TY - JOUR A1 - Österle, Werner A1 - Dmitriev, A.I. A1 - Gradt, Thomas A1 - Häusler, Ines A1 - Hammouri, Basem A1 - Morales Guzman, Pablo Israel A1 - Wetzel, B. A1 - Yigit, D. A1 - Zhang, G. T1 - Exploring the beneficial role of tribofilms formed from an epoxy-based hybrid nanocomposite N2 - The composition and nanostructure of a beneficial tribofilm formed during sliding of a hybrid nanocomposite against steel were characterized comprehensively. A similar nanostructure was produced by high energy ball milling of the three identified tribofilm constituents: silica, hematite and graphite. By supplying powders to a pin-on-disc test it has been shown that neither silica, nor hematite, nor a mixture of both provide the low coefficient of friction (COF) observed for the hybrid composite. Only if graphite was blended with the oxides, the low COF was obtained. Thus, a film of finely dispersed stable inorganic wear products containing 15 vol% graphite provides low friction and wear in the considered case. KW - TEM KW - Nanocomposite KW - Tribofilm KW - Ball milling KW - Pin-on-disc test PY - 2015 DO - https://doi.org/10.1016/j.triboint.2015.03.006 SN - 0301-679X VL - 88 SP - 126 EP - 134 PB - Butterworth-Heinemann CY - Oxford AN - OPUS4-33035 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zerbst, Uwe A1 - Ainsworth, R. A. A1 - Beier, H.T. A1 - Pisarski, H. A1 - Zhang, Z. L. A1 - Nikbin, K. A1 - Nitschke-Pagel, T. A1 - Münstermann, S. A1 - Kucharczyk, P. A1 - Klingbeil, Dietmar T1 - Review on fracture and crack propagation in weldments - A fracture mechanics perspective N2 - Welding is one of the most common methods in industrial practice for joining components. Its main advantages are high speed in manufacturing combined with low costs and, usually, a high degree of flexibility, integrity and reliability. Nevertheless, welding is a highly complex metallurgical process and, therefore, weldments are susceptible to material discontinuities, flaws and residual stresses which may lead to structural failure and life time reduction. As a consequence weldments are an important field of fracture mechanics methods although its application is more complex than for homogeneous or non-welded structures. The aim of the paper is to provide an overview on the current state of fracture mechanics application to weldments. It starts by discussing the specific features which any fracture mechanics analysis of weldments has to take into account. Then, the experimental determination of fracture toughness, fatigue crack propagation and tensile properties of weldments is addressed. Finally, the analytical determination of the crack driving force in components and structural integrity assessment approaches for weldments are presented. KW - Weldments KW - Fracture mechanics KW - Fracture toughness KW - Fatigue crack propagation KW - Residual stresses KW - Strength mismatch PY - 2014 DO - https://doi.org/10.1016/j.engfracmech.2014.05.012 SN - 0013-7944 SN - 1873-7315 VL - 132 SP - 200 EP - 276 PB - Elsevier Science CY - Kidlington AN - OPUS4-32819 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Na, S.-J. A1 - Han, S.-W. A1 - Muhammad, S. A1 - Zhang, L. A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael A1 - Karhu, M. A1 - Kujanpa, V. T1 - Flow and Bead Formation Characteristics in High Power Laser Welding at Different Welding Positions (Invited Talk) N2 - The numerical simulations of high power laser keyhole welding at different welding positions are performed by using Volume-Of-Fluid (VOF) method. The main material is SS400. The multi-physics phenomenon is considered using several models, such as the heat flux of Gaussian heat source, the recoil pressure with Clausisus-Clapeyron equation, the Marangoni flow considering temperature gradient, the buoyancy force with Boussinesq approximation, the additional shear stress and heat source due to metallic vapor ejected through keyhole entrance, the bubble formation assumed as adiabatic bubble, and the multiple-reflection by solving proper discriminant, are used. To analyze the fluid flow pattern, the concept of streamline formed by reconstructing the value of the velocity vector is applied. Partial and full penetration cases at different welding positions are considered. The welding position seems to have only a minor influence on bead formation characteristics in both cases. This is probably due to the fact that the recoil pressure has a major influence when compared to other driving forces. The flow characteristics and fluid velocity in weld pool are analyzed to compare the gravity direction effect at different welding positions. It is observed that the clockwise flow pattern is mainly formed by the recoil pressure on the keyhole surface in the case of partial penetration. The laser energy can't maintain the whole weld pool when the weld pool size becomes too large. And then the solidification starts from the middle part of weld pool and a necked weld pool shape is formed. In the full penetration welding, the weld pool flow patterns are affected by the leakage of laser power through the full penetration keyhole and also by surface tension. Furthermore, the numerical simulation of full penetration welding with AISI316L is also performed to analyze the effect of material properties. The weld bead shapes obtained by simulations were compared with the corresponding experimental results to confirm the validity of the process models adopted and the CFD simulation tool. T2 - Lasers in Manufacturing Conference 2015 CY - München, Germany DA - 22.06.2015 KW - Macro Processing (Joining, Welding) KW - Weld pool KW - Flow pattern KW - Different welding position KW - Numerical simulation KW - High power laser keyhole welding PY - 2015 SP - 1 EP - 6 AN - OPUS4-37163 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zhang, G. A1 - Österle, Werner A1 - Jim, B. A1 - Häusler, Ines A1 - Hesse, Rene A1 - Wetzel, B. T1 - The role of surface topography in the evolving microstructure and functionality of tribofilms of an epoxy-based nanocomposite N2 - The topographic effect of steel counterface, finished by mechanical grinding with Ra ranging from 0.01 to 0.95 µm, on the structure and functionality of the tribofilm of a hybrid nanocomposite, i.e. epoxy matrix filled with monodisperse silica nanoparticles, carbon fibers and graphite, was systematically investigated. The nanostructure of the tribofilm was comprehensively characterized by using combined focused ion beam and transmission electron microscope analyses. It was identified that oxidation of the steel surface, release, compaction and tribosintering of silica nanoparticles and deposition of an epoxy-like degradation product as well as fragmentation of carbon fibers are main mechanisms determining the structure and functionality of the tribofilm. The size of roughness grooves determines the type and size class of wear particles to be trapped at the surface. An optimum groove size leading to a maximum of surface coverage with a nanostructured tribofilm formed mainly from released silica nanoparticles was identified. KW - hybrid nanocomposite KW - tribological performance KW - topographic effect KW - tribofilm KW - nanostructure PY - 2016 DO - https://doi.org/10.1016/j.wear.2016.06.012 VL - 364-365 SP - 48 EP - 56 PB - Elsevier B.V. AN - OPUS4-37937 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Dmitriev, A.I. A1 - Österle, Werner A1 - Wetzel, B. A1 - Zhang, G. T1 - Mesoscale modeling of the mechanical and tribological behavior of a polymer matrix composite based on epoxy and 6 vol.% silica nanoparticles N2 - A model based on movable cellular automata (MCA) is described and applied for simulating the stress–strain and sliding behavior of a nanocomposite consisting of an epoxy matrix and 6 vol.% of homogeneously distributed silica nanoparticles. Tensile tests were used for verification of the model. It was realized that a slight modification of epoxy properties due to the addition of silica nanoparticles had to be taken into account in order to obtain good correlation between experimental and modeling results. On the other hand, sliding simulations revealed no susceptibility of results to slight modifications of matrix properties, but a significant impact of nanoparticles on the interface structure and smoothness of sliding mechanism. Furthermore, assuming both possibilities, bond breaking and rebinding of automata pairs, can explain different friction levels of polymer materials. KW - Nanocomposite KW - Stress–strain behavior KW - Movable cellular automata KW - Sliding simulation KW - Mechanically mixed layer KW - Coefficient of friction PY - 2015 DO - https://doi.org/10.1016/j.commatsci.2015.08.029 SN - 0927-0256 VL - 110 SP - 204 EP - 214 PB - Elsevier CY - Amsterdam AN - OPUS4-34013 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zhang, G. A1 - Häusler, Ines A1 - Österle, Werner A1 - Wetzel, B. A1 - Jim, B. T1 - Formation and function mechanisms of nanostructured tribofilms of epoxy-based hybrid nanocomposites N2 - The nanostructures and properties of the tribofilms of epoxy (EP) composites filled with short carbon fibers (SCF) and different volume fractions of monodisperse silica nanoparticles were investigated. When the conventional composite filled only with SCF was considered under a high pv condition, an iron oxide layer is formed on the steel counterface. The addition of even only 0.05 vol% nano-silica leads to a significant change of the tribofilm's structure and the tribological behavior of the composite. With increasing silica content, the oxidation layer on the steel surface is gradually replaced by a silica-based tribofilm. A close relationship between the tribofilms’ structure and the tribological behavior of the composites was identified. Mixing, possible reactions and tribo-sintering of silica nanoparticles with other wear products are deemed to be main mechanisms inducing the formation and the lubricity of the silica-based tribofilm. KW - Polymer-matrix composite KW - Sliding wear KW - Tribofilm KW - Nanoparticles KW - Tribo-sintering PY - 2015 DO - https://doi.org/10.1016/j.wear.2015.08.025 SN - 0043-1648 VL - 342-343 SP - 181 EP - 188 PB - Elsevier B.V. CY - Amsterdam AN - OPUS4-34442 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zhang, Lei T1 - Applications of Thermo-Calc in Weld Metallurgy T2 - Thermo-Calc Anwendertreffen CY - Aachen, Germany DA - 2015-09-03 PY - 2015 AN - OPUS4-34398 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Griesche, Axel A1 - Zhang, B. A1 - Solórzano, E. A1 - Garcia-Moreno, F. T1 - Note: X-ray radiography for measuring chemical diffusion in metallic melts N2 - A x-ray radioscopy technique for measuring in situ chemical diffusion coefficients in metallic melts is presented. The long-capillary diffusion measurement method is combined with imaging techniques using microfocus tubes and flat panel detectors in order to visualize and quantitatively analyze diffusive mixing of two melts of different chemical composition. The interdiffusion coefficient as function of temperature and time is obtained by applying Fick’s diffusion laws. Tracking the time dependence of the mean square penetration depth of the mixing process allows to detect changes in the mass transport caused by convective flow. The possibility to sort out convective mass transport contributions from analysis enhances significantly the accuracy compared to the conventional long-capillary diffusion measurement method with postmortem analysis. The performance of this novel diffusion measurement method with x-ray radiography technique is demonstrated by a diffusion experiment in an Al-Ni melt. KW - Diffusion KW - Metal KW - Aluminium KW - Nickel KW - Melt KW - In-situ KW - Radiography KW - Capillary KW - Aluminium-alloys KW - Chemical analysis KW - Chemical interdiffusion KW - Convection KW - Liquid alloys KW - Mass transfer KW - Nickel alloys KW - X-ray apparatus PY - 2010 DO - https://doi.org/10.1063/1.3427256 SN - 0034-6748 SN - 1089-7623 VL - 81 SP - 056104-1 - 056104-3 PB - American Institute of Physics CY - Melville, NY AN - OPUS4-21333 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wagner, M.H. A1 - Wu, W. A1 - Liu, Y. A1 - Qian, Q. A1 - Zhang, Y. A1 - Mielke, Werner T1 - Study on Phase Separation of PET/PEN Blends by Dynamic Rheology N2 - Blends of poly(ethylene terephthalate) (PET) and poly(ethylene naphthalate) (PEN) were processed into biaxially drawn films, and samples taken from the bi-oriented films were then investigated by dynamic rheology experiments in the melt state. Storage modulus G and loss modulus G were determined in the frequency range of 10-2-102 rad/s at temperatures between 260 and 300°C. Although the time-temperature superposition (TTS) principle was found to hold in the high frequency regime, a breakdown of TTS was observed at low frequencies, and the terminal behavior of the storage modulus G of the blends departs drastically from the terminal behavior observed for the blend components. This is caused by interfacial surface tension effects. The results indicate that despite the effect of transesterification reactions, the PET/PEN blend systems investigated consist of a microseparate phase of PEN platelets in a matrix of PET. This morphology is produced when the blends are processed into biaxially oriented PET/PEN films, and droplets of PEN are deformed into a lamellar structure consisting of parallel and extended, separate layers. The large interfacial surface area of the bi-oriented PET/PEN blends leads to remarkably strong interfacial tension effects in dynamic rheology measurements. KW - PET/PEN blends KW - Phase separation KW - Dynamic rheology KW - Bi-oriented films KW - Time-temperature superposition KW - Surface tension PY - 2008 DO - https://doi.org/10.1002/app.28156 SN - 0021-8995 SN - 1097-4628 VL - 110 IS - 1 SP - 177 EP - 182 PB - Wiley InterScience CY - Hoboken, NJ AN - OPUS4-17817 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Babu, S. S. A1 - Sonnenberg, G. A1 - Schwenk, Christopher A1 - Goldak, J. A1 - Porzner, H. A1 - Khurana, S.P. A1 - Zhang, W. A1 - Gayler, J. T1 - How can computational weld mechanics help industry? KW - Schweißen KW - Simulation KW - Temperatur KW - Verzug KW - Eigenspannungen PY - 2010 SN - 0043-2296 SN - 0096-7629 VL - 89 IS - 1 SP - 40 EP - 45 PB - American Welding Society CY - New York, NY AN - OPUS4-20793 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Westwood, S. A1 - Josephs, R. A1 - Choteau, T. A1 - Daireaux, A. A1 - Mesquida, C. A1 - Wielgosz, R. A1 - Rosso, A. A1 - de Arechavaleta, M.R. A1 - Davies, S. A1 - Wang, H. A1 - do Rego, E.C.P. A1 - Rodrigues, J.M. A1 - de Freitas Guimaraes, E. A1 - Sousa, M.V.B. A1 - Monteiro, T.M. A1 - das Neves Valente, L.A. A1 - Violante, F.G.M. A1 - Almeida, R. R. R. A1 - Quaresma, M.C.B. A1 - Nogueira, R. A1 - Windust, A. A1 - Dai, X. A1 - Li, X. A1 - Zhang, W. A1 - Li, M. A1 - Shao, M. A1 - Wei, C. A1 - Wong, S.-K. A1 - Cabillic, J. A1 - Gantois, F. A1 - Philipp, Rosemarie A1 - Pfeifer, Dietmar A1 - Hein, Sebastian A1 - Klyk-Seitz, Urszula-Anna A1 - Ishikawa, K. A1 - Castro, E. A1 - Gonzalez, N. A1 - Krylov, A. A1 - Lin, T.T. A1 - Kooi, L.T. A1 - Fernandes-Whaley, M. A1 - Prévoo, D. A1 - Archer, M. A1 - Visser, R. A1 - Nlhapo, N. A1 - de Vos, B. A1 - Ahn, S. A1 - Pookrod, P. A1 - Wiangnon, K. A1 - Sudsiri, N. A1 - Muaksang, K. A1 - Cherdchu, C. A1 - Gören, A.C. A1 - Bilsel, M. A1 - LeGoff, T. A1 - Bearden, D. A1 - Bedner, M. A1 - Duewer, D. A1 - Hancock, D. A1 - Lang, B. A1 - Lippa, K. A1 - Schantz, M. A1 - Sieber, j. T1 - Final report on key comparison CCQM-K55.b (aldrin): An international comparison of mass friction purity assignment of aldrin N2 - Under the auspices of the Organic Analysis Working Group (OAWG) of the Comité Consultatif pour la Quantité de Matière (CCQM) a key comparison, CCQM K55.b, was coordinated by the Bureau International des Poids et Mesures (BIPM) in 2010/2011. Nineteen national measurement institutes and the BIPM participated. Participants were required to assign the mass fraction of aldrin present as the main component in the comparison sample for CCQM-K55.b which consisted of technical grade aldrin obtained from the National Measurement Institute Australia that had been subject to serial recrystallization and drying prior to sub-division into the units supplied for the comparison. Aldrin was selected to be representative of the performance of a laboratory's measurement capability for the purity assignment of organic compounds of medium structural complexity [molar mass range 300 Da to 500 Da] and low polarity (pKOW < -2) for which related structure impurities can be quantified by capillary gas phase chromatography (GC). The key comparison reference value (KCRV) for the aldrin content of the material was 950.8 mg/g with a combined standard uncertainty of 0.85 mg/g. The KCRV was assigned by combination of KCRVs assigned by consensus from participant results for each orthogonal impurity class. The relative expanded uncertainties reported by laboratories having results consistent with the KCRV ranged from 0.3% to 0.6% using a mass balance approach and 0.5% to 1% using a qNMR method. The major analytical challenge posed by the material proved to be the detection and quantification of a significant amount of oligomeric organic material within the sample and most participants relying on a mass balance approach displayed a positive bias relative to the KCRV (overestimation of aldrin content) in excess of 10 mg/g due to not having adequate procedures in place to detect and quantify the non-volatile content–specifically the non-volatile organics content–of the comparison sample. There was in general excellent agreement between participants in the identification and the quantification of the total and individual related structure impurities, water content and the residual solvent content of the sample. The comparison demonstrated the utility of 1H NMR as an independent method for quantitative analysis of high purity compounds. In discussion of the participant results it was noted that while several had access to qNMR estimates for the aldrin content that were inconsistent with their mass balance determination they decided to accept the mass balance result and assumed a hidden bias in their NMR data. By contrast, laboratories that placed greater confidence in their qNMR result were able to resolve the discrepancy through additional studies that provided evidence of the presence of non-volatile organic impurity at the requisite level to bring their mass balance and qNMR estimates into agreement. PY - 2012 DO - https://doi.org/10.1088/0026-1394/49/1A/08014 SN - 0026-1394 SN - 1681-7575 VL - 49 IS - CCQM-K55.b Final Report October 2012 SP - 1 EP - 41 PB - Inst. of Physics Publ. CY - Bristol AN - OPUS4-26831 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Madkour, Sherif A. A1 - Gawek, Marcel A1 - Penner, P. A1 - Paneff, F. A1 - Zhang, X. A1 - Gölzhäuser, A. A1 - Schönhals, Andreas T1 - Can Polymers be Irreversibly Adsorbed on Carbon Nanomembranes? A Combined XPS, AFM, and Broadband Dielectric Spectroscopy Study N2 - Carbon nanomembranes are synthetic two-dimensional sheets with nanometer thickness, macroscopic lateral dimensions, and high structural homogeneity. They have great application potential in various branches of nanotechnology. Because of their full carbon structure, it is not clear whether macromolecules like poly(methyl methacrylate) (PMMA) can be irreversibly adsorbed on their surface. Here, irreversible adsorption means that the polymer chains cannot be removed by a leaching process, which is assumed in technological transfer processes. However, if polar defects are present on the carbon nanomembranes (CNMs), it may occur that polymers can be irreversibly adsorbed. To address this question, PMMA was spin-coated on top of CNMs, annealed for a specific time at different temperatures, and then tried to be removed by a acetone treatment in a leaching approach. The samples were investigated in detail by atomic force microscopy, X-ray photoelectron spectroscopy, and broadband dielectric spectroscopy, where the latter method has been applied to CNMs for the first time. Unambiguously, it was shown that PMMA can be adsorbed on the surface of CNMs after annealing the sample above the glasstransition temperature of PMMA. The general occurrence of polar defects on the surface of CNMs and the adsorption of polymers open opportunities for advanced innovative hybrid materials combining the properties of the CNM with those of the polymer. KW - Carbon Nanomembranes KW - Irreversible adsorption KW - Broadband dielectric spectroscopy KW - XPS spctroscopy KW - Atomic force microscopy PY - 2022 DO - https://doi.org/10.1021/acsapm.2c01320 SN - 2637-6105 VL - 4 IS - 11 SP - 8377 EP - 8385 PB - ACS AN - OPUS4-56067 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Huang, Yanliang A1 - Liu, Xiangju A1 - Zhang, Qichao A1 - Xu, Yong A1 - Kunte, Hans-Jörg A1 - De Marco, Roland T1 - Hydrogen release from carbon steel in chloride solution under anodic polarization N2 - The hydrogen permeation current increase was noticed for carbon steel in 0.5 mol/L NaCl solution under strong anodic potentials, which is contrary to the common understanding. Hydrogen permeation under cathodic potentials has been widely studied because of possible hydrogen embrittlement failures of high strength steels in seawater, but investigations of anodic polarization on hydrogen permeation are fairly rare, as the hydrogen evolution reaction shall be retarded. To corroborate the observed phenomenon, experiments were conducted using both as-received and vacuum-annealed sheet specimens. It was verified that the observed phenomena originated from the released hydrogen in traps by metal dissolution under anodic polarization. KW - Energy Engineering and Power Technology KW - Condensed Matter Physics KW - Fuel Technology KW - Renewable Energy, Sustainability and the Environment PY - 2020 DO - https://doi.org/10.1016/j.ijhydene.2019.11.218 SN - 1879-3487 VL - 45 IS - 4 SP - 3307 EP - 3315 PB - Elsevier BV CY - New York, NY AN - OPUS4-59322 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -