TY - JOUR A1 - Singh, Amit Kumar A1 - Mishra, Biswajit A1 - Sinha, Om Prakash T1 - Reduction Kinetics of Fluxed Iron Ore Pellets Made of Coarse Iron Ore Particles N2 - The present work demonstrates a sustainable approach of using relatively coarser iron ore particles for ironmaking. The motivation is to reduce the energy consumption in the milling of the iron ore by utilizing coarser iron ore particles (+0.05 mm) and to select a suitable binder for improving pellet properties. Iron ore fines in the range of 0.05–0.25 mm was selected and classified into three size ranges. Fluxed iron ore pellets were prepared using lime as a binder for the basicity of 0, 1, and 2. Reduction of these pellets with a packed bed of coal fines was performed in the temperature range of 900–1200 °C for a duration of 30–120 min. The direct reduction kinetics of the iron ore pellets were studied by employing diffusion and chemical reaction control models to the experimental data. The results show that pellets made with coarser iron ore particles have improved reduction behavior and kinetics. The reduction reaction is found to be a mixed control. The activation energy for the reduction reaction varies from 44.3 to 74.76 kJ mol−1 as iron ore particle size decreases from 0.25 to 0.05 mm and basicity increases from 0 to 2. KW - Materials Chemistry KW - Metals and Alloys KW - Process Metallurgy KW - Iron making PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-598326 DO - https://doi.org/10.1002/srin.202300669 SN - 1611-3683 IS - 2300669 SP - 1 EP - 9 PB - Wiley VHC-Verlag AN - OPUS4-59832 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mishra, Biswajit A1 - Kumar Singh, Amit A1 - Shankar Mahobia, Girija T1 - Hydrogen reduction studies of low-grade multimetallic magnetite ore pellets N2 - The hydrogen reducibility of pellets made from a low-grade multimetallic magnetite ore (Fe content ∼ 45 %) was investigated in the present study. Pellets were reduced in a horizontal tube furnace at temperatures ranging from 973 K to 1173 K for 1 to 60 min. Pure Hydrogen (H2) gas (99.9 %) at three flow rates of 0.25 L/min, 0.5 L/min, and 1 L/min were blown during the reduction process. A maximum reduction degree of 94.07 %, metallization ratio of 0.925, and H2 gas utilization of 9.01 % were obtained at a temperature and a reduction time of 1173 K and 60 min, respectively. In order to optimize the hydrogen utilization, a reduction temperature of 1173 K, a reduction time of 45 min, and a gas flow rate of 0.25 L/min were selected, resulting in a reduction degree and metallization ratio of 90 % and 0.89, respectively. The cold crushing strength (CCS) of the reduced pellets initially decreased and then increased slightly, exhibiting behavior similar to high-grade ores. Imputities like SiO2, Al2O3, and MgO, present in the low grade ores are found to control the porosity of the pellets, directly affecting the CCS and reducibility of the pellets. KW - Cold Crushing Strength KW - Low-grade iron ores KW - Hydrogen Reduction KW - Metallization ratio KW - Gangue elements PY - 2024 DO - https://doi.org/10.1016/j.mineng.2024.108823 SN - 0892-6875 VL - 215 SP - 1 EP - 14 PB - Elsevier B.V. AN - OPUS4-62539 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -