TY - JOUR A1 - Zinke, R. A1 - Wothe, K. A1 - Dugarev, D. A1 - Götze, O. A1 - Köhler, F. A1 - Schalau, Sebastian A1 - Krause, U. T1 - Uncertainty consideration in CFD-models via response surface modeling: Application on realistic dense and light gas dispersion simulations JF - Journal of loss prevention in the process industries N2 - Major accidents in the process industry often lead to the release of light or dense gases, which can mean a thread to employees, local residents or to the environment. Possible scenarios are therefore analyzed and evaluated in advance for approval issues. There is a trend, where simple empirical models are being replaced with more complex numerical models. Gaussian dispersion models or models based on dimensional analysis approaches are for example, increasingly replaced by CFD simulations. The main reason for this is the potentially higher accuracy. However, usually scenarios using sharp parameter values are calculated, since comprehensive consideration of parameter distributions via Monte Carlo or Latin Hypercube Sampling fails due to the numerical effort. This includes the risk that the influence of uncertainties on the simulation results is not taken into account. Response surface methods offer an alternative, with which the CFD problem can be mapped onto an algebraic surrogate model. If this is sufficiently precise, parameter sampling can also be carried out with the surrogate as well, as shown in some publications. Previous investigations only demonstrated the basic principle using trivial dispersion models. In this paper two realistic CFD simulations from the plant safety area are considered: VOC emissions from a storage tank and near-ground dense gas emissions. The entire procedure of response surface determination and parameter studies was automated and parallelized for high-performance-computing, and is carried out on the underlying CFD grids. For the CFD simulations as well as for all visualizations, the commercial software ANSYS CFX and the open source software OpenFOAM were used. The aim of this paper is to demonstrate the method using industry-relevant applications as well as to show how this can be used in practical engineering applications. The quality of surrogate modeling, the numerical effort and advantages that can result from the procedure are discussed as well as advantages which may result from taking parameter uncertainties into account in safety studies. KW - CFD KW - Accidental release KW - Response surface methods KW - Air dispersion modeling PY - 2022 DO - https://doi.org/10.1016/j.jlp.2021.104710 SN - 0950-4230 VL - 75 SP - 1 EP - 10 PB - Elsevier CY - Amsterdam AN - OPUS4-56887 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zinke, R. A1 - Virothi, N. A1 - Köhler, F. A1 - Klippel, A. A1 - Schalau, Sebastian A1 - Krause, U. T1 - Experimental measurement of initial evaporation mass flows from gasoline spills and comparison with empirical models JF - Process Safety Progress N2 - In this paper, we investigate the evaporation mass flow originating from spills of gas-oline. Large spills of gasoline may form during partial or complete roof sinkings or inthe case of perforations at various deck fittings at external floating roof tanks usedfor the storage. Additionally, spills may form in the retention area in the case of leak-ages at pipes or at the hull. The aim is to predict the order of magnitude of real-scaleevaporation mass flow. The determined evaporation mass flows will be used in arelated project as input values for subsequent dispersion modeling in the vicinity ofthe tanks. This is relevant for questions of fire and explosion protection as well as forenvironmental protection aspects in tank farms or refineries, which use externalfloating roof tanks. The measurements presented in this paper were compared withpredictions by empirical models and investigations of evaporations from small floorspills, round-bottom flask, or from Petri dishes published in the literature. The maingoal of this paper is to test the applicability of empirical models to provide reasonableevaporation mass flows as input for CFD dispersion simulations. KW - Spill evaporation PY - 2019 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-504322 DO - https://doi.org/10.1002/prs.12128 VL - 39 IS - 3 SP - e12128 PB - Wiley Online Libary AN - OPUS4-50432 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zhao, P. A1 - Schmidt, Martin A1 - Krause, U. A1 - Duan, Q. A1 - Krietsch, Arne A1 - Wu, Dejian T1 - Experimental study on the minimum explosion concentration of anthracite dust: The roles of O2 mole fraction, inert gas and CH4 addition JF - Jounal of Loss Prevention in the Process Industries N2 - The explosion characteristics of anthracite coal dust with/without small amount of CH4 (1.14 vol %) were investigated by using a 20 L spherical explosion apparatus with an emphasis on the roles of oxygen mole fraction and inert gas. Two methods based on overpressure and combustion duration time were used to determine the minimum explosion concentration (MEC) or the lower explosion limit (LEL) of the pure anthracite coal dust and the hybrid coal-methane mixtures, respectively. The experiment results showed that increasing oxygen mole fraction increases the explosion risk of coal dust: with increasing oxygen mole fraction, the explosion pressure (Pex) and the rate of explosion pressure rise ((dp/dt)ex)) increase, while MEC decreases. The explosion risk of anthracite dust was found to be lower after replacing N2 with CO2, suggesting that CO2 has a better inhibition effect on explosion mainly due to its higher specific heat. However, the addition of 1.14% CH4 moderates the inhibition effect of CO2 and the promotion effect of O2 on anthracite dust explosion for some extent, increasing explosion severity and reducing the MEC of anthracite dust. For hybrid anthracite/CH4 mixture explosions, Barknecht’s curve was found to be more accurate and conservative than Chatelier’s line, but neither are sufficient from the safety considerations. The experimental results provide a certain help for the explosion prevention and suppression in carbonaceous dust industries. KW - Lower explosion limit KW - Minimun explosion concentration KW - Explosion charasteristics KW - Hybrid mixture KW - Explosion regimes PY - 2021 DO - https://doi.org/10.1016/j.jlp.2021.104490 VL - 2021 SP - 1 EP - 10 PB - Elsevier Ltd. ET - 71 AN - OPUS4-54074 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zang, N. A1 - Qian, X. A1 - Shu, C. A1 - Wu, Dejian T1 - Parametric sensitivity analysis for thermal runaway in semi-batch reactors: Application to cyclohexanone peroxide reactions JF - Journal of Loss Prevention in the Process Industries 70 (2021) 104436 N2 - The semi-batch reactors (SBRs) system, which is widely used in industrial processes, possesses an intrinsic parametric sensitivity, in which infinitesimal disturbances of input parameters can result in large variations in output variables. In this work, local parametric sensitivity analysis (PSA) was used to understand parameter variations and global PSA was conducted to examine the interaction of input parameters. The effects of these parameters on the output of the system model were analyzed based on the Monte Carlo method with Latin hypercube sampling and the extended Fourier amplitude sensitivity test model. The results showed that the evolution of thermal behaviors in SBRs were observed: marginal ignition; thermal runaway; and the quick onset, fair conversion, and smooth temperature profile. The threshold point of transition from marginal ignition to thermal runaway was at the maximal value of local sensitivity, for which the slope with respect to cooling temperature equaled zero. Moreover, the sequence of the global sensitivity of six common input parameters was computed and evaluated. The reliability of the numerical models was verified by using our previous experimental results of cyclohexanone peroxide reaction. This comprehensive sensitivity analysis could provide valuable operating information to improve chemical process safety. KW - Semi-batch reactor KW - Parametric sensitivity analysis KW - Monte Carlo method KW - Thermal runaway KW - Cyclohexanone peroxide PY - 2021 DO - https://doi.org/10.1016/j.jlp.2021.104436 SN - 0950-4230 VL - 70 SP - 104436 PB - Elsevier Ltd. AN - OPUS4-53659 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zakel, S. A1 - Schröder, Volkmar A1 - Askar, Enis A1 - Gabel, D. A1 - Hirsch, W. A1 - Kleinert, J. A1 - Krause, U. A1 - Krietsch, Arne A1 - Meistes, J. A1 - Sachtleben, A. A1 - Schmidt, Martin T1 - Sicherheitstechnische Kenngrößen des Explosionsschutzes von hybriden Stoffgemischen - Normungsfähige Bestimmungsverfahren T2 - Tagungsband der 14. Fachtagung Anlagen-, Arbeits- und Umweltsicherheit N2 - In diesem Verbundvorhaben werden standardisierte Messverfahren für hybride Gemische erarbeitet, die der Bestimmung sicherheitstechnischer Kenngrößen des Explosionsschutzes dienen. Unter einem hybriden Gemisch wird dabei ein mehrphasiges System aus Brenngas oder brennbarem Dampf, sowie Luft und brennbarem Staub verstanden. Die Veröffentlichung der Ergebnisse erfolgt in einem Abschlussbericht und als DIN-Spezifikation (DIN SPEC). Diese DIN SPEC versetzt Prüfinstitute und Industrie in die Lage, Explosionsgefahren beim Betrieb technischer Anlagen mit hybriden Gemischen einzuschätzen und damit Prozesse sowohl sicherer als auch effizienter zu steuern. Dieses Projekt wird im Rahmen des WIPANOProgramms (Wissens- und Technologietransfer durch Patente und Normen) vom BMWi gefördert. T2 - 14. Fachtagung Anlagen-, Arbeits- und Umweltsicherheit CY - Köthen, Germany DA - 07.11.2019 KW - Explosionsschutz KW - Sicherheitstechnische Kenngrößen KW - Hybride Gemische KW - Normung PY - 2019 SN - 978-3-89746-220-5 SP - 73 CY - Frankfurt am Main AN - OPUS4-49954 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zakel, S. A1 - Brandes, E. A1 - Schröder, Volkmar T1 - Safety characteristics of flammable gases and liquids – a review T2 - Proceedings of 12th International Symposium on Hazards, Prevention and Mitigation of Industrial Explosions, Kansas City, USA - August 12-17, 2018 N2 - The safety characteristics of flammable gases and liquids are required when identifying potentially explosive mixtures and taking appropriate actions concerning explosion protection. Examples are given in this review of the safe handling and evaluation of hazards during the processing, storage, transport, and disposal of flammable liquids and gases. The CHEMSAFE database is presented as a reliable source of safety characteristic data, and ist new open-access version is introduced. CHEMSAFE currently contains assessed properties for about 3000 flammable liquids, gases and mixtures. The lack of a broad experimental foundation in the extensive field of non-atmospheric conditions shows the need for further investigation and standardization. This review summarizes experimental evidence and estimation methods for safety characteristic data under non-atmospheric conditions pointing out current limitations. Suggestions for pre-normative research on safety data under nonatmospheric conditions are given. T2 - 12th International Symposium on Hazards, Prevention and Mitigation of Industrial Explosions CY - Kansas City, USA DA - 12.08.2018 KW - Explosion protection KW - Safety characteristic KW - Classification KW - Flammable gas KW - Flammable liquid PY - 2018 SP - 1 EP - 15 AN - OPUS4-46295 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zakel, S. A1 - Schröder, Volkmar A1 - Gabel, D. A1 - Hirsch, W. A1 - Kleinert, J. A1 - Krause, U. A1 - Krietsch, Arne A1 - Meistes, J. A1 - Sachtleben, A. A1 - Schmidt, Martin A1 - Askar, Enis T1 - Safety characteristics of hybrid mixtures for explosion protection N2 - In this joint project, standardized measurement methods for hybrid mixtures are developed, which serve to determine safety characteristics for explosion protection. A hybrid mixture is a multi-phase System consisting of fuel gas or vapor, as well as air and flammable dust. This combination can occur for instance in drying processes or during heterogenous reaction processes. T2 - 27th International Colloquium on the Dynamics of Explosions and Reactive Systems (ICDERS) CY - Beijing, VR China DA - 28.07.2019 KW - Explosionsschutz KW - Gas-Staub-Gemische KW - Hybride Gemische KW - Sicherheitstechnische Kenngrößen PY - 2019 AN - OPUS4-48992 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zakel, S. A1 - Schröder, Volkmar A1 - Askar, Enis A1 - Gabel, D. A1 - Hirsch, W. A1 - Kleinert, J. A1 - Krietsch, Arne A1 - Meistes, J. A1 - Sachtleben, A. A1 - Schmidt, Martin A1 - Krause, U. T1 - Entwicklung von normungsfähigen Bestimmungsverfahren für sicherheitstechnische Kenngrößen des Explosionsschutzes von hybriden Stoffgemischen N2 - In diesem Verbundvorhaben werden standardisierte Messverfahren für hybride Gemische erarbeitet, die der Bestimmung sicherheitstechnischer Kenngrößen des Explosionsschutzes dienen. Unter einem hybriden Gemisch wird dabei ein mehrphasiges System aus Brenngas oder brennbarem Dampf, sowie Luft und brennbarem Staub verstanden. Die Veröffentlichung der Ergebnisse erfolgt in einem Abschlussbericht und als DIN-Spezifikation (DIN SPEC). Diese DIN SPEC versetzt Prüfinstitute und Industrie in die Lage, Explosionsgefahren beim Betrieb technischer Anlagen mit hybriden Gemischen einzuschätzen und damit Prozesse sowohl sicherer als auch effizienter zu steuern. Dieses Projekt wird im Rahmen des WIPANOProgramms (Wissens- und Technologietransfer durch Patente und Normen) vom BMWi gefördert. T2 - 14. Fachtagung Anlagen-, Arbeits- und Umweltsicherheit CY - Köthen, Germany DA - 07.11.2019 KW - Explosionsschutz KW - Sicherheitstechnische Kenngrößen KW - Hybride Gemische KW - Normung PY - 2019 AN - OPUS4-49953 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zakel, S. A1 - Brandes, E. A1 - Schröder, Volkmar T1 - Safety characteristics of flammable gases and liquids – Review N2 - The safety characteristics of flammable gases and liquids are required when identifying potentially explosive mixtures and taking appropriate actions concerning explosion protection. Examples are given in this review of the safe handling and evaluation of hazards during the processing, storage, transport, and disposal of flammable liquids and gases. The CHEMSAFE database is presented as a reliable source of safety characteristic data, and ist new open-access version is introduced. CHEMSAFE currently contains assessed properties for about 3000 flammable liquids, gases and mixtures. The lack of a broad experimental foundation in the extensive field of non-atmospheric conditions shows the need for further investigation and standardization. This review summarizes experimental evidence and estimation methods for safety characteristic data under non-atmospheric conditions pointing out current limitations. Suggestions for pre-normative research on safety data under nonatmospheric conditions are given. T2 - 12th International Symposium on Hazards, Prevention and Mitigation of Industrial Explosions CY - Kansas City, USA DA - 12.08.2018 KW - Explosion protection KW - Safety characteristic KW - Classification KW - Flammable gas KW - Flammable liquid PY - 2018 AN - OPUS4-46294 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Xie, Y. A1 - Lv, N. A1 - Wang, X. A1 - Wu, Dejian A1 - Wang, S. T1 - Thermal and fire characteristics of hydrogen jet flames in the tunnel at longitudinal ventilation strategies JF - Fuel N2 - Hydrogen leakage of vehicles in the tunnel is a great threat to the safety operation of the tunnel and longitudinal ventilation strategies have always been utilized to control the fire and smoke movement of rail transit, electric and fossil-fueled vehicles in the engineering field. It is in doubt whether the longitudinal ventilation strategy could still help to reduce the jet fire hazard of transportation with H2 power in the tunnel, considering the rapid development of the hydrogen energy. In present work, a numerical research on effects of longitudinal ventilation strategies on hydrogen jet flames in the tunnel is conducted. The results illustrate that longitudinal ventilation could affect the flame characteristics of jet flames greatly in the tunnel. The critical ventilation velocity increases firstly with the increase of hydrogen leakage rates and then changes little after a critical value. The predicted theoretical model of pool fires could well predict the critical ventilation velocity for hydrogen jet fires. With the increase of longitudinal ventilation velocity, maximum ceiling temperatures are decreased greatly. According to the heat releases, jet speeds and ventilation velocities, three kinds of flame bending characteristics of hydrogen jet fire could be observed due to different effects of the inertial force. At last, the stable thermal stratification could also be destroyed by large ventilation velocities but the corresponding ventilation velocity is far larger than the critical ventilation one. With the increase of longitudinal ventilation velocities, the height of thermal layer is reduced firstly and then maintained at a constant value. KW - Hydrogen leakage KW - Tunnel KW - Jet flame KW - Longitudinal ventilation PY - 2021 DO - https://doi.org/10.1016/j.fuel.2021.121659 SN - 0016-2361 VL - 306 SP - 1 EP - 12 PB - Elsevier Ltd. AN - OPUS4-55054 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -