structural Analysis N2 - Per- and polyfluoroalkyl substances (PFAS) are anionic, cationic and zwitterionic synthetic products, in which the hydrogen atoms on the carbon skeleton of at least one carbon atom have been completely replaced by fluorine atoms (see Figure 1) and which include more than 4730 compounds, depending on the definition. As a result of continuous and prolific use, mainly in aviation firefighting foams, thousands of industrial and military installations have been found to contain contaminated soil, groundwater and surface water. Furthermore, because of the continuous contamination through PFAS containing commercial products, effluents and sewage sludge from WWTPs have been shown to be an important source of PFAS discharge into the aquatic environment. In the last few years, legacy PFAS (≥C4) have been found in various environments, including soil, water and wastewater, and their environmental pathways have been partly described. To get a better overview of the amount of “total PFAS,” sum parameter methods like total oxidizable precursor (TOP) assay and methods based on combustion ion chromatography (CIC) are in development. CIC results in data regarding the sum of absorbable organic fluorine (AOF) or extractable organic fluorine (EOF), which can also quantify other organically bound fluorine compounds such as fluorinated pesticides and pharmaceutical. Additionally, for research purpose several spectroscopical methods like X-ray photoelectron spectroscopy (XPS), fluorine K-edge X-ray absorption near-edge structure (XANES) spectroscopy, particular induced gamma-ray emission (PIGE) spectroscopy and 19F nuclear magnetic resonance (NMR) spectroscopy are available. Therefore, an overview is given on various analytical techniques for PFAS in environmental samples and their application possibilities discussed for different kind of PFAS compounds T2 - CleanUp 2022 CY - Adelaide, Australia DA - 11.09.2022 KW - PFAS KW - Combustion ion chromatography KW - XANES spectroscopy KW - Soil PY - 2022 AN - OPUS4-55743 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Loose, Florian T1 - CF Pyro: Impressions of Applying Carbon Fibers at Semi-Industrial Scale as Reductant in Pyrometallurgy N2 - The increasing use of carbon fiber reinforced polymers (CFRP), as lightweight materials essential for the transformation, demands for a safe treatment option of carbon fiber (CF) containing waste streams. Because of their low reactivity towards oxidation processes, CF can neither be treated in a conventional nor hazardous waste incineration plant. Even the extremely high temperature in a cement rotary kiln does not lead to full conversion. To increase the sustainability of CF, other processes need to be investigated. Opening other reaction pathways, using CF waste streams as secondary resource in pyrometallurgy to replace fossil carbon, can be a solution for a safe and sustainable treatment. After first small scale experiments, CF containing waste streams were used as reductant in a semi-industrial scale electric arc furnace (EAF). First results and impressions are presented. T2 - Meeting mit Projektpartner GMH CY - Online meeting DA - 02.03.2023 KW - Cabonfasern KW - CFK KW - Recycling PY - 2023 AN - OPUS4-58090 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Loose, Florian T1 - CF Pyro: Safe Treatment of CFRP Waste for a Sustainable Future N2 - The increasing use of carbon fiber reinforced polymers (CFRP), as lightweight materials essential for the transformation, demands for a safe treatment option of carbon fiber (CF) containing waste streams. Because of their low reactivity towards oxidation processes, CF can neither be treated in a conventional nor hazardous waste incineration plant. Even the extremely high temperature in a cement rotary kiln does not lead to full conversion. To increase the sustainability of CF, other processes need to be investigated. Opening other reaction pathways, using CF waste streams as secondary resource in pyrometallurgy to replace fossil carbon, can be a solution for a safe and sustainable treatment. To support the industrial application, experiments on different scales were conducted. Here, results of thermochemical investigations, reactivity studies, crucible experiments and pilot plat trials are reported. T2 - CU Projektforum CY - Online meeting DA - 19.01.2023 KW - Cabonfasern KW - CFK KW - Recycling PY - 2023 AN - OPUS4-58091 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Trappe, Volker A1 - Kalinka, Gerhard A1 - Loose, Florian T1 - Carbon fibre composites exemplarily research at BAM N2 - Lightweighting as a cross-cutting technology contributes significantly to achieve the European Green Deal goals. Based on, but not limited to, advanced materials and production technologies, the demand for natural resources and CO2 emmissions are reduced by lightweighting during production, as well as use phase. Therefore, lightweighting is a crucial transformation technology assisting in decoupling economic growth from resource consumption. In this manner, lightweighting contributes significantly as a key technology of relevance for many industrial sectors such as energy, mobility, and infrastructure, towards resource efficiency, climate action and economic strength, as well as a resilient Europe. To strengthen international partnerships, addressing global issues of today at the edge of science with high performance lightweight material based on carbon fibers, an overview about the BAM expertise in carbon fiber reinforced materials is given. T2 - Meeting KCarbon CY - Berlin, Germany DA - 15.06.2023 KW - Lightweighting KW - Carbon Fibers KW - Recycling KW - Push-out Test KW - multi scale testing PY - 2023 AN - OPUS4-58094 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Blotevogel, J. T1 - Thermal Destruction of PFAS N2 - Thermal treatment processes are currently the only full-scale option for thedestruction of per- and polyfluoroalkyl substances (PFAS) in large waste streams. While all organic molecules including PFAS are susceptible to thermal destruction, their decomposition rates are controlled by process variables such as temperature, reaction atmosphere, and residence time. Concerns exist about the formation of products of incomplete destruction and their emission from hazardous waste incinerators. This talk will summarize the current stateof-the-art of thermal PFAS destruction, identify research needs, and showcase future research designed to address critical knowledge gaps. T2 - Department of Defense's (DoD) Energy and Environment Innovation Symposium CY - Washington DC, USA DA - 28.11.2023 KW - Thermal treatment KW - Per- and Polyfluoroalkyl substances (PFAS) KW - Remediation PY - 2023 AN - OPUS4-58974 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ronen, A. A1 - Panglisch, S. T1 - Detection, Quantification and Treatment of Per and Polyfluoroalkyl substances (PFAS) in Groundwater N2 - The research project focuses on tackling the detection, measurement, and elimination of per- and polyfluoroalkyl substances (PFAS) from polluted groundwater, with a particular emphasis on addressing short (C4-C7) and ultrashort (C1-C3) chain PFAS. Given the widespread use of PFAS in various products, they are commonly found in groundwater near industrial and military sites in Germany and Israel. Moreover, recent regulations limiting the use of long chain PFAS have led industries to shift towards shorter chain alternatives. Hence, our efforts are geared towards refining detection, quantification, and removal methods for short and ultrashort chain PFAS. In terms of detection, ww are developing passive sampling devices capable of collecting and tracking the temporal distribution of PFAS species in groundwater. This will enable us to analyze contaminations in German and Israeli groundwater using cutting-edge analytical techniques. Additionally, contaminated groundwater will undergo a two-stage treatment process aimed at concentrating the relatively low PFAS concentrations using innovative membrane technologies such as closed-circuit reverse osmosis and mixed matrix composite nanofiltration membrane adsorbers. Subsequently, the streams containing higher PFAS concentrations will be treated through coagulation, with the remaining PFAS being adsorbed onto carbonaceous nanomaterials. The outcome of this research will include the creation of advanced tools for detecting, measuring, and eliminating PFAS from polluted groundwater, while also enhancing our understanding of the scope of these contaminations. T2 - German Israeli Water Technology Status Seminar CY - Koblenz, Germany DA - 18.06.2024 KW - Ground water KW - Per- and Polyfluoroalkyl substances (PFAS) KW - Remediation PY - 2024 AN - OPUS4-60328 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Loose, Florian T1 - Carbonfaserhaltige Reststoffe als Sekundärrohstoff – Einsatz in der Pyrometallurgie N2 - Lightweighting is a key technology for tackling the challenges of the 21st century, in particular climate change. Lightweighting contributes to decreasing CO2 emissions, improves resource efficiency and supports the transition to sustainable mobility. In particular, carbon fibers (CF) and carbon fiber-reinforced plastics (CFRP) play a central role in various industries such as aviation, wind power and electric mobility. With the increasing demand, the waste streams of CF are also growing, and their recycling is crucial for environmental compatibility and the circular economy. The difficulty of CF recycling is to separate the CF from the polymer matrix to obtain high-quality recycling materials. Processes such as solvolysis and pyrolysis are used, with pyrolysis being the more commonly implemented. However, the process for obtaining recycled carbon fibers (rCF) also has disadvantages, since the fiber lengths and qualities can be affected by the recycling processes. Safety aspects are also important, since carbon fiber fragments can be potentially harmful. Processes must be developed for treating carbon fiber waste streams, that ensure safety, since landfilling is not possible due to the plastic matrix. Large-scale experiments have shown that the thermal recovery of CF in waste incinerators is incomplete, which is due to the chemical structure of CF. Pyrometallurgical utilization of CF is considered a promising approach. Here, CF can be chemically utilized in these high-temperature processes in such a way that their conversion is improved while minimizing the formation of fragments that are harmful. In this context, studies on the reactivity of CF in such processes are important to verify the efficiency and safety of the procedures. In summary, the safe and efficient use of CF waste not only contributes to the circular economy but also promotes the decarbonization of the steel industry. It is crucial to develop suitable processes to protect the environment and the health of workers while maintaining the value creation of CF. T2 - Berliner Konferenz Abfallwirtschaft und Energie CY - Berlin, Germany DA - 27.01.2025 KW - Cabonfasern KW - CFK KW - Recycling KW - Secondary Resource KW - Pyrometallurgy PY - 2025 AN - OPUS4-62464 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Vogel, Christian T1 - Quantification of Perfluorocarboxylic Acids in Water Samples via Static Headspace Gas Chromatography Coupled to Mass Spectrometry N2 - Perfluorocarboxylic acids (PFCAs) are one of the most prominent and studied subgroups of per- and polyfluoroalkyl substances (PFASs), which have attracted great interest in environmental and toxicology research due to their intensive use in combination with their persistence, mobility and potential threat to ecosystems and human health. The standard method to quantify PFCAs in water samples is liquid chromatography or, for additional quantification of ultrashort-chain PFCAs (carbon chain length of two or three carbon atoms) too, hydrophilic interaction liquid chromatography, in each case coupled with mass spectrometry. However, there are a lot of laboratories using MS coupled to headspace gas chromatography systems (HS-GC-MS), usually to quantify a wide range of volatile organic compounds. While PFCAs themselves are difficult to measure with HS-GC-MS in water samples, this challenge can be solved by derivatizing the acids to more volatile compounds, like esters. This approach could enable laboratories using HS-GC-MS to analyse and monitor PFCAs in environmental water samples. By following this idea, we successfully developed a HS-GC-MS method to quantify PFCAs in ultrapure water. Trifluoric acid (TFA), perfluoropropionic acid (PFPrA), perfluorobutanoic acid (PFBA) and perfluorooctanoic acid (PFOS) served as exemplary analytes of PFCAs, which were derivatized with methanol and concentrated sulfuric acid to form methyl esters. The method was optimized by varying different preparation and measurement parameters, leading to limits of detection and quantification in the two-digit ppt-range for all four analytes. The method was than tested on various real water samples, including tap and bottled water, groundwater, landfill leachate, treated wastewater and impinger water from a sewage sludge incineration experiment. Furthermore, snow samples from a ski slope were analysed too. TFA was the most frequently detected PFAA, with concentrations in the ppt and low ppb range. The detection and quantification of the remaining three PFCAs vary with the sample types and sampling location.Our results show that HS-GC-MS is suitable, and enables laboratories with this technique, to quantify PFCAs water samples. T2 - SETAC Europe CY - Vienna, Austria DA - 11.05.2025 KW - Per- and polyfluoroalkyl substances (PFAS) KW - Groundwater KW - GC-MS PY - 2025 AN - OPUS4-63094 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Simon, Franz-Georg T1 - EI-GEO (S&T CALL 2017), Environmental impact of geosynthetics in aquatic systems N2 - 2021 marks the 10th anniversary of the first ERA.Net RUS joint call for European-Russian STI cooperation projects. Pooling the resources of more than 20 European and Russian funding agencies, more than 150 projects were funded with an estimated budget of about € 60 million. Being even larger than many thematic ERA.NETs, the ERA.Net RUS Plus has been the biggest and most successful regional ERA.NET so far. Indicating a strong demand for scientific cooperation, the smaller-scale projects funded within the ERA.Net RUS (Plus) calls perfectly complement Russian participation in the EU Framework Programmes. Not least of all, the ERA-Net RUS calls are examples of successful collaboration at a time when cooperation in other fields is complicated by the politically challenging situation. These calls contributed to keeping the communication channels open. Against this background a dedicated event in late 2021 highlighted what has been achieved within the first decade of the initiative. The project EI-GEO coordinated by BAM was selected as best practice project. The presentation displays the main results of the project and discusses the key success factors. T2 - ERA.Net RUS: Celebrating ten years of multilateral European-Russian Research and Innovation cooperation CY - Online meeting DA - 09.12.2021 KW - Geosynthetics KW - Coastal protection KW - European research area PY - 2021 AN - OPUS4-53965 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Klinge, A. T1 - upMIN 100 – upcycling of mineral construction and demolition waste to substitute natural aggregates in earthen building materials N2 - The construction sector is one of the most resource-intensive sectors in Germany and is responsible for 40 % of CO2 emissions. emissions. Around 517 million tons of mineral raw materials are required annually for the construction of buildings in Germany. At the same time, mineral construction waste was the largest material flow at 229.3 million tons (2020). The rates of building material recycling have increased since 2000, especially for mineral waste. Nevertheless, the majority of recycled aggregates are used in technically largely unregulated applications (e.g. road construction). This downcycling leads to a loss of valuable resources for technically and economically valuable uses. The upMIN100 research project is investigating the question of whether and to what extent recycled mineral construction and demolition waste is suitable as an additive in earthen building materials such as earth plasters and earth blocks. The focus is placed on grain sizes < 2 mm, which are currently predominantly landfilled, as there are currently no regulations for their use in building products. In order to enable the use of construction and demolition waste, the technical feasibility must be ensured, quality requirements for source materials (e.g. limit values for pollutants in terms of health and environmental environmental compatibility and hazardous substances) and permissible proportions of recycled aggregates must be defined. To avoid negative impact on building occupants, the developed building materials have been tested in terms of harmful substances included in the mineral waste as well as emissions into the ambient air. Furthermore, the earthen building products, manufactured from mineral waste, should be free from pollutants to enable a return into the environment. According to the Substitute Building Materials Ordinance (EBV) this corresponds to criterion BM-0. Two different building material developments were used to test the technical feasibility and the pollutant content of the recycled aggregate. T2 - Sustainable Built Environment Conference 2025 CY - Zurich, Switzerland DA - 25.06.2025 KW - Mineral waste KW - Upcycling KW - Earthen building product KW - Circular construction PY - 2025 AN - OPUS4-63552 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Vogel, Christian T1 - Per- and Polyfluoroalkyl Substances (PFAS) in Sewage Sludge and Wastewater-based Fertilizers N2 - Per- and polyfluoroalkyl substances (PFAS) are chemicals which were developed to improve humanity’s quality of life. Due to their high chemical stability and resistance to degradation by heat or acids, PFAS were used in a variety of consumer products. The continuous use of PFAS in household products and the discharge of PFAS from industrial plants into the sewer system resulted in the contamination of effluents and sewage sludge from wastewater treatment plants (WWTPs) (Roesch et al. 2022). Since sewage sludge is often used as fertilizer, its application on agricultural soils has been observed as a significant entry path for PFAS into the environment, specifically in our food chain. In Germany the sewage sludge/biosolid application on agricultural land was banned with the amendment of the German Sewage Sludge Ordinance and by 2029 sewage sludge application will be totally prohibited. However, phosphorus (P) from sewage sludge should still be recycled in WWTPs of cities with a population larger than 50,000 residents. To produce high-quality P-fertilizers for a circular economy, PFAS and other pollutants (e.g. pesticides and pharmaceuticals) must be separated from sewage sludge. Due to the strong diversity of industrial PFAS usage it is not clear if a safe application of novel recycled P-fertilizers from WWTPs can be guaranteed. Therefore, we analyzed various sewage sludges and wastewater-based fertilizers. Sewage sludge (SL) samples from various WWTPs in Germany and Switzerland, six sewage sludge ashes (SSA) from Germany, six thermally treated SL and SSA samples with different additives (temperatures: 700-1050 °C), two pyrolyzed SL samples (temperature: 400 °C) and two struvite samples from Germany and Canada were analyzed. The goal was to quantify PFAS in sewage sludges and wastewater-based P-fertilizers with the sum parameter extractable organic fluorine (EOF) by combustion ion chromatography (CIC). The results were compared with data from classical LC-MS/MS target analysis as well as selected samples by HR-MS suspect screening. The EOF values of the SLs mainly range between 154 and 538 µg/kg except for one SL which showed an elevated EOF value of 7209 µg/kg due to high organofluorine contamination. For the SSA samples the EOF values were lower and values between LOQ (approx. 60 µg/kg) and 121 µg/kg could be detected. For the pyrolyzed SLs no EOF values above the LOQ were detected. Moreover, the two wastewater-based struvite fertilizers contain 96 and 112 µg/kg EOF, respectively. In contrast to the EOF values, the sum of PFAS target values were relatively low for all SLs. Additional applied PFAS HR-MS suspect screening aimed to tentatively identify PFAS that could contribute to the hitherto unknown part of the EOF value. The majority of the detected fluorinated compounds are legacy PFAS such as short- and long-chain perfluorocarboxylic acids (PFCA), perfluorosulfonic acids (PFSA), polyfluoroalkyl phosphate esters (PAPs) and perfluorophosphonic acids (PFPA). Moreover, fluorinated pesticides, pharmaceutical as well as aromatic compounds were also identified, which are all included in the EOF parameter. Our research revealed that the current PFAS limit of 100 µg/kg for the sum of PFOS + PFOA in the German Fertilizer Ordinance is no longer up to date. Since the number of known PFAS already exceeds 10,000, the ordinance limit should be updated accordingly. Recent regulations and restrictions on using long-chain PFAS (≥C8) have resulted in a significant shift in the industry towards (ultra-)short-chain alternatives, and other, partly unknown, emerging PFAS. Ultimately, also fluorinated pesticides and pharmaceuticals, which end up as ultrashort PFAS in the WWTPs, have to be considered as possible pollutants in fertilizers from wastewater, too. T2 - Dioxin Konferenz CY - Maastricht, Netherlands DA - 10.09.2023 KW - Combustion Ion Chromatography KW - Per- and Polyfluoroalkyl substances (PFAS) KW - Sewage sludge KW - Fertilizer PY - 2023 AN - OPUS4-58345 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Vogel, Christian T1 - Combining DGT and combustion ion chromatography (CIC) as screening tool for per- and polyfluoroalkyl substances (PFAS) contamination in wastewater-based fertilizers N2 - Per- and polyfluoroalkyl substances (PFAS) are a large group of organofluorine surfactants used in the formulations of thousands of consumer goods. The continuous use of PFAS in household products and the discharge of PFAS from industrial plants into the sewer system have been resulted in contaminated effluents and sewage sludge from wastewater treatment plants (WWTPs) which became an important pathway for PFAS into the environment. Because sewage sludge is often used as fertilizer its application on agricultural soils has been observed as significant input path for PFAS into our food chain. To produce high-quality phosphorus fertilizers for a circular economy from sewage sludge, PFAS and other pollutants (e.g. pesticides and pharmaceuticals) must be separated from sewage sludge. Normally, PFAS are analyzed using PFAS protocols typically with time-consuming extraction steps and LC-MS/MS target quantification. However, for screening of PFAS contaminations in wastewater-based fertilizers also the DGT technique can be used for the PFAS extraction. Afterwards, combustion ion chromatography (CIC) can be applied to analyze the “total” amount of PFAS on the DGT binding layer. The DGT method was less sensitive and only comparable to the extractable organic fluorine (EOF) method values of the fertilizers in samples with >150 µg/kg, because of different diffusion properties for various PFAS, but also kinetic exchange limitations. However, the DGT approach has the advantage that almost no sample preparation is necessary. Moreover, the PFAS adsorption on the DGT binding layer was investigated via surface sensitive spectroscopical methods, such as Fourier-transform infrared (FT-IR) and fluorine K-edge X-ray absorption near-edge structure (XANES) spectroscopy. T2 - DGT Konferenz CY - Paris, France DA - 11.10.2023 KW - Combustion Ion Chromatography KW - Per- and Polyfluoroalkyl substances (PFAS) KW - Sewage sludge PY - 2023 AN - OPUS4-58575 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Loose, Florian T1 - End-of-Life Carbon Fiber Reinforced Polymers in Steelmaking - Accessing a C-Rich Residue Stream as Alternative Reducing Agent N2 - As one of the most energy and carbon consuming industries, steelmakers have an intrinsic interest in the development of technologies, reducing their carbon footprint as well as their carbon input. Besides generating new feedstocks from biomass or waste polymers, the valorization of carbon fiber reinforced polymer (CFRP) waste streams seems to be extremely promising based on the high carbon content of carbon fibers (CF), chars from CFRP and even unprocessed CFRP waste of >92%, 98% and 79%, respectively. Although, reduction of environmental impact from those high-performance materials was achieved by the development of smart recycling solutions, the continuous truncation by mechanical treatment of CF over multiple cycles, analogous to paper fibers, and the large global CFRP waste stream of 62 kt/a demand for a sustainable management of end-of-life (EOL) CFRP. Recently it was demonstrated that CF can be used safely as reductant in pyrometallurgical processes in a downhole electric furnace without significant WHO fiber emission. Therefore we anticipate a huge potential of CF based materials as sustainable reductant for steelmaking in an electric arc furnace (EAF). To facilitate the applicability of EOL CFRP in steelmaking, we investigated the interaction between CF based materials and liquid metal phases, appearing during the process, on different scales. Particularly, we examined the reactivity, wettability and dissolution behavior of CF and CFRP concerning liquid slag and steel. The presented results indicate that understanding the impact of the microstructure of CF on their behavior is crucial for their application in EAF steelmaking without risking potential hazards by WHO fiber emission. Besides the detailed elucidation of structure reactivity relationships of CF, the broader impact on circular economy will be presented. T2 - ESTEP Workshop Resi4Future: Residue valorization in iron and steel industry - sustainable solutions for a cleaner and more competitive future Europe CY - Online meeting DA - 20.11.2020 KW - Carbon Fibers KW - Steelmaking KW - Electric Arc Furnace KW - Secondary Recources KW - Sustainability PY - 2020 AN - OPUS4-51613 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sichler, Theresa T1 - Legislation and technology development for P-recovery in Germany N2 - New developments in legislation and technology development for P-recovery were presented with focus on the situation in Germany. T2 - SMART-Plant joint Stakeholder Workshop CY - Berlin, Germany DA - 29.01.2020 KW - P-recovery KW - Sewage sludge ordinance PY - 2020 AN - OPUS4-51764 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Adam, Christian T1 - Phosphorus recovery in Germany – recent developments N2 - The recent developments of phosphorus recovery in Germany were presented. The funding program RePhoR was introduced with focus on the demonstration project R-Rhenania that is coordinated by BAM. T2 - Green Deal 2020 conference CY - Online-Meeting DA - 14.12.2020 KW - Phopshorus recovery KW - Waste water treatment KW - Recycling fertiliser PY - 2020 AN - OPUS4-51837 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wöhlecke, Andreas T1 - The role of junction strength in the performance of geogrids N2 - Designing the performance of geogrids in reinforce soil constructions usually does not consider long-term behavior and possible failure modes of junctions between longitudinal and transverse ribs. How could behavior of junctions be included? To which extend is it necessary? On the conference Geo-Chicago 2016, Swan and Yuan presented an ultimate limit state equation for the short-term material resistance of junctions. We discuss limitations and suggest improvements to include long-term behavior of junctions. Nevertheless, the approach applies only to a specific mode of shear-tensile failure of junctions and only to strictly rigid geogrids. A new design concept presented in the same year by Jacobs on the conference GeoAmerica for the special case of the anchorage of geogrids, which reinforce capping system on long and steep slopes of landfills, tried to overcome these drawbacks. We discuss the aspects of this concept related to the long-term behavior of junctions and the interplay between the load applied to junctions and the flexibility of longitudinal ribs. This interplay and the long-term junction strength determine the long-term behavior of geogrids. T2 - GeoAmericas 2020 CY - Online meeting DA - 26.10.2020 KW - Geogitter KW - Geokunststoffe KW - Deponie PY - 2020 AN - OPUS4-51485 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schneider, Joachim T1 - Usage of BOF slag and next generation EAF slag in the cement industry N2 - Increasing amounts of new types of EAFS from the DRP-EAF-route and still significant amounts of BOFS from the DRP-SAF-BOF-route will be produced while BFS will vanish. In two BMBF funded research projects, BAM and FEhS examine the application of slags from future steel production in the cement industry. The project “SlagCEM” investigated the recovery of iron from BOFS while producing a mineral product with good cementitious properties. The reduction of BOFS to recover metallic iron along with the generation of a clinker-like material for the cement industry increases the viscosity of the BOFS. This would require a process at unfeasibly high temperatures of >1.700 °C. Therefore, SlagCEM aimed to modify the BOFS to reduce the viscosity to suitable ranges at lower temperatures of ~1.600 °C. A demonstration trial (20 tons) was carried out and the potential for substitution of OPC was determined. DRI-EOS investigates the utilization of increasing amounts of DRI-based EAFS in the cement industry to compensate the reduced production of GBFS. This requires an adjustment of the slag’s chemical composition and a rapid quenching to create an amorphous structure with latent hydraulic characteristics. The project studies the behavior of the modified slag during the metallurgical process and during solidification, any possibly negative impact on the cementitious or environmental properties as well as the potential to recover metals such as Fe, Cr, Mo and V. The final results of the project “SlagCEM”, finished in 2024, as well as the current state and insights of the project “DRI-EOS”, started in July 2022, shall be presented in this talk. T2 - 9th International Slag Valorisation Symposium CY - Leuven, Belgium DA - 08.04.2025 KW - Steel slags KW - Basic oxygen furnace (BOF) KW - Electric arc furnace (EAF) KW - Cement KW - Slag valorisation PY - 2025 AN - OPUS4-64712 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schneider, Joachim T1 - Production of raw materials for the cement industry based on steel making slags from future hydrogen based steel production routes N2 - Increasing amounts of new types of EAFS from the DRP-EAF-route and still significant amounts of BOFS from the DRP-SAF-BOF-route will be produced while BFS will vanish. In two BMBF funded research projects, BAM and FEhS examine the application of slags from future steel production in the cement industry. The project “SlagCEM” investigated the recovery of iron from BOFS while producing a mineral product with good cementitious properties. The reduction of BOFS to recover metallic iron along with the generation of a clinker-like material for the cement industry increases the viscosity of the BOFS. This would require a process at unfeasibly high temperatures of >1.700 °C. Therefore, SlagCEM aimed to modify the BOFS to reduce the viscosity to suitable ranges at lower temperatures of ~1.600 °C. A demonstration trial (20 tons) was carried out and the potential for substitution of OPC was determined. DRI-EOS investigates the utilization of increasing amounts of DRI-based EAFS in the cement industry to compensate the reduced production of GBFS. This requires an adjustment of the slag’s chemical composition and a rapid quenching to create an amorphous structure with latent hydraulic characteristics. The project studies the behavior of the modified slag during the metallurgical process and during solidification, any possibly negative impact on the cementitious or environmental properties as well as the potential to recover metals such as Fe, Cr, Mo and V. The final results of the project “SlagCEM”, finished in 2024, as well as the current state and insights of the project “DRI-EOS”, started in July 2022, shall be presented in this talk. T2 - Euroslag 2024 CY - Bilbao, Spain DA - 23.10.2024 KW - Slag KW - Steel KW - Cement KW - Electric Arc Furnace (EAF) KW - Basic Oxygen Furnace (BOF) PY - 2024 AN - OPUS4-61839 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gentzmann, Marie T1 - Investigation and comparison of Scandium species in different European bauxite residues by combination of novel analytocall tools N2 - In recent times, as the need for new high-tech materials is growing steadily to fulfil future sustainability goals, more and more looks turn towards industrial waste streams as potential sources of valuable metals. Bauxite residue (BR), accumulating during alumina production, is one of the major waste streams in the metal industry. Suitable re-use possibilities for BR are intensively investigated including approaches for the recovery of scandium (Sc). This transition metal, even though rarely recognized by the broader audience yet, has recently gained the interest of e.g. aerospace industries and SOFC-producers since its use is strongly improving the performance and durability of the respective materials. Even though many sources classify Sc as one of the REE, there are many aspects, such as its ionic radius, which significantly differentiate Sc from the REE and cause its behaviour to be distinct as well. The large ionic potential (radius/charge) causes Sc to be incompatible in most rock forming minerals, which results in generally low concentrations in the earth’s crust and rare occurrences of natural Sc-deposits. The general occurrence of enriched concentrations of Sc in some BRs compared to the earth’s crust is known for some time now and has especially been investigated for Greek materials. However, the (geo)chemical and mineralogical behaviour, the Sc speciation, the association and the variation of Sc occurrences in BRs of different origin is still not fully understood. This study aims to gain better knowledge on the different kinds of Sc-occurrences and their possible impact on future recovery schemes. We therefore apply a diverse set of analytical methods including novel measurement techniques such as X-ray absorption near edge structure (XANES) spectroscopy as well as standard techniques such as electron microprobe analyses, and Raman spectroscopy on BRs from Germany, Hungary and Greece. Information on the local distribution of Sc is determined by high-resolution laser ablation – inductively coupled plasma – mass spectrometry (LA-ICP-MS) mappings. Sc in Greek BR seems to have an affinity towards Fe-Phases such as Goethite and Hematite. However, whereas some of these phases show distinct enrichment of Sc, others are particularly barren, which might be a result of the different input materials. By means of XANES measurements it was possible to show that Sc in the Greek samples occurs adsorbed on the surface of those Fe-Phases, likely in the form of amorphous Sc-hydroxide or -oxyhydroxide or can be incorporated into the crystal lattice as well. The general affinity of Sc to those kinds of phases has been reported for natural rocks such as laterites before, where similar investigations were made using the XANES method [8]. Likewise, the Fe-association has been observed for Greek BR by Vind et al. [7]. Hungarian BRs show similar results as the Greek samples and LA-ICP-MS mappings show distinct Sc enrichment rims surrounding mineral particles. In German BR, Fe as well as Ti-phases occur to be partially enriched in Sc. Depending on the original primary bauxite, the source rock of the bauxite and the bauxite processing route, it is likely that many different parameters influence the occurrence and species of Sc in the BR. Theoretically, it either can therefore remain within its original carrier or can be partially or fully redistributed within the BR. Since the processing of the bauxite involves elevated temperatures, pressure and dissolving reagents, it is however very likely that some of the Sc will be redistributed and adsorb on mineral surfaces of smaller and larger particles, making beneficiation steps rather ineffective. The study shows that there is no general rule defining how Sc is associated mineralogically or chemically within BRs. Therefore, the effective development of a recovery method needs a case specific background knowledge on the Sc-species present in the BR of interest. This research has received funding from the European Community’s Horizon 2020 Programme SCALE (H2020/2014-2020) under grant agreement n° 730105. T2 - 3rd European Rare Earth Resources Conference (ERES) 2020 CY - Online meeting DA - 06.10.2020 KW - Red Mud KW - Scandium KW - Bauxite Residue PY - 2020 AN - OPUS4-51570 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Piehl, Patrick T1 - Thermochemical treatment of steel work dusts and sludges for the recovery of zinc and iron N2 - During iron and steel production, several by-products such as slags, dusts, and sludges are generated in addition to pig iron and steel as primary products. Especially for filter dusts and sludges containing zinc and lead from gas purification, there are still considerable recycling problems. However, the high heavy metal contents make landfilling of these dusts and sludges cost-intensive and ecologically problematic. In addition, the relatively high zinc and iron loads represent a valuable resource, which can make reprocessing of the material with recovery of the zinc and iron loads as secondary raw materials ecologically as well as economically attractive. Nevertheless, established recycling methods like the Waelz process fall short in regaining more than one valuable metal from the dusts and operate only under narrow ranges of material compositions, which makes it problematic to adapt these processes to new dust compositions as are to be formed in future steel work operations. To tackle these problems, the German Federal Institute for Materials Research and Testing (BAM) and Ferro Duo GmbH investigate innovative recycling methods for steelwork dusts and sludges in a joint project. This mainly focusses on regaining valuable metals such as iron as well as zinc from blast furnace sludge (BFS) and electric arc furnace dust (EAFD) by thermochemical treatment. Therefore, mixtures of these materials are heated under inert atmosphere employing the carbon present in BFS as internal reducing agent. During the process, metallic iron is formed in the solid reaction product while zinc and other volatile heavy metals are evaporated. This paves the way for the generation of zinc as well as sponge iron as two separate products valuable for metallurgical processes. The process basically consists of heating a mixture of BFS and EAFD to temperatures between 700 and 1100 °C under inert (e.g., nitrogen) or reducing (e.g., CO) gas flow. When a suitable mixing ratio is applied, the carbon present in the BFS can be effectively used as reducing agent for iron and zinc present in both starting materials generating a solid residue with high metallic iron and low carbon content as well as a gas stream laden with zinc and other volatile heavy metals, that can be regained by off-gas treatment. The project aims at testing this concept as a continuous process in a pilot plant established by Ferro Duo GmbH with BAM supplying comprehensive scientific support by lab- and small scale-experiments. Additionally, considering the necessity to mitigate CO2 emissions and the resulting shift in compositions of steel work dusts and sludges, our research also investigates replacement of carbon present in the sludges by hydrogen as potentially carbon-neutral reducing agent. Here, the use of non-explosive forming gas as reducing agent for EAFD shows potential to give a product high in metallic iron while zinc and other heavy metals are effectively evaporated from the solid material making it possible to regain them from the exhaust gas stream. T2 - 11th European Slag Conference CY - Cologne, Germany DA - 04.10.2022 KW - Elektroofenstaub KW - Gichtgasschlamm KW - Recycling KW - Ressourcenrückgewinnung KW - Zink PY - 2022 AN - OPUS4-55950 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schraut, Katharina T1 - Reductive treatment of steel making slags to produce a hydraulic binder and crude iron N2 - Steelmaking slags are a by-product of steel production, that are currently used primarily in road construction, earthwork, and hydraulic engineering. In this use, the iron bound in the steelmaking slags (< 30 wt.%) is lost. Recovery of iron from steelmaking slags is possible by thermochemical reductive treatment. The reductive treatment of liquid steelmaking slags causes iron oxides to be reduced to metallic iron, which separates from the mineral phase due to its higher density. The chemical composition of the mineral phase is thus adapted to that of the Portland cement clinker and the mineral alite, the most important component of Portland cement, is formed. This way, crude iron can be recovered, and at the same time a hydraulic binder can be produced. This process, however, is uneconomical due to the high temperatures required (~1800 °C). In the current project, the process is to be adapted so that the reduction of liquid steelmaking slag can be carried out at ~1600 °C. The chemical composition is to be modified in such a way that the melting temperature of the slags as well as their viscosity are in a technically suitable range and still a product with good cementitious properties is obtained. T2 - LithiumDays CY - Online meeting DA - 06.12.2021 KW - BOFS KW - Portland Cement KW - Hydraulic reactivity PY - 2021 AN - OPUS4-56081 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schraut, Katharina T1 - Production of an alite-rich material from reduced basic oxygen furnace slags N2 - Basic oxygen furnace slag (BOFS) is a by-product of steelmaking of which about 10.4 Mt are produced annually in the EU. BOFS is mostly used in road construction, earthwork and hydraulic engineering. However, in this use, the iron bound in BOFS is lost and the opportunity to produce higher value products from BOFS is forgone. In recent decades, many researchers have investigated the production of both Portland cement clinker and crude iron from BOFS via a thermochemical reductive treatment. The reductive treatment of liquid BOFS causes a reduction of iron oxides to metallic iron, which separates from the mineral phase due to its higher density and can be recovered. An advantage of this process is that simultaneously the chemical composition of the reduced BOFS is adapted to that of Portland cement clinker and the hydraulic reactive mineral alite (Ca3SiO5) is formed. In this study, German BOFS was reduced in a small-scale electric arc furnace and a low-iron mineral product rich in alite was produced. Despite a chemical and mineralogical composition similar to that of Portland cement clinker, the reduced BOFS produced less heat of hydration, and its reaction was delayed compared to Portland cement. However, adding gypsum accelerated the hydration rate of the reduced BOFS. Further research to improve the hydraulic properties of the reduced BOFS is essential. If successful, the production of a hydraulic material and crude iron from BOFS could have economic and ecological benefits for both the cement and steel industry. T2 - GeoBerlin 2023 CY - Berlin, Germany DA - 04.09.2023 KW - BOFS KW - Alite KW - Hydraulic reactivity PY - 2023 AN - OPUS4-58206 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Souza Filho, I. A1 - Adam, Christian T1 - Fundamentals of the hydrogen plasma reduction of iron ores N2 - Hydrogen plasma treatment of iron ores or iron oxide containing wastes can be an efficient option to produce green iron e.g. for steel production. This way iron oxide is reduced to metallic iron in the liquid form by the highly reactive species that are formed in a hydrogen plasma. Hydrogen plasma can be used at the same time to remove undesired gangue elements. The presentation shows the experimental setup, shows first results of iron ore reduction by hydrogen plasma and gives an outlook for industrial application of the technology. T2 - European Academic Symposium on EAF steelmaking (EASES 2023) CY - Oulu, Finland DA - 05.06.2023 KW - Hydrogen KW - Plasma KW - Reduction PY - 2023 AN - OPUS4-57626 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schlögel, Kai A1 - Loose, Florian T1 - Enhancing the Sustainability of Carbon Fibre Reinforced Polymers (CFRP Strategies for Effective Feedstock Recycling as Reducing Agents in Pyrometallurgy N2 - Despite its contribution to tackling climate change by lightweight design, growing CFRP production also results in a global waste generation of 62 kt/a. Accordingly, the energy-intensive production process of carbon fibers (CF) necessitates sustainable recycling solutions. Herein we will give an overview of current recycling processes, discuss their limitations and present a novel approach for safe treatment of CF unsuitable for material recovery . Our project CF Pyro examines feedstock recycling in pyrometallurgical processes, focusing on reactivity of CF, process stability and prevention of hazardous WHO fiber release. Besides fundamental experimental breakthroughs, their broader impact on circular economy will be presented. T2 - CU Online Forum „Composites and Sustainability“ CY - Online meeting DA - 29.06.2021 KW - Carbon Fibers KW - Recycling KW - Electric Arc Furnace KW - CFRP KW - Pyrometallurgy KW - Steelmaking PY - 2021 AN - OPUS4-52920 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Adam, Christian T1 - Cloop - Closing the global nutrient loop N2 - Recycled fertilizers produced using processes for the recovery of phosphate from residual materials such as wastewater, sewage sludge and sewage sludge ashes show very good bioavailability, but it is still a product largely unknown to the market. The aim of CLOOP is therefore to document the properties and effects of such fertilizers through chemical, mineralogical and ecological analyses as well as analytical method development and pot and field plant growth trials. Outotec focused on 3 points in CLOOP: Experimental campaigns, process simulations as well as economic analyses with focus on the AshDec process, respectively the design of a large-scale AshDec plant for phosphorus recovery. The laboratory scale trials as well as the semi-industrial scale campaign provided valuable insights into the operating parameters of the process and the plant. As a result, for example, the temperature range could be significantly lowered, and the additive addition reduced by approx. 20 %. They have further shown that the AshDec process is not susceptible to operating fluctuations and that the product can be consistently produced at high quality. With the selection of suitable operating parameters, heavy metals (As, Pb, Cd, (Zn)) can be removed. Within the campaign, about 1.5 t of fertilizer for the plant trials in CLOOP could be produced. An AshDec plant process was digitally created in simulation software, allowing valuable process parameters to be simulated at various operating parameters. On this basis, a full-scale plant was designed. The data obtained in the project were used for a detailed economic analysis including a sensitivity analysis. It was possible to show under which conditions this plant can be operated economically. At BAM, the AshDec fertilizer was synthesized with different additives and then applied to plant experiments at Uni Bonn. The goal hereby was to check differences in plant uptake. Because of the promising results of AshDec synthesized with sodium-carbonate and because this AshDec version does not require special off gas treatment for sulfur recovery (compared to AshDec synthesized with sodium-sulfate), all project partners agreed on continuing working with this AshDec variation. It was then used as a raw P-source for formulating it into NPK-fertilizers, by granulation with ammonium-sulfate and straw ash as potassium source. These recycling fertilizers were applied to plant- and field experiments by project partners in Brazil (University of Sao Paulo) and Australia (University of Queensland). Furthermore, in leaching experiments, the solubility of phosphorus in AshDec was compared to triple super phosphate. The experiments were carried out on soils with a varying phosphorus buffering index. Results show, that the phosphorus form in AshDec is way less soluble in water. This indicates that AshDec has the potential for a so-called next generation fertilizer – a fertilizer which’s nutrients remain in the soil and supply the plant according to its needs. At the moment, this behavior gets examined more in depth in lysimeter experiments in cooperation with University of Technology Berlin. The focus of KWB is the Life Cycle Assessment (LCA) of different NextGen fertilizers to evaluate the entire process chain from recovery to fertilizer application. The NextGen fertilizer is credited by the amount of plant available nutrients in the product, which replace nutrients from conventional fertilizer. The LCA covers N-struvite precipitation from municipal wastewater, K-struvite precipitation from industrial wastewater and the AshDec-product from sewage sludge. The LCA task is almost complete. It could be shown that struvite precipitation has comprehensive environmental benefits, mainly since positive side effects occur in sewage sludge treatment (e.g. reduced sludge volume). In principle, the energetic and ecological profile of the AshDec process compared to direct use of sewage sludge ash cannot be assessed as being generally beneficial or negative. Regarding the global warming potential, the Ashdec process shows that the expenses (e.g. energy, chemicals) cannot be covered by the P fertilizer credit. In contrast, the impact categories “terrestrial acidification potential”, and “freshwater eutrophication potential” show positive results as the credits for conventional fertilizer are higher than the burdens for the process. At University Bonn, the standardized pot experiments were conducted with several AshDec variations, using ryegrass, soybean, and spinach on a slightly acidic sandy soil and an organic-free standard substrate. P-uptake and biomass production of different AshDec variations were generally like those of triple super phosphate and struvite, and clearly outperformed untreated sewage sludge ash and rock phosphate. Field trials in Australia and Brazil with sugarcane on acidic soils are still ongoing and results are expected by the end of 2021. T2 - PLANT 2030 Status Seminar 2021 (BMBF) CY - Online meeting DA - 10.03.2021 KW - Recycling fertiliser KW - Phosphorus recovery PY - 2021 AN - OPUS4-52251 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schraut, Katharina T1 - Portland cement clinker from reduced basic oxygen furnace slag N2 - Basic oxygen furnace slag (BOFS) is a by-product of the steelmaking process, of which about 10.4 Mt are produced annually in the European Union. Besides its predominant use in road construction, earthwork, and hydraulic engineering, it is also possible to use BOFS as a source material for Portland cement clinker. The main difference in the chemical composition of BOFS from the chemical composition of Portland cement clinker is its high content of iron oxides (7-50 wt.%). In recent decades, many researchers have investigated the production of both Portland cement clinker and crude iron from BOFS via thermochemical reductive treatment. Carbothermal treatment of liquid BOFS causes reduction of iron oxides to metallic iron, which separates from the mineral phase due to its higher density. In this study, German BOFS was reduced in a small-scale electric arc furnace using petrol coke as reducing agent. The produced low-iron mineral product was chemically similar to Portland cement clinker and contained the most important Portland cement mineral alite (Ca3SiO5) as main component. Besides alite, the mineral product contained other Portland cement clinker constituents such as belite (β-Ca2SiO4) and tricalcium aluminate (Ca3Al2O6). The production of Portland cement clinker and crude iron from BOFS has economic and ecological benefits for both the cement and steel industry. Cement clinker from reduced BOFS may be used as a substitute for cement clinker from conventional cement production, thereby CO2 emissions will be reduced. The steel industry benefits from a high-value application for its by-products that avoids cost expensive landfilling and may even bring economic advantages. However, reductive treatment requires high temperatures and, for economic reasons, has to be carried out immediately after casting of the liquid BOFS, which is a logistical challenge for most steel plants. A cost-benefit analysis is therefore essential. T2 - European Congress and Exhibition on Advanced Materials and Processes CY - Online meeting DA - 13.09.2021 KW - BOFS KW - Portland Cement KW - Hydraulic reactivity PY - 2021 AN - OPUS4-53475 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Piehl, Patrick T1 - Recovery of zinc from steel mill dusts in the rotary kiln by joint treatment with chloride-containing residues N2 - During iron and steel production, several by-products such as slags, dusts and sludges are generated in addition to pig iron and steel as primary products. While established recycling routes exist for slags, there are still considerable recycling problems for other residual materials, especially for filter dusts and sludges containing zinc and lead from waste gas purification. However, the high heavy metal contents make landfilling these dusts and sludges cost-intensive and ecologically problematic. In addition, the relatively high zinc and iron loads represent a valuable material potential, which can make reprocessing of the material with recovery of the zinc and iron loads as secondary raw materials ecologically as well as economically attractive. Against this background, a process is being developed in a cooperative project between Ferro Duo GmbH and the Federal Institute for Materials Research and Testing (BAM), in which the heavy metals (zinc, lead, cadmium, etc.) contained in the filter dusts and sludges are selectively converted into chlorides in a thermochemical process after the addition of a chlorine donor and evaporated at temperatures between 650 and 1100 °C. This process can be used to recover zinc and iron as secondary raw materials. Experiments to date in a batch reactor show that >99% of the zinc and lead can be removed from the treated material. However, a continuous process is necessary for an economical process, which is why this process is transferred to a rotary kiln and relevant process parameters are identified and optimized. The results of these investigations will be presented here. T2 - European Congress and Exhibition on Advanced Materials and Processes 2021 CY - Online meeting DA - 13.09.2021 KW - Elektroofenstaub KW - Gichtgasschlamm KW - Recycling KW - Ressourcenrückgewinnung KW - Zink PY - 2021 AN - OPUS4-53290 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schraut, Katharina T1 - Hydraulic reactivity of alite rich material from post-treated basic oxygen furnace slags N2 - Basic oxygen furnace slags (BOFS) are a by-product of steel production. In 2016, 10.4 Mt of BOFS were produced in the European Union (EU). The main part of BOFS is used in road construction, earthwork and hydraulic engineering. A smaller part is returned to the metallurgical circle, used as fertilizer or landfilled. However, it is also possible to produce higher value products from BOFS. For example, many researchers have investigated the possibility of producing Portland cement clinker and crude iron from BOFS by a carbothermal post-treatment. In this study, German BOFS was reduced in a small-scale electric arc furnace using petrol coke as reducing agent. The carbothermal treatment reduces the iron oxides in the BOFS to metallic iron, which accumulates at the bottom of the furnace by density separation. In addition to metallic iron, the process generates a mineral product rich in the tricalcium silicate solid solution alite. As the main constituent of Portland cement clinker, the hydraulic reactive mineral alite is of high economic importance. In previous studies, the hydraulic reactivity of the mineral product was investigated by testing the compressive strength of blends with 70 wt.% ordinary Portland cement (OPC). Recent investigations focused on the hydraulic properties of the pure mineral product from the reduced BOFS. The heat of hydration of the mineral product was measured by isothermal calorimetry and compared with the heat of hydration of a synthetic low-iron slag and OPC. In addition, the formation of hydration products was investigated with differential scanning calorimetry (DSC) and x-ray diffraction analysis (XRD) on freeze-dried samples after defined curing times. The results of the calorimetric measurements indicate that the mineral product produced less heat of hydration and its reaction was delayed compared to the synthetic low-iron slag and OPC. Hydration products such as portlandite and calcium silicate hydrates (C-S-H) formed later and in lower amounts. The production of a hydraulic material from BOFS by reductive treatment is of great interest to both the cement and steel industries. The substitution of cement clinker in OPC with a hydraulic material such as reduced BOFS leads to a reduction in greenhouse gas emissions from cement production. The steel industry benefits from an application for its by-products that avoids cost expensive landfilling and may even bring economic advantages. Furthermore, it may be possible to return the recovered crude iron to production. T2 - 3rd European Mineralogical Conference CY - Cracow, Poland DA - 30.08.2021 KW - BOFS KW - Calcium silicate KW - Hydraulic reactivity PY - 2021 AN - OPUS4-53473 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Vogel, Christian T1 - Can we use passive samplers for the determination of chromium(VI) in phosphorus fertilizers? N2 - Phosphorus (P) fertilizers from secondary resources became increasingly important in the last years. However, these novel P-fertilizers can also contain toxic pollutants. Chromium in its hexavalent state (Cr(VI)) is regulated with low limit values for agricultural products due to its high toxicity, but the determination of Cr(VI) in these novel fertilizer matrices can be hampered by redox processes that lead to false results. Thus, we applied the passive sampler technique Diffusive Gradients in Thin-films (DGT) for the determination of Cr(VI) in fertilizers and compared the results with the standard wet chemical extraction method (German norm DIN EN 15192) and Cr K-edge X-ray absorption near-edge structure (XANES) spectroscopy. We determined an overall good correlation between the wet chemical extraction and the DGT method. DGT was very sensitive and in most cases selective for the analysis of Cr(VI) in P-fertilizers. However, hardly soluble Cr(VI) compounds cannot be detected with the DGT method since only mobile Cr(VI) is analyzed. Furthermore, Cr K-edge XANES spectroscopy showed that the DGT binding layer also adsorbs small amounts of mobile Cr(III) compounds which leads to overestimated Cr(VI) values. The results of certain types of P-fertilizers containing mobile Cr(III) or partly immobile Cr(VI), showed that optimization of the DGT method is required to avoid over- or underestimation of Cr(VI). T2 - International Passive Sampling Workshop (IPSW) 2021 virtual CY - Online meeting DA - 04.11.2021 KW - Phosphorus KW - Sewage sludge KW - Chromium KW - Fertilizer PY - 2021 AN - OPUS4-53699 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sichler, Theresa T1 - European Sewage Sludge Ash Monitoring N2 - For the European sewage sludge ash monitoring ash samples from sewage sludge incineration plants were requested from all over Europe. First results of the received samples regarding main and trace element contents were presented at ESPC4. Moreover, a list of all known European facilities for sewage sludge monoincineration was presented. T2 - European Sustainable Phosphorus Conference 4 CY - Vienna, Austria DA - 20.06.2022 KW - Sewage sludge ash KW - Sewage sludge incineration KW - Phosphorus recovery PY - 2022 AN - OPUS4-55145 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schraut, Katharina T1 - Formation and hydraulic reactivity of an alite rich material from post treated basic oxygen furnace slag N2 - Basic oxygen furnace slag (BOFS) is a by-product of steelmaking of which about 10.4 Mt are produced annually in the EU. BOFS is mostly used in road construction, earthwork and hydraulic engineering. However, in this use, the iron bound in BOFS is lost and the opportunity to produce higher value products from BOFS is forgone. In recent decades, many researchers have investigated a thermochemical process to reduce iron oxides to metallic iron in molten BOFS. The metallic iron formed separates from the reduced slag due to its higher density and can be recovered. An advantage of this process is that simultaneously the chemical composition of the reduced slag is adapted to that of the Portland cement clinker and the hydraulic reactive mineral alite is formed. In this study, BOFS was reduced in a small-scale electric arc furnace using petrol coke as reducing agent, and the hydraulic properties of the reduced, low-iron BOFS were investigated. Despite a chemical and mineralogical composition similar to that of Portland cement clinker, the reduced BOFS produced less heat of hydration, and its reaction was delayed compared to Portland cement. However, the addition of gypsum, as is also done in cement production from Portland cement clinker, has been found to accelerate the hydration rate of reduced BOFS. Further research to improve the hydraulic properties of the reduced slag is essential. If successful, the production of a hydraulic binder and crude iron from BOFS could have economic and ecological benefits for both the cement and steel industry. T2 - GeoMin Köln 2022 CY - Cologne, Germany DA - 11.09.2022 KW - BOFS KW - Portland Cement KW - Hydraulic reactivity PY - 2022 AN - OPUS4-56080 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schraut, Katharina T1 - Production of a hydraulic material from post-treated steelmaking slags N2 - Steelmaking slag is a by-product of steel production of which 4.5 Mt were produced in 2020 in Germany alone. It is mainly used in road construction, earthwork and hydraulic engineering. A smaller part is returned to the metallurgical circle, used as fertilizer or landfilled. With this use, iron oxides still contained in steelmaking slag are lost. In addition, the possibility of producing higher-grade products from steelmaking slag is foregone. In recent decades, many researchers have investigated the production of Portland cement clinker and crude iron from basic oxygen furnace slags (BOFS) via a reductive treatment. Carbothermal treatment of liquid BOFS causes a reduction of iron oxides to metallic iron, which separates from the mineral phase due to its higher density. Simultaneously, the chemical composition of the reduced slag is adapted to that of the Portland cement clinker. In this study, German BOFS was reduced in a small-scale electric arc furnace using petrol coke as a reducing agent. The resulting low-iron mineral product had a similar chemical composition to Portland cement clinker and was rich in the tricalcium silicate solid solution alite (Ca3SiO5). Based on its chemical and mineralogical composition, similar to that of Portland cement clinker, the reduced BOFS has the potential to react comparably. In our study, the reduced BOFS produced less heat of hydration compared to OPC and its hydraulic reaction was delayed. However, adding gypsum has been shown to accelerate the hydration rate of the reduced BOFS compared to that known from the calcium silicates of Portland cement clinker. Further research to improve the hydraulic properties of the reduced slag is essential. If successful, producing a hydraulic binder and crude iron from BOFS could have economic and ecological benefits for both the cement and steel industry. T2 - 16th International Congress on the Chemistry of Cement ICCC 2023 CY - Bangkok, Thailand DA - 18.09.2023 KW - Steelmaking slag KW - Alite hydraulic reactivity KW - Clinker substitute PY - 2023 AN - OPUS4-58522 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weimann, Karin T1 - New sources for secondary gypsum N2 - In order to protect natural gypsum deposits and to compensate for the decreasing amount of Flue Gas Desulfurization (FGD) gypsum it is necessary to develop and explore new sources of gypsum. For this purpose, the potentials of different gypsum wastes are investigated in the study “GipsRec 2.0”, funded by the Federal Ministry of Education and Research (Germany). On the one hand, the project worked on a new processing technology for gypsum fiberboards (GFB). While the recycling of gypsum plasterboards has already been carried out on an industrial scale for several years, the recycling of gypsum fiberboards (GFB) has proven to be challenging. Gypsum fiberboards from demolition sites and offcuts from GFB production were used for these investigations. The tests were conducted on a technical scale. Furthermore, various synthetic gypsums are being investigated with regard to their suitability for gypsum production. The analyses are carried out on production residues. In this project, a promising process for gypsum fiberboard recycling could be developed, as well as other waste gypsums are investigated and evaluated with regard to their potential as secondary raw material. In addition, selected process routes are assessed for their environmental impact using a life cycle assessment (LCA) approach. T2 - RILEM - V International Conference Progress of Recycling in the Built Environment CY - Weimar, Germany DA - 10.10.2023 KW - Gypsum recycling KW - Gypsum fiberboards and synthetic gypsum KW - Environmental evaluation PY - 2023 AN - OPUS4-60316 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kittner, Maria T1 - Development of a new Lysimeter System to assess Microplastic, PAH & Heavy Metal Emissions from Artificial Turf Sports Pitches N2 - Since September 2023, the European Commission introduced a new regulation to reduce emissions of microplastics (MP) into the environment, including the sale and use of intentionally added MP. Therein, the use of synthetic rubber granules in artificial turf is explicitly mentioned and banned for future use. Additionally, abrasions of grass fibres and other turf components are also considered as MP sources. Artificial turf pitches are multi component systems: e. g. grass fibres made of polyethylene (PE), synthetic infill made of ethylene propylene diene monomer rubber (EPDM), carpet backing of polypropylene (PP) glued with polyurethane (PU), winding yarn of polyethylene terephthalate or elastic layer of Styrene-butadiene rubber (SBR) bound with PU. While the ban has great impact on recreational sports, there is so far no sufficient data to estimate the MP emissions from artificial turf sports pitches into the environment and thus their relevance as a source of MP pollution. To close this gap, three artificial turf scenarios in different ageing states (unaged, artificially aged and aged in real time) were analysed in this study: the past (old turf: fossil based, synthetic infill), present (most commonly installed in Germany: fossil based, synthetic infill) and future (turf with recycled grass fibres, no synthetic infill). To simulate outdoor weathering during the service life of approx. 15 years, accelerated ageing by UV weathering and mechanical stress was carried out. The newly developed and in-house manufactured Microplastic Eluate Lysimeter (MEL) simulates contaminant transfer into the groundwater and allows the simultaneous sampling for MP and dissolved contaminants, like polycyclic aromatic hydrocarbons (PAH) or heavy metals (HM). MP mass contents were analysed using smart microfilter crucibles (mesh size: 5 µm) and Thermal Extraction Desorption Gas Chromatography/Mass Spectrometry and PAH and HM concentrations were determined using Gas Chromatography/Mass Spectrometry or Inductively Coupled Plasma Atomic Emission Spectroscopy, respectively. T2 - MICRO2024: Plastic Pollution from Micro to Nano CY - Arrecife, Spain DA - 23.09.2024 KW - Microplastics Eluate Lysimeter KW - Microplastics KW - Heavy Metals KW - PAH KW - TED-GC/MS PY - 2024 AN - OPUS4-61160 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stawski, Tomasz T1 - Solution-driven processing of calcium sulfate: the mechanism of the reversible transformation of gypsum to bassanite in brines N2 - Calcium sulfate hemihydrate (CaSO4ᐧ0.5H2O), also known as bassanite, has been used as a precursor to produce gypsum (dihydrate, CaSO4ᐧ2H2O) for various construction and decorative purposes since prehistoric times. The main route to obtain hemihydrate is a thermal treatment of gypsum at temperatures typically between 150 °C and 200 °C to remove some of the structural water. In this contribution, we introduce (Fig. 1) a more efficient and sustainable method (T < 100 °C) that enables the direct, rapid, and reversibly conversion of gypsum to bassanite using reusable high salinity aqueous solutions (brines with c[NaCl] > 4 M). The optimum conditions for the efficientproduction of bassanite in a short time (< 5 min) involve the use of brines with c(NaCl) > 4 M and maintaining a temperature, T > 80 °C. When the solution containing bassanite crystals is cooled down to around room temperature, eventually gypsum is formed. When the temperature is raised again to T > 80 °C, bassanite is rapidly re-precipitated. This contrasts with the typical behaviour of the bassanite phase in low salt environments. Traditionally, hemihydrate is obtained through a solid state thermal treatment because bassanite is considered to be metastable with respect to gypsum and anhydrite in aqueous solutions, and therefore gypsum-to-bassanite conversion should not occur in water. Its very occurrence actually contradicts numerical thermodynamic predictions regarding solubility of calcium sulfate phases. By following the evolution of crystalline phases with in situ and time-resolved X-ray diffraction/scattering and Raman spectroscopy, we demonstrated that the phase stability in brines at elevated temperatures is inaccurately represented in the thermodynamic databases. Most notably for c(NaCl) > 4 M, and T > 80 °C gypsum becomes readily more soluble than bassanite, which induces the direct precipitation of the latter from gypsum. The fact that these transformations are controlled by the solution provides extensive opportunities for precise manipulation of crystal formation. Our experiments confirmed that bassanite remained the sole crystalline structure for many hours before reverting into gypsum. This property is extremely advantageous for practical processing and efficient crystal extraction in industrial scenarios. T2 - Granada Münster Discussion Meeting GMDM 10 CY - Münster, Germany DA - 29.11.2023 KW - Gypsum KW - Bassanite KW - Calcium sulfate KW - Recycling KW - Scattering PY - 2024 AN - OPUS4-59162 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kittner, Maria T1 - Contaminant Emissions from Artificial Turf Sports Pitches - Simultaneous sampling for Microplastics, PAH and Heavy Metals N2 - In September 2023, the European Commission introduced a new regulation to reduce microplastic (MP) emissions into the environment, including the sale and use of intentionally added (large) MP < 5 mm (ISO/TR 21960: 2020). This explicitly applies to the use of synthetic rubber granulate infill in artificial turf installations, which are complex multi-component systems consisting of multiple synthetic polymers (Fig. 1). In addition, abrasions of synthetic grass fibres and other turf components are also considered as MP sources. Although this has a major impact on public recreational sports, there is so far no sufficient data to estimate the MP emissions from artificial turf sports pitches into the environment and thus their relevance as a source of MP pollution. To close this gap, this study compared environmental contaminant emissions of three artificial turf scenarios at different ageing states (unaged, artificially and real-time aged): the past (old turf: fossil based, synthetic infill), present (most commonly installed in Germany: fossil based, EPDM infill) and future (turf with recycled grass fibres, no synthetic infill). Accelerated ageing by UV weathering and mechanical stress was carried out to simulate the outdoor weathering during the lifespan of approx. 15 years. MP emissions and released environmentally relevant contaminants posing a risk to the groundwater were simultaneously sampled using the newly developed Microplastic Eluate Lysimeter manufactured at BAM (Fig. 2). MP contents were analysed using smart microfilter crucibles (mesh size: 5 μm) with subsequent MP detection by TED-GC/MS. Additionally, concentrations of polycyclic aromatic hydrocarbons were determined using GC/MS and heavy metals using ICP-AES. T2 - 22nd European Symposium on Polymer Spectroscopy (ESOPS) CY - Berlin, Germany DA - 08.09.2024 KW - Microplastics Eluate Lysimeter KW - Microplastics KW - TED-GC/MS KW - Heavy Metals KW - PAH PY - 2024 AN - OPUS4-61013 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -