TY - JOUR A1 - Baensch, Franziska A1 - Baer, Wolfram A1 - Chruscicki, Sebastian A1 - Homann, Tobias A1 - Prager, Jens A1 - Schmidt, Dirk A1 - Stajanca, Pavol A1 - Weltschev, Margit A1 - Wossidlo, Peter A1 - Habib, Abdel Karim T1 - AGIFAMOR: Anwendung der verteilten akustischen und faseroptischen Sensorik zur kontinuierlichen Überwachung von Rohrleitungen - Teil 2: Technische Hintergründe - Schadensursachen und Prüfeinrichtungen N2 - Schäden an Rohrleitungen können zu hohen Umweltbelastungen und wirtschaftlichen Schäden führen. Um die dauerhafte Verfügbarkeit der Infrastruktur zu gewährleisten, wird im Rahmen des Projekts AGIFAMOR an der Bundesanstalt für Materialforschung und -prüfung (BAM) erprobt, inwiefern das Verfahren der verteilten akustischen faseroptischen Sensorik (Distributed acoustic sensing – DAS) zur kontinuierlichen Überwachung von Rohrleitungen eingesetzt werden kann. Neben der DAS werden erprobte Verfahren der zerstörungsfreien Prüfung wie Schallemissionsanalyse (SEA) und Beschleunigungssensoren eingesetzt. An dieser Stelle soll detailliert auf die Hauptschadensursachen an Rohrleitungen, den Versuchsstand zur mechanischen Belastung von Rohren sowie die Möglichkeiten zu Untersuchungen im Realmaßstab eingegangen werden. KW - Schadensursachen an Rohrleitungen KW - Monitoring von Rohrleitungen KW - Verteilte Faseroptische Sensorik KW - Rohrbiegeprüfstand KW - Leckage PY - 2018 SN - 2191-0073 VL - 8 IS - 3 SP - 24 EP - 29 PB - Springer VDI-Verlag GmbH & Co. KG CY - Düsseldorf AN - OPUS4-44507 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Otremba, Frank T1 - Hazmat tanks subjected to fire N2 - Smaleand large scale tests have been carried out. Pressure vessel –to improve numerical modelling. Thermal coating –increase of surveillance time. Numerical calculations -quantifying the safety margin. RV cannot avoid catastrophic failure. T2 - Kolloquium Gefahrgut an der UAQ CY - Queretaro, Mexico DA - 22.03.2018 KW - Hazmat KW - Tank KW - Fire PY - 2018 AN - OPUS4-44629 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Romero-Navarrete, José A. T1 - The railway transport sustainability in Mexico N2 - A preliminary analysis has been presented on the advantages for Mexico to migrate the cargo from trucking to railways. While the approach is highly unrealistic, it describes interesting figures that should animate the interest of Mexico to develop its railway infrastructure. Adverse situations due to the topographic characteristics of the mostly populated area of Mexico. The data presented in this paper suggest that the building of railway infrastructure is economically feasible. T2 - CONIIN CY - Queretaro, Mexico DA - 14.05.2018 KW - Railway KW - Transport KW - Mexico PY - 2018 AN - OPUS4-44948 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weltschev, Margit T1 - Resistance of polyethylene grades with permeation barriers in biofuels N2 - Biofuels including ethanol and biodiesel (FAME) represent a renewable fuel alternative to petroleum-derived transport fuels. The aim of this work was to study the interaction between high density polyethylene (HDPE) with permeation barriers in form of polyamide (PA) and fluorination, and biofuels such as E85 (fuel with 85 % ethanol), biodiesel and B10 (heating oil with 10 % biodiesel). 10 l jerrycans made of polyethylene with permeation barrier of PA were filled with E85 and biodiesel and exposed to temperatures of 20 °C and 40 °C for 5 years. Half of the 20 l jerrycans of HDPE for filling with B10 were fluorinated at the inner layer to prevent permeation before the exposure. Tensile properties were determined once a year, and FTIR-spectroscopy was used to evaluate possible changes. The tensile properties tensile strength and breaking elongation of HDPE jerrycan cuttings with permeation barrier decreased, but not significantly, after immersion in E85, biodiesel and B10. The elasticity modulus of the polyethylene grades was especially reduced during exposure to E85. The FTIR spectra of HDPE jerrycan cuttings with permeation barrier showed that immersion tests for five years with the test fuels at 20 °C and 40 °C did not lead to a decomposition of the permeation barriers. T2 - CORROSION 2018 CY - Phönix, Arizona, USA DA - 16.04.2018 KW - Polyethylene grades KW - Biofuels KW - Permeation barriers KW - FTIR spectra PY - 2018 AN - OPUS4-44758 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weltschev, Margit A1 - Haufe, Manuela A1 - Kohl, Anka A1 - Rehfeldt, Rainer T1 - Resistance of polyethylene grades with permeation barriers in biofuels N2 - Biofuels including ethanol and biodiesel (FAME) represent a renewable fuel alternative to petroleum-derived transport fuels. The aim of this work was to study the interaction between high density polyethylene (HDPE) with permeation barriers in form of polyamide (PA) and fluorination, and biofuels such as E85 (fuel with 85 % ethanol), biodiesel and B10 (heating oil with 10 % biodiesel). 10 l jerrycans made of polyethylene with permeation barrier of PA were filled with E85 and biodiesel and exposed to temperatures of 20 °C and 40 °C for 5 years. Half of the 20 l jerrycans of HDPE for filling with B10 were fluorinated at the inner layer to prevent permeation before the exposure. Tensile properties were determined once a year, and FTIR-spectroscopy was used to evaluate possible changes. The tensile properties tensile strength and breaking elongation of HDPE jerrycan cuttings with permeation barrier decreased, but not significantly, after immersion in E85, biodiesel and B10. The elasticity modulus of the polyethylene grades was especially reduced during exposure to E85. The FTIR spectra of HDPE jerrycan cuttings with permeation barrier showed that immersion tests for five years with the test fuels at 20 °C and 40 °C did not lead to a decomposition of the permeation barriers. T2 - CORROSION 2018 CY - Phönix, Arizona, USA DA - 16.04.2018 KW - Polyethylene grades KW - Biofuels KW - Permeation barriers KW - FTIR spectra PY - 2018 SP - Paper 10543, 1 EP - Paper 10543, 12 PB - NACE International CY - Houston, Texas, USA AN - OPUS4-44768 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Borch, Jörg A1 - Otremba, Frank T1 - Der neue Jetfire-Prüfstand der BAM N2 - Die BAM – Bundesanstalt für Materialforschung und -prüfung führt schon seit vielen Jahren auf zwei Brand- prüfständen Brandprüfungen z.B. an Transport- und Lagerbehältern für radioaktive Stoffe oder zur Prüfung von Brandschutzbeschichtungen durch. Als Brandmedium wird auf diesen Prüfständen Flüssiggas (Propan- Butan-Gemisch C) eingesetzt, mit dem die Prüfobjekte simulierten Unfallfeuern ausgesetzt werden. Mit dem neuen Jetfire – Prüfstand der BAM können seit Anfang 2018 diverse Belastungsszenarien nach den Anforde- rungen der ISO22899-1:2007 [1] simuliert werden. KW - Jetfire KW - Prüftstand PY - 2018 UR - https://www.technische-sicherheit.de/ts/article.php?data[article_id]=89195 SN - 2191-0073 VL - 8 IS - 4 SP - 25 EP - 27 PB - Springer-VDI-Verl. CY - Düsseldorf AN - OPUS4-44814 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Romero-Navarrete, José A. T1 - A testing rig to study vehicle-track interaction N2 - Preliminary data of accidents, pointing out about rail fracture potentials of sloshing cargoes. Testing rig, designed to characterize the effect of vehicle characteristics and infrastructure design, on the forces exerted on the rail. The corresponding mathematical model will be. T2 - Joint Rail Conference CY - Pittsburgh, PA, USA DA - 18.04.2018 KW - Vehicle-track KW - Interaction PY - 2018 AN - OPUS4-44815 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Otremba, Frank A1 - Romero-Navarrete, José A. T1 - A testing rig to study vehicle-track interaction during turning N2 - A testing rig for the measurement of the dynamic loads on the rails due to cargo sloshing,has been proposedin this paper. The system represents a scale-down approach that simulates astraightening maneuver of the railway car after negotiating a turn. As part of the experimental effort, a mathematical model was developed that, oncevalidated, will provide more insights about the potential effect of many other cardesign factors, on the level of stress developed in the raildue to the sloshing cargo.A fundamental output from the testing, will be the objective comparison between the railloads due toa sloshing and a non-sloshing cargo, together with a validated model that wouldallow parametric studies in relation withthe potential effect,of several track and carproperties,on the magnitude of the sloshing forces on the rail. T2 - IEEE/ASME Joint Rail Conference CY - Pittsburgh, PA, USA DA - 18.04.2018 KW - Testing KW - Rig KW - Vehicle-Track KW - Interaction PY - 2018 SP - 1 EP - 6 PB - ASME AN - OPUS4-44816 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Otremba, Frank T1 - Qualitätssicherung anstatt Wasserdruckprüfung? N2 - Wasserdruckprüfung kann entfallen: Schutzziel definieren, Qualitätssichernde Maßnahmen während der Herstellung, Nachweise der vorhandenen Qualität muss stetig erfolgen mittels: Betriebsüberwachung, zfP Bewertung des Standes der Technik: Zustandsorientierte Instandhaltung/Inspektion, Reduzierung von Ausfallzeiten durch optimierten Betrieb T2 - CSE-Sicherheitstage CY - Wangerooge, Germany DA - 22.04.2018 KW - Qualitätssicherung KW - Wasserdruckprüfung PY - 2018 AN - OPUS4-44817 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schönfelder, Thorsten T1 - Einfluss thermischer Betriebsbelastungen auf die Sicherheit von Typ-III-Druckgasbehältern N2 - Das Einsatzspektrum von den besonders leichten Druckbehältern aus Faserverbund-werkstoffen erweitert sich kontinuierlich. Dies führt dazu, dass mit der erweiterten Verwendung auch die thermisch zulässigen Einsatzgrenzen dieser Behälter ausgeschöpft und sogar teilweise überschritten werden. So können bspw. Atemluftflaschen im Brandeinsatz der Feuerwehr an der Behälteroberfläche derart hohen Umgebungstemperaturen ausgesetzt werden, dass die zulässige Höchsttemperatur von 65 °C deutlich überschritten wird. Durch experimentelle Temperaturversuche an Typ-III-Atemluftflaschen mit einem Innenbehälter aus Aluminium konnte gezeigt werden, dass bei der Brandbekämpfung die untersuchten Atemluftflaschen lokal über das in der Zulassung abgeprüfte Temperaturspektrum erhitzt werden. Der Glasübergangsbereich des Faserverbundwerkstoffs wird partiell um bis zu 95 °C überschritten. Um die reale Sicherheit der Atemluftflasche bewerten zu können, wurde ein analytisches Hybridbehältermodell entwickelt, das die Beanspruchungen mit validierten Materialtemperaturverläufen berechnet. Mit der Einbindung von Schädigungsansätzen konnte ein bisher nicht hinreichend beachtetes thermisches Degradationsverhalten in den Berechnungen berücksichtigt werden. Zudem wurden insgesamt 90 altersbedingt ausgesonderte Feuerwehr-Atemluftflaschen zerstörend geprüft, um nähere Erkenntnisse über den Sicherheitszustand am Ende der Lebenszeit zu erhalten. In diesem Kolloquium werden Forschungsergebnisse vorgestellt, die im Rahmen einer Promotionsarbeit die Auswirkungen dieser erhöhten thermischen Betriebslasten auf eine Typ-III-Atemluftflasche mit einem Innenbehälter aus Aluminium darstellen und bewerten. T2 - BAM-Kolloquium CY - Berlin, Germany DA - 02.05.2018 KW - Druckgasbehälter KW - Thermische Belastungen KW - Degradation KW - Typ-III KW - Faserverbundwerkstoff PY - 2018 AN - OPUS4-44846 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ackermann, H. A1 - Bäßler, Ralph T1 - Entwicklung einer Prüfmethode zur Bewertung der Materialbeständigkeit von Bauteilen in Mitteldestillatanwendungen N2 - Damit stehen neben den klassischen (Massenänderung der Werkstoffprüfkörpern und metallographischer Bewertung) neue Auswertemethoden für die Werkstoffbewertung zur Verfügung. T2 - DGMK Projekttreffen CY - Hamburg, Germany DA - 28.02.2018 KW - Korrosion KW - Brennstoff PY - 2018 AN - OPUS4-44932 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stajanca, Pavol T1 - Monitoring of pipes by distributed acoustic fibre optic sensors – A large-scale test on a pipeline under realistic operation conditions N2 - The monitoring of oil and gas pipelines by means of distributed fibre optic sensors is becoming common. The most recent development in the field of fibre optic sensing is the distributed acoustic sensing (DAS), which allows to detect and to localize third party threats to pipelines. For this purpose, fibre optic telecommunication cables located close to the pipelines are usually used. However, DAS carries a far greater potential for continuous condition monitoring of pipelines. The interdisciplinary research project AGIFAMOR (Ageing Infrastructures – Fibre Optic Monitoring of Pipes) at BAM investigates a new technical approach to extend the application field of DAS towards the detection and localization of acoustic signals that indicate critical alterations and certain damage scenarios originated from within the pipeline or the pipe wall. Therefore, the optical fibre sensors are applied onto the pipe itself and the application procedure towards an optimal acoustic signal transduction is optimized. A number of laboratory scale experiments were performed focusing on the signal transmission of acoustic signals as well as the detection of damage in the pipe wall by means of DAS. Furthermore, real-scale tests on a pipeline DN100 of 38 m length have been carried out at the BAM test site for technical safety (BAM-TTS) to study the detection and localization of leaks and of changing flow profiles due to corrosion or sedimentation processes. T2 - 13th Pipeline Technology Conference CY - Berlin, Germany DA - 12.03.2018 KW - Pipeline monitoring KW - Distributed acoustic sensing KW - Fiber optic sensing PY - 2018 AN - OPUS4-44517 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stajanca, Pavol A1 - Baensch, Franziska A1 - Baer, Wolfram A1 - Chruscicki, Sebastian A1 - Homann, Tobias A1 - Seifert, Stefan A1 - Schmidt, Dirk A1 - Weltschev, Margit A1 - Wossidlo, Peter A1 - Habib, Abdel Karim T1 - Monitoring of pipes by distributed acoustic fibre optic sensors – A large-scale test on a pipeline under realistic operation condition N2 - The monitoring of oil and gas pipelines by means of distributed fibre optic sensors is becoming common. The most recent development in the field of fibre optic sensing is the distributed acoustic sensing (DAS), which allows to detect and to localize third party threats to pipelines. For this purpose, fibre optic telecommunication cables located close to the pipelines are usually used. However, DAS carries a far greater potential for continuous condition monitoring of pipelines. The interdisciplinary research project AGIFAMOR (Ageing Infrastructures – Fibre Optic Monitoring of Pipes) at BAM investigates a new technical approach to extend the application field of DAS towards the detection and localization of acoustic signals that indicate critical alterations and certain damage scenarios originated from within the pipeline or the pipe wall. Therefore, the optical fibre sensors are applied onto the pipe itself and the application procedure towards an optimal acoustic signal transduction is optimized. A number of laboratory scale experiments were performed focusing on the signal transmission of acoustic signals as well as the detection of damages in the pipe wall by means of DAS. Furthermore, real-scale tests on a pipeline DN100 of 38m length have been carried out at the BAM test site for technical safety (BAM-TTS) to study the detection and localization of leaks and of changing flow profiles due to corrosion or sedimentation processes. T2 - 13th Pipeline Technology Conference CY - Berlin, Germany DA - 12.03.2018 KW - Pipeline monitoring KW - Distributed acoustic sensing KW - Fiber optic sensing PY - 2018 SN - 2198-428X SP - Poster session, paper 9, 1 EP - 8 PB - EITEP (Euro Institute for Information and Technology Transfer in Environmental Protection) CY - Hannover AN - OPUS4-44519 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kühl, Christiane T1 - Marktüberwachung ortsbeweglicher Druckgeräte N2 - Vorstellung des Erfahrungsaustauschkreis' Marktüberwachung ortsbeweglicher Druckgeräte (ERFA-MÜoD): Rechtsgrundlage, Aufgaben, Themen, Mitglieder. Wem melde ich was bei nicht richtlinienkonformen ortsbeweglichen Druckgeräten? T2 - 3. Erfahrungsaustausch der Expertengruppe "Druckgasflaschen und Ausrüstung" (Industriegaseverband e. V.) CY - Weimar, Germany DA - 07.03.2018 KW - ICSMS KW - Marktüberwachung KW - Ortsbewegliche Druckgeräte KW - RAPEX PY - 2018 AN - OPUS4-44475 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Romero-Navarrete, José A. A1 - Otremba, Frank A1 - Lozano Guzmán, A. A. T1 - Simulation of liquid cargo – vehicle interaction under lateral and longitudinal accelerations N2 - Amongst the vehicle parameters influencing road safety, the carried cargo plays a critical role in the case of a liquid cargo, posing rollover risk and affecting the available friction forces for braking. While the lateral sloshing of the cargo within the vehicle´s compartments, can be excited when the vehicle negotiates a turn, the longitudinal motion of the cargo derives from changes of speed. The combination of both types of perturbations occurs when the vehicle brakes while negotiating a turn. In this paper, a two-pendulum formulation is used to simulate the lateral and longitudinal behavior of a vehicle when negotiating a braking in a turn maneuver. The suspension forces are thus calculated as the linear superposition of both models. Results suggest that the vehicle roll stability is affected by the cargo sloshing, with increments on the order of 100% in the lateral load transfer, for a 50% filled tank. On the other hand, the dispersion of the travelling speed also affects the lateral stability of such type of vehicles, as a function of the dispersion of the vehicle´s travelling speed. T2 - The 9th International Conference on Computational Methods (ICCM2018) CY - Rome, Italy DA - 06.08.2018 KW - Sloshing cargo KW - Road tankers KW - Pendulum analogy KW - Braking in a turn KW - Lateral load transfer ratio PY - 2018 SP - 88 EP - 102 PB - Scientech Publisher LLC AN - OPUS4-45821 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Romero-Navarrete, José A. A1 - Otremba, Frank A1 - Betanzo Quezada, E. A1 - Obregón Biosca, S. A. T1 - The railway transport sustainability in Mexico. Europe and Mexico perspective N2 - The use of railway transportation for satisfying the transport needs of goods in Mexico is less intense than in developed countries, such as Germany. Mexican performance measures based upon the railway length per capita (intensity), or the railway length per square km of the country surface (density), are well behind from corresponding indicators for Germany, in such a way that the length of the railway infrastructure of Mexico should be, at least, doubled in order to reach a comparable intensity rate as that of Germany. In this paper, the benefits from transferring the whole transportation of goods from road to railway, is discussed. The benefits include a remarkable reduction in energy consumption and CO2 emissions. The feasibility for the electrical infrastructure to provide the necessary energy is further shown, while the economic feasibility of such situation is analyzed on the basis of the federal budget of Mexico. According to these estimations, the investment in railway infrastructure is feasible, while the electrical installed capacity is enough to satisfy an all-electric system. T2 - XIV Congreso Internacional de Ingenieria (XIV International Engineering Congress) CY - Querétaro, Mexico DA - 14.05.2018 KW - Railways KW - Trucking KW - Transport externalities KW - Comparative assessment KW - Energy saving potentials PY - 2018 SN - 978-1-5386-7018-7 SP - 1 EP - 4 PB - IEEE AN - OPUS4-45823 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Weltschev, Margit A1 - Hoffmann, Gabi T1 - Untersuchungen des Schädigungsgrades von Polyethylenformstoffen als Werkstoffe von Heizöllagerbehältern nach einer Nutzungsdauer > 30 Jahre T1 - Investigations on the degree of damage of polyethylene grades of heating oil storage tanks after a service life in excess of 30 years N2 - Heizöllagerbehälter aus Polyethylenformstoffen werden seit Beginn der 70-iger Jahre in Deutschland hergestellt. Die Hersteller empfehlen zur Gewährleistung der Sicherheit nach Ablauf von 30 Jahren den Ersatz dieser Behälter. Polyethylenformstoffe unterliegen im Laufe ihrer Nutzungsdauer der Alterung durch die Veränderung ihrer Eigenschaften. Das Ausmaß der Alterung und die Art des Abbauvorganges hängen im Wesentlichen vom chemischen Abbau des Polyethylens, der Wanddicke des Behälters und den Umgebungsbedingungen ab. Bisher lagen keine Untersuchungen zum Langzeitverhalten der Polyethylenformstoffe vor, insbesondere nach einer Nutzungsdauer der Tanks über 30 Jahre. Ziel der Untersu-chungen war, den tatsächlichen Schädigungsgrad der Polyethylenformstoffe im Vergleich zu den unbelasteten Formstoffen zu ermitteln. Da die BAM bis Mitte der 90-iger Jahre für die Prüfungen und Gutachten zur Zulassung dieser Behälter zuständig war, sind die Werkstoffdaten noch vorhanden. Als Untersuchungsmethoden wurden die Bestimmung der Schmelze-Masse-Fließrate (MFR) und die Fourier-Transformation-IR-Spektroskopie (FTIR) von Tankausschnitten aus dem Bereich des Bodens, des Mantels und des Daches von 10 ausgesonderten Behältern aus den Polyethylenformstoffen A und B herangezogen. Die Messungen der MFR der Tankaus-schnitte aus diesen Bereichen zeigten Unterschiede in den Werten in Abhängigkeit vom Ge-wicht (5 kg oder 21,6 kg), welches eingesetzt wurde. Eine Abnahme der MFR-Werte wurde für die größere Anzahl der Tankwandungsausschnitte aus dem Formstoff B nach einer Lebensdauer der Tanks > 30 Jahre gemessen. Dieser Formstoff wurde hauptsächlich durch innere Alterung infolge Vernetzungen, Verzweigungen und Weichmacherverlust und weniger durch oxidativen Abbau geschädigt. Die FTIR-Messungen der Proben aus dem Bereich des Bodens und des Mantels der Tanks zeigten, dass die Intensität der asymmetrischen/symmetrischen CH2 -Streckschwingungen im Bereich: 2800 - 2900 cm-1 und der CH2 -Biegeverformungsschwingung bei 1400 cm-1 aufgrund von Kettenspaltungen zugenommen haben. Die Intensität der Carbonylstreckschwingung C=O bei 1740 cm-1 ist niedrig. Sie ist ein Maß für die Oxidation des Polymerwerkstoffes. KW - Heizöllagerbehälter KW - Polyethylen KW - Schädigungsgrad KW - Schmelze-Masse-Fließrate KW - FTIR PY - 2018 DO - https://doi.org/10.3139/120.111231 SN - 0025-5300 VL - 60 IS - 10 SP - 1013 EP - 1020 PB - Carl Hanser Verlag GmbH & Co. KG CY - München AN - OPUS4-46167 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Baensch, Franziska T1 - Feasibility study: Continuous monitoring of pipes using distributed acoustic and fibre optic sensors N2 - The feasibility study „AGIFAMOR. Ageing infrastructures – distributed acoustic monitoring of pipes” is an interdisciplinary research project at BAM internally financed from 2015 to 2018. Therefore, the quite young fibre optic sensing technology of distributed acoustic sensing (DAS) was investigated to possibly be extended towards a global condition monitoring system for pipelines operating in real time. DAS is a highly dynamic fibre optic sensing technology based on the method of coherent optical time domain reflectometry (C-OTDR). DAS allows capturing strain changes in the range of kHz. For the experimental work, the most suitable application yielding an optimum sensitivity was proven by wrapping a standard single-mode silica fibre around the pipe. The DAS sensitivity was investigated regarding the detection of 1) incidents that initiate propagation of acoustic waves in the pipe wall, 2) changes inside the pipeline causing altered flow and 3) damage development in the pipe wall. Therefore, several testing setups in laboratory as well as in real scale were realized. For comparison purposes, experiments were accompanied by acoustic emission analyses and by measurements with accelerometers. DAS was found to be very sensitive to gas ignition and its propagation across the pipe. Furthermore, the ability of DAS to detect and localize acoustic signals associated with pipeline leakage was demonstrated. The detection of crack formation and propagation within the pipe wall by means of DAS was studied during bending tests on several pipe segments, but was not proven so far with certainty. As expected, these studies turned out as the most difficult challenge due to the random occurrence and transient nature of microscopic damage phenomena. T2 - International Symposium on Structural Health Monitoring and Nondestructive Testing CY - Saarbrücken, Germany DA - 04.10.2018 KW - Fibre optic acoustic sensing KW - Continous monitoring KW - Acoustic emission KW - Accelerometers KW - Bending tests on pipe segments KW - Leak detection PY - 2018 AN - OPUS4-46200 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Pötzsch, Sina A1 - Krüger, Simone A1 - Sklorz, Christian A1 - Borch, Jörg A1 - Hilse, Thilo A1 - Otremba, Frank T1 - The fire resistance of lightweight composite tanks depending on fire protection systems N2 - To save weight and resources lightweight tanks with complex geometries made of glass-fibre reinforced plastics (GFRP) are a promising innovation for the transportation of dangerous goods. To realise the use of polymer tanks for such applications, their fire safety must be guaranteed. This paper presents solutions to protect fibre-reinforced plastic tanks from fire. The fire resistance of six GFRP tanks with different fire protection systems was tested in an outdoor full-scale fire test facility according to the regulation stipulated in the ADR (European agreement concerning the national carriage of dangerous goods by road). All tanks feature a complex geometry and a holding capacity of 1100 litres. The fire protection systems are composed of specialised resins as well as two intumescent coatings. All systems had a protective impact. The best results were achieved by the epoxy based intumescent coating, which was able to prolong the time needed to reach 150 °C inside the tank by 20 min. The emergence of a temperature holding point inside the tank due to condensation effects was observed at temperatures around 100 °C. KW - Fire safety composite tanks PY - 2018 UR - https://www.sciencedirect.com/science/article/pii/S0379711218301644 DO - https://doi.org/10.1016/j.firesaf.2018.08.007 SN - 0379-7112 SN - 1873-7226 VL - 100 SP - 118 EP - 127 PB - Elsevier Ltd. AN - OPUS4-45697 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Otremba, Frank A1 - Romero-Navarrete, José A. A1 - Lozano Guzmán, A. A. T1 - Modelling of a Partially Loaded Road Tanker during a Braking-in-a-Turn Maneuver N2 - This paper describes a theoretical model to simulate the effects of a sloshing cargo on the safety performance of a vehicle that performs a braking-in-a-turn maneuver when travels at a partial fill level. The fundamental assumption of the model consists of the superposition of the effects of two simplified mechanical-analogy models that represent a liquid cargo on a vehicle, including one for the roll motion and another one for the pitch motion. The distinctive characteristics of the mechanical models, however, is that they are based upon a validated formulation to establish the properties of the pendulum (length). The results suggest a small effect of the sloshing cargo on the braking efficiency of the cargo, while the load transfer is moderately affected. However, such results should be put into a perspective, according to which such small variations can represent the avoidance of a rear-end crash or a rollover. In this respect, a specialized ABS system could be considered to improve the performance of such kind of vehicles when performing such maneuvers. Validation of the proposed methodology should be performed as a continuation of this research effort. KW - ABS KW - Braking-in-a-turn maneuver KW - Cargo sloshing KW - Road tankers KW - Load transfer KW - Simulation KW - Turning maneuvers PY - 2018 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-456908 DO - https://doi.org/10.3390/act7030045 VL - 7 IS - 45 SP - 1 EP - 14 PB - MDPI CY - Basel AN - OPUS4-45690 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Romero-Navarrete, José A. T1 - Simulation of liquid cargo - vehicle intearction under lateral and longitudinal accelerations N2 - A nonlinear relationship between the magnitude of the radius and the maximum value reached for the selected performance measure. The dispersion in the travelling speed also represents significant variations in the vehicle performance, when it runs along a winding road. T2 - The 9th International Conference on Computational Methods (ICCM2018) CY - Rom, Italy DA - 06.08.2018 KW - Simulation KW - Liquid cargo KW - Vehicle KW - Acceleration PY - 2018 AN - OPUS4-45705 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Baensch, Franziska A1 - Baer, Wolfram A1 - Chruscicki, Sebastian A1 - Homann, Tobias A1 - Prager, Jens A1 - Schmidt, Dirk A1 - Stajanca, Pavol A1 - Weltschev, Margrit A1 - Wosidlo, Peter A1 - Habib, Abdel Karim T1 - AGIFAMOR: Anwendung der akustischer und faseroptischer Sensorik zur Überwachung von Rohrleitungen; Teil 3: Technische Hintergründe - Messmethoden N2 - Schäden an Rohrleitungen können zu hohen Umweltbelastungen und wirtschaftlichen Schäden führen. Um die dauerhafte Verfügbarkeit der Infrastruktur zu gewährleisten, wird im Rahmen des Projekts AGIFAMOR an der Bundesanstalt für Materialforschung und -prüfung (BAM) erprobt, inwiefern das Verfahren der verteilten akustischen faseroptischen Sensorik (Distributed acoustic sensing - DAS) zur kontinuierlichen Überwachung von Rohrleitungen verwendet werden kann. Neben der DAS werden erprobte Verfahren der zerstörungsfreien Prüfung wie Schallemissionsanalyse (SEA) und Beschleunigungssensoren eingesetzt. An dieser Stelle soll detailliert auf die unterschiedlichen Messverfahren und deren spezifischen Einsatz im Rahmen des Projektes eingegangen werden. KW - Verteilten akustischen faseroptischen Sensorik KW - Überwachung von Rohrleitungen KW - Zerstörungsfreie Prüfung KW - Schallemissionsanalyse KW - Beschleunigungssensorik PY - 2018 SN - 2191-0073 VL - 8 IS - 5 SP - 29 EP - 35 PB - Springer-VDI-Verl. CY - Düsseldorf AN - OPUS4-45933 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weltschev, Margit T1 - Impact of biocomponents in the fuel and heating oil on the compatibility of fluorocarbon rubber under compressed conditions N2 - Materials compatibility is a major concern whenever the fuel composition is changed. The question arises of whether sealing materials are resistant to fuels with bioethanol and biodiesel (rapeseed oil fatty acid methyl ester). Previous research considered the resistance of frequently used sealing materials such as FKM (fluorocarbon rubber), FVMQ (methyl-fluoro-silicone rubber), VMQ (methyl-vinyl-silicone rubber), EPDM (ethylene-propylene-diene rubber), CR (chloroprene rubber), CSM (chlorosulfonated polyethylene), IIR (butyl rubber), PA (polyamides), NBR (acrylonitrile-butadiene rubber) and PUR (polyester urethane rubber) in fuels and heating oil with admixtures of biogenic substances such as biodiesel and B10 (heating oil with 10 % biodiesel) under purely static conditions. The aim of this study was to evaluate the fluorocarbon rubber performance under compressed conditions. For the investigations, the mass and the compression set of the FKM test specimens were determined before and after exposure for 3, 7, 14, 28, 56 and 90 days in E10 (fuel with 10 % ethanol), E85 (fuel with 85 % ethanol), biodiesel (fatty acid methyl ester, FAME), Super (fuel with max. 5 % ethanol), diesel fuel with max. 5 % biodiesel, pure diesel fuel, Super Plus (fuel without ethanol) and heating oil with 10 % biodiesel (B10) at 40 °C according to ISO 815-1 “Rubber, vulcanized or thermoplastic - determination of compression set – Part 1: At ambient or elevated temperatures”. The compression set test belongs beside the determination of the Shore hardness, the density and the tensile properties to the basic test methods for elastomers. It was measured in regular time intervals up to a re-drying of more than 90 days after relaxation of test specimens. For comparison, FKM test specimens were exposed without fuel under compressed conditions at 40 °C. The highest mass increase of FKM test specimens was measured after 90 days exposure in E10 by 9 %, followed by 8 % in Super fuel, by 4 % in E85 and by 0.6 % in biodiesel. Mass increase and swelling of the test specimens in E10 and Super fuel with max. 5 % ethanol had an influence on the compression set values which were subject to high fluctuations in comparison to the values obtained after exposure to other fuels such as biodiesel, diesel fuel and B10. The results of the present work confirmed the higher swelling of the elastomers such as FKM in E10 obtained under static condition. It can be concluded on the basis of the mass increase and compression set values that FKM is resistant in all fuels under compressed conditions at 40 °C. T2 - EUROCORR 2018 CY - Krakow, Poland DA - 09.09.2018 KW - Sealing materials KW - Compression set KW - Compatibility KW - Fuels KW - Heating oil KW - Biodiesel KW - Bioethanol PY - 2018 AN - OPUS4-45935 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weltschev, Margit T1 - Investigations on the degree of damage of polyethylene grades as materials of heating oil storage tanks after a service life of more than 30 years N2 - Tanks for heating oil made of polyethylene grades have been on the market since the early 1970s in Germany. Tank manufacturers recommend the replacement of the tanks after a period of 30 years due to guarantee safety. Polyethylene grades are subject to ageing by alteration of the properties during their life cycle. The degree of ageing and the nature of the degradation process mainly depend on the chemical degradation of the polyethylene, the wall thickness of the tank and the environmental conditions. There are no results available on the long-term behavior of the polyethylene grades, especially after a service life of more than 30 years. The aim of this investigation was the determination of the factual degree of damage in comparison to the uncontaminated polyethylene grades. Material data of the used polyethylene grades are available because the BAM was the competent authority for the tests and expert reports for the approval of these tanks until the middle of the 1990s. The determination of the Melt Flow Rate (MFR) and the Fourier Transmission IR Spectroscopy (FTIR) of tank sections from the bottom, the shell and the roof of 10 segregated heating oil storage tanks produced of polyethylene grades A and B were used as tests methods. The MFR measurements of the tank sections showed differences in the values depending on the weight which was used (5 kg or 21.6 kg). A reduction of the MFR values was measured for most of the sections of tanks made of polyethylene grade B after a service life of the tanks of more than 30 years. This grade is mainly subject to the internal ageing by cross-linkages, increased degree of branched molecules and loss of the plasticizer, and to a lesser extent by oxidative degradation. The FTIR analysis, especially of tank sections of the bottom and the shell showed that the intensity of the CH2 asymmetric and symmetric stretching vibrations in the range: 2800 - 2900 cm-1 and the CH2 bending deformation vibration at 1400 cm-1 increased due chain scissions. The intensity of the carbonyl stretching vibration C=O at 1740 cm-1 is low. The carbonyl index characterizes the degree of oxidation. T2 - EUROCORR 2018 CY - Krakow, Poland DA - 09.09.2018 KW - Heating oil storage tanks KW - Polyethylene KW - Degree of damage KW - Melt Flow Rate (MFR) KW - FTIR PY - 2018 AN - OPUS4-45939 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Romero-Navarrete, José A. T1 - Study on the potential effect of sloshing cargoes on rail endurance N2 - Formulations have been assembled and (some) have been validated to simulate the potential damaging effect of a sloshing cargo on the railway material. Results suggest that: -Spatial determinism of the wheel forces due to sloshing, as a function of curve radius, distance between wheelsets and vehicle speed. -Sloshing forces can contribute in a significant way to railway material failure. Further analysis should be performed:-to validate these results (field observations)-to include a stress analysis of the potential effect of the yaw stiffness of the cars on the rail forces. T2 - The Fourth International Conference on Railway Technology CY - Sitges, Barcelona, Spain DA - 03.09.2018 KW - Sloshing cargoes KW - Rail endurance PY - 2018 AN - OPUS4-45905 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Romero-Navarrete, José A. T1 - Energy saving potentials of railways instead of roadways: Mexico case N2 - A preliminary analysis of advantages for Mexico to migrate the cargo from trucking to railways. While the approach is highly unrealistic, it describes interesting figures that should instigate the interest of Mexico to develop its railway infrastructure. T2 - The Fourth International Conference on Railway Technology CY - Sitges, Barcelona, Spain DA - 03.09.2018 KW - Energy saving KW - railways KW - roadways PY - 2018 AN - OPUS4-45906 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Romero-Navarrete, José A. T1 - Comparative simulations of rail and road infrastructure with the transportation of liquid cargoes N2 - A simulation approach has been presented to analyze the lateral stability and infrastructure damage potentials of rail and road transportation of liquid cargoes. The normalized and comparative performance of both modes of transport, reveals that the railway transportation is, comparatively, more aggressive with the infrastructure, and less safe. T2 - The Tenth Engineering Computational Technology 2018 CY - Sitges, Barcelona, Spain DA - 04.09.2018 KW - Simulations KW - Rail KW - Road KW - Infrastructure KW - Transportation KW - Liquid cargoes PY - 2018 AN - OPUS4-45907 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Romero-Navarrete, José A. ED - Otremba, Frank ED - Lozano Guzmán, A. A. T1 - Study on the potential effect of sloshing cargoes on rail endurance N2 - Current railway infrastructure design methodologies take into account the load Transfer derived from the lateral acceleration exerted on the vehicle while Tuning, recommending the highest grades for such infrastructure Segments. T2 - Railways 2018 CY - Sitges, Barcelona, Spain DA - 03.09.2018 KW - Potential effect KW - Sloshing cargoes KW - Rail endurance PY - 2018 UR - http://www.railwaysconference.com/ SP - 1 EP - 3 AN - OPUS4-45908 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Romero-Navarrete, José A. A1 - Otremba, Frank A1 - Lozano Guzmán, A. A. T1 - Energy saving potentials of railways instead of roadways: Mexico case N2 - For the last 100 years, Mexico has not invested in new freight railway infrastructure. Consequently, the values of indicators about the use of such Transport mode are poorly compared with those of developed countries such as Germany. T2 - Railways 2018 CY - Sitges, Barcelona, Spain DA - 03.09.2018 KW - Energy saving KW - Potentials KW - Railways KW - Roadways PY - 2018 UR - http://www.railwaysconference.com/ SP - Paper E5.05, 1 EP - 4 PB - Civil-Comp Limited CY - Dun Eaglais, UK AN - OPUS4-45909 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Romero-Navarrete, José A. ED - Otremba, Frank ED - Lozano Guzmán, A. A. T1 - Comparative simulations of rail and road infrastructure with the transportation of liquid cargoes N2 - Transportation of liquids implies lower stability Limits for the Transportation vehicles, and a potentially higher damaging effect on the infrastructure. In this paper, these two effects are comparatively simulated for two modes of Transportation. T2 - ECT2018 Conference CY - Sitges, Barcelona, Spain DA - 04.09.2019 KW - Comparative simulations KW - Rail KW - Road KW - Infrastructure KW - Transportation KW - Liquid cargoes PY - 2018 UR - http://www.ectconference.com/ SP - 1 EP - 3 AN - OPUS4-45910 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Fraňa, K. A1 - Attia, S. H. A1 - Otremba, Frank T1 - A numerical simulation of the filling process in the pressure bottle N2 - A filling process of the pressure bottle used for the air storage was investigated by numerical simulations. During the filling process, the temperature was rising up to maximal value and after that started to decline. The good match was found between experimental and numerical results. In order to reproduce the experimental conditions, the process of the filling bottle was controlled by the pressure which varied in time. This filling strategy influenced furthermore the mass flow rate and the air flow velocity. Because of the geometrical symmetry, the simulation was calculated as an axisymmetric problem. KW - Filling procedere KW - Receptacle PY - 2018 UR - http://www.ijmerr.com/index.php?m=content&c=index&a=show&catid=162&id=997 DO - https://doi.org/10.18178/ijmerr.7.5.558-563 SN - 2278-0149 VL - 7 IS - 5 SP - 558 EP - 563 PB - IJMERR CY - Rowland Heights, CA, USA AN - OPUS4-46021 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weltschev, Margit T1 - Langzeitschäden an Heizöllagerbehältern N2 - Heizöllagerbehälter aus Polyethylenformstoffen werden seit Beginn der 70-iger Jahre in Deutschland hergestellt. Die Hersteller empfehlen zur Gewährleistung der Sicherheit nach Ablauf von 30 Jahren den Ersatz dieser Behälter. Polyethylenformstoffe unterliegen im Laufe ihrer Nutzungsdauer der Alterung durch die Veränderung ihrer Eigenschaften. Das Ausmaß der Alterung und die Art des Abbauvorganges hängen im Wesentlichen vom chemischen Abbau des Polyethylens, der Wanddicke des Behälters und den Umgebungsbedingungen ab. Bisher lagen keine Untersuchungen zum Langzeitverhalten der Polyethylenformstoffe vor, insbesondere nach einer Nutzungsdauer der Tanks über 30 Jahre. Ziel der Untersu-chungen war, den tatsächlichen Schädigungsgrad der Polyethylenformstoffe im Vergleich zu den unbelasteten Formstoffen zu ermitteln. Da die BAM bis Mitte der 90-iger Jahre für die Prüfungen und Gutachten zur Zulassung dieser Behälter zuständig war, sind die Werkstoffdaten noch vorhanden. Als Untersuchungsmethoden wurden die Bestimmung der Schmelze-Masse-Fließrate (MFR) und die Fourier-Transformation-IR-Spektroskopie (FTIR) von Tankausschnitten aus dem Bereich des Bodens, des Mantels und des Daches von 10 ausgesonderten Behältern aus den Polyethylenformstoffen A und B herangezogen. Die Messungen der MFR der Tankaus-schnitte aus diesen Bereichen zeigten Unterschiede in den Werten in Abhängigkeit vom Ge-wicht (5 kg oder 21,6 kg), welches eingesetzt wurde. Eine Abnahme der MFR-Werte wurde für die größere Anzahl der Tankwandungsausschnitte aus dem Formstoff B nach einer Lebensdauer der Tanks > 30 Jahre gemessen. Dieser Formstoff wurde hauptsächlich durch innere Alterung infolge Vernetzungen, Verzweigungen und Weichmacherverlust und weniger durch oxidativen Abbau geschädigt. Die FTIR-Messungen der Proben aus dem Bereich des Bodens und des Mantels der Tanks zeigten, dass die Intensität der asymmetrischen/symmetrischen CH2 -Streckschwingungen im Bereich: 2800 - 2900 cm-1 und der CH2 -Biegeverformungsschwingung bei 1400 cm-1 aufgrund von Kettenspaltungen zugenommen haben. Die Intensität der Carbonylstreckschwingung C=O bei 1740 cm-1 ist niedrig. Sie ist ein Maß für die Oxidation des Polymerwerkstoffes. T2 - 14. Hildesheimer Forum zum anlagenbezogenen Gewässerschutz CY - Hildesheim, Germany DA - 04.12.2018 KW - Polyethylenformstoffe KW - Heizöllagerbehälter KW - Schädigungsgrad PY - 2018 AN - OPUS4-46886 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weltschev, Margit T1 - Einfluss von Biokomponenten in Kraftstoffen und Heizöl auf die Beständigkeit von Fluorkautschuk unter Praxisbedingungen N2 - Die Bewertung der Werkstoffbeständigkeit ist von großer Bedeutung bei Änderung der Zusammensetzung der Kraftstoffe und des Heizöls, insbesondere die Frage nach der Beständigkeit der Dichtungswerkstoffe bei Zusätzen von Bioethanol und Biodiesel (Rapsölfettsäuremethylester). Vorhergehende Untersuchungen (Messungen der Veränderungen der Masse, der Zugeigenschaften und der Härte) bezogen sich auf die Bewertung der Beständigkeit häufig verwendeter Dichtungswerkstoffe wie FKM, FVMQ, VMQ, EPDM, CR, CSM, IIR, PA, NBR und PUR in Kraftstoffen und Heizöl mit 10 % Biodiesel (nicht gealtert und bis zu 5 Jahre gealtert) unter statischen Bedingungen. Ziel der Untersuchungen war die Bewertung der Beständigkeit von Fluorkautschuk unter verpressten Bedingungen in Analogie zu den Einsatzbedingungen in der Praxis. Die Masse und der Druckverformungsrest von Prüfkörpern aus FKM wurden vor und nach der Auslagerung über einen Zeitraum von 3, 7, 14, 28, 56 und 90 Tagen in E10 (Kraftstoff mit max. 10 % Ethanol), E85 (Kraftstoff mit 85 % Ethanol), Biodiesel (Rapsölfettsäuremethylester), Super (Kraftstoff mit max. 5 % Ethanol), Dieselkraftstoff mit max. 5 % Biodiesel, Super Plus (Kraftstoff ohne Ethanolzusatz) und Heizöl mit 10 % Biodiesel (B10) bei 40 °C gemäß ISO 815-1 bestimmt. Die Druckverformungsrestprüfung zählt neben der Messung der Härte, der Dichte und der Zugeigenschaften zu den wichtigsten Grundprüfverfahren der Elastomerindustrie. Nach Ende der Auslagerung in den Kraftstoffen und der Aufhebung der Verpressung wurde der Druckverformungsrest der Prüfkörper in regelmäßigen Zeitabständen bis zu einer Rücktrocknung > 90 Tage bestimmt. Zum Vergleich wurden Prüfkörper aus FKM ohne Kraftstoff oder Heizöl unter Verpressung bei 40 °C ausgelagert. Die Masseänderung der Prüfkörper aus FKM betrug nach 90 Tagen Auslagerung in E10 9 %, in Super 8 %, in E85 4% und 0,6 % in Biodiesel. Die Erhöhung der Masse und die damit verbundene Quellung der Prüfkörper in E10 und Super mit 5 – 10% Ethanolzusatz hatte einen Einfluss auf den Druckverformungsrest, der sprunghaften Veränderungen unterlag im Vergleich zu den Werten nach Auslagerung in Biodiesel, Dieselkraftstoff und Heizöl B10 bei 40 °C. Zum Vergleich, unter statischen Bedingungen verringerte sich die Zugfestigkeit der Prüfkörper aus FKM nach Auslagerung in E10 bei 40 °C um 31 % und die Reißdehnung um 18 %. T2 - BAM-Abteilungskolloquium CY - Berlin, Germany DA - 22.11.2018 KW - Fluorkautschuk (FKM) KW - Kraftstoffe mit biogenen Anteilen KW - Druckverformungsrestprüfung PY - 2018 AN - OPUS4-46887 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kutz, Philipp T1 - Development of a single walled tank under cryogenic conditions made of composite N2 - To reduce the emission of CO2, liquified natural gas (LNG) is used as fuel. As the pipeline network is not developed all around the globe, LNG needs to be transported via ship or truck. Double-walled tanks made of steel with a vacuum insulation are currently used to keep LNG at cryogenic temperatures (-162 °C; 111 K). The double-walled construction makes the tanks heavy and expensive. Furthermore, there are some restriction to carry out in-service inspection using a double-wall design. Main topics: Lightweight design, superior thermal properties of GRP compared to steel Aim of this project is to develop a single-walled tank made of glass-fiber reinforced plastic (GRP) and an insulator, so that the tank pressure will not exceed 5 bar within a certain time, relative, as a result of the rising fluid temperature. First, the thermal and mechanical properties of GRP and the insulator at cryogenic temperatures must be determined. Liquid nitrogen (-196 °C; 77 K) is used for all experiments at cryogenic temperatures for safety reasons. Mechanical properties are analyzed by performing 3-point bending tests on cooled specimen. The tests show, that there are now significant changes on the mechanical properties of GRP, so that this material can be used in a cryogenic environment. To examine the thermal conductivity of GRP, a test rig is designed, in which one side of a GRP-laminate plate is cooled down while the other side is at room temperature at the beginning. Temperature is measured on both sides of the plate as well as inside the laminate. The temperature curves are then implemented in a ANSYS simulation to calculate thermal material properties. The experiments show, that the thermal conductivity of GRP is much lower than the one of steel, but still not low enough to design a single walled tank without an additional insulation. Therefore, a closed GRP pipe with insolation inside is immersed in liquid nitrogen for a defined time. Sensors record the surface temperatures inside and outside the specimen, as well as between insulation and GRP. With the data gained in this experiment, another ANSYS model is done. For correct simulation of the heat transfer between insulation and liquid nitrogen (or LNG later), a fluid simulation is necessary, which simulates the phase change from liquid to gaseous nitrogen. After validation of the model, a parameter study in the material properties of the insulation is performed, until a satisfying setup is achieved. T2 - IMECE 2018 CY - Pittsburgh, PA, USA DA - 9.11.2018 KW - GRP KW - LNG KW - Lightweight design KW - Thermal properties PY - 2018 AN - OPUS4-46788 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Sklorz, A1 - Borch, T1 - Stabilitätsprüfung Glasfaserverstärkter Kunststofftanks (GFK-Tanks) N2 - Im folgenden Beitrag wird im Rahmen einer Abnahme vor Inbetriebnahme eines 18 000 Liter fassenden glasfaserverstärkten Kunsstofftanks (GFK-Tank) der integraler Mittelwert einer GFK Tankwandung einem detaillierten Lagenaufbau gegenübergestellt. Ziel ist es, den komplexen Lagenaufbau einer Tankwandung möglichst einfach abzubilden. Dazu werden die notwendigen Materialeigenschaften als integraler Mittelwert berücksichtigt. Die Ergebnisse der Finite Elemente Analysen (FEA) werden dann mit den Messwerten der Dehnungsmessung validiert. KW - FEM KW - DMS KW - GFK KW - Dehnungsmessung PY - 2018 VL - 8 IS - 11/12 SP - 18 EP - 21 PB - Springer-VDI-Verlag GmbH & Co. KG CY - Düsseldorf AN - OPUS4-46951 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Otremba, Frank A1 - Romero, Jose A. ED - Sio-Iong Ao, T1 - Modeling of vehicle-cargo interaction under different environments N2 - The safety of any transport system depends on a multitude of conditions, parameters and circumstances. In this regard, the interaction of the carried Cargo with the carrying vehicle represents a factor influencing the overall safety of any transport. The effects of cargo on the vehicle have to do with the vibration or shifting of the cargo, affecting the lateral stability of the vehicles and the braking performance. Such interaction has been associated to road crashes and maritime vehicles capsizing. Simulation of cargo-vehicle interaction thus represents an interesting Topic when a reduction in transport accidents is pursued. In this paper, the fundamentals principles for simulating the interaction of the liquid cargo and the carrying vehicle, is presented. In the case of a road transportation, the proposed simplified Simulation methodologies, show good agreement with a full-scale test. KW - Transition matrix approach KW - Braking performance KW - Experimental approach KW - Newton approach Ship stability KW - Sloshing PY - 2018 SN - 978-981-13-2191-7 SP - 47 EP - 57 PB - Springer Nature CY - Singapore AN - OPUS4-46773 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Weltschev, Margit T1 - Physical test methods for elastomers (Book review) N2 - The book is primarely intended as a reference for those directly concerned with testing elastomers or for those indirectly involved in testing such as design engineers. KW - Elastomer PY - 2018 UR - https://doi.org/10.1002/maco.201870074 DO - https://doi.org/10.1002/maco.201870074 SN - 0947-5117 VL - 69 IS - 7 SP - 953 EP - 953 PB - WILEY-VCH Verlag GmbH & Co. KGaA CY - Weinheim AN - OPUS4-46746 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Pelkner, Matthias A1 - Casperson, Ralf A1 - Pohl, Rainer A1 - Munzke, Dorit A1 - Becker, Ben T1 - Eddy current testing of composite pressure vessels N2 - The application of composite pressure vessels is of great interest due to tremendous weight saving. Nevertheless, ageing of CFRP (carbon fiber reinforced plastic) composites pressure vessels underlies complex interactions between metallic liner and composite and is not fully understood yet. One main challenge is the application of appropriate testing methods for detecting the influences of pressure cycles and creep behavior on the material. This contribution presents results achieved by using conventional eddy current testing (ET) and high frequency ET. Here, we could show that also conventional ET with low frequencies are useable to investigate pressure vessels of different material combinations like aluminum-CFRP and synthetics-CFRP. KW - CFRP KW - Eddy current KW - Ageing KW - Composite PY - 2019 DO - https://doi.org/10.3233/JAE-171044 VL - 59 IS - 4 SP - 1221 EP - 1226 PB - IOP Publ. Ltd. AN - OPUS4-47803 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weltschev, Margit A1 - Pötzsch, Sina T1 - Entwicklung einer Prüfmethode zur Bewertung der Materialbeständigkeit von Bauteilen in Mitteldestillatanwendungen N2 - Für Bauteile (Komponenten) von Versorgungsanlagen für flüssige Brenn- und Kraftstoffe muss die Beständigkeit der metallenen Werkstoffe und Polymere nachgewiesen werden. Im Anwendungsfall von Heizöl mit 20 % biogenen Anteilen in Form von Rapsölfettsäuremethylester (FAME, Biodiesel) ist es für eine konservative Beurteilung des Korrosionssystems Werkstoff/Medium/Umgebung wichtig, die Alterungs­effekte des Mediums einzubeziehen. Entwicklung eines Prüfverfahrens für die Untersuchung der Beständigkeit von metallenen Werkstoffen und Polymeren in Heizöl und Heizöl-FAME-Blends, das für eine Vorauswahl der Werkstoffe und zum Nachweis der Beständigkeit im Hinblick auf die bauaufsichtlichen Zulassungsverfahren geeignet ist. Ein Schwerpunkt wird bei den metallenen Werkstoffen auf der Erprobung von Messmethoden liegen, mit denen sich in kurzer Versuchszeit ein Korrosionsangriff detektieren lässt. Metallene Werkstoffe: Weder örtliche Korrosion noch erhöhte Flächenkorrosion (Korrosionsrate:< 0,1 m/Jahr) sind bei den bisher geprüften Werkstoffen: Aluminium, C-Stahl 1.0037, austenitischer CrNi-Stahl 1.4301, Kupfer und Messing in Heizöl und B20 (Heizöl mit 20% Biodiesel) aufgetreten. Diese Werkstoffe sind in den Prüfmedien Heizöl und B20 als beständig zu bewerten. Es wurde keine signifikante Veränderung des pH-Wertes der Prüfmedien gemessen. Polymere: Massebestimmung: Die Prüfkörper der Elastomere ACM, HNBR und PUR sowie in geringerem Maße PE neigten zur Quellung in Heizöl und B20 nach 42 d und 84 d Auslagerung; für PA 6, POM und PVC wurde keine Masseänderung gemessen. Die Masseänderung der Prüfkörper in Heizöl und B20 ist mit Ausnahme von PUR vergleichbar. Bei PE traten Verfärbungen durch die Brennstoffe auf. Zugeigenschaften: ACM, HNBR, PE und PVC sind in Heizöl und B20 beständig, da die Änderung der Zugfestigkeit und der Reißdehnung < 15 % beträgt. PA und POM sind bedingt beständig, da die Änderung der Zugfestigkeit und der Reißdehnung < 30% beträgt. T2 - DGMK-Projekttreffen CY - Rostock, Germany DA - 28.03.2019 KW - Beständigkeitsbewertung KW - Metallene Werkstoffe KW - Polymere KW - Heizöl KW - Heizöl-FAME-Blends PY - 2019 AN - OPUS4-47841 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Otremba, Frank A1 - Romero-Navarrete, José A. T1 - Experimental modeling of railway car wheel-forces during turning N2 - An experimental testing rig has been proposed to study the dynamic interaction between a liquid cargo and the carrying vehicle during turning maneuvers. The basic operational principle of the testing rig consists in simulating the lateral accelerations associated to turning maneuvers through the use of a tilt table. While the experimental capabilities of the testing rig include the analysis of the effects of the cars on the whole transport infrastructure, including sleepers and ballast, a first use of the rig considered the effect of sloshing cargo on the level of dynamic forces transmitted to the rails. Such test was used to validate a simplified theoretical approach consisting of a two degree-of-freedom double pendulum mechanical system, where a simple pendulum, representing the sloshing cargo, is articulated to the spring-supported vehicle chassis, which is modelled as an inverted torsional pendulum. While the theoretical results exhibit a high correlation with the experimental data, the main discrepancy between both outputs, relates with the frequency of the residual vibration, once the lateral acceleration input is ceased. Such difference in frequency, would imply an underestimation of the number of loading cycles to which the infrastructure is subjected. On the other hand, the peak values are within acceptable difference levels. T2 - IEEE/ASME Joint Rail Conference CY - Snowbird, Utah, USA DA - 09.04.2019 KW - Railway KW - Wheel-forces KW - Turning PY - 2019 SP - 1 EP - 8 PB - ASME AN - OPUS4-47880 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Romero-Navarrete, José A. T1 - Experimental modeling of railway car wheel-forces during turning N2 - An improved mathematical model is required. Three degree of freedom system. T2 - IEEE/ASME Joint Rail Conference CY - Snowbird, Utah, USA DA - 09.04.2019 KW - Railway KW - wheel-forces KW - turning PY - 2019 AN - OPUS4-47881 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Weltschev, Margit T1 - Compatibility of sealing materials with biofuels and biodiesel heating oil blends at different temperatures N2 - Biofuels including ethanol and biodiesel (fatty acid methyl ester, FAME) represent an important renewable fuel alternative to petroleum-derived transport fuels. Increasing biofuels use would bring some benefits, such as a reduction in oil demands and greenhouse gas emissions, and an improvement in air quality. Materials compatibility is a major concern whenever the fuel composition is changed in a fuel system. The objective of this research was to determine the resistance of frequently used sealing materials such as CR (chloroprene rubber), CSM (chlorosulfonated polyethylene), EPDM (ethylene-propylene-diene rubber), FKM (fluorocarbon rubber), FVMQ (methyl-fluorosilicone rubber), IIR (butyl rubber), NBR (acrylonitrile-butadiene rubber), PA (polyamides), PUR (polyester urethane rubber) and VMQ (methyl-vinyl-silicone rubber), in heating oil with admixtures of biogenic sources such as E10 (fuel with max. 10 % ethanol), E85 (fuel with 85 % ethanol), non-aged and aged biodiesel, diesel fuel with 5 % biodiesel, non-aged and aged B10 (heating oil with 10 % biodiesel) at 20 °C, 40 °C and 70 °C. Mass, tensile strength and breaking elongation of the test specimens were determined before and after the exposure for 84 days in the fuels. The visual examination of some elastomer test specimens clearly showed the great volume increase until break or partial dissolution. Shore hardness A and D (for PA) were determined before and after exposure of the test specimens in the biofuels for 42 days. There is not determined a threshold for the reduction in tensile properties and Shore hardness in the international standards. Therefore, a threshold of 15 % was set for the evaluation of the compatibility. The sealing materials CR, CSM, EPDM, IIR and NBR were generally not resistant to biodiesel and B10. In summary, it can be therefore stated that the chemical resistance of the fluoropolymers FKM and FVMQ in fuels and biofuels is the best one. KW - Compatibility evaluation KW - Polymers KW - FAME KW - Heating oil with 10 % FAME PY - 2019 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-479722 DO - https://doi.org/10.15344/2456-351X/2019/165 SN - 2456-351X VL - 4 IS - 165 SP - 4 EP - 9 PB - Graphyonline Publications Pvt. Ltd. CY - Bangalore, Karnataka, Indien AN - OPUS4-47972 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Romero-Navarrete, José A. ED - Otremba, Frank ED - Sklorz, Christian ED - Madrid, M. M. T1 - A convex bottom tank for atmospheric road tankers N2 - The potential benefits to the roll stability of a road tanker, derived from using a convex-bottom tank, instead of a concave-bottom one, are assessed. The convex-bottom tank consists of a modified elliptical figure to which the concave bottom is substituted by a convex one. The concave-bottom consists of an elliptical shape. Static and dynamic analyses are performed, for which the proposed shape revels enhancements on the order of 10%. The static rollover stability factor, and the lateral load transfer ratio, are used as performance measures for the static and the dynamic analysis, respectively. The dynamic analysis derives from a simplified model, for which the sloshing mass is substituted by a calibrated simple pendulum. Other potential benefits of the proposed tank shape are discussed, including a reduction in the aerodynamic drag, and a longer life for the vehicle components. T2 - CONiiN XV International Engineering Congress CY - Santiago de Querétaro, Mexcio DA - 13.05.2019 KW - Conveux KW - Tank KW - Atmospheric PY - 2019 SP - 1 EP - 7 AN - OPUS4-48115 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Romero-Navarrete, José A. T1 - Impact of sloshing and non-sloshing cargo N2 - Longitudinal Load transfer light sensitivity to cargo type, fill level and the impact distance. Maximum sloshing effect for the case of the lowest fill level 12 while for half fill level the sloshing cargo performs as a dynamic damper, with a maximum effect of 6 in the case of medium impact input The sloshing effect for the highest fill level yielded a mixed output, with the maximum impact distance producing a positive but moderate effect. T2 - CONiiN XV International Engineering Congress CY - Santiago de Querétaro, Mexico DA - 13.05.2019 KW - Sloshing KW - Non-sloshing KW - Cargo PY - 2019 AN - OPUS4-48116 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Romero-Navarrete, José A. ED - Otremba, Frank T1 - Impact of sloshing and non-sloshing cargo N2 - The interaction between the sloshing cargo and the carrying vehicle has been predominantly studied from the perspective of road safety, aiming at characterizing the effects of cargo motion on both, the lateral stability of the vehicles and the respective braking performance. In this regard, one main issue is to objectively clarify the potential effects of the sloshing cargoes, when compared with solid or non-sloshing cargoes. While there are abundant theoretical studies about the comparative effects of one substance and the other on the vehicle performance, only few experimental studies have been reported with that approach. In this paper, the outputs from an experimental study involving the longitudinal load transfer of sloshing and non-sloshing cargoes, is presented. The longitudinal load transfer is characterized in this paper on the basis of the moment of the reaction forces at the wheel-support interface, with respect to the impact spot. Results suggest that for one-quarter fill level, the sloshing cargo produces an amplification of the performance measure (12% maximum) while at half fill level the sloshing cargo damps the outputs (6.31 % reduction), while at high fill levels, the sloshing effect is mixed, as a function of the impact input, from -1.1% at low impact distance, to +6.6 for large impact distance. T2 - CONiiN XV International Engineering Congress CY - Santiago de Querétaro, Mexico DA - 13.05.2019 KW - Sloshing KW - Non-sloshing KW - Cargo PY - 2019 SP - 1 EP - 6 AN - OPUS4-48117 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weltschev, Margit T1 - Compatibility of polymeric materials with heating oil/biodiesel blends at different temperatures N2 - Materials compatibility is a major concern whenever the fuel composition is changed. The question arises of whether polymeric materials are resistant to heating oil with admixtures of 10 % biodiesel (B10) and 20 % biodiesel (B20). The polarity of biodiesel increases its solvency and facilitates permeation and extrac-tion. Solvation, swelling and/or extraction lead to changes in the physical properties and chemical changes of polymeric materials. The objective of this research was to determine the resistance of frequently used sealing materials such as FKM, EPDM, CR, CSM, NBR, IIR, VMQ, FVMQ, PA and PUR in up to four-year aged B10 for 84 days at 20 °C, 40 °C and 70 °C. The polymeric materials: ACM, FKM, HNBR, PA, PE; POM, PUR and PVC were ex-posed to B20 for 84 days at 40°C and 70°C in another research project. Mass, tensile strength, breaking elongation and Shore hardness A (D) of the test specimens were determined before and after the exposure for 84 (42) days in the heating oil blends B10 and B20. There is not determined a threshold for the reduction in tensile properties and Shore hardness in the international standards. Therefore, a threshold of 15 % was deter-mined for the evaluation of the compatibility. Measurements of the variations in mass, tensile properties and Shore hardness after exposure of the polymers in non-aged and aged heating oil B10 showed clearly that FKM, FVMQ and PA were the most resistant materials in B10. The elastomers CR, CSM, EPDM, IIR, NBR and VMQ were generally not resistant to B10. Damage to the materials increased with higher test temperatures and the age of B10. FKM, POM and PVC showed high compatibility in B20 at 40°C and 70 °C. ACM, HNBR and PA were evaluated as resistant in B20 at 40 °C but not at 70°C. T2 - Corrosion 2019 CY - Warsaw, Poland DA - 27.09.2019 KW - Polymers KW - Compatibility evaluations KW - Heating oil with 10% biodiesel KW - Heating oil with 20% biodiesel KW - Tensile properties KW - Shore hardness PY - 2019 AN - OPUS4-48146 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Romero-Navarrete, José A. T1 - A convex bottom tank for atmospheric road tankers N2 - An analysis has been presented pertaining to the use of a convex bottom tank shape instead of an elliptical, for a road tanker. Two analyses have been made, concerning the static and the dynamic relative performance expectations of such tank shape when compared with the elliptical shape performance. The outputs of both analyses suggest that the level of average benefit due to using the proposed shape, is around 10%, with a maximum benefit observed in the dynamic performance in the case of the minimum fill level. Correlation between static and dynamic outputs. Manufacturing. T2 - CONiiN XV International Engineering Congress CY - Santiago de Queretáro, Mexico DA - 13.05.2019 KW - Conveux KW - Tank KW - Atmospheric PY - 2019 AN - OPUS4-48114 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kutz, Philipp A1 - Werner, Jan A1 - Otremba, Frank T1 - Testing of Composite Material for Transport Tanks for LNG N2 - To reduce the emission of carbondyoxide (CO2) of combustion engines, liquefied natural gas (LNG) is used as an alternative fuel. LNG is transported via truck, ship or railway for long distances. Double walled stainless steel tanks are used for transportation, which are heavy and expensive. The vacuum insulation between the two walled structure ensures that the LNG stays liquid over the transportation time (boiling point of LNG: -162 ◦C). This causes a high temperature difference between the transported good and the ambient air. A simplified tank construction is used to reduce the weight and price of the tank. Instead of stainless steel, glass fiber reinforced plastic (GFRP) is used. The design is changed to a single walled construction with a solid insulation material outside on the GFRP structure. Goal of this work is the characterization of a suitable insulation material and configuration as well as the analysis of the mechanical properties of GFRP under cryogenic conditions. Several experiments are carried out. Numerical models of these experiments can then be used for parameter studies. KW - GFRP KW - Lightweight design KW - LNG PY - 2019 DO - https://doi.org/10.4028/www.scientific.net/KEM.809.625 SN - 1662-9795 VL - 809 SP - 625 EP - 629 PB - Trans Tech Publications Ltd. AN - OPUS4-48271 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kutz, Philipp T1 - LNG-Transport in Behältern aus Faserverbundwerkstoffen N2 - Motivation: - Reduktion der CO 2 Emissionen von Verbrennungsmotoren durch den Einsatz von LNG als alternativer Kraftstoff - Aktuell werden doppelwandige Edelstahltanks mit Vakuumisolation für den Transport eingesetzt - Reduktion des Tankgewichts und Vereinfachung der Konstruktion soll durch die Substitution mit GFK inklusive einer Isolationsschicht erreicht werden - Leichtere Überprüfung von einwandigen Tankkonstruktionen - Günstiges Versagensverhalten von GFK im Brandfall Zusammenfassung: - Thermische Performance kann mit Isolation aus PU Schaum erreicht werden - Messung der Abdampfrate bildet einfache Möglichkeit zur Bestimmung der thermischen Performance - Mikrorisse in der Matrix führen zur Leckage -> Liner notwendig - Biegemodul bis 30 MPa vergleichbar, danach Abfall um ca. 50 % bei tiefen Temperaturen Ausblick: - Prüfung von GFK Proben mit Fasern in 0°-Orientierung - Prüfung der thermischen Performance mit Demonstratoreinheiten verschiedene Größen - Entwicklung einer Skalierungsfunktion, um Ergebnisse von druckloser Prüfung auf Druckanstieg zu übertragen T2 - 22. Symposium Verbundwerkstoffe und Werkstoffverbunde CY - Kaiserslautern, Germany DA - 26.06.2019 KW - GFK KW - LNG KW - Leichtbau PY - 2019 AN - OPUS4-48288 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kutz, Philipp T1 - Mechanical and thermal properties of composite material and insulation for a single walled tank for cryogenic liquids N2 - This presentation describes the testing methods used to determine the thermal properties of insulation materials and mechanical properties of materials used for the load-bearing structure for pressure tanks (up to 4 bar) and cryogenic liquids (LNG, -162 °C at atmospheric pressure). Goal is to design a transportation tank that does not exceed 4 bars (relative) within 10 h, starting at atmospheric pressure. PUR-foam is a suitable material for the insulation. A 12,5 l small scale tank prototype reached 4 bar (relative) within 87 minutes, which is, regarding the influence of the size, a satisfying result. The mechanical properties change significantly at cryogenic temperatures. The bending modulus is similar at first, but decreases at a certain point by 2/3. However, the maximum stress is much higher and could not be reached within this testing setup. T2 - 26th Assembly Advanced Materials Congress CY - Stockholm, Sweden DA - 10.06.2019 KW - GFRP KW - Thermal properties of GFRP KW - Lightweight design PY - 2019 AN - OPUS4-48214 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Krentel, Daniel T1 - Einsatz von Messtechnik bei Großversuchen N2 - Vortrag über den Einsatz von Messtechnik bei Großversuchen auf dem BAM TTS im Rahmen des Projektes CoFi-ABV T2 - Öffentlicher Vortrag im Rahmen einer Lehrveranstaltung "Experimentelle Methoden der Aerodynamik" (Fachgebiet Aerodynamik, Institut für Luft- und Raumfahrt), TU Berlin CY - Berlin, Germany DA - 09.01.2018 KW - Alternative Antriebe KW - Alternative Kraftstoffe KW - Behälterversagen KW - Fahrzeugbrand KW - Messtechnik PY - 2018 AN - OPUS4-43703 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Fraňa, K. A1 - Attia, S. H. A1 - Otremba, Frank T1 - Numerical simulation of the filling process in the pressure bottle N2 - Parameter study for CFD in the bottle – grid resolution plays an important role on the temperature at the specific positions, 2D axi-symetrical calculation is a sufficient solution strategy in regards to the examined particular Problem. The intensity of filling process can be controlled by pressure “User defined function” provided by experiments. Numerical simulation demonstrated feasibility to predict temperature progress during the filling process successfully validated by experiments. The turbulent model k-w SST is the best strategy for the turbulent property calculations. The most intensive turbulent kinetic energy appeared in the middle region of the pressure bottle, the impact of the eddy viscosity on the wall was mostly in the wall region. T2 - ECMMM 2018 CY - Krakow, Poland DA - 10.02.2018 KW - Numerical simulation KW - Pressure bottle PY - 2018 AN - OPUS4-44177 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weltschev, Margit T1 - Untersuchungen des Schädigungsgrades von Kunststoffen als Werkstoffe von Heizöllagerbehältern nach einer Nutzungsdauer > 25 Jahre N2 - Heizöllagerbehälter aus Kunststoffen (z.B. Polyethylen) sind für einen sicheren Betrieb von 30 Jahren, dem Zeitraum der Produkthaftung, ausgelegt. Die Tankhersteller empfehlen zur Gewährleistung der Sicherheit nach Ablauf von 30 Jahren den Ersatz dieser Behälter. Kunststoffe unterliegen im Laufe ihrer Nutzungsdauer der Alterung durch die Veränderung ihrer Eigenschaften. Das Ausmaß der Alterung und die Art des Abbauvorganges hängen im Wesentlichen vom chemischen Abbau des Kunststoffes, der Wanddicke des Behälters und den Umgebungsbedingungen ab. Aufgrund der Komplexität der Alterungsvorgänge sind Aussagen zum Langzeitverhalten bzw. zur Lebensdauer der Heizöllagerbehälter ohne geeignete Langzeitprüfungen problematisch. Bisher liegen keine Untersuchungen zum Langzeitverhalten der Kunststoffe vor, insbesondere nach einer Nutzungsdauer über 20 Jahre. In der BDH-Broschüre: Effiziente Systeme und erneuerbare Energien wird darauf hingewiesen, dass ca. 45 % der Heizöllagerbehälter aus Kunststoffen in Deutschland 26 Jahre und älter sind. Viele dieser Tankanlagen sind zudem noch nie von einem Sachverständigen überprüft worden. Schätzungen gehen davon aus, dass mehr als 10.000.000 Tankanlagen aus Kunststoffen in Deutschland vor 1987 errichtet wurden. Ziel der Untersuchungen ist, den Schädigungsgrad der Kunststoffe im Vergleich zu den unbelasteten Werkstoffen zu ermitteln. Da die BAM bis Ende der 80-iger Jahre für die Zulassung dieser Behälter zuständig war, sind die Daten über den eingesetzten Werkstoff für den Vergleich noch vorhanden. Der Bundesverband Lagerbehälter e.V. und das Institut für Wärme und Oeltechnik (IWO) befürworten diese Untersuchungen, um eine Überalterung der Tankanlagen zu vermeiden. Diese Überalterung könnte die zukünftige Gefahr für die Heizöltankanlage sein, nicht der Wettbewerb mit anderen Energieformen. T2 - BUW - Ausgewählte Kapitel der Werkstoffkunde CY - Wuppertal, Germany DA - 12.01.2018 KW - Heizöllagerbehälter KW - Polyethylen KW - Schädigung KW - Lebensdauer PY - 2018 AN - OPUS4-44191 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weltschev, Margit T1 - Untersuchungen des Schädigungsgrades von Kunststoffen als Werkstoffe von Heizöllagerbehältern nach einer Nutzungsdauer > 25 Jahre N2 - Heizöllagerbehälter aus Polyethylenformstoffen werden seit Beginn der 70-iger Jahre in Deutschland hergestellt. Die Hersteller empfehlen zur Gewährleistung der Sicherheit nach Ablauf von 30 Jahren den Ersatz dieser Behälter. Polyethylenformstoffe unterliegen im Laufe ihrer Nutzungsdauer der Alterung durch die Veränderung ihrer Eigenschaften. Das Ausmaß der Alterung und die Art des Abbauvorganges hängen im Wesentlichen vom chemischen Abbau des Polyethylens, der Wanddicke des Behälters und den Umgebungsbedingungen ab. Bisher lagen keine Untersuchungen zum Langzeitverhalten der Polyethylenformstoffe vor, insbesondere nach einer Nutzungsdauer der Tanks über 30 Jahre. Ziel der Untersu-chungen war, den tatsächlichen Schädigungsgrad der Polyethylenformstoffe im Vergleich zu den unbelasteten Formstoffen zu ermitteln. Da die BAM bis Mitte der 90-iger Jahre für die Prüfungen und Gutachten zur Zulassung dieser Behälter zuständig war, sind die Werkstoffdaten noch vorhanden. Als Untersuchungsmethoden wurden die Bestimmung der Schmelze-Masse-Fließrate (MFR) und die Fourier-Transformation-IR-Spektroskopie (FTIR) von Tankausschnitten aus dem Bereich des Bodens, des Mantels und des Daches von 10 ausgesonderten Behältern aus den Polyethylenformstoffen A und B herangezogen. Die Messungen der MFR der Tankaus-schnitte aus diesen Bereichen zeigten Unterschiede in den Werten in Abhängigkeit vom Ge-wicht (5 kg oder 21,6 kg), welches eingesetzt wurde. Eine Abnahme der MFR-Werte wurde für die größere Anzahl der Tankwandungsausschnitte aus dem Formstoff B nach einer Lebensdauer der Tanks > 30 Jahre gemessen. Dieser Formstoff wurde hauptsächlich durch innere Alterung infolge Vernetzungen, Verzweigungen und Weichmacherverlust und weniger durch oxidativen Abbau geschädigt. Die FTIR-Messungen der Proben aus dem Bereich des Bodens und des Mantels der Tanks zeigten, dass die Intensität der asymmetrischen/symmetrischen CH2 -Streckschwingungen im Bereich: 2800 - 2900 cm-1 und der CH2 -Biegeverformungsschwingung bei 1400 cm-1 aufgrund von Kettenspaltungen zugenommen haben. Die Intensität der Carbonylstreckschwingung C=O bei 1740 cm-1 ist niedrig. Sie ist ein Maß für die Oxidation des Polymerwerkstoffes. T2 - Behördenerfahrungsaustausch 2018 CY - Berlin, Germany DA - 04.06.2018 KW - Polyethylen KW - Heizöllagerbehälter KW - Schädigungsgrad PY - 2018 AN - OPUS4-45138 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Romero-Navarrete, José A. A1 - Otremba, Frank A1 - Obregón Biosca, S. A. ED - Romero-Navarrete, José A. T1 - Effective assessment and management of railway infrastructure for competitiveness and sustainability N2 - In this chapter the challenges facing railways have been illustrated through the description of two important events occurring in different geographical areas. While the explosion in Quebec, Canada, points out the importance of taking away the transportation infrastructure from highly populated areas; the disruption of the European railway network in Rastatt, Germany, describes the importance of designing alternative routes to critical railway segments, together with the need to have contingency plans to face extraordinary situations regarding the connectivity in a given transport network. Future research efforts are recognized in relation with the railway car – track interaction, as the dynamic loads derived from such interaction could be reducing the life of such infrastructure. It is particularly important for infrastructures dedicated to the transportation of liquid hazardous substances. KW - Railway KW - Infrastructure PY - 2018 SN - 978-1-53614-059-0 SP - Chapter 5, 1 EP - 23 PB - Nova Science Publishers, 2018 AN - OPUS4-45150 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kutz, Philipp T1 - Multiphase simulation of liquid nitrogen for tank development N2 - Presentation of the results of different experiments and computations with Ansys Fluent and CFX. T2 - Seminar for students at the Technical University of Liberec CY - Liberec, Czech Republic DA - 13.06.2018 KW - LNG PY - 2018 AN - OPUS4-45172 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weltschev, Margit T1 - Compatibility of polymeric sealing materials with biodiesel heating oil blends at different temperatures N2 - Biodiesel is subject to degradation processes like oil and grease. The oxidative degradation products of vegetable oil esters in biodiesel particularly lead to enhanced sedimentation in blended fuels. The polarity of biodiesel increases its solvency and facilitates permeation and extraction. Solvation, swelling and/or extraction lead to changes in the physical properties and chemical changes of polymeric materials. It also accelerates the degradation (hydrolysis and oxidation) of these materials with the loss of additives and stabilizers. The objective of this research was to determine the resistance of frequently used polymeric materials such as ACM, EPDM, FKM, FVMQ, CR, CSM, IIR, HNBR, NBR, PA, PE; POM, PUR, PVC and VMQ in biodiesel and heating oil with 10 %/20 % biodiesel (B10/B20) at 40°C and 70°C. Mass, tensile strength and breaking elongation of the test specimens were determined before and after the exposure for 84 days in the biodiesel heating oil blends. The visual examination of some elastomer test specimens clearly showed the great volume increase until break or partial dissolution. Shore hardness A and D were determined before and after exposure of the test specimens in the biofuels for 42 days. The elastomers CR, CSM, EPDM, IIR, NBR and VMQ were generally not resistant to biodiesel and B10 at 40°C and 70°C. FKM, ACM, HNBR, PA, PE, POM, and PVC showed high compatibility in B10/B20 at 40°C. A lower compatibility was determined for ACM in biodiesel. ACM and HNBR were not resistant in B20 at 70°C. T2 - Biofuels & Bioenergy CY - Rome, Italy DA - 14.10.2019 KW - Heating oil-Biodiesel-Blend KW - Compatibility evaluations KW - Tensile properties KW - Shore hardness PY - 2019 AN - OPUS4-49306 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kutz, Philipp T1 - Entwicklung einer einwandigen Transporteinheit aus GFK für kryogene Flüssigkeiten N2 - Präsentation im Rahmen eines BAM-internen Kolloquiums über den aktuellen Stand der Forschung im ZIM-Vorhaben "Tieftemperatzr-Transporteinheit aus Faserverbundkunststoffen" T2 - BAM-Kolloquium CY - Berlin, Germany DA - 10.10.2019 KW - LNG KW - GFRP KW - Lightweight design PY - 2019 AN - OPUS4-49276 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hennersdorf, Felix A1 - Weltschev, Margit T1 - ATR Investigations into the effect of ageing on HD-PE heating oil storage tanks after a service life of more than 30 years N2 - Heating oil storage tanks made of polyethylene grades have been on the market in Germany since the early 1970s. To ensure safety, their replacement is recommended by tank manufacturers after a period of 30 years. Polyethylene is subject to ageing by alteration of the properties during its life cycle. The degree of degradation and the nature of the process mainly depend on the chemical alteration of the polyethylene, the wall thickness of the tank and the environmental conditions. There are no data available on the long-term behaviour of the polyethylene grades, especially after a service life of more than 30 years. The aim of this investigation was to find a suitable test method to determine the factual degree of damage in comparison to the uncontaminated polyethylene grades. Material data of the used polyethylene grades are available because the BAM was the competent authority for the tests and expert reports for the approval of these tanks until the middle of the 1990s. Therefore, tank sections from the bottom, the shell and the roof of 22 individual storage tanks produced of polyethylene grades A and B have been examined by Melt Flow Rate (MFR) and Attenuated Total Reflectance (ATR). Their service life was in the range between 20 and 41 years. The MFR measurements of the tank sections showed differences in the values depending on the weight which was used (5 kg or 21.6 kg). An increase of the MFR was determined for the samples of polyethylene grade A, whereas a reduction of the MFR values was measured for most samples of polyethylene grade B. This grade is mainly subject to the internal ageing by cross-linkages, increased degree of branched molecules and loss of the plasticizer. ATR analysis exhibits an absorption band at 909 cm‒1 predominantly in samples of polyethylene grade A indicating chain scission and concomitantly formed terminal vinyl groups. This absorption band can be used for the characterization of the ageing of the polyethylene grades. T2 - EUROCORR 2019 CY - Sevilla, Spain DA - 09.09.2019 KW - Heating oil tanks KW - Polyethylene KW - Ageing KW - Service life PY - 2019 AN - OPUS4-49000 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weltschev, Margit T1 - Compatibility of polymers with heating oil with 20 % biodiesel at different temperatures under static and compressed conditions N2 - Biodiesel is viewed as a major source of energy. In areas such as the European Union, where 80 % of the oil-based fuel is imported, there is also the desire to reduce dependence on external oil supplies. Materials compatibility is a major concern whenever the fuel composition is changed. The question arises of whether polymeric materials are resistant to heating oil with 20 % biodiesel (B20) in comparison to pure heating oil. The polarity of biodiesel increases its solvency and facilitates permeation and extraction. Solvation, swelling and/or extraction lead to changes in the physical properties. Extraction alters the fuel chemistry. These chemical changes could also accelerate the degradation (hydrolysis and oxidation) of the polymeric material with the loss of additives and stabilizers. The objective of this research was to determine the resistance of frequently used materials for components in middle distillate facilities such as ACM, FKM, HNBR, PA, PE, POM, PUR and PVC in heating oil and heating oil blend B20 for 84 days at 40 °C, and FKM, HNBR, PA, POM, PUR and PVC at 70 °C. Mass, tensile strength, breaking elongation and Shore hardness A (D) of the test specimens were determined before and after exposure for 84 (42) days in the test fuels under static conditions. For the investigations under compressed conditions, the mass and the compression set of FKM test specimens were determined before and after exposure for 3, 7, 14, 28, 56 and 90 days in B20 at 40 °C and 70 °C according to ISO 815-1 “Rubber, vul-canized or thermoplastic - determination of compression set – Part 1: At ambient or elevated temperatures”. There is not determined a threshold for the reduction in tensile properties and Shore hardness in the international standards. Therefore, a threshold of 15 % was determined for the evaluation of the compatibility. The change of tensile strength and breaking elongation of test specimens made of ACM, FKM, HNBR, PA, PE, POM, PUR and PVC exposed to heating oil and the blend B20 was less than 15 % at 40 °C. A maximum reduction in Shore hardness A of 14 % was determined for ACM at 40 °C and for HNBR of 15 % at 70 °C. It can be concluded that ACM, FKM, HNBR, PA, PE, POM, PVC and PUR were resistant in B20 at 40°C. FKM, PA, POM and PVC were evaluated as resistant in heat-ing oil and B20 at 70 °C, HNBR and PUR were not resistant in these fuels at 70°C. Based on the mass increase and compression set values of FKM test specimens it can be stated that FKM is resistant in B20 under compressed conditions at 40 °C and 70 °C. T2 - EUROCORR 2019 CY - Sevilla, Spain DA - 09.09.2019 KW - Heating oil - biodiesel - blend KW - Polymeric materials KW - Compatibility KW - Tensile properties KW - Shore Hardness PY - 2019 AN - OPUS4-49002 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Romero Navaratte, José A. A1 - Otremba, Frank T1 - Scientific Society of Mechanical Engineers N2 - The efficiency and safety of railway transportation depends on many factors and operating conditions, associated to the vehicle, the infrastructure, the operator and the environment. From the vehicle-infrastracture perspective, some influential factors include the dynamics of the vehicle and infrastructure interaction when the vehicle operates on curved tracks. Düring such changes of direction, the vehicle dynamically responds to the lateral perturbation, producing a lateral load transfer that represents an increase of the wheel forces on one side of the track, as a function of the train operating conditions and track design, including track's geometry and over-elevation, and vehicle's operating speed as well as its inertial properties and dimensions. In this context, the lateral load transfer superimposes to tangential steering forces, which are developed when the vehicle enters the curved track, and stabilize once a steady state is attained if the vehicle travels along a constant radius track at constant speed. The magnitude of such tangential forces depends on a variety of factors, including the yaw stiffness of the bogie, and the friction at the centre plate. While the friction at the centre plate generates higher tangential forces on the track and a consequential greater rail wearing and lose of locomotive energy, such friction is also crucial to avoid the hunting phenomenon when the vehicle travels along tangents. In this paper, a mechanically active centre plate is proposed, which increases the friction torque at the centre plate when the vehicle travels along tangents, and reduces such a friction torque when the vehicle negotiates curved portions of the track. Such conceptual design includes the principles of Operation and a needed preliminary experimental model to assess the potential benefits as well as the feasibility of such equipment. T2 - 11th international conference on railway bogies and running gears CY - Budapest, Hungary DA - 09.09.2019 KW - Centre plate KW - Railway KW - Fiction PY - 2019 SP - 28 EP - 30 AN - OPUS4-49004 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Soszynska, A. T1 - Analysis of the gas flare flame with infrared cameras N2 - Greenhouse gas emissions caused by human activities remain one of the most important subjects of international discussions. The routine gas flaring has been estimated to be responsible for as much as 1% of global carbon dioxide emission per year. Gas flaring analysis is one of the key-interest subjects in remote sensing community. Some of the existing publications use remote sensing techniques with satellite imagery to derive information about flame temperature and further about to estimate the volume of the flared gas. The often missing element is an in-situ measurement analysis of gas flames, combining signals recorded by a camera on-ground and data on flared gas volume, temperature and gas type. In order to address this problem, an experiment was conducted, in which the gas flame was recorded by thermal cameras on-ground, simultaneously to an aerial survey and the gas flow was measured at the same time on-ground. The measurement setup was designed in cooperation between Institute of Optical Sensor Systems of German Aerospace Center (DLR) and German Federal Institute for Materials Research and Testing (BAM). Cameras recording in thermal and mid-wave IR wavelengths were used to record the burning gas on-ground and from the aerial survey. All the measurements have been compared and statistically analysed with respect to the recorded temperature. The purpose of the examination was to describe the signal changes in thermal imagery with respect to changes in energy, emitted by the burning process. This approach will allow for later calculation of the amount of energy in form of thermal radiation sent from the flame to the satellite. T2 - Processing Methodologies I CY - Strasbourg, France DA - 10.09.2019 KW - Gas flaring KW - Thermal remote sensing KW - Thermal radiation KW - Aerial survey PY - 2019 AN - OPUS4-48988 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Soszynska, A. A1 - Säuberlich, T. A1 - Borch, J. A1 - Otremba, Frank A1 - Reulke, R. T1 - Analysis of the gas flare flame with IR cameras N2 - Greenhouse gas emissions caused by human activities remain one of the most important subjects of international discussions. The routine gas flaring has been estimated to be responsible for as much as 1% of global carbon dioxide emission per year. Gas flaring analysis is one of the key-interest subjects in remote sensing community. Some of the existing publications use remote sensing techniques with satellite imagery to derive information about flame temperature and further about to estimate the volume of the flared gas. The often missing element is an in-situ measurement analysis of gas flames, combining signals recorded by a camera on-ground and data on flared gas volume, temperature and gas type. In order to address this problem, an experiment was conducted, in which the gas flame was recorded by thermal cameras on-ground, simultaneously to an aerial survey and the gas flow was measured at the same time on-ground. The measurement setup was designed in cooperation between Institute of Optical Sensor Systems of German Aerospace Center (DLR) and German Federal Institute for Materials Research and Testing (BAM). Cameras recording in thermal and mid-wave IR wavelengths were used to record the burning gas on-ground and from the aerial survey. All the measurements have been compared and statistically analysed with respect to the recorded temperature. The purpose of the examination was to describe the signal changes in thermal imagery with respect to changes in energy, emitted by the burning process. This approach will allow for later calculation of the amount of energy in form of thermal radiation sent from the flame to the satellite. T2 - Processing Methodologies I CY - Strasbourg, France DA - 10.09.2019 KW - Gas flaring KW - Thermal remote sensing KW - Thermal radiation KW - Aerial survey PY - 2019 DO - https://doi.org/10.1117/12.2532887 SP - Paper 11156-5, 1 EP - 19 AN - OPUS4-48997 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Otremba, Frank A1 - Romero-Navarrete, José A. ED - Otremba, Frank ED - Romero-Navarrete, José A. T1 - Sloshing in Vertical Circular Tanks and Earthquakes Perturbations N2 - A simplified formulation is proposed in this paper to assess the proximity of the earthquake-related Perturbation frequencies to the natural sloshing frequencies of the liquid contained in vertical cylindrical tanks. The methodology is based upon an existing gravity-waves approach, which was developed for rectangular cross-section reservoirs, and is extended in this paper to analyze circular cross-section tanks. The experimental outputs of this paper show that the existing methodology correlates at 100% with experimental data in the case of rectangular containers; while the corresponding average error in the case of a conical container and a cylindrical container is 7% and 9.1 %, respectively. The full diameter of the cross section was considered. The use of sovalidated methodology to full scale tanks, suggests that cylindrical vertical tanks with a capacity lower than 700 m3, could be exposed to a resonance excitation when subjected to earthquake motions, regardless of the fill level. T2 - WCECS 2019 CY - San Francisco, CA, USA DA - 22.10.2019 KW - Sloshing KW - Tanks KW - Earthquake KW - Perturbation PY - 2019 SP - 1 EP - 6 PB - IA ENG CY - San Francisco AN - OPUS4-49407 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Otremba, Frank T1 - Sloshing in vertical circular Tanks and Earthquakes Perturbations N2 - Tanks with capacity larger than 700 m3, could be exposed to a resonance excitation when subjected to earthquake motions, regardless of the fill level. Further studies to assess the dynamic forces linked to such resonance and close-to-resonance situations, in a context of a standard overloading situation due to sloshing forces. T2 - WCECS 2019 CY - San Francisco, CA, USA DA - 22.10.2019 KW - Sloshing KW - Tanks KW - Earthquake KW - Perturbation PY - 2019 AN - OPUS4-49408 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kühl, Christiane T1 - Risikomanagement beim Transport gefährlicher Güter in Europa N2 - Auf Initiative der Europäischen Kommission ist die Europäische Eisenbahn Agentur seit einigen Jahren damit beauftragt, in Zusammenarbeit mit einer Reihe von Expertinnen und Experten aus Europa harmonisierte Leitlinien für das Risikomanagement im Gefahrgutsektor zu entwickeln und fortzuschreiben. Der Vortrag informiert über die Entwicklung und den Stand der Arbeiten zum „Inland Transport of Dangerous Goods Risk Management Framework“ (RMF): - Warum gibt es das Risk Management Framework? - Wer ist an der Entwicklung beteiligt? - Wie ist das Risk Management Framework aufgebaut, an wen richtet es sich und was beinhaltet es? - Welche grundsätzlichen Fragen sind zu klären? - Wie geht es weiter? T2 - 29. Münchner Gefahrgut-Tage CY - Munich, Germany DA - 27.05.2019 KW - Gefahrguttransport KW - Risikomanagement KW - Risk Management Framework PY - 2019 SP - Paper 14, 1 PB - Süddeutscher Verlag Veranstaltungen GmbH CY - Landsberg AN - OPUS4-48738 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sklorz, Christian A1 - Balke, Christian A1 - Otremba, Frank T1 - Fire protection systems for above-ground storage tanks N2 - Liquefied propane gas (LPG) tanks in a fully engulfing accidental fire experience a fast increase in internal pressure. The result is often a Boiling Liquid Expanding Vapor Explosion (BLEVE) that can result in a large fireball and flying debris over a radius of more than 100 meters. In the last 30 years BAM has carried out more than 30 real scale fire tests on propane storage vessels across three test sites. The primary research goal was to identify systems that can delay or prevent a BLEVE. Early studies started with water deluge systems, and have since moved on to consider alternative protection systems. It has been shown that an unprotected vessel fails within 10 minutes or less. Tests with different oil and propane fueled fires have given an overview on possible real accidents involving full-engulfing scenarios. LPG tanks of various sizes (2.7 m³, 3.6 m³, 4.8 m³, 6.7 m³) were used with different filling levels. Numerous protection systems, ranging from active systems like water systems to passive thick- and thin-film layers. Also, the degree of thickness of these layers was variated. Pressure relief valves (PRV) have also been investigated, both alone and in combination with protection systems. This paper gives an overview of the work performed by BAM in the field of BLEVE prevention of protecting system since the last 30 years. It has been shown that e.g. with a full applied coating degree on the tank with and without PRV can be reached an exposition in a test fire scenario a duration of more than 60min. For partly coated tanks with and without PRV the duration time is like an unprotected vessel. Furthermore, it could be shown that the active water system also protects with technically correct design. T2 - Loss Prevention 2019 CY - Delft, Niederlande DA - 16.06.2019 KW - Fire KW - Protection systems KW - Propane storage tanks PY - 2019 SN - 978-88-95608-72-3 VL - 75 SP - 1 EP - 6 AN - OPUS4-49021 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Romero-Navarrete, José A. A1 - Otremba, Frank ED - Romero-Navarrete, José A. ED - Otremba, Frank T1 - A computational scheme for assessing driving N2 - The systematization of the analysis, based on the Software proposed in this paper, could contribute to integrally improve the sustainability of the Transportation. KW - Computational scheme KW - Assessing KW - Driving PY - 2019 SN - 978-3-030-22870-5 SN - 978-3-030-22871-2 DO - https://doi.org/10.1007/978-3-030-22871-2 SN - 2194-5357 VL - 1 SP - 44 EP - 58 PB - Springer CY - Switzerland AN - OPUS4-48585 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Romero-Navarrete, José A. T1 - A computational scheme for assessing driving N2 - The systematization of the analysis, based on the software proposed in this paper, could contribute to integrally improve the sustain ability of the transportation. T2 - Computing Conference 2019 CY - London, UK DA - 15.07.2019 KW - Computational KW - Scheme KW - Assessing KW - Driving PY - 2019 AN - OPUS4-48587 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weltschev, Margit T1 - Bewertung der Beständigkeit von metallischen und polymeren Werkstoffen für Behälter zur Lagerung und Beförderung von Chemikalien N2 - In der Bundesrepublik Deutschland werden über 400 Mio.t Gefahrgüter jährlich in Tankfahrzeugen, Aufsetztanks, Batteriefahrzeugen, Eisenbahnkesselwagen und Tankcontainern befördert, davon etwa 150 Millionen Tonnen im Straßengüterverkehr. Zu den Hauptschadensursachen zählt die Korrosion, wobei die gleichmäßige und ungleichmäßige Flächenkorrosion die Korrosionsart ist, die beim Chemikalientransport in Tanks am häufigsten auftritt. Viele Schäden durch Lochkorrosion entstehen beim Transport von chloridhaltigen Medien bei Anwesenheit von Feuchtigkeit. Die BAM-Liste - Anforderungen an Tanks für die Beförderung gefährlicher Güter - ist Grundlage für die stoffbezogenen Baumusterzulassungen für Tankcontainer und ortsbewegliche Tanks zur Beförderung gefährlicher Güter durch die BAM seit der Herausgabe der 1. Auflage 1989. In die BAM-Liste wurden vorrangig solche gefährlichen Güter aufgenommen, die potenziell in Tanks befördert werden können. Die Beständigkeitsbewertungen gebräuchlicher metallischer Tankwerkstoffe und polymerer Dichtungs-, Beschichtungs- und Auskleidungswerkstoffe werden auch bei der Zulassung von Kesselwagen und Tankfahrzeugen als Erkenntnisquelle verwendet. Diese Daten sind aber unter sorgfältiger Überprüfung der Übertragbarkeit auch für andere praktische Anwendungen und unter Berücksichtigung der jeweiligen Praxisbedingungen auch als Ratgeber für Verpackungen, IBC, Lagerbehälter, Rohrleitungen usw. aus metallischen Werkstoffen anwendbar. In den internationalen Gefahrgutverordnungen ADR, RID und IMDG-Code wird nach einer vorgegebenen Prüffrist eine innere Besichtigung der Tanks gefordert. Bei Tankcontainern beträgt diese Prüffrist im ADR/RID, Kap. 6.8 , fünf Jahre (bei der Beförderung von ortsbeweglichen Tanks nach ADR/RID, Kap. 6.7, und nach dem IMDG-Code 2½ Jahre) und bei Tankfahrzeugen sechs Jahre. Im RID wird für Eisenbahnkesselwagen eine Prüffrist von acht Jahren für die Innenbesichtigung vorgeschrieben. Für die Dauer der Prüfintervalle muss die Werkstoffbeständigkeit der Tankwerkstoffe gewährleistet sein. T2 - 28. Fachtagung BUKO, Workshop: DD/Ex/AwSV CY - Berlin, Kiwa GmbH, Germany DA - 04.10.2019 KW - Korrosionsschäden KW - Beständigkeitsbewertungen KW - BAM-Liste KW - Transport und Lagerung von Chemikalien PY - 2019 AN - OPUS4-49206 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pötzsch, Sina T1 - Resistance of metals exposed to heating oil blends with 10 % and 20 % biodiesel (FAME) N2 - In Europe biodiesel gained from rapeseeds are considered as an alternative to common fossil fuels due to its environmental performance and its independence from import of raw materials. Biodiesel is also suitable to serve as blending component to heating oil. In that case, it must be considered that changes of fuel composition might cause material degradation. The objective of this research was to investigate the resistance of metallic materials exposed to heating oil, heating oil blend B20 with 20 % biodiesel and pure biodiesel. Furthermore, the resistance of metals to eight-year aged B10 and six-year aged pure biodiesel was evaluated. Ageing of biodiesel forms acids and water which might propagate metal corrosion. The investigated metals (aluminium, unalloyed steel, austenitic CrNi-steel, copper, die cast zinc and brass) are commonly used for components in middle distillate facilities. According to DIN 50905-4 the immersed metals were exposed in a climate chamber at 50°C for 4 weeks. The metallic materials were evaluated as resistant if the annual corrosion rate due to uniform corrosion remained under 0.1 mm/year and no localized corrosion in the form of pitting occurred. The corrosion rates of the exposed materials stayed far below the limit of 0.1 mm/year for all tested fuels. An exception was die cast zinc ZP0410 in eight-year aged B10; a corrosion rate up to 0.3 mm/year due to uniform corrosion was measured. In no case localized corrosion occurred. Copper and brass caused discolouration of biodiesel from yellow to green. In conclusion, the tested metallic materials were resistant in heating oil, heating oil blend B20 and pure biodiesel at 50 °C. Even the metals exposed to six-year aged biodiesel and eight-year aged B10 showed no uniform or localized corrosion; except for zinc, which was not resistant in eight-year aged B10. T2 - EUROCORR 2019 CY - Sevilla, Spain DA - 09.09.2019 KW - Metals KW - Heating oil KW - Biodiesel KW - RME KW - Corrosion KW - Compatibility KW - FAME PY - 2019 AN - OPUS4-49137 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pötzsch, Sina T1 - Beständigkeit von Elastomeren bei Einsatz im Heizölgemisch mit 20 % Biodiesel (B20) bei unterschiedlichen Temperaturen unter statischen und verpressten Bedingungen N2 - Aus Rapsöl gewonnener Biodiesel ist eine umweltfreundliche Alternative zu fossilen Energiequellen. In der Europäischen Union, in der 80 % der ölhaltigen Brennstoffe importiert werden müssen, besteht zudem ein Interesse, die Abhängigkeit von exter-nen Ölversorgern zu reduzieren. Bei jeder Veränderung der Zusammensetzung eines Brennstoffs muss auch die Ma-terialverträglichkeit gewährleistet bleiben. Es stellt sich die Frage, ob Elastomere im Vergleich zu reinem Heizöl auch in Heizöl mit 20 % Biodiesel (B20) beständig sind. Die Polarität des Biodiesels erhöht die Quellung und fördert die Permeation und Ex-traktion. Sowohl Quellung als auch Extraktion bedingen Änderungen der physikali-schen Eigenschaften der Elastomere. Extraktion verändert die chemische des Heiz-öls. Diese chemischen Veränderungen können auch den Abbau (Hydrolyse und Oxi-dation) der Polymere durch das Herauslösen von Additiven und Stabilisatoren be-schleunigen. Ziel dieser Arbeit war die Bestimmung der Beständigkeit der Elastomere ACM (Poly-acrylatkautschuk), HNBR (Hydrierter Acrylnitrilbutadienkautschuk), FKM (Fluorkaut-schuk) und PUR (Polyurethan) in Heizöl und im Heizölgemisch B20. Prüfkörper der Elastomere wurden für 42 Tage (Härteprüfung) und 84 Tage (Zugprü-fung) bei 40 °C ausgelagert. Anschließend wurde die Änderung der Masse, Shore Härte A, Zugfestigkeit, und Reißdehnung bezogen auf die Werte vor der Aus-lagerung bestimmt. Die weniger zur Quellung neigenden Elastomere FKM und HNBR wurden zusätzlich bei 70 °C ausgelagert. Um die Elastomere im verpressten Zustand zu testen, wurde der Druckverformungs-rest nach DIN ISO 815 bestimmt. Hierzu wurden zylindrische Prüfkörper aus ACM, HNBR und FKM verpresst und in Heizöl und Heizöl mit 20 % FAME für 3, 7, 14, 28, 56 und 90 Tage bei 40 °C ausgelagert. Anschließend wurde über die Dickenmes-sung der Druckverformungsrest ermittelt. Zum Vergleich wurden Prüfkörper verpresst und ohne Medium bei 40 °C ausgelagert. In den internationalen Normen wurde kein Grenzwert für die Veränderung der Zugei-genschaften und der Härte für eine positive Bewertung der Beständigkeit festgelegt. Deshalb wurde in der BAM ein Grenzwert von 15 % für die Beständigkeitsbewertung herangezogen. Bei 40 °C lag die Änderung der Zugeigenschaften und der Shore Härte von ACM, HNBR und FKM in Heizöl und in B20 unter 15 %. Folglich sind ACM, HNBR und FKM bei 40 °C in Heizöl und in B20 beständig. PUR ist bei 40 °C in Heizöl beständig, je-doch nicht für eine Verwendung in B20 geeignet, da sich die Zugfestigkeit und Reiß-dehnung um 50 % vermindert haben. Bei 70 °C ist FKM in Heizöl und B20 beständig, wohingegen HNBR an seine Einsatz-grenzen gelangt und unbeständig ist, in B20 haben sich die Zugfestigkeit um 40 % und die Reißdehnung um 50 % reduziert. T2 - Merseburger Elastomertage - elastoMER 2019 CY - Merseburg, Germany DA - 25.09.2019 KW - Beständigkeit KW - Heizöl mit 20 % Biodiesel KW - Elastomere KW - Biogene Brennstoffe KW - ACM KW - PUR KW - FKM KW - HNBR PY - 2019 AN - OPUS4-49138 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Romero-Navarrete, José A. A1 - Otremba, Frank T1 - A testing facility to assess railway car infrastructure damage N2 - Wheel forces generate stresses in the rail as a function of several vehicle and infrastructure characteristics and operating conditions. The different components of the wheel forces develop strains in the rail which contain an elastic and hysteretic (irreversible) components. The irreversible deformations of the rail would be associated with locomotive energy losses. In this paper, a testing facility is proposed to indirectly characterize the level of stresses in the rail, in terms of the energy that is lost during tuming maneuvers. Different potentially influential factors are considered, including the friction at the Center plate, the wheelbase length, the distance between bogies and the radius of the curved track. The change in the potential energy during a U-turn displacement is measured. In this respect, an experimental model under this operating principle, aimed at validating such a principle of Operation, reveals a significant effect of the friction at the center plate on the energy lost during turning maneuvers, and consequently, on the level of stresses in the rail. T2 - COMPRAIL 2020 - 17th International Conference on Railway Engineering Design & Operation 2020 CY - Online meeting DA - 01.07.2020 KW - Energy losses in transportation KW - Experimental methods KW - Friction energy KW - Rail damage KW - Turning forces KW - Wheel forces PY - 2020 DO - https://doi.org/10.2495/TDI-V4-N2-142-151 SN - 2058-8305 VL - 4 IS - 2 SP - 142 EP - 151 PB - WitPress AN - OPUS4-51125 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Romero-Navarrete, José A. T1 - A testing facility to assess railway car infrastructure damage N2 - A testing device and respective procedure have been proposed to assess the railway damage potentials of the railway cars The operational principles of the device consist of simple physical phenomena. Outputs from a preliminary test suggest that the device could have a good sensitivity. T2 - COMPRAIL 2020 - 17th International Conference on Railway Engineering Design & Operation 2020 CY - Online meeting DA - 01.07.2020 KW - Wheel rail forces KW - Friction PY - 2020 AN - OPUS4-51127 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Romero-Navarrete, José A. T1 - A testing facility to assess railway car infrastructure damage. A conceptual design N2 - A testing device and respective procedure have been proposed to assess the railway damage potentials of the railway cars The operational principles of the device consist of simple physical phenomena. Outputs from a preliminary test suggest that the device could have a good sensitivity T2 - COMPRAIL 2020 - 17th International Conference on Railway Engineering Design & Operation 2020 CY - Online meeting DA - 01.07.2020 KW - Railway KW - Infrastrucute KW - Demage PY - 2020 AN - OPUS4-51166 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Romero-Navarrete, José A. A1 - Otremba, Frank T1 - A method to assess the gravity response efficiency of a truck N2 - In spite that transport activities do not represent the biggest contributor of pollutants emissions, their reduction has been a priority as some other externalities are associated to such emissions and to the transport itself. A crucial element to characterize the behavior of the vehicles against the environment are the losses that such vehicles exhibit in a passive way, that is, without any involvement of power conditions. The energy loses due to the rolling, the drag and to the friction in mechanical components, have been assessed so far in terms of the stopping acceleration when the vehicle idles on a ramp. However, such a testing procedure produces some uncertainties due to the dynamic conditions that are considered. To avoid such critical limitations, in this paper a testing procedure and facility are proposed, which are based on static conditions of the vehicle at the initiation and at the ending of the test, which are assumed to provide a better reliability to the testing. Some preliminary theoretical analysis should be made in order to validate the operational principles proposed herein for such testing facility. KW - Road tankers KW - Energy efficiency KW - Environmental assessment KW - Gravity response KW - Transportation energy KW - Rolling resistance KW - Drag resistance PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-511530 UR - https://www.iaras.org/iaras/home/caijes/a-method-to-assess-the-gravity-response-efficiency-of-a-truck SN - 2367-8941 VL - 5 SP - 213 EP - 219 PB - IARAS CY - Sofia AN - OPUS4-51153 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Romero-Navarrete, José A. A1 - Otremba, Frank A1 - Lozano Guzman, A. A. T1 - Estimation of the effect of the driving style on pollutants emission by heavy trucks N2 - Different approaches have been attempted so far to reduce fuel consumption and linked pollutants, including vehicle equipment and design, with rational driving style being recognized as a potential source of fuel savings. However, no specific methodology had been suggested so far to assess fuel economy of driving other than the fuel consumed itself. In this paper, the Standard deviation of driving acceleration has been found to be directly associated to fuel consumption, so that the less dispersion of the driving acceleration, produces the lower fuel consumptions and emissions. Such metric could be thus used to assess driving style. KW - Driving style KW - Fuel consumption KW - Stored energy KW - GPS data KW - Simulation KW - Particle emissions PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-511540 UR - https://www.iaras.org/iaras/home/caijes/estimation-of-the-effect-of-the-driving-style-on-pollutants-emission-by-heavy-trucks SN - 2367-8941 VL - 5 SP - 220 EP - 226 PB - IARAS CY - Sofia AN - OPUS4-51154 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Bradley, Ian A1 - Otremba, Frank A1 - Scarponi, G. E. A1 - Romero-Navarrete, José A. ED - Ao, S.-I. ED - Kim, H. K. ED - Amouzegar, M. A. T1 - Boiling and thermohydraulics within pressure vessels N2 - Exposure of pressure vessels to fire can result in catastrophic explosion and escalation of accidents. The safe transportation of cargo in pressure vessels therefore requires knowledge of what will happen to the cargo in the event of a vehicle derailment or rollover resulting in fire exposure. The chapter presents an overview of selected testing and modelling work undertaken to understand the thermohydraulic processes within a vessel that drive pressurization during fire. A series of experiments highlighting the importance of adequate design and selection of protection systems are summarized. It is concluded that pressure relief alone is typically insufficient to prevent vessel rupture, but the combination of relief and thermal coatings can be effective. KW - BLEVE KW - Explosion KW - LPG KW - PIV KW - Pressure vessel KW - Thermohydraulics PY - 2020 SN - 978-981-15-6847-3 SN - 978-981-15-6848-0 DO - https://doi.org/https://doi.org/10.1007/978-981-15-6848-0_13 SP - 158 EP - 172 PB - Springer Nature CY - Singapore AN - OPUS4-51138 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bradley, Ian A1 - Scarponi, G. E. A1 - Otremba, Frank A1 - Birk, A. M. T1 - An overview of test standards and regulations relevant to the fire testing of pressure vessels N2 - Fire exposure of storage and transportation vessels of hazardous materials (including pressure liquefied gases) can result in BLEVEs and other high-consequence incidents with large societal and economic impacts. To reduce risk most countries have numerous regulations, codes of practice and guidance notes covering the design, operation and maintenance of vessels and thermal protection systems. Yet despite such regulations there remains no internationally accepted fire test procedure for pressure vessel and accompanying thermal protection systems that is capable of meeting a range of regulatory requirements. This paper considers some of the regulations in place in the western world and considers the origin of these based on large and medium-scale testing conducted to date. It examines conditions found in these tests to propose a set of recommendations on which to base a standard method of test. These recommendations are proposed as being representative of a credible large pool fire scenario that may occur. KW - LPG KW - Pressure vessel KW - Test KW - BLEVE KW - Fire PY - 2021 DO - https://doi.org/10.1016/j.psep.2020.07.047 SN - 0957-5820 VL - 145 SP - 150 EP - 156 PB - Elsevier CY - Amsterdam AN - OPUS4-51139 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF ED - Otremba, Frank T1 - Proceedings of the third international conference on materials engineering and applications (ICMEA 2020) N2 - The Third International Conference on Materials Engineering and Applications (ICMEA 2020) was held from 6 to 8 January 2020 in Ho Chi Minh City, Vietnam. The conference provided a wide platform for the participants to communicate with each other and to share their research achievements. The distinguished keynote speakers, on the other hand, created a motivational academic atmosphere through the presentation of their outstanding research outputs. So, on behalf of the organizing committee, we are pleased to present this volume, containing selected contributions to this conference, of authors based in the industry, research institutes and universities. You will find that a variety of subjects around materials is being covered in these proceedings, including material's science, processing and properties, as well as measuring methods and applications. The selection of papers for this volume, we must recognize, was indeed a challenging endeavor for the about fifty specialized researchers that voluntarily took their time for the reviewing process for this IOP Conference proceedings volume. While we appreciate the efforts of all the author that submitted papers for this conference as well as the key role of the reviewers, we express our gratitude to all the members of the supporting staff, for their enduring effort to make the conference process a smooth one, and to the proceedings editing team, whose time and talent created the present volume from scratches. T2 - Third International Conference on Materials Engineering and Applications (ICMEA 2020) CY - Ho Chi Minh City, Vietnam DA - 06.01.2020 KW - Functional materials KW - Composite materials KW - Nanomaterials KW - Polymer materials KW - Manufacturing and processing KW - Material characterization PY - 2020 UR - https://iopscience.iop.org/issue/1757-899X/894/1 DO - https://doi.org/10.1088/1757-899X/894/1/011001 SN - 1757-899X SN - 1757-8981 VL - 894 PB - IOP CY - Bristol AN - OPUS4-51140 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Ackermann, H. A1 - Pötzsch, Sina A1 - Weltschev, Margit A1 - Bäßler, Ralph A1 - Plum, W. T1 - Entwicklung einer Prüfmethode zur Bewertung der Materialbeständigkeit von Bauteilen in Mitteldestillatanwendungen N2 - Im Vorhaben wurde eine forcierte Prüfmethode zur Bestimmung der Beständigkeit von metallenen Werkstoffen gegenüber Brennstoffen aus Mitteldestillaten und Gemischen aus Mitteldestillat und paraffinischen Kohlenwasserstoffen, die jeweils Fettsäuremethylester (FAME) als biogene Komponente enthalten, entwickelt. Bei der Prüfmethode werden Prüfkörper des jeweiligen Werkstoffes in speziellen Prüfmedien ausgelagert. Die Zusammensetzung von zwei Prüfmedien wurde im Vorhaben erarbeitet. Diese Prüfmedien erfassen die Effekte der Alterung des FAME, die zu erwarten sind, wenn der Brennstoff länger als 2 Jahre im Feld lagert. Sie decken den Bereich bis 20 % (V/V) FAME-Anteil ab. Die Auslagerung kann bei geringem Aufwand unter Atmosphärendruck durchgeführt werden. Die Eignung einer Auswahl von metallenen Werkstoffen und Polymerwerkstoffen, die für Versorgungsanlagen für Mitteldestillat relevant sind, wurde durch Auslagerung in folgenden nicht gealterten Brennstoffen bestimmt: Heizöl EL schwefelarm (B0), Heizöl EL schwefelarm mit 20 % (V/V) FAME (B20), FAME (B100) und hydriertes Pflanzenöl (HVO). Die Werkstoffe wurden auch in einem 1 Jahr gealterten B20 und einem 8 Jahre gealtertem B10 ausgelagert. Die Temperatur bei der Auslagerung betrug 50 °C für die metallenen Werkstoffe und 40 °C und 70 °C für die Polymerwerkstoffe. Die Ergebnisse der Beständigkeitsbewertung wurden in Beständigkeitslisten zusammengefasst. Die mit B20 erhaltenen Bewertungen gelten generell für Gemische aus Heizöl EL schwefelarm und FAME mit einem FAME-Gehalt bis 20 % (V/V). Sie sind auch auf Gemische aus Dieselkraftstoff und FAME mit einem FAME-Gehalt bis 20 %(V/V) übertragbar. Die forcierte Prüfmethode kann insbesondere KMUs bei der Weiterentwicklung von bestehenden Produkten und der Entwicklung von neuen Produkten als ein kostengünstiger Schnelltest zur Überprüfung der Werkstoff- und Bauteilbeständigkeit gegenüber Mitteldestillaten mit hohem FAME-Anteil dienen. Sie kann für die Hersteller die Sicherheit erhöhen, dass Bauteile die Freigabeprüfungen der Bauaufsicht bestehen, wobei die Freigabe jedoch nur für Deutschland gültig ist. Die Erkenntnisse des Forschungsvorhabens können in eine harmonisierte Europäische Norm für alternative Brenn- und Kraftstoffe einfließen. Diese ist für die Bauteilhersteller die Voraussetzung für die Erschließung des europäischen Marktes.   N2 - Within this project, a forced test method was developed to determine the resistance of metallic materials to middle distillate fuels and mixtures of middle distillate and paraffinic hydrocarbons both with fatty acid methyl ester (FAME) as a biogenic component. In the method, specimens of the material are immersed in special test media. The compositions of two test media were developed within the project. These test media include the influence of aging of the FAME which is to be expected after a storage of the fuel exceeding 2 years in the field. They cover a range of up to 20 % (v/v) FAME content. The exposure test can be carried out at ambient pressure with little effort. Suitability of selected metallic and polymer materials relevant for middle distillate supply systems was determined by exposure to the following non-aged fuels: low-sulfur light fuel oil (B0), low-sulfur light fuel oil with 20 % (v/v) FAME (B20), FAME (B100) and hydrogenated vegetable oil (HVO). The materials were also exposed in the 1-year-aged B20 and 8-year-aged B10. Test temperature was 50 °C for metallic materials and 40 °C and 70 °C for polymers. Resulting materials resistances were summarized in resistance tables. Resistances obtained in B20 are valid for any mixture of low-sulfur light fuel oil and FAME containing up to 20 % (v/v) FAME. They are also transferable to mixtures of diesel and FAME having a FAME content of up to 20 % (v/v). This method with special test media is a cost-effective rapid test for checking resistance of materials to middle distillates having a high FAME content. It can support SMEs manufacturing components for supply systems in further development of existing and new products. It increases the manufacturers' certainty that components will pass approval tests of authorities. Results of this research project can be incorporated into a harmonized European standard for alternative fuels. This is the prerequisite for component manufacturers to access the European market. KW - Heizöl KW - FAME KW - Biobrennstoff PY - 2020 UR - https://dgmk.de/publikationen/ SN - 978-3-947716-14-2 SN - 0937-9762 SP - 1 EP - 153 PB - DGMK CY - Hamburg AN - OPUS4-51110 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Romero-Navarrete, José A. A1 - Otremba, Frank ED - Zobory, I. T1 - Conceptual design of an active centre plate N2 - The efficiency and safety of railway transportation depend both on numerous factors linked to the vehicle, the infrastructure, the operator and the environment. Curved tracks are subjected to demanding situations due to elevated stress levels, as a function of the operating conditions and vehicle/infrastructure design. In such segments, steering forces are superimposed to lateral load transfers. The steering forces depend on the condition and the design of the centre plate and bogies’ suspensions design. While the friction at the centre plate provides the needed damping to mitigate the hunting vibration of the bogie in straight track segments, such yaw resistance originates high steering forces and rail damage on curved tracks. A centre plate with low friction at turns and high friction at straight track segments would thus be highly advantageous. In this paper, a centre plate design is proposed which provides a yaw-rotation resistance torque that depends on the bogie-car relative position. Two different designs are considered for that purpose, one that combines a spring-acted centring mechanism with a lower pair kinematics, while the other one involves higher kinematic pairs which should incorporate lateral damping elements. As a result of using an engineering design approach, the higher kinematic pairs-based design is recommended however, the validation of such operational principles, including the introduction of the needed damping, should be configured on the basis of experimental models. T2 - 11th International Conference on Railway Bogies and Running Gears CY - Budapest, Hungary DA - 09.09.2019 KW - Steering torques KW - Railway transportation KW - Bogie design KW - Conceptual design KW - Engineering design KW - Transport externalities PY - 2020 SN - 978-963-9058-42-2 SP - 77 EP - 86 PB - Scientific Society of Mechanical Engineers (SSME/GTE) CY - Budapest AN - OPUS4-54086 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Würsig, Andreas T1 - BLEVE Problematik - Aktueller Stand N2 - BLEVE –Boiling Liquid Expanding Vapour Explosion, ist eine Gasexplosion einer expandierenden siedenden Flüssigkeit. Diese entstehung bei geschlossenen Tankbehältern, die brennbare flüssige oder verflüssigte Substanzen enthalten. Der Gefahrguttank wird durch ein Unfallfeuer belastet. T2 - 24. Gefahrgutkongress Mecklenburg-Vorpommern CY - Technologiezentrum Warnemünde, Germany DA - 29.10.2020 KW - Bleve KW - Boiling KW - Vapour KW - Explosion PY - 2020 AN - OPUS4-51496 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bäßler, Ralph T1 - Entwicklung einer Prüfmethode zur Bewertung der Materialbeständigkeit von Bauteilen in Mitteldestillatanwendungen N2 - Im DGMK-Projekt 780 wurde eine forcierte Prüfmethode entwickelt zur Bestimmung der Beständigkeit von metallenen Werkstoffen gegenüber Brennstoffen aus Mitteldestillaten und Gemischen aus Mitteldestillat und paraffinischen Kohlenwasserstoffen, die jeweils Fettsäuremethylester (FAME) als biogene Komponente enthalten. Bei der Prüfmethode werden Proben des Werkstoffes in einem speziellen Prüfmedien ausgelagert. Die Zusammensetzung von zwei Prüfmedien wurde im Vorhaben erarbeitet. Die Prüfmedien decken für den FAME-Anteil einen Bereich von bis zu 20 % (V/V) ab. Die Auslagerung kann bei geringem Aufwand unter Atmosphärendruck durchgeführt werden. Die Eignung einer Auswahl von metallenen Werkstoffen und Polymerwerkstoffen, die für Versorgungsanlagen für Mitteldestillat relevant sind, wurde durch Auslagerung in folgenden nicht gealterten Brennstoffen bestimmt: Heizöl EL schwefelarm (B0), Heizöl EL schwefelarm mit 20 % (V/V) FAME (B20), FAME (B100) und hydriertes Pflanzenöl (HVO). Die Temperatur bei der Auslagerung betrug 50 °C für die metallenen Werkstoffe und 40 °C und 70 °C für die Polymerwerkstoffe. Die Ergebnisse der Beständigkeitsbewertung wurden in Beständigkeitslisten zusammengefasst. Die mit dem B20 erhaltenen Werkstoffbeständigkeiten gelten generell für Gemische aus Heizöl EL schwefelarm und FAME mit einem FAME-Gehalt bis zu 20 % (V/V). Sie sind auch auf Gemische aus Dieselkraftstoff und FAME mit einem FAME-Gehalt bis 20 %(V/V) übertragbar. Die forcierte Prüfmethode kann insbesondere KMUs bei der Weiterentwicklung von bestehenden Produkten und der Entwicklung von neuen Produkten als ein kostengünstiger Schnelltest zur Überprüfung der Werkstoff- und Bauteilbeständigkeit gegenüber Mitteldestillaten mit hohem FAME-Anteil dienen. Sie kann für die Hersteller die Sicherheit erhöhen, dass Bauteile die Freigabeprüfungen der Bauaufsicht bestehen, wobei die Freigabe aber nur für Deutschland gültig ist. Die Erkenntnisse des Forschungsvorhabens können in eine harmonisierte Europäischen Norm für alternative Brenn- und Kraftstoffe einfließen. Diese ist für die Bauteilhersteller die Voraussetzung für die Erschließung des europäischen Marktes. T2 - Sitzung des DGMK-Fachausschusses "Brennstoffe" CY - Online Meeting DA - 22.09.2020 KW - Korrosion KW - Biobrennstoff KW - Heizöl KW - FAME PY - 2020 AN - OPUS4-51300 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weltschev, Margit T1 - Compatibility of polymers with aged heating oil containing 10 % and 20 % biodiesel under static conditions N2 - Biodiesel is viewed as a major source of energy. In areas such as the European Un-ion, where 80 % of the oil-based fuel is imported, there is also the desire to reduce dependence on external oil supplies. Materials compatibility is a major concern whenever the fuel composition is changed. The question arises of whether polymeric materials are resistant to heating oil with 20 % biodiesel (B20) in comparison to pure heating oil. The polarity of biodiesel increases its solvency and facilitates permeation and extrac-tion. Solvation, swelling and/or extraction lead to changes in the physical properties. Extraction alters the fuel chemistry. These chemical changes could also accelerate the degradation (hydrolysis and oxidation) of the polymeric material with the loss of additives and stabilizers. Exposure tests to determine the resistance of polymers frequently used for compo-nents in middle distillate facilities, such as ACM, FKM, HNBR, PA, PE, POM, PUR and PVC in heating oil and a blend of heating oil and 20 % biodiesel (B20) were al-ready performed. The objective of this research was to determine the resistance of these polymers in 8-year aged heating oil blend B10 and 1-year aged blend B20 at 40 °C. Mass, tensile strength, breaking elongation and Shore hardness A (D) of the test specimens were determined before and after exposure for 84 (42) days in the test fuels under static conditions. There is not determined a threshold for the reduction in tensile properties and Shore hardness in the international standards. Therefore, a threshold of 15 % was deter-mined for the evaluation of the compatibility. A significant reduction in Shore hardness was determined after exposure of ACM and PUR test specimens in 1-year aged B20. The tensile strength of PUR test specimens in 1-year aged B20 was reduced by more than 50 %, and the breaking elongation by more than 30 %. A decrease in breaking elongation was measured for POM test specimens after ex-posure to 1-year aged B20 by 25 % (limited resistance). 8-year aged B10 had a stronger effect than 1-year aged B20 on the polymers. ACM test specimens were softened by B10 resulting in a drop of Shore hardness by over 20 %. B10 reduced tensile strength and breaking elongation of PUR test specimens by over 50 %. In contrast, the breaking elongation of POM was increased by over 270 %. It can be concluded that the polymers HNBR, FKM, PA6, PE and PVC are resistant in 1-year aged B20 whereas ACM and POM are limited resistant. PUR is not re-sistant. HNBR, FKM, PA6, PE and PVC are resistant in 8-year aged B10, whereas PUR and POM are not resistant, and ACM just limited resistant. T2 - EUROCORR 2020 CY - Online meeting DA - 07.09.2020 KW - Aged heating oil with 10% and 20% biodiesel KW - Resistance of polymers KW - Tensile properties KW - Shore hardness PY - 2020 AN - OPUS4-51240 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Romero-Navarrete, José A. A1 - Otremba, Frank A1 - Hurtado-Hurtado, G. ED - Romero-Navarrete, José A. T1 - A Conceptual Design of a Self-Centering Centre Plate N2 - Turning maneuvers originate higher forces exerted on the rail and the loss of locomotive energy, at a rate that is function of several parameters that influence the magnitude of the developed horizontal wheel-rail forces, including the friction at the centre plate and the bogie´s yaw stiffness. However, such a friction at the contact surfaces of the centre plate is needed to mitigate the Hunting phenomenon when the train moves on straight track segments. In this paper, a self-centering centre plate is proposed, consisting of a lubricated centre plate, equipped with a spring- and damper-based self-centering mechanism. Simulation results of the proposed mechanism suggest that the energy performance in turns of a train car equipped with such self-centering centre plate is comparatively better, as the peak friction forces linked to the dry friction at the contact surfaces of current centre plate designs, are avoided. The assessment of the hunting performance of the proposed device in straight track segments is proposed as the continuation of this work. KW - Bogie´s yaw stiffness KW - Bogie´s yaw friction KW - Centre plate KW - Self-centering mechanism KW - Turning PY - 2020 UR - https://publications.waset.org/aerospace-and-mechanical-engineering SN - 1307-6892 VL - 14 IS - 9 SP - 376 EP - 382 AN - OPUS4-51241 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weltschev, Margit T1 - DGMK-Projekt 780: Entwicklung einer Prüfmethode zur Bewertung der Materialbeständigkeit von Bauteilen in Mitteldestillatanwendungen N2 - Für Bauteile (Komponenten) von Versorgungsanlagen für flüssige Brenn- und Kraftstoffe muss die Beständigkeit der metallenen Werkstoffe und Polymere nachgewiesen werden. Im Anwendungsfall von Heizöl mit 20 % biogenen Anteilen in Form von Rapsölfettsäuremethylester (FAME, Biodiesel) ist es für eine konservative Beurteilung des Korrosionssystems Werkstoff/Medium/Umgebung wichtig, die Alterungseffekte des Mediums einzubeziehen. Entwicklung eines Prüfverfahrens für die Untersuchung der Beständigkeit von metallenen Werkstoffen und Polymeren in Heizöl und Heizöl-FAME-Blends, das für eine Vorauswahl der Werkstoffe und zum Nachweis der Beständigkeit im Hinblick auf die bauaufsichtlichen Zulassungsverfahren geeignet ist. Ein Schwerpunkt wird bei den metallenen Werkstoffen auf der Erprobung von Messmethoden liegen, mit denen sich in kurzer Versuchszeit ein Korrosionsangriff detektieren lässt. Die untersuchten Werkstoffe Aluminium, Stahl 1.0037, 1.4301, Kupfer, Messing (CuZn40Pb) und Zink (ZP0410) sind in B0, B20, B100 und in 6 Jahre altem B100 beständig. Auch in einem Jahr alten B20 und in einem Jahr alten B100 sind die Werkstoffe beständig. Bei Kupfer blieb die Korrosionsrate in der Flüssigphase sowohl in B20 (0 μ m/ a) als auch in B100 (4 μ m/ a) nach einem Jahr unverändert. Für das 6 Jahre alte B100 stieg die Korrosionsrate des Kupfers an (16 μ m/a). Im Gegensatz dazu sank bei Messing die Korrosionsrate in der Flüssigphase mit dem Alter des Brennstoffs, nach einem Jahr für B20 von 4 μ m/ a auf 1 μ m/a und für B100 von 36 μ m/ a auf 6 μ m/ a, im 6 Jahre alten B100 lag die Korrosionsrate des Messings bei 0 μ m/ a. In 8 Jahre altem B10 trat bei Zink in der Flüssigphase Flächenkorrosion auf, es ist in dem Medium demnach nicht beständig. Messing zeigte örtliche Korrosion in der Gasphase, es ist folglich unbeständig und für den Einsatz in stark gealterten B10 nicht geeignet. Aluminium, 1.0037, 1.4301 und Kupfer sind in dem 8 Jahre alten B10 beständig. Die Änderung der Zugfestigkeit und der Reißdehnung von ACM, HNBR und FKM in Heizöl, B20 und gealterten B10 beträgt < 15 %. Diese Werkstoffe sind in Heizöl, B20 und in gealterten B10 unter Berücksichtigung des von der BAM zur Beurteilung der Beständigkeit festgelegten Grenzwertes von 15 % bei 40 °C als beständig zu bewerten. PUR ist bei 40 °C nicht beständig in B20 und in gealtertem B10. Bei 70 °C ist HNBR nicht in B20 beständig aufgrund der Verringerung der Zugfestigkeit (40 %) und der Reißdehnung (50 %). FKM ist bei 70 °C in Heizöl und in B20 beständig. T2 - Sitzung AK Prüfstellen CY - Berlin, Germany DA - 18.09.2019 KW - Heizöl mit 20% Biodiesel (B20) KW - Beständigkeit KW - Metallene Werkstoffe KW - Polymere Werkstoffe KW - Zugeigenschaften KW - Shore-Härte PY - 2019 AN - OPUS4-50188 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pötzsch, Sina T1 - Entwicklung einer Prüfmethode zur Bewertung der Materialbeständigkeit von Bauteilen in Mitteldestillatanwendungen N2 - Für Bauteile (Komponenten) von Versorgungsanlagen für flüssige Brenn- und Kraftstoffe muss die Beständigkeit der metallenen Werkstoffe und Polymere nachgewiesen werden. Im Anwendungsfall von Heizöl mit 20 % biogenen Anteilen in Form von Rapsölfettsäuremethylester (FAME, Biodiesel) ist es für eine konservative Beurteilung des Korrosionssystems Werkstoff/Medium/Umgebung wichtig, die Alterungs­effekte des Mediums einzubeziehen. Entwicklung eines Prüfverfahrens für die Untersuchung der Beständigkeit von metallenen Werkstoffen und Polymeren in Heizöl und Heizöl-FAME-Blends, das für eine Vorauswahl der Werkstoffe und zum Nachweis der Beständigkeit im Hinblick auf die bauaufsichtlichen Zulassungsverfahren geeignet ist. T2 - DGMK-Projekttreffen CY - Hamburg, Germany DA - 24.10.2019 KW - Heizöl KW - Beständigkeitsbewertungen KW - Biodiesel KW - FAME KW - HVO PY - 2019 AN - OPUS4-50272 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Otremba, Frank A1 - Romero-Navarrete, José A. T1 - A lowering friction treatment for railway materials N2 - A facility is proposed in this paper to apply a selective carburizing process to the lateral faces of a railways´ head, aiming to increase its carbon content and to decrease the friction coefficient in case that the flange of the railway car wheel gets in contact with the rail during turning. Such a treatment would reduce the energy that is lost during the turning maneuvers performed by the vehicle, further improving the energy efficiency of the railway car. The facility consists of a furnace, which should be set next to the rails´ hot-rolling facility, in order to use the available enthalpy. The proposed furnace is equipped with what is necessary to avoid the decarbonization of the remaining rail material, based upon batteries of oxy-acetylene burners that are installed at the bottom of the furnace, on the opposite side to the carburizing surface. An experimental facility is necessary to validate the operational principles for the equipment proposed in this paper. On the other hand, a study should also be carried out to assess the effect of any rail welding process on the carburized surfaces. KW - Transport efficiency KW - Dry friction KW - Carburizing KW - Selective carburizing KW - Decarbonization KW - Furnace design PY - 2020 DO - https://doi.org/10.5185/amlett.2020.041498 VL - 11 IS - 4 SP - 2004198 PB - IAAM - VRBI Press AN - OPUS4-50958 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Romero-Navarrete, José A. T1 - Forces on rails in turns: A review N2 - Curves represent a demanding situation for the railway materials. The different levels of effects are Bogie “Adaptation”, Centre plate Friction and Longitudinal load transfer. Besides rail damage and safety effects, the kinetic energy is lost due to turning. T2 - CONIIN CY - Online meeting DA - 28.09.2020 KW - Forces KW - Rail KW - Turns PY - 2020 AN - OPUS4-51384 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Romero-Navarrete, José A. T1 - Quasistatic rollover threshold of atmospheric road tankers N2 - On the other hand, it was found that the quasistatic rollover threshold of a circular tank, does not depend on the fill level, namely, it is only determined by the position of the support and the diameter of the tank T2 - CONIIN 2020 CY - Online meeting DA - 28.09.2020 KW - Quasistatic KW - Atmospheric KW - Road KW - Tankers PY - 2020 AN - OPUS4-51385 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Romero-Navarrete, José A. A1 - Otremba, Frank T1 - Vehicle’s components damage N2 - The failure of vehicle’s suspension components has contributed to road crashes, while their defective operation can deteriorate the fuel efficiency of the vehicles. In this context, and when compared with solid cargo transporters, the road tankers would tend to produce larger roll forces during turning, as the curved shape of the liquid cargo container, shifts upwards the centre of gravity of the cargo. With reference to a rectangular cargo container representing the solid cargo situation, the increase in the position due to elliptical and circular tank shapes, can attain a value of 17% (100% fill, circular tank). In this study, experimental results comparing the lateral load transfer due to solid and liquid cargoes, indicate that the average force increase on the vehicle’s load-receiver side due to a liquid cargo, is 4.3%. To analyse the fullscale situation of both situations, that is, the higher position of the centre of gravity and the shifting of the liquid cargo, a simplified model is developed. The outputs from such a model when subjected to realistic operating conditions (speed and turning radius), suggest that the higher position of the centre of gravity due to using a non-rectangular cargo container generates an average force increase of 4.9% on the side receiving the load transfer. The incorporation of the effect of the liquid cargo, through the simple pendulum analogy, suggests that such an average increases to 6.76%, with a maximum of 8.35% in the case of the elliptical tank at 75% fill level. It is found that the average liquid cargo effect is 5.44%, which should be compared with the 4.3% of the experiments. Road tankers components would thus have a relatively shorter load cycle life than those of the solid cargo trucks. KW - Liquid cargo KW - Load transfer KW - Roll reactions KW - Experimental modelling KW - Pendulum-analogy PY - 2020 DO - https://doi.org/10.1177/0954407020960543 VL - 235 IS - 2-3 SP - 446 EP - 454 PB - Sage Journals AN - OPUS4-51386 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Romero-Navarrete, José A. A1 - Otremba, Frank A1 - Sklorz, Christian A1 - Martínez Madrid, M. T1 - Quasistatic rollover threshold of atmospheric road tankers N2 - Several geometrical analytical tools can be used for assessing the potential benefits of any alternative tank shape. The quasistatic evaluation of the cargo-vehicle behavior represents a fast way to objectively determine the roll stability benefits of any potentially new tank shape. In this paper, the geometrical, quasistatic rollover performance of a convex bottom tank shape is compared with that of standard tank shapes, finding that in spite of the lower position of the cargo´s center of gravity in such a tank shape for the un-perturbed condition, it has the same performance as the elliptical tank shape when subjected to Steady lateral acceleration. That as a result of the large cargo´s lateral displacement. Consequently, the combination of a lower center of gravity for the cargo when it is not perturbed, and a Minimum lateral shift due to lateral accelerations inputs, define the conditions for an ideal tank shape. T2 - CONIIN 2020 CY - Online meeting DA - 28.09.2020 KW - Tank shape KW - Road tankers KW - Center of gravity shifting KW - Quasistatic KW - Convex bottom KW - Geometrical analysis PY - 2020 SP - 1 EP - 6 AN - OPUS4-51388 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Otremba, Frank A1 - Romero-Navarrete, José A. A1 - Jáuregui Correa, J.C.A. T1 - Forces on rails in turns: A review N2 - Regardless of the mode of transportation, directional changes generate greater forces on the infrastructure as a result of the lateral load transfer and of the respective steering forces in the vehicles. In the case of Railway transportation, a concentrated damage occurs in the rail at the initiation of the turning maneuver, whose magnitude depends on the bogie´s yaw stiffness and on the level of friction at its centre plate. To mitigate such rail-damaging effects, some new designs have been proposed and used for the bogies´ wheelset. However, no new designs for the centre plate have been used. In this paper, a review of the causality for the forces arising during Railway Vehicle's turn negotiations, is presented, including the description of a modeling framework to analyze the influential Parameters for determining the magnitude of such forces. T2 - CONIIN 2020 CY - Online meeting DA - 28.09.2020 KW - Turning maneuvers KW - Rail damage KW - Yaw stiffness KW - Yaw resistance KW - Self-aligning bogies KW - Lateral load transfer KW - Steering forces PY - 2020 SP - 1 EP - 6 AN - OPUS4-51390 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kutz, Philipp A1 - Otremba, Frank A1 - Werner, Jan T1 - Mechanical and Thermal Properties of Composite Material and Insulation for a Single Walled Tank for Cryogenic Liquids N2 - This paper describes the testing methods used to determine the thermal properties of insulation materials and mechanical properties of materials used for the load-bearing structure for pressure tanks (up to 4 bar, relative) and cryogenic liquids (LNG, −166 °C to -157 °C at atmospheric pressure). Goal is to design a transportation tank that does not exceed 4 bars (relative) within 10 h, starting at atmospheric pressure. PUR-foam is a suitable material for the insulation. A 12,5 l small scale tank prototype reached 4 bar (relative) within 87 minutes, which is, regarding the influence of the size, a satisfying result. The mechanical properties change significantly at cryogenic temperatures. The bending modulus is similar at first, but decreases at a certain point by appr. 50 %. However, the maximum stress is much higher and could not be reached within this testing setup. T2 - 26th Assembly Advanced Materials Congress CY - Stockholm, Sweden DA - 10.06.2019 KW - GFRP KW - LNG KW - Lightweight design KW - Thermal properties KW - Mechanical prtoperties PY - 2020 DO - https://doi.org/10.5185/amlett.2020.011457 VL - 11 IS - 1 SP - 1 EP - 6 PB - VBRI Press AN - OPUS4-50216 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Werner, Jan T1 - Formale Pflichterfüllung N2 - Darstellung der Probleme im Zulassungsverfahren von Gefahrguttanks unter Berücksichtigung aktueller Regelwerksänderungen und daraus folgender Konsequenzen T2 - 23. Gefahrgutkongress Mecklenburg-Vorpommern CY - Rostock, Germany DA - 07.11.2019 KW - Baumusterzulassung KW - Tanks KW - Gefahrgut KW - Regelwerk KW - Antragsteller KW - Behörde KW - Prüfstelle PY - 2019 AN - OPUS4-50409 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Werner, Jan T1 - ERFA BAM - BAG N2 - Darstellung des Fachbereichs 3.2 und der vielfältigen Aufgaben im Zulassungsverfahren von Gefahrguttanks sowie Grundlagen und zu Gefahrgutvorschriften. Betrachtung sicherheitsrelevanter Problemstellungen beim Gefahrguttransport. T2 - ERFA BAM - BAG CY - BAM TTS, Germany DA - 03.04.2019 KW - Baumusterzulassung KW - Tanks KW - Gefahrgut KW - Regelwerk KW - Ausrüstung KW - Behörde KW - Prüfstelle KW - Sicherheit PY - 2019 AN - OPUS4-50412 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Werner, Jan T1 - Formale Pflichterfüllung N2 - Probleme mit der Einhaltung formaler Anforderungen bei der Beantragung von Baumusterzulassungen können für Verärgerung sorgen – nicht nur beim Antragsteller, sondern auch bei der Zulassungsbehörde. Warum die Formalitäten aber so wichtig sind, welche Spielräume die Behörden tatsächlich haben und wie Sorgfalt und Gründlichkeit zu mehr Planungssicherheit innerhalb eines komplexen Systems führen, möchte dieser Beitrag anhand einiger Beispiele zeigen. KW - Baumusterzulassung KW - Tanks KW - Gefahrgut KW - Regelwerk KW - Antragsteller KW - Behörde KW - Prüfstelle KW - Sicherheit PY - 2019 SN - 0941-6080 VL - 2 SP - 18 EP - 21 PB - TÜV MEDIA GmbH CY - Köln AN - OPUS4-50413 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Werner, Jan T1 - Composite subjected to low temperatures N2 - To reduce the global emission of CO2, liquified natural gas (LNG) is increasingly used as fuel. As the pipeline network is not developed all around the globe, LNG needs to be transported via ship or truck. Double-walled tanks made of steel with a vacuum insulation are currently used to keep LNG at cryogenic temperatures (-162 °C; 111 K). The double-walled construction makes the tanks heavy and expensive. The vacuum insulation between the two walled structure ensures that the LNG stays liquid over the transportation time (boiling point of LNG: -162 ◦C). This causes a high temperature difference between the transported good and the ambient air. Furthermore, there are some restrictions in carrying out in-service inspection using a double-wall design. Therefore, alternative tank designs, such as single wall glass fiber reinforced plastics (GFRP), are of growing interest. The material properties of GFRP and tank insulation at cryogenic temperatures are investigated. Liquified nitrogen (-196 °C; 77 K) is used for all experiments at cryogenic temperatures for safety reasons. Thermal conductivity of different layers are investigated and compared. Mechanical properties are analyzed by performing 3-point bending tests on cooled specimen. When cooled, the specimens fail at a higher force, but all layers of the laminate fail at once. Further investigations into the characterization of material properties, such as CT scans are currently in preparation. Evaluation is done by FEM and in approximation via analytical solutions. T2 - ICMEA 2020 CY - Ho Chi Minh City, Vietnam DA - 06.01.2020 KW - GFRP KW - Tanks KW - Cryogenic temperatures KW - LNG KW - Composite material KW - Safety PY - 2020 AN - OPUS4-50415 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weltschev, Margit T1 - Bewertung der Beständigkeit von metallenen und polymeren Werkstoffen in Mitteldestillatanwendungen mit Zusatz von Biodiesel N2 - Für Bauteile (Komponenten) von Versorgungsanlagen für flüssige Brenn- und Kraftstoffe muss die Beständigkeit der metallenen Werkstoffe und Polymere nachgewiesen werden. Im Anwendungsfall von Heizöl mit 20 % biogenen Anteilen in Form von Rapsölfettsäuremethylester (FAME, Biodiesel) ist es für eine konservative Beurteilung des Korrosionssystems Werkstoff/Medium/Umgebung wichtig, die Alterungseffekte des Mediums einzubeziehen. Entwicklung eines Prüfverfahrens für die Untersuchung der Beständigkeit von metallenen Werkstoffen und Polymeren in Heizöl und Heizöl-Biodiesel-Blends, das für eine Vorauswahl der Werkstoffe und zum Nachweis der Beständigkeit im Hinblick auf die bauaufsichtlichen Zulassungsverfahren geeignet ist. Ein Schwerpunkt wird bei den metallenen Werkstoffen auf der Erprobung von Messmethoden liegen, mit denen sich in kurzer Versuchszeit ein Korrosionsangriff detektieren lässt. T2 - Seminar: Ausgewählte Kapitel der Werkstofftechnik an der Bergischen Universität Wuppertal CY - Wuppertal, Germany DA - 24.01.2020 KW - Heizöl-20% Biodiesel-Blend KW - Beständigkeitsuntersuchungen KW - Metallene Werkstoffe KW - Polymerwerkstoffe PY - 2020 AN - OPUS4-50298 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Werner, Jan A1 - Kutz, P. W. A1 - Otremba, Frank T1 - Testing of Small Scale Tank Prototypes under Cryogenic Conditions N2 - Climate change, CO2 reduction, resource efficiency are only 3 current keywords that describe the current industrial-economic situation. In order to influence climate change effectively, the conversion of supply systems with technically usable forms of energy must succeed in the next decade. The international network founded in Baku in 2015 bundles research activities in the broad field of energy supply and energy efficiency. Discuss current research approaches and results with scientists and experts from renowned universities and follow Azerbaijan's efforts to implement the energy revolution. T2 - Neseff 2020 CY - Online meeting DA - 28.09.2020 KW - Mud pumps KW - Mud circulation system KW - Pistons KW - Hydrostatic pressure KW - Friction wear KW - Ceramic liners KW - Tribology PY - 2020 SN - 978-3-940471-59-8 SP - 4 EP - 9 AN - OPUS4-52149 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Prabhakaran, Anand T1 - Characterizing the Performance of Tank Car Pressure Relief Devices Under Derailment Fire Conditions – Flammable Fuel Tests N2 - Evaluate tank car PRV behavior under realistic fire conditions Subject 1/3 scale tank with full size PRV to engulfing pool fire Initial tests with water lading. Current tests with flammable lading (Ethanol). Document PRV performance with respect to opening pressure, reclosing, and evacuating the tank T2 - Joint Railways Conference CY - Online meeting DA - 20.04.2021 KW - PRV KW - Flammable lading KW - Vessel KW - Pool fire PY - 2021 AN - OPUS4-52799 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Otremba, Frank A1 - Hildebrand, R. A1 - Romero Navarrete, J. A. A1 - Sklorz, Christian ED - Otremba, Frank T1 - A simplified analytical approach on the dynamic pressures in cylindrical vertical tanks N2 - A simplified methodology is proposed to estimate the dynamic pressures developed within partially filled cylindrical vertical tanks when subjected to earthquake-related horizontal accelerations. The total pressure at the bottom of the tank is calculated as the superposition of vertical and horizontal pressures. While the magnitude of the vertical pressure depends on the free surface height of the liquid, the horizontal pressure depends on the magnitude of the horizontal acceleration and on the diameter of the tank. The liquid free surface oscillation angle is simulated based upon the principles of the simple pendulum analogy for sloshing. The length of the pendulum, however, is set on the basis of a methodology to calculate the free sloshing frequency of partially filled containers. Such a methodology is experimentally verified in this work. The outputs of the model for full scale situations, suggest that the lateral perturbation - sloshing phenomenon (earthquake effect) can generate an increase in the total pressure of 56% above the no lateral perturbation situation, further suggesting that such an overpressure should be taken into account when designing tanks that could be potentially subjected to earthquake-related perturbations. KW - Vertical cylindrical tanks KW - Pendulum analogy KW - Experimental approach KW - Sloshing, transition matrix approach KW - Hazmat PY - 2021 SN - 978-981-15-8273-8 SP - 1 EP - 15 PB - Springer AN - OPUS4-51982 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bäßler, Ralph T1 - Compatibility of polymers exposed to heating oil blends with 10 % and 20 % biodiesel (FAME) N2 - Biodiesel (FAME) from rapeseed is an environmentally friendly alternative to common fossil fuels. It is also suitable to serve as blending component to fuels like heating oil. If the fuel composition is changed, materials compatibility must be guaranteed. Adding polar biodiesel to nonpolar heating oil, changes the blend’s solvency and might cause swelling, extraction and solvation of polymers. The objective of this research was to investigate the compatibility of polymeric materials, which are commonly used for components in middle distillate facilities, along with blends of heating oil and 20 % biodiesel (B20). For this propose, ACM, HNBR, FKM, PE, PA 6, POM, PUR and PVC were exposed to heating oil and B20 for 42 and 84 days at 40 °C. In addition, the polymers HNBR, FKM, PA, POM and PVC were also exposed at 70 °C. Furthermore, the resistance of polymers in eight-year aged B10 at 40 °C was evaluated. Ageing of biodiesel increases acidity which might propagate polymer corrosion. The materials were evaluated as resistant, if the loss in tensile properties (tensile strength and elongation at break) and Shore hardness remained under 15 % compared to the initial unexposed material values. For investigations under compressed conditions, the compression set was determined for specimens of ACM, FKM and HNBR after exposure in heating oil B0 and B20 for 3,7,14, 28, 56 and 90 days at 40 °C according to ISO 815-1. It was found that the resistance in B20 at 40 °C was given for all tested polymers except PUR. In the 8 years aged B10, PUR and POM were not compatible and ACM just conditionally compatible. At 70 °C, FKM and PVC were resistant in B20, whereas HNBR and PA 6 were not compatible. Swelling occurred for the elastomers ACM, HNBR and PUR. T2 - AMPP Annual International Corrosion Conference CY - Online Meeting DA - 19.04.2021 KW - Biodiesel KW - FAME KW - RME KW - Polymer in fuels KW - Corrosion PY - 2021 AN - OPUS4-52498 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pötzsch, Sina A1 - Weltschev, Margit A1 - Bäßler, Ralph T1 - Compatibility of polymers exposed to heating oil blends with 10 % and 20 % biodiesel (FAME) N2 - Biodiesel (FAME) from rapeseed is an environmentally friendly alternative to common fossil fuels. It is also suitable to serve as blending component to fuels like heating oil. If the fuel composition is changed, materials compatibility must be guaranteed. Adding polar biodiesel to nonpolar heating oil, changes the blend’s solvency and might cause swelling, extraction and solvation of polymers. The objective of this research was to investigate the compatibility of polymeric materials, which are commonly used for components in middle distillate facilities, along with blends of heating oil and 20 % biodiesel (B20). For this propose, ACM, HNBR, FKM, PE, PA 6, POM, PUR and PVC were exposed to heating oil and B20 for 42 and 84 days at 40 °C. In addition, the polymers HNBR, FKM, PA, POM and PVC were also exposed at 70 °C. Furthermore, the resistance of polymers in eight-year aged B10 at 40 °C was evaluated. Ageing of biodiesel increases acidity which might propagate polymer corrosion. The materials were evaluated as resistant, if the loss in tensile properties (tensile strength and elongation at break) and Shore hardness remained under 15 % compared to the initial unexposed material values. For investigations under compressed conditions, the compression set was determined for specimens of ACM, FKM and HNBR after exposure in heating oil B0 and B20 for 3,7,14, 28, 56 and 90 days at 40 °C according to ISO 815-1. It was found that the resistance in B20 at 40 °C was given for all tested polymers except PUR. In the 8 years aged B10, PUR and POM were not compatible and ACM just conditionally compatible. At 70 °C, FKM and PVC were resistant in B20, whereas HNBR and PA 6 were not compatible. Swelling occurred for the elastomers ACM, HNBR and PUR. T2 - AMPP Annual International Corrosion Conference 2021 CY - Online Meeting DA - 19.04.2021 KW - Biodiesel KW - FAME KW - RME KW - Polymer in fuels PY - 2021 SP - 16222-01 EP - 16222-12 CY - Houston AN - OPUS4-52499 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Romero Navarrete, Jose Antonio T1 - Experimental methods for road tankers. A critical review (IMECE2020-23069) N2 - Still experimental modelling is necessary to assess the effects of all of the influential factors. T2 - IMECE 2020 CY - Online meeting DA - 16.11.2020 KW - Road KW - Tanker KW - Methods PY - 2020 AN - OPUS4-51638 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Romero-Navarrete, José A. A1 - Otremba, Frank A1 - Lozano Guzmán, A. A. T1 - Experimental methods for road tankers. A critical review N2 - The transportation of liquids involves several situations derived from the curved shape of the cargo containers, including a comparatively high center of gravity, which negatively shifts when the container is partially loaded, and the vehicle is subjected to steering or braking accelerations. Aiming at reducing these effects several experimental approaches have been applied, involving different tank shapes and the use of baffles, tested under laboratory or field conditions, at full scale or at a down-scale. However, the scope of such approaches has been limited, mainly because the potential effect of other components of the vehicle on the road tanker behavior, has been neglected. In this paper, a critical review is presented of the experimental approaches considered so far, identifying specific experimental needs to improve the performance of the vehicles, from both the road safety and the environmental perspective. T2 - IMECE 2020 CY - Online meeting DA - 16.11.2020 KW - Tank KW - Road KW - Methods PY - 2020 SP - 1 EP - 8 AN - OPUS4-51641 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Romero-Navarrete, José A. A1 - Otremba, Frank A1 - Lozano Guzmán, A. A. T1 - An energy frame of reference to assess vehicle´s physical externalities N2 - Externalities of the road transportation are multidimensional in nature and involve the road-vehicle interaction under different environmental conditions. Estimating the pavement and vehicle damage potentials as a function of the condition sunder which such interaction takes place, is important to avoid accelerated or catastrophic damages in these systems. Such an assessing is crucial from the perspective of pricing the effects of the vehicle on the infrastructure and vice versa. The existing models for pricing such interaction, critically depends on gross average statistical models. In this paper, it is proposed a deterministic approach to realize such an assessment, based upon validated approaches for the pavement damage. The simulation scheme considers different degrees-of-freedom vehicle models, and a discrete asphalt pavement, that make possible the simulation of massive traffic situations on realistic road lengths. T2 - IMECE 2020 CY - Online meeting DA - 16.11.2020 KW - Energy KW - Frame KW - Assess KW - Vehicles PY - 2020 SP - 1 EP - 9 AN - OPUS4-51645 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Romero Navarrete, J. A. A1 - Otremba, Frank A1 - Lozano Guzmán, A. A. T1 - Experimental-theoretical modelling of the lateral sloshing in rail tankers N2 - The objective of this paper is to describe and to validate a simplified pendulum-analogy model to simulate the interaction of a liquid cargo with ist carrying vehicle. The resulting testing rig consists of a rectangular container, spring supported on a two wheelset-bogie having a scale down of 1/10 with respect to a full-size equipment. The testing rig is used to validate a simple pendulum-based, simplified three degree-of-freedom mathematical model of the response of a partially filled container to lateral accelerations. The length of the pendulum is set according to validated methodologies. The resulting mathematical scheme reveals a high correlation with the experimental output, on the order of 99%, while some other performance measures, related to the peak forces and the range of variation of the wheel-rail forces, also show good concordance with the experimental results. KW - Sloshing KW - Rail tankers KW - Pendulum analogy KW - Experimental modelling KW - Mechanical fatigue PY - 2021 DO - https://doi.org/10.1504/ijhvs.2021.117504 VL - 28 IS - 3 SP - 435 EP - 454 AN - OPUS4-53101 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Jauregui-Correa, J. C. A1 - Otremba, Frank A1 - Romero-Navarrete, José A. A1 - Hurtado-Hurtado, G. ED - Pucheta, M. ED - Cardona, A. ED - Preidikman, S. ED - Hecker, R. T1 - Determination of the Effect of Sloshing on the Railcar-Track Dynamic Behavior N2 - This paper presents the study of the impact caused by a liquid Cargo on a railway infrastructure. The dynamic behavior of a tank car corresponds to a multibody dynamic system with several degrees of freedom. This study’s data were obtained from a scale experimental fixture consisting of a track and a railcar with a tank. The track was instrumented with strain gauges and the railcar with accelerometers. The data showed non-periodic and periodic terms; therefore, the results were analyzed with the Empirical Mode Decomposition method (EMD). It was found that the EMD identified the signal components that were related to the sloshing. These components represent the mode shapes of the original signal. The location of the sloshing in the track was found applying spectrograms to the accelerometer data. This paper’s experimental outputs suggest that the sloshing effect is detectable at the track and in the vehicle dynamics. KW - Sloshing effect KW - Empirical Mode Decomposition KW - Wheel/track interaction KW - Multibody dynamics PY - 2021 SN - 978-3-030-88750-6 DO - https://doi.org/10.1007/978-3-030-88751-3_14 SP - 131 EP - 140 PB - Springer Nature Switzerland AG AN - OPUS4-53561 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Würsig, Andreas A1 - Otremba, Frank T1 - Neue FVK-Tanks in den Unmodellvorschriften sowie Ergebnisse aktueller Forschungsvorhaben N2 - 100 mm of PUR-foam give satisfying results in terms of thermal properties. The non-pressure testing methods gives reliable and repeatable results. Bending modulus of laminates does not change until the first damage occurs. After that, the bending modulus decreases by 50 % but max. stress is still higher than at room temperature. T2 - 25. Gefahrgutkongress MV CY - Rostock, Germany DA - 19.10.2021 KW - FVK-Tanks KW - Unmodellvorschriften KW - Forschungsvorhaben PY - 2021 AN - OPUS4-53570 LA - mul AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Jauregui-Correa, J. C. A1 - Otremba, Frank A1 - Romero-Navarrete, José A. A1 - Hurtado-Hurtado, G. T1 - Determination of the effect of sloshing on the railcar-track dynamic behavior N2 - Liquid cargo has a significant impact on the interface wheel-track interaction. The sloshing affects the track-railcar's dynamic behavior. The effect is detectable at the track level and at the vehicle. Its characterization requires the combination of different techniques: Empirical Mode Decomposition (EMD) Time-Frequency Maps Sloshing occurred when significant perturbations happened in the railcar: The railcar entered a curve Reduction in its travel speed A railcar with a tank is a clear example of a multibody dynamic system with a nonlinear behavior. T2 - 7th International Symposium on Multibody Systems and Mechatronics - MuSMe 2021 CY - Córdoba, Argentina DA - 12.10.2021 KW - Liquid cargo KW - Wheel-track interaction KW - Sloshing affects KW - Vehicle PY - 2021 AN - OPUS4-53572 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wosniok, Aleksander A1 - Skoczowsky, Danilo A1 - Schukar, Marcus A1 - Pötzsch, Sina A1 - Pötschke, Samuel A1 - Krüger, Simone T1 - Fiber optic sensors for high-temperature measurements on composite tanks in fire N2 - For the purpose of increasing payload and reduce freight cost, lightweight composite tank containers used for Transportation have been progressively developed during the last years. Compared to conventionally produced cylindrical steel tanks, the fiber-reinforced solutions allow greater flexibility in the tank design. Despite a number of further material-related benefits of fiber-reinforced composites as non-conductive and non-magnetic behavior as well as corrosion resistance and high strength, the optimization of their thermal degradation properties during combustion is still a challenge. To improve the fire performance of lightweight composite containers, special intumescent fire protection coatings can be applied onto the outside tank surface. This paper presents fire tests on glass-fiber-reinforced plastic transport tanks with complex geometries sheltered with different surface-applied fire protection systems. To evaluate the fire resistance of the tank structures, a fiber optic monitoring system was developed. This system is based on distributed temperature measurements using high-Resolution optical backscatter reflectometry and pointwise reference measurements using fiber Bragg gratings. Thereby, all the fiber optic sensors were directly integrated in the composite layer structure of the tanks. The focus of the presented work is on the demonstration of capability of fiber optic monitoring system in such high-temperature application. Moreover, the fiber optic measurements provide new insights into the efficiency of intumescent coating applied for fire protection of fiber-reinforced plastic transport tanks. KW - Fire resistance KW - Composite material KW - Glass-fiber-reinforced plastic transport tank KW - Distributed fiber optic sensing KW - Optical backscatter reflectometry KW - Fiber optic sensor PY - 2019 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-481972 DO - https://doi.org/10.1007/s13349-019-00338-7 SN - 2190-5452 SN - 2190-5479 SP - 1 EP - 8 PB - Springer Nature AN - OPUS4-48197 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Romero-Navarrete, José A. ED - Otremba, Frank T1 - A variable friction centre plate N2 - Turning maneuvers performed by railway cars, imply the development of steering forces at the wheel-track interface, whose magnitude depends on a set of properties and operating conditions related to the vehicle and to the infrastructure, including track´s turning radius and vehicle´s yaw resistance. Yaw resistance integrates two components. On the one hand, there is the yaw stiffness, as a function of the different vehicle suspension components. On the other hand, there is the dry friction at the centre plate. Such yaw resistance of the car´s bogies, has a two-contradictory effect on railway performance, as a flexible bogie reduces the level of the steering forces, but at the same time, it increases the probability of having hunting instability. A variable yaw resistance, with high values at straight track segments and low values at curved tracks, seems to be an interesting design. In this paper, a variable friction Center plate is proposed, aiming at maximizing the yaw resistance on straight track segments, and minimizing such resistance at curved tracks. The conceptual design of this device is described, together with its ability to reduce the yaw torque. Benefits of this device, regarding the transport energy consumption and the magnitude of the steering forces, are estimated on the order of 1 to 10, when comparing the proposed design with the standard center plate design. KW - Center plate KW - Steering forces KW - Yaw resistance KW - Yaw stiffness KW - Railway damage KW - Transportation energy PY - 2019 SN - 978-3-030-20130-2 SN - 978-3-030-20131-9 DO - https://doi.org/10.1007/978-3-030-20131-9_356 SN - 2211-0984 VL - 73 SP - 3611 EP - 3620 PB - Springer Nature Switzerland AG 2019 AN - OPUS4-48451 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Romero-Navarrete, José A. ED - Otremba, Frank ED - Hurtado, G. H. T1 - Experimental assessing of the rail forces due to bogies´ centre plate friction N2 - The magnitude of the steering forces at the wheel-track Interface depends on different properties and operational conditions linked to the vehicle and to the track, with the bogie´s yaw stiffness/resistance and the friction at the centre plate being recognized as the most influential vehicle factors. In this respect, the negative consequences of high values for yaw resistance have been recognized in terms of the railway accelerated deterioration and on the possibility for derailment. While some theoretical models have been proposed to simulate the effects of the centre plate friction on the railway damage, and experimental measurements have been reported of the turning resistance, no experimental data is available regarding the effect of the friction at the centre plate on the wheel-track forces. In this paper the conceptual design of a testing rig is presented for assessing such forces as a function of the center plate friction. The testing rig quantifies the effects of the friction forces developed at the centre plate, in terms of the loss of potential energy when a scaled-down vehicle travels downwards and tries to return upwards in a “U turn” maneuver. A simplified mathematical model is also proposed in this paper, whose Outputs suggest a significant effect of the dry friction on the magnitude of the steering forces. KW - Centre plate KW - Experimental setups KW - Friction energy KW - Simplified models KW - Curved tracks PY - 2019 SN - 978-3-030-20130-2 SN - 978-3-030-20131-9 DO - https://doi.org/10.1007/978-3-030-20131-9_357 SN - 2211-0984 VL - 73 SP - 3621 EP - 3630 PB - Springer Nature Switzerland AG 2019 AN - OPUS4-48452 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Romero-Navarrete, José A. A1 - Otremba, Frank T1 - Oblique testing of a partially filled tank on a tilt table N2 - Braking-in-a-turn maneuvers represent a critical operational condition for any vehicle, due to the associated longitudinal and lateral perturbations to which it is subjected, which maximize the load transfer among the different wheels, and result in vehicle´s poor lateral stability and deficient braking performance. In this paper, a suspended vehicle supporting a partially filled 10 litter-capacity container, is set on a tilt table at oblique angles, in order to simulate a braking-in-a-turn maneuver. The measurements are assessed in the time and frequency domains, on the basis of the lateral load transfer ratio and the infrastructure fatigue damage. The outputs from the experiment show that the Minimum fill level (one-quarter), generates the larger lateral load transfer (0.45). Such fill level also causes the greatest ratios for the alternate stress over the mean stress on the infrastructure. The spectral analysis reveals the dominance of one of the sloshing frequencies during such combined perturbation condition. T2 - IFToMM world congress CY - Krakow, Poland DA - 30.06.2019 KW - Sloshing KW - Lateral stability KW - Load transfer KW - Braking-in-a-turn maneuvers KW - Infrastructure damage KW - Experimental approach PY - 2019 SN - 978-3-030-20130-2 SN - 978-3-030-20131-9 DO - https://doi.org/10.1007/978-3-030-20131-9_359 SN - 2211-0984 VL - 73 SP - 3641 EP - 3650 PB - Springer Nature Switzerland AG 2019 AN - OPUS4-48454 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Romero-Navarrete, José A. T1 - A variable friction centre plate N2 - The proposed mechanism is based on a cam design and is independent of any external energy source. Conclusions Issue 1: An accelerated wear tip of the cam shaped journal . Issue 2: The spherical rollers proposed for the bearings would be underused, as the contact force will be downwards, and such bearing has supporting capacity in both vertical directions. T2 - IFToMM world congress CY - Krakow, Poland DA - 30.06.2019 KW - Variable friction KW - Centre plate PY - 2019 AN - OPUS4-48458 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Romero-Navarrete, José A. T1 - Experimental assessing of the rail forces due to bogie´s centre plate friction N2 - An experimental model has been proposed to measure the energy losses due to the centre plate friction. The physical principles of the testing are based upon the loss of potential energy during turning. The testing rig includes a variable friction centre plate. A stick slide model was proposed for the centre plate, whose results suggest significant losses of potential energy due to centre plate friction, around 20 %. T2 - IFToMM world congress CY - Krakow, Poland DA - 30.06.2019 KW - Rail forces KW - Bogie´s centre KW - Plate friction PY - 2019 AN - OPUS4-48459 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Romero-Navarrete, José A. T1 - Oblique testing of a partially filled tank on a tilt table N2 - Experimental measurements that aimed at characterizing the effect of applying simultaneously longitudinal and lateral perturbations to a partially filled container, on the forces exerted on the infrastructure, by setting the testing vehicle cargo system at an oblique angle on a tilt table. T2 - IFToMM world congress CY - Krakow, Poland DA - 30.06.2019 KW - Oblique testing KW - Filled tank KW - Tilt table PY - 2019 AN - OPUS4-48460 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weltschev, Margit T1 - Beständigkeit von Fluorkautschuk in Kraftstoffen und Heizöl mit biogenen Anteilen unter Druckbeanspruchung N2 - Die Bewertung der Werkstoffbeständigkeit ist von großer Bedeutung bei Änderung der Zusammensetzung der Kraftstoffe und des Heizöls, insbesondere die Frage nach der Beständigkeit der Dichtungswerkstoffe bei Zusätzen von Bioethanol und Biodiesel (Rapsölfettsäuremethylester). Vorhergehende Untersuchungen (Messungen der Veränderungen der Masse, der Zugeigenschaften und der Härte) bezogen sich auf die Bewertung der Beständigkeit häufig verwendeter Dichtungswerkstoffe wie FKM, FVMQ, VMQ, EPDM, CR, CSM, IIR, PA, NBR und PUR in Kraftstoffen und Heizöl mit 10 % Biodiesel (nicht gealtert und bis zu 5 Jahre gealtert) unter statischen Bedingungen. Ziel der Untersuchungen war die Bewertung der Beständigkeit von Fluorkautschuk unter verpressten Bedingungen in Analogie zu den Einsatzbedingungen in der Praxis. Die Masse und der Druckverformungsrest von Prüfkörpern aus FKM wurden vor und nach der Auslagerung über einen Zeitraum von 3, 7, 14, 28, 56 und 90 Tagen in E10 (Kraftstoff mit max. 10 % Ethanol), E85 (Kraftstoff mit 85 % Ethanol), Biodiesel (Rapsölfettsäuremethylester), Super (Kraftstoff mit max. 5 % Ethanol), Dieselkraftstoff mit max. 5 % Biodiesel, Super Plus (Kraftstoff ohne Ethanolzusatz) und Heizöl mit 10 % Biodiesel (B10) bei 40 °C gemäß ISO 815-1 bestimmt. Die Druckverformungsrestprüfung zählt neben der Messung der Härte, der Dichte und der Zugeigenschaften zu den wichtigsten Grundprüfverfahren der Elastomerindustrie. Nach Ende der Auslagerung in den Kraftstoffen und der Aufhebung der Verpressung wur-de der Druckverformungsrest der Prüfkörper in regelmäßigen Zeitabständen bis zu einer Rücktrocknung > 90 Tage bestimmt. Zum Vergleich wurden Prüfkörper aus FKM ohne Kraftstoff oder Heizöl unter Verpressung bei 40 °C ausgelagert. Die Masseänderung der Prüfkörper aus FKM betrug nach 90 Tagen Auslagerung in E10 9 %, in Super 8 %, in E85 4% und 0,6 % in Biodiesel. Die Erhöhung der Masse und die damit verbundene Quellung der Prüfkörper in E10 und Super mit 5 – 10% Ethanolzusatz hatte einen Einfluss auf den Druckverformungsrest, der sprunghaften Veränderungen unterlag im Vergleich zu den Werten nach Auslagerung in Biodiesel, Dieselkraftstoff und Heizöl B10 bei 40 °C. Zum Vergleich, unter statischen Bedingungen verringerte sich die Zugfestigkeit der Prüfkörper aus FKM nach Auslagerung in E10 bei 40 °C um 31 % und die Reißdehnung um 18 %. T2 - Gastvortrag im Rahmen des Seminars: Ausgewählte Kapitel der Werkstofftechnik an der Bergischen Universität Wuppertal CY - Wuppertal, Germany DA - 11.01.2019 KW - Dichtungswerkstoffe KW - Beständigkeit in Biokraftstoffen KW - Biodiesel KW - Heizöl mit 10% Biodiesel KW - E10 (Kraftstoff mit bis zu 10% Ethanol) PY - 2019 AN - OPUS4-47222 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Otremba, Frank T1 - Hazmat tanks subjected to fire N2 - Transport safety depends in great extent of what happens to the cargo once the carrying vehicle derails or rollovers. The exposure of tanks to direct fire is a condition that potentially involves catastrophic consequences. Studying the behavior of the contained fluid under these drastic circumstances, is critical to develop methods and techniques to mitigate the serious consequences of many mishaps. In this paper, the experimental potentials of a Particle Image Velocimetry data acquisition system are described, for providing experimental data that could be used to calibrate mathematical models. As an example of the situations that need to be modelled, an experiment is described concerning the effect of the boundary conditions and protecting devices, on the rate of variation of pressure and temperature of the fluid in a tank exposed to a direct fire. In this regard, the results emphasize the importance of equipping the vessels with both thermal insulation and safety valves. T2 - ICMEA CY - Da Nang, Vietnam DA - 16.01.2019 KW - Pool fire KW - Pressure vessel PY - 2019 AN - OPUS4-47231 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Borch, Jörg-Peter A1 - Otremba, Frank T1 - Jetfire-Prüfstand ergänzt die bereits vorhandenen Brandprüfstände N2 - Seit zehn Jahren führt die Bundesanstalt für Materialforschung und -prüfung (kurz: BAM) auf zwei Prüfständen Brandprüfungen z. B. an Transport-und Lagerbehältern für radioaktive Stoffe oder zur Prüfung von Brandschutzbeschichtungen durch. Als Brandmedium wird Flüssiggas (Propan-Butan-Gemisch C) eingesetzt, mit dem die Prüfobjekte simulierten Unfallfeuern ausgesetzt werden. Seit Anfang 2018 verfügt die BAM darüber hinaus auch über einen Jetfire-Prüfstand, der die Anforderungen der ISO 22899-1:2007 1) erfüllt. KW - JetFire KW - Prüfstand PY - 2018 SN - 2191-0073 SP - 28 EP - 30 PB - Springer-VDI-Verl. CY - Düsseldorf AN - OPUS4-46566 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Otremba, Frank A1 - Romero-Navarrete, José A. A1 - Lozano-Guzmán, A. A. T1 - Commodities and rail damage N2 - The normalized contact-mechanics fourth-power law approach for the dynamic loads, suggest: worst railway use situation (double deck at 65 km/h) is 350 times that of the less rail damage situation (flat car at 45 km/h). The normalized dispersion approach for the dynamic loads (Dynamic Load Coefficient), suggest that the worst railway use situation (double deck at 65 km/h) is about 4 times that of the less rail damage Situation (flat car at 45 km/h). The potential effect of the different types of cars on the railway fatigue life could be significant, as a function of the vehicle speed. The experimental validation of these outputs will be carried out as a continuation of this research effort. In addition to that, it should be mentioned that the associated simplified model could be used to analyze some other situations, related with the transport safety of different products. T2 - IMECE 2018 International Mechanical Engineering Congress and Exposition CY - Pittsburgh, PA, USA DA - 09.11.18 KW - Commodities KW - Rail KW - Damage PY - 2018 AN - OPUS4-46649 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Romero-Navarrete, José A. A1 - Otremba, Frank A1 - Lozano -Guzmán, A. A. T1 - Commidities and rail damage N2 - A roll-plane simplified model, representing the suspended body-cargo of a railway car, was developed to simulate thedynamic response of a railway car while subjectedto lateral acceleration derived from its traveling along curved tracks. The model provides the means to calculate the suspension forces, which are supposed to be transmitted to the bogie´s wheelset. For the analysis of the potential effect of such forces on the railway fatigue life, different performance measures were considered, under different concepts. A family of curves were produced to analyze the effect of the height of the center of gravity of the body-cargo system, on the different performance measures. The resultingdiagramswereused to assess the rail damage potentials offour different railway cars. Results suggest that the height of the center of gravity, associated to the different types of railway cars, nonlinearly and strongly affects the fatigue lifeof the rail, with the double stack car being the moreinfrastructure-aggressive. In this respect, experimental evidence should be provided about such remarkable effects, so as to supportsome operational recommendationsthat shouldbe taken to mitigate these effects, including, for example, the regulation of the traveling speed of some vehicles. T2 - IMECE 2018 International Mechanical Engineering Congress and Exposition CY - Pittsburgh, PA, USA DA - 09.11.2018 KW - Commidities KW - Rail KW - Damage PY - 2018 SP - 86008-1 EP - 86008-6 PB - ASME AN - OPUS4-46650 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Otremba, Frank T1 - Cargo securement standards and braking maneuvers N2 - There was a need to validate the longitudinal performance required for the cargo securement, as current standards exhibit differences. A model has been proposed in this paper, to simulate the effect of a shifting cargo on the braking efficiency of the vehicle. Results suggest that the braking efficiency can be greater in the case of a shifting cargo, as a result of the uncoupling of the cargo-vehicle systems, implying that similar braking forces are exerted on a reduced mass. The shifting of the cargo can occur as a result of the vibration of the vehicle, that leads to having a diminished friction force to prevent the shifting of the cargo. T2 - 20th Internatinal Conference on Road Traffic Saefy an Public Transport Vehicles CY - Paris, France DA - 29.10.2018 KW - Cargo KW - Securement KW - Braking KW - Maneuvers PY - 2018 AN - OPUS4-46501 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kutz, Philipp A1 - Otremba, Frank A1 - Werner, Jan A1 - Sklorz, Christian T1 - Development of a Single Walled Tank under Cryogenic Conditions made of Composite N2 - The use of glass-fiber reinforced plastic (GRP) can reduce the weight of tanks significantly. By replacing steel with GRP in tanks for gases (propane, etc.) a weight reduction of up to 50 % was reached. In this project not only the material should be optimized, but also the design. Previous tanks consist of a double-walled structure with an insulation layer between the two shells (e.g. vacuum). Goal of this project is to realize a single-walled construction of GRP with an insulation layer on the outside. To determine the temperature dependent material values, two different experiments are performed: In the first experiment, temperature dependent material properties of liquid nitrogen found in literature research are validated in a simple setup. The level of liquid nitrogen in a small jar is measured over the experiment time. Numerical simulation shows the change of nitrogen level with sufficient precision. In the second experiment, a liquid nitrogen is applied on one side of a GRP plate. Temperature is measured with thermocouples on top and bottom of the GRP plate, as well as in the middle of the plate. By use of numerical simulation, temperature dependent thermal conductivity is determined. In the third experiment, a test stand is designed to examine different insulation materials. In this test stand, the insulation material can easily be changed. A numerical simulation, in which the determined material data is used, is performed as well for this test stand. The experiments show, that GRP can be used in cryogenic environments. Multiphase simulations are a suitable tool to describe the energy absorption of thermal energy due to thermal phase change. Results on different insulation materials will follow. T2 - IMECE 2018 CY - Pittsburgh, PA, USA DA - 09.11.2018 KW - Lightweight design KW - Thermal properties of GRP KW - Liquid nitrogen KW - LNG PY - 2018 UR - http://proceedings.asmedigitalcollection.asme.org/proceeding.aspx?articleID=2722335 SN - 978-0-7918-5214-9 DO - https://doi.org/10.1115/IMECE2018-86365 VL - 9 SP - V009T12A019 PB - ASME AN - OPUS4-47321 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Würsig, Andreas T1 - Beförderung gefährlicher Güter in Tanks N2 - Tanks sind für normale Beförderungsbedingungen gebaut und zugelassen! Tankkörper müssen nach Normen (siehe 6.8.2.6 RID/ADR) oder nach einem von der zuständigen Behörde anerkannten technischen Regelwerk entworfen und gebaut werden Schweißverbindungen müssen nach Regeln der Technik ausgeführt werden. Unterdruck im Tank ist zu berücksichtigen (Berechnung, Vakuumventil). Beständigkeit – Gefahrgut darf mit Tankwerkstoff nicht gefährlich reagieren oder die Werkstoffe merklich schwächen! T2 - Besuch chinesischer Delegation CY - BAM, Berlin, Germany DA - 13.11.2019 KW - Beförderung KW - Güter KW - Tanks KW - Zulassungen PY - 2019 AN - OPUS4-49672 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Christian, Balke T1 - Marktüberwachung ortsbeweglicher Druckgeräte N2 - Stand der Umsetzung in Deutschland – Europäischer Erfahrungsaustausch. T2 - 67. IAA Nutzfahrzeuge CY - Hannover, Germany DA - 25.09.2018 KW - Marktüberwachung KW - Druckgeräte PY - 2018 AN - OPUS4-46413 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Otremba, Frank A1 - Bradley, I. A1 - Romero-Navarrete, José A. T1 - Boiling Thermohydraulics within Pressurized Vessels N2 - Transport safety depends in great extent of what happens to the cargo once the carrying vehicle derails or rollovers. The exposure of tanks to direct fire is a condition that potentially involves catastrophic consequences. Studying the behavior of the contained fluid under these drastic circumstances, is critical to develop methods and techniques to mitigate the serious consequences of many mishaps. In this paper, the experimental potentials of a Particle Image Velocimetry data acquisition system are described, for providing experimental data that could be used to calibrate mathematical models. As an example of the situations that need to be modelled, an experiment is described concerning the effect of the boundary conditions and protecting devices, on the rate of variation of pressure and temperature of the fluid in a tank exposed to a direct fire. In this regard, the results emphasize the importance of equipping the vessels with both thermal insulation and safety valves. T2 - WCECS 2018 CY - San Francisco, CA, USA DA - 23.10.2018 KW - Thermohydraulic KW - Vessels PY - 2018 SN - 978-988-14049-0-9 SN - 2078-0958 SN - 2078-0966 SP - 538 EP - 542 AN - OPUS4-46419 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Otremba, Frank T1 - Boiling Thermohydraulics within Pressurized Vessels N2 - Small and large-scale tests have been carried out Pressure vessel – to improve numerical modelling Different types of fire must be distinguished Modelling of vessels were discussed Test configuration has been developed to see what happens in the vessel First results encourage us to continue the Research Thermohydraulics needs further work (boundary layers). T2 - WCECS 2018 CY - San Francisco, CA, USA DA - 23.10.2018 KW - Boiling KW - Thermohydraulic KW - Vessels PY - 2018 AN - OPUS4-46420 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Otremba, Frank A1 - Romero-Navarrete, José A. A1 - Lozano Guzmán, A. A. T1 - Cargo securement standards and braking maneuvers N2 - There was a need to validate the longitudinal performance required for the cargo securement, as current standards exhibit differences. A model has been proposed in this paper, to simulate the effect of a shifting cargo on the braking efficiency of the vehicle. Results suggest that the braking efficiency can be greater in the case of a shifting cargo, as a result of the uncoupling of the cargo-vehicle systems, implying that similar braking forces are exerted on a reduced mass. The shifting of the cargo can occur as a result of the vibration of the vehicle, that leads to having a diminished friction force to prevent the shifting of the cargo. T2 - International Research Conference CY - Paris, France DA - 29.10.2018 KW - Cargo KW - Securement KW - Maneuvers PY - 2018 SP - 2105 EP - 2108 AN - OPUS4-46423 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weltschev, Margit T1 - Compatibility of sealing materials with biofuels and biodiesel heating oil blends at different temperatures N2 - The objective of this research was to determine the resistance of frequently used sealing materials such as FKM (fluorocarbon rubber), FVMQ (methyl-fluoro-silicone rubber), VMQ (methyl-vinyl-silicone rubber), EPDM (ethylene-propylene-diene rubber), CR (chloroprene rubber), CSM (chlorosulfonated polyethylene), IIR (butyl rubber), PA (polyamides), NBR (acrylonitrile-butadiene rubber) and PUR (polyester urethane rubber) in fuels and heating oil with admixtures of biogenic sources such as E10 (fuel with 10 % ethanol), E85 (fuel with 85 % ethanol), non-aged and aged biodiesel, diesel fuel with 5 % biodiesel, non-aged and aged B10 (heating oil with 10 % biodiesel) at 20 °C, 40 °C and 70 °C. Mass, tensile strength and breaking elongation of the test specimens were determined before and after the exposure for 84 days in the fuels. The visual examination of some elastomer test specimens clearly showed the great volume increase until break or partial dissolution. Shore hardness A and D (for PA) were determined before and after exposure of the test specimens in the biofuels for 42 days. There is not determined a threshold for the reduction in tensile properties and Shore hardness in the international standards. Therefore a threshold of 15 % was determined for the evaluation of the compatibility. In summary, it can be therefore stated that the chemical resistance of the fluoropolymers FKM and FVMQ in fuels and biofuels is the best one. T2 - 13th International Congress on Biofuels & Bioenergy CY - Ottawa, Canada DA - 18.10.2018 KW - Sealing materials KW - Biodiesel KW - Diesel fuel KW - Heating oil with 10 % biodiesel KW - Tensile properties KW - Shore hardness KW - Fuel with 10 % ethanol PY - 2018 AN - OPUS4-46358 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Baensch, Franziska A1 - Baer, Wolfram A1 - Chruscicki, Sebastian A1 - Habib, Abdel Karim A1 - Homann, Tobias A1 - Hussels, Maria-Teresa A1 - Prager, Jens A1 - Schmidt, Dirk A1 - Stajanca, Pavol A1 - Weltschev, Margit A1 - Wossidlo, Peter T1 - Feasibility study - Continuous monitoring of pipes using distributed acoustic and fibre optic sensors N2 - The feasibility study „AGIFAMOR. Ageing infrastructures – distributed acoustic monitoring of pipes” is an interdisciplinary research project at BAM internally financed from 2015 to 2018. Therefore, the quite young fibre optic sensing technology of distributed acoustic sensing (DAS) was investigated to possibly be extended towards a global condition monitoring system for pipelines operating in real time. DAS is a highly dynamic fibre optic sensing technology based on the method of coherent optical time domain reflectometry (C-OTDR). DAS allows capturing strain changes in the range of kHz. For the experimental work, the most suitable application yielding an optimum sensitivity was proven by wrapping a standard single-mode silica fibre around the pipe. The DAS sensitivity was investigated regarding the detection of 1) incidents that initiate propagation of acoustic waves in the pipe wall, 2) changes inside the pipeline causing altered flow and 3) damage development in the pipe wall. Therefore, several testing setups in laboratory as well as in real scale were realized. For comparison purposes, experiments were accompanied by acoustic emission analyses and by measurements with accelerometers. DAS was found to be very sensitive to gas ignition and its propagation across the pipe. Furthermore, the ability of DAS to detect and localize acoustic signals associated with pipeline leakage was demonstrated. The detection of crack formation and propagation within the pipe wall by means of DAS was studied during bending tests on several pipe segments, but was not proven so far with certainty. As expected, these studies turned out as the most difficult challenge due to the random occurrence and transient nature of microscopic damage phenomena. T2 - Proceedings of the International Symposium on Structural Health Monitoring and Nondestructive Testing CY - Saarbrücken, Germany DA - 04.10.2018 KW - Accelerometers KW - Acoustic emission KW - Fibre optic acoustic sensing KW - Continous monitoring KW - Bending tests on pipe segments KW - Leak detection PY - 2018 SP - Paper 21 AN - OPUS4-46375 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Otremba, Frank A1 - Romero-Navarrete, José A. A1 - Lozano Guzmán, A. A. T1 - A real-time GPS scheme to assess safe driving skills N2 - GPS-data based calculation scheme for assessing, in real-time, the level of safety exerted during driving, has been described and used. The several variables involved considered the main factors that lead to road mishaps, including the speed, the acceleration and the effects that these variables have on the vehicle when it is negotiating a turn. The performance measure combines three individual performance outputs: speed, acceleration and a hybrid performance measure considering the speed, the acceleration and the change in latitude/longitude. The measures are designed in such a way that weighting factors can be calibrated in order to establish certain critical parameters. On the other hand, the terms in the equations preclude any division by zero of the involved ratios. On the other hand, the simplicity of the equations makes it possible to carry out the assessment in real time. The use of the resultant performance measure to a relatively long path, together with its current average value, indicates that the safe performance of the driving changes with time, and that, for the selected values of the calibration constants, the traveling speed dominates the overall safety performance of the driving. Furthermore, the different calibration constants provide the possibility of considering different types of hazmat carrying vehicles. While many other formulation components could be integrated into the performance measure, this three-component performance measure could be used to assess the driving of a hazmat-carrying vehicle, in order to detect and to prevent dangerous conditions, such as driver fatigue. Finally, the implementation of the different performance measure formulations in a system such as the one described in the introduction of this paper, could be straightforward. T2 - ICASAT – 2019 – IEEE international Conference on Applied Science and Advanced Technology CY - Queretaro, México DA - 27.11.2019 KW - GPS KW - Scheme KW - Safe KW - Driving PY - 2019 SP - 1 EP - 6 AN - OPUS4-49984 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Romero-Navarrete, José A. T1 - Lateral load transfer due to sloshing cargo in partially filled containers N2 - A further analysis could supplement this research, to assess the effect of some other factors on the dynamic behavior of the liquid cargo-vehicle system. For example, to analyze the effect of longitudinal baffles, and to validate theoretical models. T2 - IMECE – International Mechanical Engineering Congress and Exposition CY - Salt Lake City, UT, USA DA - 08.11.2019 KW - Transfer KW - Sloshing KW - Cargo KW - Containers PY - 2019 AN - OPUS4-49979 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Romero-Navarrete, José A. A1 - Otremba, Frank T1 - Lateral load transfer due to sloshing cargo in partially filled containers N2 - A testing methodology has been proposed in this paper, to compare the load transfer derived from solid and liquid cargoes when the carrying vehicle is subjected to a lateral acceleration in a tilt table. Besides the type of cargo, the other factors (a) One-quarter fill level (b) One-half fill level (c) Three-quarter fill level (d) Fast input considered are the fill level and the rate at which the considered are the fill level and the rate at which the acceleration input is acceleration input is exerted on the vehicleexerted on the vehicle. The acceleration The acceleration input can represent the entering of the carrying vehicle into a input can represent the entering of the carrying vehicle into a curved portion curved portion of of aa road. The testing device integrates the needed components to measure the fourmeasure the four--wheel loads of the wheel loads of the carrying vehicle, while carrying vehicle, while providing different times to attain providing different times to attain aa 10°10° angle angle for the tilt table. for the tilt table. The performance measure selected is significant to assess the rollover trend of a vehicle, on the basis of the wheel loads at both sides of the vehicle. both sides of the vehicle. The outputs from the experiments suggest that the sloshing suggest that the sloshing cargo transfercargo transferss the greater loads, the greater loads, regardless of the fill level and regardless of the fill level and acceleration rate inputacceleration rate input, as a result , as a result of the shifting of the center of of the shifting of the center of gravitygravity of the liquidof the liquid, and of of the the dynamic vibration at the end of dynamic vibration at the end of the perturbation input. In this respect, while the solid cargo the perturbation input. In this respect, while the solid cargo exhibits an initial peak and decay, the exhibits an initial peak and decay, the sloshing cargo exhibits sloshing cargo exhibits several oscillations of the saseveral oscillations of the same magnitude, which is attributed me magnitude, which is attributed to the to the liquid inertia and liquid inertia and to the to the reflection of the surface waves. reflection of the surface waves. A further analysis could supplement this research, to assess supplement this research, to assess the effect of some other factors on the dynamic the effect of some other factors on the dynamic behavior of the behavior of the liquid cargoliquid cargo-vehicle system. Fvehicle system. For example, to analyze the effect or example, to analyze the effect of longitudinal baffles, and to validate theoretical models.of longitudinal baffles, and to validate theoretical models. T2 - IMECE – International Mechanical Engineering Congress and Exposition CY - Salt Lake City, UT, USA DA - 11.11.2019 KW - Transfer KW - Sloshing KW - Cargo KW - Container PY - 2019 SP - 2019-10030 PB - ASME AN - OPUS4-49980 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Otremba, Frank T1 - A real-time GPS scheme to assess safe driving skills N2 - Avoiding road crashes has been the purpose behind many specialized software and hardware systems, involving both active and passive safety principles. Global Positioning technologies were incorporated into the transportation systems with the main purpose of acquiring the position of the vehicle under a continuous basis, for security and economy purposes. However, the GPS data can also be used for assessing the level of safety at which the vehicle is driven. On the basis of the essential data available from commercial GPS devices, in this paper we propose a combined performance measurement to assess the road safety level at which the vehicle is being driven. Such performance measure uses GPS data of the vehicle displacement, including the speed and the acceleration, as well as the course (latitude and longitude coordinates), in an integral driving assessment formulation that can run in real time. Results from the experimental use of this formulation suggest that the level of safety in the driving is time dependent, and that there are risky situations when different factors converge. T2 - ICASAT – 2019 – IEEE international Conference on Applied Science and Advanced Technology CY - Queretaro, México DA - 27.11.2019 KW - GPS Scheme KW - Safe KW - Driving PY - 2019 AN - OPUS4-49982 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Jauregui-Correa, J. C. A1 - Otremba, Frank A1 - Hurtado-Hurtado, G. A1 - Romero-Navarrete, J. A. T1 - Experimental test rig for simulating dynamic loads on subway systems N2 - Scaled-down experimental facility: Can reproduce actual failures; can produce simulated data for identifying cracks in the substructure or other defects. The acceleration data can be converted into an equivalent deformation. The experimental facility can analyse dynamic loads. Equivalent force data: Facilitates the application to a health monitoring system; simplifies the development of predictive maintenance. These data is helpful in validating analytical or simulation models. T2 - Fifth International Conference on Railway Technology CY - Montpellier, France DA - 22.08.2022 KW - Test rig KW - Dynamic loads KW - Subway system PY - 2020 SP - 1 EP - 6 AN - OPUS4-55566 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Jauregui-Correa, J. C. A1 - Otremba, Frank A1 - Hurtado-Hurtado, G. A1 - Romero-Navarrete, J. A. T1 - Experimental test rig for simulating dynamic loads on subway systems N2 - Degradation in substructures, Mexico’s City Subway. Improve predictions using vibration Measurements. Ability to test operating conditions at Laboratory. Improve previous laboratory rig. Control operating conditions. Produce enough data for evaluating actual conditions. T2 - Fifth International Conference on Railway Technology CY - Montpellier, France DA - 22.08.2022 KW - Test rig KW - Simulating KW - Dynamic loads KW - Subway PY - 2022 AN - OPUS4-55568 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Jauregui-Correa, J. C. A1 - Morales-Velazquez, L. A1 - Otremba, Frank A1 - Hurtado-Hurtado, G. T1 - Method for predicting dynamic loads for a health monitoring system for subway tracks N2 - This paper presents a method for processing acceleration data registered on a train and determining the health condition of a subway’s substructure. The acceleration data was converted into a dynamic deformation by applying a transfer function defined using the Empirical Mode Decomposition Method. The transfer function was constructed using data produced on an experimental rig, and it was scaled to an existing subway system. The equivalent deformation improved the analysis of the dynamic loads that affect the substructure of the subway tracks because it is considered the primary load that acts on the track and substructure. The acceleration data and the estimated deformations were analyzed with the Continues Wavelet Transform. The equivalent deformation data facilitated the application of a health monitoring system and simplified the development of predictive maintenance programs for the subway or railroad operators. This method better identified cracks in the substructure than using the acceleration data. KW - Health monitoring KW - Transfer function KW - Railroad KW - Substructure failures KW - Dynamic loads PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-557480 DO - https://doi.org/10.3389/fmech.2022.858424 SN - 2297-3079 VL - 8 SP - 1 EP - 16 PB - Frontiers Media CY - Lausanne AN - OPUS4-55748 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Eberwein, Robert T1 - Systems With Cryogenic Liquefied Gases In Fire-Incidents N2 - The volumetric energy density of a gas can be increased by liquefaction, which occurs when the gas is cooled below the saturation point. Liquefied gases of great importance to the energy transition are Liquefied Hydrogen (LH2) and Liquefied Natural Gas (LNG), which can be liquefied at temperatures below 160°C. Systems for storing these gases typically must be overpressure resistant and require thermal super insulations (TSI) to hold cryogenic conditions and minimize boil-off losses from evaporation. TSI with vacuum and MLI or perlites are suitable for many applications involving LNG and LH2. Such systems are typically double-walled structures where the inner wall is in contact with the cryogenic liquefied gas. MLI or perlites are located in the gap between the inner and the outer wall, that is kept under vacuum conditions. This combination of insulations strongly reduces the heat transfer between the environment and the cryogenic liquefied gas. From an economic point of view the systems are well sophisticated. However, knowledge of the behavior of this kind of systems in a typical event such as a fire is limited, but necessary to evaluate the safety of the increasing number of applications. The objective of the research is to determine how TSI behaves at different fire temperatures during fire exposure and afterwards. Special attention is paid to changes in the heat flux, the material properties and vacuum state over time. For this purpose, thermogravimetric analysis (TGA) studies have been carried out. In addition, a test rig was developed that allows testing of TSI at temperatures up to 1000°C under realistic integration conditions and subsequent analysis of the TSI samples. In the test rig the double-wall with vacuum and MLI or perlites inside is simulated. The fire conditions are simulated on one side of the double-wall by adjustable electrical heating elements. This process allows the implementation of repeatable heat flows of up to 100 kW/m². On the other side of the double-wall, cold or cryogenic conditions are simulated with a heat exchanger through which water or the vapor of liquid nitrogen (approx. -196°C) flows. The heat exchanger is also used to determine the heat flux through the double-wall. Thus, the test rig allows thermal loading and performance analysis of TSI samples at the same time. Compared to tests with real cryogenic systems, tests with this experimental setup have the advantage that, first, the instrumentation is easier to realize, and a higher repeatability is ensured. Second, the local heat flow can be determined over time, and the sample of a TSI can be taken non-destructively and thus analyzed. Third, the tests are less risky as well as time+ and material intensive, so that more tests and variants can be investigated with the same budget. Preliminary results obtained considering several types of MLI under vacuum show that all observed typs of MLI can be damaged under strong thermal loading. The damages observed were outgassing, melting, shrinkage, cracking, lump formation, and concomitant local loss of the MLI's function as a radiation shield. However, the study also shows that a damage does not always have an extreme effect on the insulating performance. T2 - IMECE2022 CY - Columbus, Ohio, USA DA - 30.10.2022 KW - LH2 KW - LNG KW - Safety KW - Insulation KW - Tank PY - 2022 AN - OPUS4-56445 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Neumann, Patrick P. T1 - Capabilities of using mobile platforms for monitoring hazard scenarios by the example of the RASEM project N2 - This presentation shows the capabilities of mobile platforms for monitoring hazard scenarios. As an example the RASEM project is presented. Furthermore two ideas for future work are shown, namely, Aerial-based Gas Tomography and Passive Smart Dust. T2 - Climate Change @ Fire Science Workshop CY - Berlin, Germany DA - 10.11.2022 KW - RASEM KW - Dust sensor KW - Low-cost KW - Sensor network KW - Passive Smart Dust KW - Gas Tomography PY - 2022 AN - OPUS4-56296 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Eberwein, Robert T1 - Wasserstoff - Kryogene Anwendungen N2 - Wasserstoff wird als ein potenzieller alternativer Energieträger gesehen, mit dem die für 2050 gesetzten Klimaziele erreicht werden könnten. Der Transport von Wasserstoff ist mittels verschiedener Speichertechniken möglich, von denen der kryogene Transport mit den größten volumetrischen Energiedichten einhergeht. Hierdurch eignen sich diese Speicher besonders für die energieintensiven Verkehrsmittel im Land-, See- und Flugverkehr. Im Vortrag werden Speichertechniken, Gefahren im Umgang mit kryogenen Gasen sowie bisherige Störfälle dargestellt. Darauf aufbauend wird ein Teil der aktuellen Forschungsarbeit an der BAM vorgestellt, die die Sicherheit dieser Speicher unter außergewöhnlichen Belastungen adressiert. T2 - 26. Gefahrgutkongress Mecklenburg-Vorpommern CY - Rostock, Germany DA - 03.11.2022 KW - Wasserstoff KW - H2 KW - LNG KW - LH2 KW - Tank PY - 2022 AN - OPUS4-56181 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Otremba, Frank A1 - Romero Navarrete, J. A. T1 - Experimental Assessing of the Energy Transformation in Turns N2 - Turning maneuvers of rail vehicles involve demanding situations for the infrastructure because of the steering forces generated and the resultant lateral load transfers. Such forcing situation involves increased tangential forces that consume kinetic energy from the vehicle. While much attention has been paid in the literature to the damage in such infrastructure segments, the energy that is dissipated in these maneuvers, has not been explicitly addressed. In this paper, a specialized scale-down infrastructure is used to characterize the effect of the initial speed of the vehicle and its mass, on the magnitude of both the rail forces developed and the amount of dissipated energy during turning maneuvers. The outputs of the experiments suggest that most of the original kinetic energy is dissipated at the first portion of the turn. Also, that the magnitude of the wheel forces and the amount of dissipated energy, correlate. That is, a greater rail damage would correspond to greater energy dissipation. T2 - IMECE2022 CY - Columbus, OH, USA DA - 30.10.2022 KW - Energy dissipation KW - Turning maneuvers KW - Rail damage KW - Experimental approaches PY - 2022 AN - OPUS4-56333 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Otremba, Frank A1 - Romero Navarrete, J. A. T1 - Experimental Assessing of the Energy Transformation in Turns N2 - Turning maneuvers of rail vehicles involve demanding situations for the infrastructure because of the steering forces generated and the resultant lateral load transfers. Such forcing situation involves increased tangential forces that consume kinetic energy from the vehicle. While much attention has been paid in the literature to the damage in such infrastructure segments, the energy that is dissipated in these maneuvers, has not been explicitly addressed. In this paper, a specialized scale-down infrastructure is used to characterize the effect of the initial speed of the vehicle and its mass, on the magnitude of both the rail forces developed and the amount of dissipated energy during turning maneuvers. The outputs of the experiments suggest that most of the original kinetic energy is dissipated at the first portion of the turn. Also, that the magnitude of the wheel forces and the amount of dissipated energy, correlate. That is, a greater rail damage would correspond to greater energy dissipation. T2 - IMECE2022 CY - Columbus, OH, USA DA - 30.10.2022 KW - Turning maneuvers KW - Energy dissipation KW - Rail damage KW - Experimental approaches PY - 2022 SP - 1 EP - 6 AN - OPUS4-56334 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Romero Navarrete, J. A. A1 - Otremba, Frank A1 - Lozano Guzmán, A. A. T1 - Liquid cargo effect on load transfer under orthogonal accelerations N2 - A methodology is proposed for the experimental analysis of the liquid cargo effect under combined orthogonal accelerations. To simultaneously subject the vehicle-cargo system to longitudinal and lateral accelerations, the vehicle is set obliquely on a tilt table. The experimental outputs suggest that there is a significant effect of the liquid cargo on the lateral load transfer ratio (LTR), on the order of 20%, which is attributable to the resulting shifting of the liquid cargo’s centre of gravity. That is, the peak LTR values due exclusively to sloshing were not significant, in such a way that the liquid cargo would only pose a safety risk under a steady acceleration input. Also, the inverse of the product of the magnitude of the acceleration times the free surface length, correlates with the liquid cargo effect. That is, the magnitude of the input acceleration is not fully determinant for greater load transfers. KW - Sloshing KW - Liquid cargo KW - Cargo shifting KW - Lateral load transfer KW - Braking in a turn manoeuvre KW - Experimental methods KW - Transport safety PY - 2022 DO - https://doi.org/10.1504/ijhvs.2022.127011 SN - 1744-232X VL - 29 IS - 3 SP - 213 EP - 226 PB - Inderscience Enterprises CY - Geneva AN - OPUS4-56016 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hurtado-Hurtado, G. A1 - Morales-Velazquez, L. A1 - Valtierra-Rodríguez, M. A1 - Otremba, Frank A1 - Jáuregui-Correa, J. C. T1 - Frequency Analysis of the Railway Track under Loads Caused by the Hunting Phenomenon N2 - Hunting is a potentially dangerous phenomenon related to the lateral oscillation of the wheels that impacts the rails and causes the wear of the infrastructure’s components. Therefore, the analysis and timely detection of hunting can lead to the application of corrective maintenance tasks, reducing damages, and costs and even derailments as a result. In this work, the vibration response of a finite element model of a rail with hunting-induced loads by a single wheel is analyzed in three directions: longitudinal, lateral, and vertical. The contact patch forces are calculated by means of Simpack® using the Kalker linear theory and the contact Hertz theory. The system is solved by using the Newmark-_ approach. The results of the deflection and vibration analysis, following the proposed methodology, show how the different characteristics of the loads impact the rail. KW - Continuous wavelet transform KW - Empirical mode decomposition KW - Finite element method KW - Frequency analysis KW - Hunting phenomenon KW - Mechanical modelling KW - Rail vibrations PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-551517 UR - https://www.mdpi.com/2227-7390/10/13/2286/htm# DO - https://doi.org/10.3390/math10132286 VL - 10 IS - 13 SP - 1 EP - 17 PB - MDPI AN - OPUS4-55151 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Eberwein, Robert T1 - Systeme mit tiefkalt verflüssigten Gasen in Brandereignissen N2 - Die volumetrische Energiedichte eines Gases kann durch Verflüssigung erhöht wer-den. Diese findet statt, wenn das Gas unter den Siedepunkt abgekühlt wird. Verflüs-sigte Gase mit großer Bedeutung für die Energiewende sind verflüssigter Wasser-stoff (LH2) und verflüssigtes Erdgas (LNG), dessen Verflüssigung Temperaturen von unter -160 °C bedarf. Systeme zur Speicherung dieser verflüssigten Gase müssen in der Regel für Überdrücke ausgelegt sein und benötigen thermische Superisolierun-gen (TSI), um die tiefkalten Bedingungen über längere Zeit halten zu können und Verluste durch Boil-Off gering zu halten. TSI mit Vakuum und MLI oder Perlit sind für viele Anwendungen mit LNG und LH2 geeignet. Bei solchen Systemen handelt es sich in der Regel um doppelwandige Strukturen, bei denen die Innenwand mit dem tiefkalten Fluid in Kontakt steht. Die Lücke, zwischen der Innen- und der Außen-wand befindet sich unter Vakuumbedingungen und enthält zudem MLI oder Perlite. Diese Kombination von Isolationsmethoden ermöglicht es auf kleinstem Raum sehr gute thermische Isolationswirkung zu erreichen. Aus wirtschaftlicher Sicht sind die Systeme gut durchdacht. Das Wissen über das Verhalten dieser Systeme bei einem typischen Ereignis wie einem Brand ist jedoch begrenzt. Dieses Wissen ist aber not-wendig, um die Sicherheit der wachsenden Zahl von Anwendungen auf dem Markt bewerten zu können. T2 - H2-Kolloquium des Kompetenzzentrum „H2Safety@BAM” CY - Online meeting DA - 04.07.2022 KW - Tiefkalt KW - Verflüssigt KW - Isolation KW - Auslegungsüberschreitend PY - 2022 AN - OPUS4-55178 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Birk, A. M. T1 - Optical Access Pressure Vessel for Observing Temperature Stratification and Boiling in a Pressure Vessel Exposed to Accidental Fire N2 - We are interested in accidental fire impingement of HazMat pressure vessels. Want to develop improved models for predicting time to failure or empty (if PRV present). We are still trying to properly predict pressurization and time to first PRV activation due to liquid temperature stratification for a range of fire scenarios (Full and partial engulfing pool fire, jet fires, with roll over, with TP defects, etc.) T2 - Optical Access PV for Fire Effects Research CY - Berlin, Germany KW - Vessels KW - Observing temperatur KW - Accidential Fire PY - 2023 AN - OPUS4-57565 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Camplese, D. T1 - Analysis of high temperature degradation of multi-layer insulation (MLI) systems for liquid hydrogen storage tanks N2 - The interest in hydrogen-based green energy is increasing worldwide, and the same is true for hydrogen-powered vehicles. Among the possible solutions to store hydrogen in such vehicles, cryogenic tanks equipped with multi-layer insulation (MLI) are the most promising to increase the amount of energy stored per unit volume. However, MLI is affected by severe deterioration when exposed to an external source of heat such as a fire following a car accident, leaving the tank unprotected and leading to failure in a relatively short time. In this work, a one-dimensional model to evaluate MLI thermal degradation when a liquid hydrogen tank is exposed to fire is presented. The relevance of taking MLI degradation into account when simulating the pressure increase due to external fire exposure is here demonstrated through the analysis of several case studies. The results show that MLI systems performance depletes within a few minutes of exposure to hydrocarbon poolfire. T2 - ICheaP 16 CY - Naples, Italy DA - 21.05.2023 KW - LH2 KW - MLI KW - Fire KW - Tank PY - 2023 AN - OPUS4-57553 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Camplese, D. A1 - Chianese, C. A1 - Scarponi, G. A1 - Eberwein, Robert A1 - Otremba, Frank A1 - Cozzani, V. T1 - Analysis of high temperature degradation of multi-layer insulation (MLI) systems for liquid hydrogen storage tanks N2 - The interest in hydrogen-based green energy is increasing worldwide, and the same is true for hydrogen-powered vehicles. Among the possible solutions to store hydrogen in such vehicles, cryogenic tanks equipped with multi-layer insulation (MLI) are the most promising to increase the amount of energy stored per unit volume. However, MLI is affected by severe deterioration when exposed to an external source of heat such as a fire following a car accident, leaving the tank unprotected and leading to failure in a relatively short time. In this work, a one-dimensional model to evaluate MLI thermal degradation when a liquid hydrogen tank is exposed to fire is presented. The relevance of taking MLI degradation into account when simulating the pressure increase due to external fire exposure is here demonstrated through the analysis of several case studies. The results show that MLI systems performance depletes within a few minutes of exposure to hydrocarbon poolfire. T2 - ICheaP 16 CY - Naples, Italy DA - 21.05.2023 KW - LH2 KW - MLI KW - Tiefkalt KW - Fire KW - Tank PY - 2023 SN - 2283-9216 VL - 2023 SP - 1 EP - 6 PB - AIDIC Servizi S.r.l. AN - OPUS4-57584 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Eberwein, Robert T1 - Systems for the storage of cryogenic liquefied gases N2 - Liquefied Hydrogen (LH2) or Liquefied Natural Gas (LNG) establish themselves as important energy carriers in the transport sector. Its storage requires tanks with Thermal Super Insulations (TSI) to keep the transported fluid cold. The presentation includes 2 main topics of the department. First TSI has proven itself in various applications over a long time, but not in the land transport sector, where accidents involving collisions, fires, and their combination are to be expected. To analyze fire scenarios a High-Temperature Thermal Vacuum Chamber (HTTVC) was developed that allows the thermal loading of thermal insulation material in a vacuum and measuring the heat flow through the TSI in parallel. Within this chamber, 5 samples were tested regarding 3 different types of MLI, rock wool, and perlites. In the presentation, the results are presented. Second, the studying of accident scenarios enables the improvement of thermal superinsulation and to find novel insulation concepts. This is necessary for LH2 large-scale storages, for which state-of-the-art solutions are not suitable. Within the presentation, a novel insulation concept will be presented. T2 - Specialist Meeting - Threats to HAZMAT Pressure Vessels and BLEVE CY - Berlin, Germany DA - 25.04.2023 KW - Crygenic KW - LH2 KW - LNG KW - Fire KW - MLI PY - 2023 AN - OPUS4-57414 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hurtado-Hurtado, G. A1 - Morales-Velazquez, L. A1 - Otremba, Frank A1 - Jáuregui-Correa, J. C. T1 - Railcar Dynamic Response during Braking Maneuvers Based on Frequency Analysis N2 - The dynamic response of a vehicle during braking is influenced by the tangential forces developed at the wheel-rail’s contact surface. The friction coefficient affects the load transfer from the wheel’s tread to the vehicle. In this work, the vibrations of a scale-down railway vehicle are monitored during braking and their relationship with the friction coefficient between wheel and rail is found out. The vehicle is instrumented with encoders, accelerometers, and is controlled via Bluetooth. The tests are carried out with clean and friction-modified rails. The tangential forces transmitted from the wheel to the railcar’s body are visualized in time and frequency using a proposed correlation algorithm based on the outputs of the ContinuousWavelet Transform (CWT). The results demonstrate that tangential forces have a significant impact on railway vehicles under conditions of high friction coefficients and large creep values. KW - Railway vibration measurements KW - Vibration signal analysis KW - Wheel-rail tangential forces KW - Railway braking forces KW - Wheel-rail friction coefficient PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-572309 DO - https://doi.org/10.3390/app13074132 VL - 13 IS - 7 SP - 1 EP - 15 PB - MDPI AN - OPUS4-57230 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Eberwein, Robert A1 - Hajhariri, Aliasghar A1 - Camplese, Davide A1 - Scarponi, Giordano Emrys A1 - Cozzani, Valerio A1 - Otremba, Frank T1 - A comparative study on insulation materials in tanks for the storage of cryogenic fluids in fire incidents N2 - Liquefied Hydrogen (LH2) or Liquefied Natural Gas (LNG) establish themselves as important energy carriers in the transport sector. Its storage requires tanks with Thermal Super Insulations (TSI) to keep the transported fluid cold. TSI has proven itself in various applications over a long time, but not in the land transport sector, where accidents involving collisions, fires, and their combination are to be expected. The focus of this study is to investigate the behavior of different types of TSI when exposed to a heat source that represents a fire. Therefore, a High-Temperature Thermal Vacuum Chamber (HTTVC) was used that allows the thermal loading of thermal insulation material in a vacuum and measuring the heat flow through the TSI in parallel. Within this study, 5 samples were tested regarding 3 different types of MLI, rock wool, and perlites. The thermal exposure caused different effects on the samples. In practice, this can be connected to the rapid release of flammable gases as well as a Boiling Liquid Expanding Vapour Explosion (BLEVE). These results are relevant for the evaluation of accident scenarios, the improvement of TSI, and the development of emergency measures. T2 - IMECE 2023 CY - New Orleans, Louisiana, USA DA - 29.10.2023 KW - LH2 KW - LNG KW - Fire PY - 2023 SP - 1 EP - 7 AN - OPUS4-58768 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Otremba, Frank T1 - Systems with Cryogenic Liquefied Gases in Fire Incidents N2 - Liquefied Hydrogen (LH2) or Liquefied Natural Gas (LNG) establish themselves as important energy carriers in the transport sector. Its storage requires tanks with Thermal Super Insulations (TSI) to keep the transported fluid cold. TSI has proven itself in various applications over a long time, but not in the land transport sector, where accidents involving collisions, fires, and their combination are to be expected. The focus of this study is to investigate the behavior of different types of TSI when exposed to a heat source that represents a fire. Therefore, a High- Temperature Thermal Vacuum Chamber (HTTVC) was used that allows the thermal loading of thermal insulation material in a vacuum and measuring the heat flow through the TSI in parallel. Within this study, 5 samples were tested regarding 3 different types of MLI, rock wool, and perlites. The thermal exposure caused different effects on the samples. In practice, this can be connected to the rapid release of flammable gases as well as a Boiling Liquid Expanding Vapour Explosion (BLEVE). These results are relevant for the evaluation of accident scenarios, the improvement of TSI, and the development of emergency measures. T2 - IMECE 2023 CY - New Orleans, Louisiana, USA DA - 29.10.2023 KW - LH2 KW - LNG KW - Fire PY - 2023 AN - OPUS4-58769 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Camplese, Davide A1 - Scarponi, Giordano Emrys A1 - Chianese, Carmela A1 - Hajhariri, Aliasghar A1 - Eberwein, Robert A1 - Otremba, Frank A1 - Cozzani, Valerio T1 - Modeling the performance of multilayer insulation in cryogenic tanks undergoing external fire scenarios N2 - Multilayer Insulation (MLI) is frequently used in vacuum conditions for the thermal insulation of cryogenic storage tanks. The severe consequences of the degradation of such materials in engulfing fire scenarios were recently evidenced by several large-scale experimental tests. In the present study, an innovative modelling approach was developed to assess the performance of heat transfer in polyester-based MLI materials for cryogenic applications under fire conditions. A specific layer-by-layer approach was integrated with an apparent kinetic thermal degradation model based on thermogravimetric analysis results. The modeling results provided a realistic simulation of the experimental data obtained by High-Temperature Thermal Vacuum Chamber tests reproducing fire exposure conditions. The model was then applied to assess the behavior of MLI systems for liquid hydrogen tanks in realistic fire scenarios. The results show that in intense fire scenarios degradation occurs rapidly, compromising the thermal insulation performances of the system within a few minutes. KW - Multilayer Insulation KW - Cryogenic Vessels KW - Liquefied Hydrogen KW - Liquefied Natural Gas KW - Safety KW - Fire PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-599418 DO - https://doi.org/10.1016/j.psep.2024.04.061 SN - 0957-5820 VL - 186 SP - 1169 EP - 1182 PB - Elsevier B.V. AN - OPUS4-59941 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Eberwein, Robert T1 - Cryogenic Storage Tanks In Fire Incidents N2 - The ongoing geo-political conflicts and the increasing need for the implementation of measures to improve the energetic system sustainability are increasing the importance of tanks for storing cryogenic fluids in the energy industry. The most common example of cryogenic tank applications is the transport of natural gas and hydrogen in their liquid form (LNG and LH2 respectively) for which, considering the same transport volume cryogenic storage ensures significantly higher transport capacities with respect storage based solely on overpressure. A common feature of all cryogenic transported fluids is that their condition must be maintained minimizing heat leaks from the environment as much as possible. This is achieved by the implementation of thermal super Insulations (TSI) systems based on e. g. rock wool, perlites, microspheres, multilayer insulations (MLI), and vacuum which have proven to be effective in applications. However, due to the relatively short period of use in some applications, the small number of documented incidents, and the still few investigations carried out in the field, the exploitation of such systems in the cryogenic fluids transport sector still suffers from insufficient knowledge about the course and consequences of incidents. Accidents involving collisions, fires, and their combination are quite common in the transportation sector and may generate extraordinary loads on the tank and its insulation system, eventually leading to tank failure. The present study focuses on the behavior of TSI systems in tanks when it is exposed to an external heat source representative of a hydrocarbon fire scenario. This may cause an increase of the heat flux into a tank by several orders of magnitude with respect to normal design conditions, thus inducing severe and in the TSI, causing the rapid release of flammable gas and even resulting in a Boiling Liquide Expanding Vapour Explosion (BLEVE). To study such scenarios a test rig was developed at BAM that allows testing of TSI at industrial conditions and enables subsequent analysis of TSI samples. This test rig considers the typical double-walled design of tanks for cryogenic fluids with vacuum and an additional insulating material in the interspace. Adjustable electrical heating elements simulate the fire on one side of the double wall. This process allows the implementation of repeatable heat loads of up to 100 kW/m². The other side of the double wall is represented by a fluid-supported heat exchanger, which allows the simulation of cold or cryogenic conditions in the test rig, and to determine the heat flux transmitted through the double wall. Thus, the test rig allows thermal loading and performance analysis of TSI samples at the same time. In the presentation, the results of diverse tested TSI systems will be presented and discussed. As a result of this study, the list of advantages and disadvantages for the choice of tested TSI expands. Within the test, all samples degraded as a consequence of a hydrocarbon fire-orientated thermal load. Strong differences in the behavior of the tested TSI systems over temperature, location, and time were observed. Additionally, the tested MLI insulations were significantly more resistant to their base materials. These results are relevant for the design, the definition of national and international regulations, the Risk assessment, and the development of safety concepts for cryogenic tanks. T2 - Cryogenic Storage Tanks CY - Munich, Germany DA - 18.04.2024 KW - LH2 KW - LNG KW - Fire KW - Insulation PY - 2024 AN - OPUS4-59921 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Eberwein, Robert A1 - Hajhariri, Aliasghar A1 - Davide, Camplese A1 - Giordano, Emrys Scarponi A1 - Valerio, Cozzani A1 - Frank, Otremba T1 - Experimental investigation on the behavior of thermal super insulation materials for cryogenic storage tanks in fire incidents N2 - The number of vehicles using or transporting cryogenic fuels such as Liquefied Hydrogen (LH2) or Liquefied Natural Gas (LNG) increases fast in the land transportation sector. Does this also entail new risks? The storage of cryogenic fuels requires tanks with Thermal Super Insulations (TSI) to keep the fluid cold and limit the formation of boil-off gas. TSI has proven itself in some applications since the middle of the 20th century, but in the land transport sector they are still quite new, where accidents involving fires, collisions, and their combination are to be expected. This work focuses on investigating the behavior of different types of TSI while exposed to a heat source representing a fire. To this aim, a High-Temperature Thermal Vacuum Chamber (HTTVC) was applied, which allows the thermal loading of a thermal insulation material in a vacuum and measuring the heat flow transported through the TSI in parallel. In this study, the results of 6 samples are presented regarding 3 types of MLI, rock wool, perlites, and microspheres. The thermal exposure caused different effects on the samples. In practice, this can be connected to the rapid release of flammable gases as well as to a Boiling Liquid Expanding Vapour Explosion (BLEVE). These results are relevant for reducing the risks to people and infrastructures in the progressive establishment of tanks for cryogenic fluids in our industry and society. The data presented in the study can be used to improve the design of tanks and TSIs, the assessment of accident scenarios, and the development of measures for first responders. KW - Liquefied hydrogen KW - Liquefied natural gas KW - Tanks KW - Fire KW - Insulation KW - MLI KW - Perlite KW - Rock wool KW - Microspheres PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-599947 DO - https://doi.org/10.1016/j.psep.2024.04.131 SN - 0957-5820 VL - 187 SP - 240 EP - 248 PB - Elsevier AN - OPUS4-59994 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Eberwein, Robert A1 - Hajhariri, Aliasghar A1 - Camplese, Davide A1 - Scarponi, Giordano Emrys A1 - Cozzani, Valerio A1 - Otremba, Frank ED - Di Benedetto, Almerinda T1 - Experimental Research Of A Tank For A Cryogenic Fluid With A Wall Rupture In A Fire Scenario N2 - In the course of decarbonizing the energy industry, cryogenic energy carriers as liquefied hydrogen (LH2) and liquefied natural gas (LNG) are seen as having great potential. In technical applications, the challenge is to keep these energy carriers cold for a long time. This is achieved in the road transport sector and also stationary applications by thermal super insulations (TSI) which based on double-walled tanks with vacuum and multilayer insulation (MLI) in the interspace. This study focuses on the behaviour of widely used combustible MLI in a fire scenario, at vacuum and atmospheric pressure conditions. The former corresponds to the typical design condition and the latter to the condition after an outer hull rapture of a tank. Furthermore, two fire scenarios were taken into account: a standard-oriented approach and a hydrocarbon fire-oriented approach. For the study, a test rig was applied that allows testing of TSI at industrial conditions and subsequent analysis of TSI samples. The test rig allows thermal loading and performance analysis of TSI samples at the same time. Comparing the tests, the samples degraded differently. However, no sudden failure of the entire MLI was observed in any test. These results are relevant for the evaluation of incidents with tanks for the storage of cryogenic fluids and can thus contribute to the improvement of TSI and the development of emergency measures for the protection of persons and infrastructures. T2 - 15th International Symposium on Hazards, Prevention and Mitigation of Industrial Explosions (ISHPMIE) CY - Neapel, Italy DA - 10.06.2024 KW - Liquefied hydrogen KW - Liquefied natural gas KW - Cryogenic storage tank KW - Fire KW - Thermal insulation KW - Multi-Layer Insulation PY - 2024 SP - 707 EP - 717 AN - OPUS4-60460 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hajhariri, Aliasghar ED - Eberwein, Robert ED - Perrone, Luca pakj ED - Cozzani, Valerio ED - Otremba, Frank ED - Seidlitz, Holger T1 - Study the Impact of Spacer at Thermal Degradation Process of MLI-based Insulation in Fire Condition N2 - To reduce carbon dioxide emissions, energy carries such as hydrogen consider to be a solution. Consumption of hydrogen as a fuel meets several restrictions such as its low volumetric energy density in gas phase. To tackle this problem, storage as well as transportation in liquid phase is recommended. To be able to handle this component in liquid phase, an efficient thermal insulation e.g., MLI insulation is required. Some studies have been revealed vulnerability of this type of insulation against high heat flux, for instance a fire accident. Some investigations have been depicted the importance of consideration of the MLI thermal degradation in terms of its reflective layer. However, limited number of studies have been focused on the thermal degradation of spacer material and its effect on the overall heat flux. In this study, through systematic experimental measurements, the effect of thermal loads on glass fleece, glass paper as well as polyester spacers are investigated. The results are reported in various temperature and heat flux profiles. Interpreting the temperature profiles revealed as the number of spacers in the medium increases, the peak temperature detectable by the temperature sensor on the measurement plate decreases. Moreover, the contribution of each individual spacer in all cases regarding the experimental temperature range is assessed to be around 8%. This value may increase to around 50% for glass paper and polyester spacers, and to around 25% for glass fleece spacers as the number of spacer layers increases up to six layers. To utilize the outcomes of the experiment later and integrate the results into numerical and CFD simulations, a model is proposed for the mentioned experimental temperature range up to 300°C to predict a heat flux attenuation factor. The model proposes a fitting factor that can reproduce the least square fitted line to the experimental data. T2 - 15th International Symposium on Hazards, Prevention, and Mitigation of Industrial Explosions Naples (ISHPMIE) CY - Naples, Italy DA - 10.06.2024 KW - Multi-Layer Insulation KW - Cryogenics KW - Liquid Hydrogen KW - Heat Transfer KW - Hydrogen Storage PY - 2024 SP - 744 EP - 755 AN - OPUS4-60461 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hajhariri, Aliasghar T1 - Investigation of Super Insulation degradation of a tank for cryogenic goods. Effect of fire on the storage of Cryogenic fluids N2 - Cryogenic liquefied gases, such as liquid hydrogen (LH2) and liquefied natural gas (LNG), are becoming more popular as eco-friendly energy sources. However, using these gases more often increases the risk of accidents, making it important to conduct thorough risk assessments. The storage systems for these gases rely on thermal superinsulation (TSI), which can fail under extreme heat, especially during fires. Therefore, it is essential to study how and why TSI fails. This research (part of PhD topic) aims to examine insulation performance, thereby improving the overall safety of cryogenic storage systems. T2 - Colloquium of Departement 3 CY - Berlin, Germany DA - 27.05.2024 KW - Investigation KW - Insulation degradation KW - Tank for cryogenic goods PY - 2024 AN - OPUS4-60462 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Grotelüschen, Frank A1 - Robert, Eberwein A1 - Berhorst, Ralf T1 - Supertanker für H2: EU-Projekt konstruiert günstigen Riesenspeicher N2 - Wasserstoff stellt einen potenziellen Energieträger für den großskaligen Import von Energie nach Europa dar. Von seinen verschiedenen Speicherformen eignet sich hierfür insbesondere verflüssigter Wasserstoff, mit dem sich auf gleichem Volumen deutlich mehr Energie speichern lässt als bei der druckbasierten Speicherung. Verflüssigter Wasserstoff wird bei minus 253°C gespeichert und muss für dessen Transport lange bei dieser niedrigen Temperatur gehalten werden. Dies stellt besondere Herausforderungen an die thermische Isolation von Tanks. Der Erforschung nachhaltiger, kosten- und energieeffizienter sowie sicherer thermischen Isolationen wird im NICOLHy Projekt, unter Leitung der BAM, nachgegangen. KW - Verflüssigter Wasserstoff KW - Thermische Isolation PY - 2024 UR - https://www.deutschlandfunk.de/supertanker-fuer-h2-eu-projekt-konstruiert-guenstigen-riesenspeicher-dlf-d50ff14a-100.html PB - Deutschlandradio CY - Hamburg AN - OPUS4-60538 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Eberwein, Robert T1 - Experimental Research Of A Tank For A Cryogenic Fluid With a Wall Rupture In a Fire Scenario N2 - In the course of decarbonizing the energy industry, cryogenic energy carriers as liquefied hydrogen (LH2) and liquefied natural gas (LNG) are seen as having great potential. In technical applications, the challenge is to keep these energy carriers cold for a long time. This is achieved in the road transport sector and also stationary applications by thermal super insulations (TSI) which based on double-walled tanks with vacuum and multilayer insulation (MLI) in the interspace. This study focuses on the behaviour of widely used combustible MLI in a fire scenario, at vacuum and atmospheric pressure conditions. The former corresponds to the typical design condition and the latter to the condition after an outer hull rapture of a tank. Furthermore, two fire scenarios were taken into account: a standard-oriented approach and a hydrocarbon fire-oriented approach. For the study, a test rig was applied that allows testing of TSI at industrial conditions and subsequent analysis of TSI samples. The test rig allows thermal loading and performance analysis of TSI samples at the same time. Comparing the tests, the samples degraded differently. However, no sudden failure of the entire MLI was observed in any test. These results are relevant for the evaluation of incidents with tanks for the storage of cryogenic fluids and can thus contribute to the improvement of TSI and the development of emergency measures for the protection of persons and infrastructures. T2 - 15th International Symposium on Hazards, Prevention and Mitigation of Industrial Explosions (ISHPMIE) CY - Neapel, Italy DA - 10.06.2024 KW - Liquefied hydrogen KW - Liquefied natural gas KW - Cryogenic storage tank KW - Fire KW - Thermal insulation KW - Multi-Layer Insulation PY - 2024 AN - OPUS4-60456 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hajhariri, Aliasghar T1 - Experimental and Numerical Investigation on Multi-layer Insulation Thermal Deterioration N2 - To reduce carbon dioxide emissions, energy carries such as hydrogen consider to be a solution. Consumption of hydrogen as a fuel meets several restrictions such as its low volumetric energy density in gas phase. To tackle this problem, storage as well as transportation in liquid phase is recommended. To be able to handle this component in liquid phase, an efficient thermal insulation e.g., MLI insulation is required. Some studies have been revealed vulnerability of this type of insulation against high heat flux, for instance a fire accident. Some investigations have been depicted the importance of consideration of the MLI thermal degradation in terms of its reflective layer. However, limited number of studies have been focused on the thermal degradation of spacer material and its effect on the overall heat flux. In this study, through systematic experimental measurements, the effect of thermal loads on glass fleece, glass paper as well as polyester spacers are investigated. The results are reported in various temperature and heat flux profiles. Interpreting the temperature profiles revealed as the number of spacers in the medium increases, the peak temperature detectable by the temperature sensor on the measurement plate decreases. Moreover, the contribution of each individual spacer in all cases regarding the experimental temperature range is assessed to be around 8%. This value may increase to around 50% for glass paper and polyester spacers, and to around 25% for glass fleece spacers as the number of spacer layers increases up to six layers. To utilize the outcomes of the experiment later and integrate the results into numerical and CFD simulations, a model is proposed for the mentioned experimental temperature range up to 300°C to predict a heat flux attenuation factor. The model proposes a fitting factor that can reproduce the least square fitted line to the experimental data. T2 - 15th International Symposium on Hazards, Prevention, and Mitigation of Industrial Explosions Naples (ISHPMIE) CY - Naples, Italy DA - 10.06.2024 KW - Multi-Layer Insulation KW - Cryogenic KW - Liquid Hydrogen KW - Heat Transfer KW - Hydrogen Storage PY - 2024 AN - OPUS4-60457 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Otremba, Frank A1 - An, Q. A1 - Bäßler, Ralph A1 - Hertwig, Andreas A1 - Rehfeldt, Rainer A1 - Hidde, Gundula T1 - Investigation of mechanical stress and B10 exposure on FKM polymer N2 - Biofuels, particularly biodiesel, have gained significant attention as an alternative to traditional fossil fuels in recent years. Unlike diesel, which contains hundreds of compounds, biodiesel only contains a few compounds in the C16-C18 carbon chain. However, the use of biodiesel in automobile and transportation applications can result in problems of degradation or even damage in materials. Among the commonly used polymer materials, fluorocarbon (FKM) shows excellent performance and high stability and compatibility towards oil, diesel, ethanol, and other chemicals. FKM is a family of fluorocarbon-based fluoroelastomer materials, which provide excellent high-temperature and chemical stability compared to other elastomers. As a result, FKM is widely used in chemical processes such as petroleum refining, where it is used for sealings, pumps, and other components. T2 - TMS 2024 153rd Annual Meeting & Exhibition Supplemental Proceedings CY - Orlando, Florida, USA DA - 03.03.2024 KW - B10 exposure KW - FKM polymer PY - 2024 AN - OPUS4-59636 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - An, Q. A1 - Bäßler, Ralph A1 - Hertwig, Andreas A1 - Rehfeldt, Rainer A1 - Hidde, Gundula A1 - Otremba, Frank T1 - Investigation of Mechanical Stress and B10 Exposure on FKM Polymer N2 - Mechanical stress often accelerates the failure of polymer materials. The aim of this research is to study the interaction between the sealing material FKM and biofuels B10 (heating oil with 10% biodiesel). The mechanical stress test was carried out in a special apparatus. Both mechanical and non-mechanical stress tests were conducted on specimens at 20, 40, and 70 °C for 28 days to document changes in mass, volume, and tensile properties. Both increasing temperature and mechanical stress have a significant effect on the tensile strength of the FKM polymer when exposed to B10. The combination of increasing temperature and mechanical stress induced rupture within 2 h. It was also established that FKM polymer with pre-exposure in B10 survived longer during mechanical stress compared to specimens exposed only to air. With the support of infrared (IR) spectroscopy, we were able to confirm the penetration of B10 into the FKM polymer. T2 - TMS 2024 Annual Meeting & Exhibition Teilnahme mit Präsentation CY - Orlando-Florida / USA DA - 03.03.2024 KW - Biofuels KW - Sealing materials KW - Mechanical stress KW - Change in tensile properties PY - 2024 DO - https://doi.org/10.1007/978-3-031-50349-8_108 SP - 1253 EP - 1261 PB - Springer CY - Orlando-Florida / USA AN - OPUS4-59638 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Scarponi, G. T1 - Modelling the response of LH2 tanks equipment with Multi Layer Insulation to fire exposure N2 - Hydrogen is among the most promising candidates to replace fossil fuels in the energy transition. Hydrogen-powered vehicles are already a reality, and their number is foreseen to increase considerably in the next decade. Among the possible solutions to store hydrogen in such vehicles, cryogenic tanks equipped with multi-layer insulation (MLI) appear to be one of the most effective to ensure high volumetric energy density. A potential loss of integrity of this kind of storage equipment might lead to severe consequences due to high flammability of hydrogen. This might occur, for instance, as a consequence of the exposure to an external source of heat such as a fire following a car accident. Real scale fire test results suggest that the super insulating performance of MLI systems may undergo severe degradation when this is subjected to high temperature, leaving the tank almost unprotected and leading to failure in a relatively short time. Characterizing this kind of accident scenario is crucial to ensure a safe design of storage tanks for Hydrogen-powered vehicles. This presentation provides an overview of the ongoing research work on modelling MLI LH2 tanks exposed to fire. Lumped and computational fluid dynamic based models are presented, highlighting current gaps. The relevance of taking MLI degradation into account when simulating the pressure increase due to external fire exposure is here demonstrated through the analysis case studies. T2 - H2-Kolloquium CY - Online meeting DA - 21.06.2023 KW - LH2 KW - Cold KW - MLI PY - 2023 AN - OPUS4-57878 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Eberwein, Robert A1 - Hajhariri, Aliasghar A1 - Camplese, D. A1 - Scarponi, G. E. A1 - Cozzani, V. A1 - Otremba, Frank T1 - Insulation Materials Used in Tanks for the Storage of Cryogenic Fluids in Fire Scenarios N2 - The importance of tanks for storing cryogenic fluids in the energy industry is increasing because of ongoing political conflicts and the implementation of more environmentally friendly energy sources. Key representatives for the application of cryogenic tanks are natural gas in the form of Liquefied Natural Gas (LNG) and hydrogen, e. g. in the form of Liquefied Hydrogen (LH2), for which significantly higher transport capacities can be achieved with the same transport volume using cryogenic storages than with storages based solely on overpressure. What applies to all cryogenic transported fluids in common is their condition that must be maintained. Hence heat flows into the preserved fluid must be minimized. Thermal super Insulations (TSI) based on e. g. multilayer insulations (MLI), perlites, and vacuum are utilized for this purpose and have already proven themselves in similar applications. However, for the use of tanks for cryogenic fluids in the transport sector, there is insufficient knowledge regarding the course and consequences of incidents, which is due to the still short period of use and the few documented incidents, hence few investigations carried out in this field. Typical scenarios in the transport sector represent car accidents with collisions, fires, and their combination, which are associated with extraordinary loads on the tank. The focus of this study is to investigate the behavior of TSI as a result of their thermal exposure to a heat source representing a fire. It is worth mentioning that this could lead to an increase of the heat flux into a tank by several orders of magnitude, and to permanent damage of the TSI, ultimately rapid release of flammable gas as well as a Boiling Liquide Expanding Vapour Explosion (BLEVE). For this purpose, a high temperature thermal vacuum chamber (HTTVC) has been developed that allows thermal loading of MLI or perlites in a vacuum and simultaneous measurement of heat flow through this TSI. The HTTVC is designed to represent realistic insulation conditions and to withstand thermal loads from typical design fires. The HTTVC was applied to investigate TSI based on MLI and vacuum. It is shown that the thermal stress caused permanent damage to the TSI, with shrinkage, phase change, pyrolysis, and condensation being significant damage mechanisms. The results are relevant for the evaluation of accident scenarios and can thus contribute to the improvement of TSI and the development of emergency measures for the protection of persons and infrastructures. T2 - ASME 2023 Pressure Vessels & Piping Conference (PVP2023) CY - Atlanta, Georgia, USA DA - 16.07.2023 KW - LH2 KW - LNG KW - MLI KW - Fire PY - 2023 SP - 1 EP - 8 PB - ASME AN - OPUS4-57973 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Eberwein, Robert A1 - Hajhariri, Aliasghar A1 - Camplese, D. A1 - Scarponi, G. E. A1 - Cozzani, V. A1 - Otremba, Frank T1 - Insulation Materials Used in Tanks for the Storage of Cryogenic Fluids in Fire Scenarios N2 - The importance of tanks for storing cryogenic fluids in the energy industry is increasing because of ongoing political conflicts and the implementation of more environmentally friendly energy sources. Key representatives for the application of cryogenic tanks are natural gas in the form of Liquefied Natural Gas (LNG) and hydrogen, e. g. in the form of Liquefied Hydrogen (LH2), for which significantly higher transport capacities can be achieved with the same transport volume using cryogenic storages than with storages based solely on overpressure. What applies to all cryogenic transported fluids in common is their condition that must be maintained. Hence heat flows into the preserved fluid must be minimized. Thermal super Insulations (TSI) based on e. g. multilayer insulations (MLI), perlites, and vacuum are utilized for this purpose and have already proven themselves in similar applications. However, for the use of tanks for cryogenic fluids in the transport sector, there is insufficient knowledge regarding the course and consequences of incidents, which is due to the still short period of use and the few documented incidents, hence few investigations carried out in this field. Typical scenarios in the transport sector represent car accidents with collisions, fires, and their combination, which are associated with extraordinary loads on the tank. The focus of this study is to investigate the behavior of TSI as a result of their thermal exposure to a heat source representing a fire. It is worth mentioning that this could lead to an increase of the heat flux into a tank by several orders of magnitude, and to permanent damage of the TSI, ultimately rapid release of flammable gas as well as a Boiling Liquide Expanding Vapour Explosion (BLEVE). For this purpose, a high temperature thermal vacuum chamber (HTTVC) has been developed that allows thermal loading of MLI or perlites in a vacuum and simultaneous measurement of heat flow through this TSI. The HTTVC is designed to represent realistic insulation conditions and to withstand thermal loads from typical design fires. The HTTVC was applied to investigate TSI based on MLI and vacuum. It is shown that the thermal stress caused permanent damage to the TSI, with shrinkage, phase change, pyrolysis, and condensation being significant damage mechanisms. The results are relevant for the evaluation of accident scenarios and can thus contribute to the improvement of TSI and the development of emergency measures for the protection of persons and infrastructures. T2 - ASME 2023 Pressure Vessels & Piping Conference (PVP2023) CY - Atlanta, Georgia, USA DA - 16.07.2023 KW - LH2 KW - LNG KW - Fire KW - MLI KW - Safety PY - 2023 AN - OPUS4-57974 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -