TY - JOUR A1 - Rabe, Torsten A1 - Eberlee, Ina A1 - Güther, Wolfgang A1 - Stark, Wolfgang T1 - Mechanische und thermomechanische Charakterisierung keramischer Grünfolien KW - Keramische Grünfolien KW - Mechanische Prüfung KW - DMTA PY - 2004 SN - 0173-9913 SN - 0196-6219 VL - 18 IS - 1 SP - 58 EP - 68 PB - Göller CY - Baden-Baden AN - OPUS4-5338 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Buchholz, Uwe A1 - Jaunich, Matthias A1 - Stark, Wolfgang A1 - Habel, Wolfgang A1 - Petersson, B.A.T. T1 - Acoustic data of cross linked polyethylene (XLPE) and cured liquid silicone rubber (LSR) by means of ultrasonic and low frequency DMTA N2 - Partial discharges may cause damage to electrical insulation of high voltage equipment. They initiate elastic waves in the insulating material, e.g. in the stress cone of an outdoor termination. Localisation of the origin of such elastic waves can help to predict serious damaging processes in the electrical insulation. In order to measure and evaluate the wave propagation effects in typical multilayered elastomeric structures, knowledge of the material properties is required. The propagating velocity and the attenuation of longitudinal waves are important parameters. Values for these quantities found in the literature were not appropriate. Therefore, for cross-linked polyethylene (XLPE) and cured liquid silicone rubber (LSR), the longitudinal wave velocity and the attenuation were evaluated in the temperature interval from -20°C to 50°C and in the frequency range from 200 kHz to 600 kHz using a two-sample ultrasound technique. The loss factor was determined from these measured quantities. Additionally, low frequency Dynamic Mechanical Thermal Analysis (DMTA) was applied to investigate LSR and XLPE in a temperature interval between -100 and 50°C and to check qualitatively the ultrasound data. KW - Acoustic propagation KW - Cross linked polyethylene insulation KW - Mechanical variables measurement KW - Silicone rubber PY - 2012 DO - https://doi.org/10.1109/TDEI.2012.6180250 SN - 1070-9878 SN - 0018-9367 SN - 1558-4135 VL - 19 IS - 2 SP - 558 EP - 566 PB - Institute of Electrical and Electronics Engineers CY - New York, NY AN - OPUS4-26106 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Böhning, Martin A1 - Niebergall, Ute A1 - Adam, Adeline A1 - Stark, Wolfgang T1 - Impact of biodiesel sorption on mechanical properties of polyethylene N2 - The time-dependent sorption of biodiesel in a typical polyethylene for container applications is investigated in comparison to conventional diesel fuel at three different temperatures. In this context, the desorption behavior is also addressed. Subsequently, the effects of both penetrants on mechanical properties are characterized in terms of impact strength and dynamic-mechanical analysis. The discussion of property changes is firstly based on the sorption kinetics of biodiesel and diesel, which is determined by immersion experiments allowing for the calculation of respective diffusion coefficients. Changes in impact strength as determined by the Charpy method are further characterised in more detail by analyzing the fracture surfaces, and correlated with results of dynamic-mechanical analysis. KW - Biodiesel KW - Fuel sorption KW - Desorption KW - Impact strength KW - Dynamic-mechanical analysis KW - PE-HD PY - 2014 DO - https://doi.org/10.1016/j.polymertesting.2013.12.003 SN - 0142-9418 VL - 34 SP - 17 EP - 24 PB - Elsevier Science CY - Amsterdam [u.a.] AN - OPUS4-30096 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Gaal, Mate A1 - Bovtun, Viktor A1 - Stark, Wolfgang A1 - Erhard, Anton A1 - Yakymenko, Y. A1 - Kreutzbruck, Marc T1 - Viscoelastic properties of cellular polypropylene ferroelectrets N2 - Viscoelastic properties of cellular polypropylene ferroelectrets (PP FEs) were studied at low frequencies (0.3–33 Hz) by dynamic mechanical analysis and at high frequencies (250 kHz) by laser Doppler vibrometry. Relaxation behavior of the in-plane Young’s modulus (Y´ 11~1500 MPa at room temperature) was observed and attributed to the viscoelastic response of polypropylene matrix. The out-of-plane Young’s modulus is very small (Y´33≈0.1 MPa) at low frequencies, frequency- and stress-dependent, evidencing nonlinear viscoelastic response of PP FEs. The highfrequency mechanical response of PP FEs is shown to be linear viscoelastic with Y´33≈0.8 MPa. It is described by thickness vibration mode and modeled as a damped harmonic oscillator with one degree of freedom. Frequency dependence of Y*33 in the large dynamic strain regime is described by the broad Cole-Cole relaxation with a mean frequency in kHz range attributed to the Dynamics of the air flow between partially closed air-filled voids in PP FEs. Switching-off the relaxation contribution causes dynamic crossover from the nonlinear viscoelastic regime at low frequencies to the linear viscoelastic regime at high frequencies. In the small strain regime, contribution of the air flow seems to be insignificant and the power-law response, attributed to the mechanics of polypropylene cell walls and closed air voids, dominates in a broad frequency range. Mechanical Relaxation caused by the air flow mechanism takes place in the sound and ultrasound frequency range (10 Hz–1MHz) and, therefore, should be taken into account in ultrasonic applications of the PP FEs deal with strong exciting or receiving signals. KW - Viscoelastic KW - Cellular polypropylene KW - Ferroelectret PY - 2016 DO - https://doi.org/10.1063/1.4944798 SN - 0021-8979 SN - 1089-7550 SN - 1520-8850 VL - 119 SP - Article Number: 125101 PB - AIP Publishing AN - OPUS4-35956 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Braun, Ulrike A1 - Brademann-Jock, Kerstin A1 - Stark, Wolfgang T1 - Cure monitoring of epoxy films by heatable in situ FTIR analysis: Correlation to composite parts N2 - The curing mechanism of an epoxy film containing dicyandiamide (DICY) and an epoxy formulation based on diglycidyl ether of Bisphenol A (DGEBA) polymer was studied as a function of various temperature programs. The investigation was performed in situ, using a thin film of the epoxy mixture on a silicon wafer substrate in a heatable transmission tool of a FTIR spectrometer. Based on these model-curing experiments, a major curing mechanism was proposed, taking into account the appearance, the decrease, and the development of characteristic bands at various temperatures. The conclusions of the model curing were correlated to FTIR measurements on a real, 50-mm-thick glass fiber reinforced component composite part from a technical process. It could be shown that characteristic bands that develop at curing temperatures above 150°C appear especially in the center of the thick sample. From the chemical or molecular point of view, this demonstrates the established technician's understanding that temperature control inside a large-scale fiber composite of, for example, aircraft, wind-turbine, automotive applications component is of major importance. KW - Crosslinking KW - Resins KW - Spectroscopy KW - Thermosets KW - Thermal properties PY - 2014 DO - https://doi.org/10.1002/APP.39832 SN - 0021-8995 SN - 1097-4628 VL - 131 IS - 3 SP - 39832, 1 EP - 10 PB - Wiley InterScience CY - Hoboken, NJ AN - OPUS4-30716 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gaal, Mate A1 - Bovtun, V. A1 - Stark, Wolfgang A1 - Kreutzbruck, Marc ED - Kollmeier, B. T1 - Bestimmung der elastischen Eigenschaften des Polypropylen-Ferroelektrets N2 - Ferroelektrete sind zelluläre polarisierte Polymere, die ferroelektrische und dadurch auch piezoelektrische Eigenschaften aufweisen. Unter anderem werden sie für den Bau von Mikrofonen und Ultraschallwandlern für Materialprüfung eingesetzt. Dabei erweist sich ihre besonders niedrige akustische Impedanz als Vorteil. Ursache dafür ist vor allem ihr außergewöhnlich niedriger Elastizitätsmodul in Dickenrichtung. In diesem Beitrag werden zwei Methoden für die Ermittlung des Elastizitätsmoduls des geladenen zellulären Polypropylens (zPP) dargestellt. Die erste ist eine neuartige modellgestützte Methode mittels Laservibrometrie an dem eigenentwickelten Polypropylen-Wandler, wobei die Resonanzschwingung des Wandlers bei 250 kHz gemessen wird. Die zweite Methode ist dynamisch-mechanische Analyse (DMA) durchgeführt mit Frequenzen von 0,3 bis 50 Hz, erstmalig für das zPP angewendet. T2 - DAGA 2014 - 40. Jahrestagung für Akustik CY - Oldenburg, Germany DA - 10.03.2014 PY - 2014 SN - 978-3-939296-06-5 SP - 1 EP - 2 AN - OPUS4-31368 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - McHugh, Jarlath A1 - Stark, Wolfgang T1 - Determination and interpretation of changes in thermophysical properties of a carbon-fibre prepreg during cure N2 - Epoxy composites used for high-end structural applications are typically cured under the influence of temperature and pressure causing a number of complex chemical and physical transformations. On heating a mould, temperature gradients will occur through the component which will depend largely on the thermophysical properties of the specific composite. The crosslinking reaction is exothermic leading to additional heat release, thus complicating heat transportation models. If such effects are not accounted for, it can lead to variations in resin flow, poor fibre wetting causing voiding and inhomogeneous cure, leading to shrinkage and unfavourable variations in moulded part geometry. Limited information is available for thermal models used in the manufacture of reinforced thermosets. Autoclave [1, 2] and laser or infra-red curing processes [3, 4] typically use constant values determined on fully cured parts. In this work, the variation in thermal conductivity (K) (W/(m K)), thermal diffusivity (a) (m(2)/s) and specific heat capacity at constant pressure (c(p)) (J/(g K) is determined for a carbon fibre prepreg during cure. It is the intention to improve understanding of how these parameters are related to chemical or physical transformations occurring during cure, and where estimates or shortcuts may be used for heat transfer models KW - Differential scanning calorimetry KW - Temerature KW - Epoxy system PY - 2016 DO - https://doi.org/10.1016/j.polymertesting.2015.11.015 SN - 0142-9418 VL - 49 SP - 115 EP - 120 PB - Elsevier Science CY - Oxford AN - OPUS4-35788 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stark, Wolfgang T1 - Characterizing the flow-cure behaviour of thermoset plastics using thermoanalytical and ultrasonic methods N2 - The prospects of modern thermoanalytical methods for characterisation of flow, curing and final mechanical behaviour of moulding compounds were demonstrated. Using urea resin moulding compounds from different manufacturers the possibilities of the various techniques could be shown. With comparatively low effort, fundamental information can be gained before production process had been started. On this basis it is possible to make appropriate material selection at an early point in the process chain. On the basis of thermoanalytical data an incoming goods inspection can be established. Also it is easy to control the compliance with the conditions of delivery. In some cases it could also be helpful to have stored analysis data especially when problems appear in manufacturing process or unexpected part damages occur With the ultrasound measuring system it is possible to transfer the findings from the analytical methods directly to the processes in the mould. The application of ultrasound provides Dynamic Mechanical Analysis in the mould. Beside quality assurance ultrasound can also be used for process optimisation, especially for reduction of cycle time. In an advanced form ultrasound information can be used as a basis for improved machine control based on material state. The ultrasound measuring system developed by ISK Iserlohn and BAM can be obtained from the ISK. T2 - 5. Internationale Duroplasttagung / International Thermoset Conference CY - Iserlohn, Germany DA - 2008-11-20 KW - Differential Scanning Calorimetry KW - Dynamic Mechanical Analysis KW - Ultrasound KW - Urea rsin KW - Moulding compound KW - Incoming goods inspection KW - Process optimization PY - 2008 IS - Duro08_GB_08 SP - 1 EP - 8 AN - OPUS4-18586 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Stark, Wolfgang A1 - Bartusch, Jürgen A1 - Döring, Joachim A1 - Mc Hugh, Jarlath T1 - Making cure visible: monitoring the crosslinking process using integrated ultrasound sensors N2 - A special ultrasonic measuring system was developed to monitor the cross-linking process, enabling interaction with the manufacturing process in order to optimise part quality and reduce cycle times. KW - Thermoset KW - Ultrasound sensors KW - Mould KW - Rtm KW - Gelation KW - Vitrification PY - 2008 SN - 1639-965X IS - 38 SP - 64 EP - 66 PB - JEC CY - Paris AN - OPUS4-18610 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Stark, Wolfgang A1 - Kürten, C. T1 - Verarbeitung von Harnstoff-Formmassen - Begleitende Online-Prozesskontrolle N2 - Harnstoff-Formmassen gehören zu den duroplastischen Formmassen, die im Werkzeug chemisch vernetzen und so ihre herausragende Temperaturbeständigkeit erreichen. Im Wettbewerb mit Thermoplasten weisen Formmassen den Nachteil auf, dass die Vernetzungsreaktion eine kritische Zeit bedingt, damit die Glasübergangstemperatur soweit verschoben werden kann, dass die heißen Teile stabil und blasenfrei entformt werden können. Die Zykluszeiten sind bei Formmassen daher deutlich höher als bei Thermoplasten. Eine Möglichkeit, die Zykluszeit zu verringern, wäre die Erhöhung der Werkzeugtemperatur, da bekanntlich eine Erhöhung der Reaktionstemperatur um 10 K zu einer Verdoppelung der Reaktionsgeschwindigkeit führt. Allerdings wird dabei das Zeitfenster für die Entformung optimal gehärteter Teile deutlich kleiner, der Prozess anfälliger gegen Schwankungen im Prozess und in der Formmasse-Zusammensetzung. Mit einer Online-Kontrolle des Vernetzungszustands sollte es aber gelingen, den Prozess auch bei einer höheren Werkzeugtemperatur noch stabil zu beherrschen. In der vorliegenden Arbeit wird die Methode der dielektrischen Prozesskontrolle in der Fertigung von Spritzgieß-Formteilen erprobt und die Möglichkeiten einer Prozesssteuerung werden herausgearbeitet. KW - Harnstoffharz KW - Elektroinstallationsteile KW - Aushärtungsverlauf KW - Kochversuch PY - 2008 SN - 0176-1625 VL - 61 IS - 12 SP - 790 EP - 793 PB - Gupta CY - Ratingen AN - OPUS4-18734 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -