TY - CONF A1 - Adam, Christian T1 - Cloop - Closing the global nutrient loop N2 - Recycled fertilizers produced using processes for the recovery of phosphate from residual materials such as wastewater, sewage sludge and sewage sludge ashes show very good bioavailability, but it is still a product largely unknown to the market. The aim of CLOOP is therefore to document the properties and effects of such fertilizers through chemical, mineralogical and ecological analyses as well as analytical method development and pot and field plant growth trials. Outotec focused on 3 points in CLOOP: Experimental campaigns, process simulations as well as economic analyses with focus on the AshDec process, respectively the design of a large-scale AshDec plant for phosphorus recovery. The laboratory scale trials as well as the semi-industrial scale campaign provided valuable insights into the operating parameters of the process and the plant. As a result, for example, the temperature range could be significantly lowered, and the additive addition reduced by approx. 20 %. They have further shown that the AshDec process is not susceptible to operating fluctuations and that the product can be consistently produced at high quality. With the selection of suitable operating parameters, heavy metals (As, Pb, Cd, (Zn)) can be removed. Within the campaign, about 1.5 t of fertilizer for the plant trials in CLOOP could be produced. An AshDec plant process was digitally created in simulation software, allowing valuable process parameters to be simulated at various operating parameters. On this basis, a full-scale plant was designed. The data obtained in the project were used for a detailed economic analysis including a sensitivity analysis. It was possible to show under which conditions this plant can be operated economically. At BAM, the AshDec fertilizer was synthesized with different additives and then applied to plant experiments at Uni Bonn. The goal hereby was to check differences in plant uptake. Because of the promising results of AshDec synthesized with sodium-carbonate and because this AshDec version does not require special off gas treatment for sulfur recovery (compared to AshDec synthesized with sodium-sulfate), all project partners agreed on continuing working with this AshDec variation. It was then used as a raw P-source for formulating it into NPK-fertilizers, by granulation with ammonium-sulfate and straw ash as potassium source. These recycling fertilizers were applied to plant- and field experiments by project partners in Brazil (University of Sao Paulo) and Australia (University of Queensland). Furthermore, in leaching experiments, the solubility of phosphorus in AshDec was compared to triple super phosphate. The experiments were carried out on soils with a varying phosphorus buffering index. Results show, that the phosphorus form in AshDec is way less soluble in water. This indicates that AshDec has the potential for a so-called next generation fertilizer – a fertilizer which’s nutrients remain in the soil and supply the plant according to its needs. At the moment, this behavior gets examined more in depth in lysimeter experiments in cooperation with University of Technology Berlin. The focus of KWB is the Life Cycle Assessment (LCA) of different NextGen fertilizers to evaluate the entire process chain from recovery to fertilizer application. The NextGen fertilizer is credited by the amount of plant available nutrients in the product, which replace nutrients from conventional fertilizer. The LCA covers N-struvite precipitation from municipal wastewater, K-struvite precipitation from industrial wastewater and the AshDec-product from sewage sludge. The LCA task is almost complete. It could be shown that struvite precipitation has comprehensive environmental benefits, mainly since positive side effects occur in sewage sludge treatment (e.g. reduced sludge volume). In principle, the energetic and ecological profile of the AshDec process compared to direct use of sewage sludge ash cannot be assessed as being generally beneficial or negative. Regarding the global warming potential, the Ashdec process shows that the expenses (e.g. energy, chemicals) cannot be covered by the P fertilizer credit. In contrast, the impact categories “terrestrial acidification potential”, and “freshwater eutrophication potential” show positive results as the credits for conventional fertilizer are higher than the burdens for the process. At University Bonn, the standardized pot experiments were conducted with several AshDec variations, using ryegrass, soybean, and spinach on a slightly acidic sandy soil and an organic-free standard substrate. P-uptake and biomass production of different AshDec variations were generally like those of triple super phosphate and struvite, and clearly outperformed untreated sewage sludge ash and rock phosphate. Field trials in Australia and Brazil with sugarcane on acidic soils are still ongoing and results are expected by the end of 2021. T2 - PLANT 2030 Status Seminar 2021 (BMBF) CY - Online meeting DA - 10.03.2021 KW - Recycling fertiliser KW - Phosphorus recovery PY - 2021 AN - OPUS4-52251 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Herzel, Hannes T1 - Thermochemische Behandlung von Klärschlammaschen - Phosphorrückgewinnung mit dem AshDec Prozess N2 - Klärschlammaschen können eine hohe Phosphatkonzentration aufweisen und stellen damit einen geeigneten Sekundärrohstoff für die Produktion von Phosphatdüngemitteln dar. Bisher wird dieses Potential der Klärschlammaschen für die Phosphor-Rückgewinnung jedoch kaum genutzt, da die in den Aschen enthaltenen Phosphate für Pflanzen kaum verfügbar und die Aschen teilweise mit toxischen Schwermetallen belastet sind. Im AshDec®-Verfahren wird die Klärschlammaschen im Drehrohrofen im Temperaturbereich 800-1000°C unter Zugabe von Alkali-Additiven (bsp. Na2CO3) thermochemisch behandelt, um ein wirksames und schadstoffarmes Phosphatdüngemittel herzustellen. Aktuell bereitet die Firma Emter GmbH den Bau der ersten großtechnischen AshDec®-Anlage mit einer Kapazität von 30.000 Jahrestonnen Klärschlammasche am Standort ihrer Klärschlammverbrennungsanlage (Altenstadt / Oberbayern) vor. Die erste Ausbaustufe dieser Anlage wird durch das BMBF-Projekt R-Rhenania im Rahmen der Förderinitiative RePhoR begleitet. T2 - VDI.TECHNIK.TALK.ONLINE CY - Online meeting DA - 11.11.2021 KW - Phosphor KW - Recycling KW - Ashdec PY - 2021 AN - OPUS4-54325 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kalbe, Ute T1 - Wie naturnah simulieren die Elutionsverfahren? N2 - Die Untersuchung altlastverdächtiger Flächen umfasst viele einzelne Schritte von der Probenahme über die Probenvorbehandlung bis hin zur eigentlichen Analyse, die zur Ergebnisunsicherheit beitragen. Beim Vergleich der Ergebnisse mit Bewertungsmaßstäben, um Entscheidungen zur Bewertung von Altlasten zu treffen, sind diese Faktoren zu berücksichtigen. Die Rolle von verschiedenen Unsicherheitskomponenten wird mit Blick auf Elutionsverfahren diskutiert. T2 - Messen, schätzen und bewerten – Theorie und Praxis der Altlastenbewertung: Online-Altlastenseminar des LLUR CY - Online meeting DA - 27.09.2021 KW - Altlasten KW - Schadstofftransfer KW - Elutionsverfahren KW - BBodSchV KW - Ergebnisunsicherheit PY - 2021 AN - OPUS4-53623 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Loose, Florian T1 - CF Pyro: Stofflich-energetische Verwertung von carbonfaserhaltigen Abfällen in der Pyrometallurgie N2 - Despite its contribution to tackling climate change by lightweight design, growing CFRP production also results in a global waste generation of 62 kt/a. Accordingly, the energy-intensive production process of carbon fibers (CF) necessitates sustainable recycling solutions. Herein we will give an overview of current recycling processes, discuss their limitations and present a novel approach for safe treatment of CF unsuitable for material recovery . Our project CF Pyro examines feedstock recycling in pyrometallurgical processes, focusing on reactivity of CF, process stability and prevention of hazardous WHO fiber release. Besides fundamental experimental breakthroughs, their broader impact on circular economy will be presented. T2 - MAI Carbon Projektforum CY - Online meeting DA - 13.10.21 KW - Carbon Fibers KW - Steelmaking KW - Electric Arc Furnace KW - Secondary Recources KW - Pyrometallurgy PY - 2021 AN - OPUS4-53520 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Piehl, Patrick T1 - Recovery of zinc from steel mill dusts in the rotary kiln by joint treatment with chloride-containing residues N2 - During iron and steel production, several by-products such as slags, dusts and sludges are generated in addition to pig iron and steel as primary products. While established recycling routes exist for slags, there are still considerable recycling problems for other residual materials, especially for filter dusts and sludges containing zinc and lead from waste gas purification. However, the high heavy metal contents make landfilling these dusts and sludges cost-intensive and ecologically problematic. In addition, the relatively high zinc and iron loads represent a valuable material potential, which can make reprocessing of the material with recovery of the zinc and iron loads as secondary raw materials ecologically as well as economically attractive. Against this background, a process is being developed in a cooperative project between Ferro Duo GmbH and the Federal Institute for Materials Research and Testing (BAM), in which the heavy metals (zinc, lead, cadmium, etc.) contained in the filter dusts and sludges are selectively converted into chlorides in a thermochemical process after the addition of a chlorine donor and evaporated at temperatures between 650 and 1100 °C. This process can be used to recover zinc and iron as secondary raw materials. Experiments to date in a batch reactor show that >99% of the zinc and lead can be removed from the treated material. However, a continuous process is necessary for an economical process, which is why this process is transferred to a rotary kiln and relevant process parameters are identified and optimized. The results of these investigations will be presented here. T2 - European Congress and Exhibition on Advanced Materials and Processes 2021 CY - Online meeting DA - 13.09.2021 KW - Elektroofenstaub KW - Gichtgasschlamm KW - Recycling KW - Ressourcenrückgewinnung KW - Zink PY - 2021 AN - OPUS4-53290 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pienkoß, Fabian T1 - Wet treatments of fine bottom ash for the recovery of metals N2 - In Europe, nearly 19 Mt/y of bottom ash (BA) are produced. Of this quota, only 46 %wt. was treated, often in poorly performing plants, leaving behind 10 Mt of untreated and unrecovered BA, destined to landfill. The resulting 2.14 Mt loss of valuable materials included 1 Mt mineral fraction and 0.97 Mt ferrous metals, mostly from untreated BA, and 0.18 Mt non-ferrous metals, mostly from unrecovered BA. For the coarser fractions, the main obstacle to BA being used as recycling aggregate is the content of salts and potential toxic elements (PTEs), concentrated in a layer that coats BA particles. For the fine BA fractions, usually underexploited and landfilled, it is estimated that up to 0.95 Mt/y of ferrous and non-ferrous metals are not recovered in Europe. During the workshop, the key results of BASH Treat project will be presented: the results of 2 industrial tests performed in BA treatment plants in Germany and Sweden; a novel dry treatment for the removal of salts and PTEs from BA coarse particles; a wet process for the recovery of heavy metal compounds from the fine fraction; a technical-economic assessment of the EU potential for the optimization of BA management. T2 - Crete 2021, 7th International Conference on Industrial & Hazardous Waste Management CY - Online meeting DA - 27.07.2021 KW - Bottom ash KW - Recovery KW - Design of experiments PY - 2021 AN - OPUS4-53030 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Roesch, Philipp T1 - Summenparameter in der PFAS-Analytik - CIC & HR-GFMAS Methodenvergleich N2 - Gastvortrag auf der 43. Sitzung des Fachbeirates Bodenuntersuchungen über Summenparameter in der PFAS-Analytik und den CIC & HR-GFMAS Methodenvergleich. T2 - 43. Sitzung des Fachbeirates Bodenuntersuchungen CY - Online meeting DA - 18.02.2021 KW - PFAS KW - Analytik KW - CIC KW - HR-GF-MAS KW - Summenparameter PY - 2021 AN - OPUS4-52148 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Roesch, Philipp T1 - Current challenges on PFAS analytics N2 - Several thousand PFAS are in circulation and the current challenge lies in detection of these compounds. Wheter environmental contamination occurs via industrial emission or direct PFAS exposure, as through the use of AFFF fire fighting foams. Wheter PFAS need to be detected in consumer products or agricultral soil, or wheter human and wildlife exposure to PFSA needs to be evaluated, suitable analytical methods are required to identifiy the target class within a hugh variety of matrices. At the same time it is critical to detect trace amounts of compounds within various matrices, we want to make sure that we consider very volatile and mobile species, simultaneously want to assure that we do not overlook less and insoluble compounds. We require methods that allow both single and multi target analysis and want to have an ideal overview with the help of sum parameters. T2 - Workshop - Advancements of Analytical Techniques for Per- and Polyfluoroalkyl Substances (PFAS) CY - Online meeting DA - 01.09.2021 KW - PFAS KW - PFAS analytics KW - EOF/AOF PY - 2021 AN - OPUS4-53196 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schlögel, Kai A1 - Loose, Florian T1 - Enhancing the Sustainability of Carbon Fibre Reinforced Polymers (CFRP Strategies for Effective Feedstock Recycling as Reducing Agents in Pyrometallurgy N2 - Despite its contribution to tackling climate change by lightweight design, growing CFRP production also results in a global waste generation of 62 kt/a. Accordingly, the energy-intensive production process of carbon fibers (CF) necessitates sustainable recycling solutions. Herein we will give an overview of current recycling processes, discuss their limitations and present a novel approach for safe treatment of CF unsuitable for material recovery . Our project CF Pyro examines feedstock recycling in pyrometallurgical processes, focusing on reactivity of CF, process stability and prevention of hazardous WHO fiber release. Besides fundamental experimental breakthroughs, their broader impact on circular economy will be presented. T2 - CU Online Forum „Composites and Sustainability“ CY - Online meeting DA - 29.06.2021 KW - Carbon Fibers KW - Recycling KW - Electric Arc Furnace KW - CFRP KW - Pyrometallurgy KW - Steelmaking PY - 2021 AN - OPUS4-52920 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schraut, Katharina T1 - Reductive treatment of steel making slags to produce a hydraulic binder and crude iron N2 - Steelmaking slags are a by-product of steel production, that are currently used primarily in road construction, earthwork, and hydraulic engineering. In this use, the iron bound in the steelmaking slags (< 30 wt.%) is lost. Recovery of iron from steelmaking slags is possible by thermochemical reductive treatment. The reductive treatment of liquid steelmaking slags causes iron oxides to be reduced to metallic iron, which separates from the mineral phase due to its higher density. The chemical composition of the mineral phase is thus adapted to that of the Portland cement clinker and the mineral alite, the most important component of Portland cement, is formed. This way, crude iron can be recovered, and at the same time a hydraulic binder can be produced. This process, however, is uneconomical due to the high temperatures required (~1800 °C). In the current project, the process is to be adapted so that the reduction of liquid steelmaking slag can be carried out at ~1600 °C. The chemical composition is to be modified in such a way that the melting temperature of the slags as well as their viscosity are in a technically suitable range and still a product with good cementitious properties is obtained. T2 - LithiumDays CY - Online meeting DA - 06.12.2021 KW - BOFS KW - Portland Cement KW - Hydraulic reactivity PY - 2021 AN - OPUS4-56081 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -