TY - JOUR A1 - Habel, Wolfgang A1 - Schukar, Vivien A1 - Kusche, Nadine T1 - Fibre-optic strain sensors are making the leap from lab to industrial use-reliability and validation as a precondition for standards N2 - Currently, fibre-optic sensors (FOSs) are commonly used if special requirements make the application of electrical sensors impossible, or economic benefit is promised. The scientific background of FOS technology is well developed; however, there are still some restrictions with respect to long-term reliable use. For widespread practical use, sensor products must be manufactured, characterized and validated according to standards. Guidelines on how to apply sensors and evaluate their operation on-site including special facilities to evaluate applied sensors are needed. This paper will focus on important aspects, such as when FOSs may be used under real practical conditions, and will present validation methodologies to evaluate the overall quality of the sensor system's function. It will also indicate the lack of knowledge and methods to be elaborated to promote the use of FOS. KW - Fibre-optic sensor KW - Application KW - Reliability KW - Validation KW - Strain transfer KW - Standards KW - Guideline PY - 2013 U6 - https://doi.org/10.1088/0957-0233/24/9/094006 SN - 0957-0233 SN - 1361-6501 VL - 24 SP - 094006-1 - 094006-13 PB - IOP Publ. Ltd. CY - Bristol AN - OPUS4-29916 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Köppe, Enrico A1 - Bartholmai, Matthias A1 - Daum, Werner A1 - Gong, Xing A1 - Hofmann, Detlef A1 - Basedau, Frank A1 - Schukar, Vivien A1 - Westphal, Anja A1 - Sahre, Mario A1 - Beck, Uwe T1 - New self - diagnostic fiber optical sensor technique for structural health monitoring N2 - Fiber optic sensors have gained increasing importance in recent years and are well established in many areas of industrial applications. In this paper, we introduce a concept of a self-diagnostic fiber optic sensor. The presented sensor is to resolve the problems of embedded fiber optic sensors in complex structures and to enable the validation under operational conditions. For this purpose, different magnetostrictive coated fiber optic sensors were developed and various experiments were performed to verify their mode of Operation and to determine the respective reproducibility. The measuring principle is illustrated by obtained experimental results, which showed a change in wavelength from 1 pm at a magnetic field strength change of 0.25 mT. In addition, the temperature characteristics of the implemented magnetostrictive sensor were analyzed and an experimental factor of 1.5 compared to a reference fiber optic sensor was determined. T2 - 32nd DANUBIA ADRIA SYMPOSIUM on Advances in Experimental Mechanics CY - Starý Smokovec, Slovakia DA - 22.09.2015 KW - Self-diagnostic fiber optical sensor KW - Magnetostrictive metal coating KW - Magnetic field KW - Fiber bragg grating PY - 2016 U6 - https://doi.org/10.1016/j.matpr.2016.03.038 SN - 2214-7853 VL - 3 IS - 4 SP - 1009 EP - 1013 AN - OPUS4-37131 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mitzkus, Anja A1 - Sahre, Mario A1 - Reinstädt, Philipp A1 - Griepentrog, Michael A1 - Beck, Uwe A1 - Köppe, Enrico A1 - Bartholmai, Matthias A1 - Basedau, Frank A1 - Hofmann, Detlef A1 - Gong, Xin A1 - Schukar, Vivien T1 - Altbekannter Watts-Elektrolyt, junge Hightech-Anwendung, Nickel- und Nickel-Eisen-Schichten als magnetostriktive Aktorschicht auf faseroptischen Sensoren N2 - Durch faseroptische Sensoren können Bauteile im Einsatz kontinuierlich überwacht und frühzeitig Informationen über Materialveränderungen gewonnen werden. Mittels einer magnetostriktiven Aktorschicht, welche den Sensor umhüllt, kann nun auch die korrekte Sensorfunktion jederzeit kontrolliert werden. Als Aktorschicht eignet sich galvanisch abgeschiedenes reines Nickel oder Nickel-Eisen in der Zusammensetzung 50:50. Um diese haftfest mit dem Sensor zu verbinden wurde ein ECD/PVD-Kombinationsschichtsystem entwickelt. Die mechanischen Eigenschaften der ECD-Schicht können sowohl mit einer auf die Fasergeometrie angepassten instrumentierten Eindringprüfung als auch einem 2-Punkt-Biegeversuch bestimmt werden. KW - Faseroptik-Sensoren KW - ECD-Aktorschicht KW - PVD-Haftfestigkeit KW - Nickel-/Nickel-Eisen- Magnetostriktion PY - 2016 SN - 2195-5891 SN - 2195-5905 VL - 12 SP - 1 EP - 4 AN - OPUS4-39129 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schilder, Constanze A1 - Kusche, Nadine A1 - Schukar, Vivien A1 - Münzenberger, Sven A1 - Habel, Wolfgang T1 - Experimental qualification by extensive evaluation of fibre optic strain sensors N2 - Fibre optic strain sensors used in practical applications have to provide reliable measurements. Therefore, the applied sensor and the sensor systems must be validated experimentally. This can be achieved with facilities which use physically independent measurement systems in order to avoid the influences caused by the application of a reference sensor. This paper describes the testing methods of the specially developed validation facility KALFOS for the qualification and evaluation of surface-applied strain sensors. For reliable sensor results, the performance of fibre optic strain patches with and without FBG under combined thermal and mechanical loading was investigated. Additionally, the strain gauge factor of the fibre optic strain patches with FBG was determined experimentally and compared to the specified strain gauge factor. These results will be the basis for the development of guidelines and standards concerning the application of the sensors. KW - Evaluation KW - Qualification KW - Strain transfer KW - Fibre optic sensors KW - Fibre Bragg grating KW - Patch KW - Strain gauge KW - Validation facility KW - Laser extensometer KW - Electronic speckle pattern interferometry PY - 2013 U6 - https://doi.org/10.1088/0957-0233/24/9/094005 SN - 0957-0233 SN - 1361-6501 VL - 24 IS - 9 SP - 094005-1 EP - 094005-7 PB - IOP Publ. Ltd. CY - Bristol AN - OPUS4-29424 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schukar, Vivien A1 - Baitinger, Eugen A1 - Kusche, Nadine A1 - Steinke, F. A1 - Habel, Wolfgang T1 - Use of spectral conditions to separate strain and temperature effects in fibre Bragg grating sensors embedded in load-carrying anisotropic laminates N2 - This work presents a further development of the methods of simultaneous determination of temperature and axial strain using a single fibre Bragg grating (FBG). The reflected spectrum of composite-embedded FBG sensors has been analyzed in order to separate temperature and load effects. We found out that during the curing process of the laminates, a superstructure has been introduced on the FBG. Analyzing this effect, a temperature and strain separation was implemented by simply calculating and comparing the integrated intensity of the spectral response signal. A mathematical four-parametric model has been developed to calculate the reflected spectrum of a superstructured fibre Bragg grating. The mathematically achieved data has been evaluated with experimentally determined data from fibre Bragg gratings embedded in glass-fibre reinforced composite materials. KW - Fibre Bragg grating KW - Patch KW - Four-parametric KW - model KW - Superstructure KW - Temperature KW - Strain PY - 2013 U6 - https://doi.org/10.1007/s11340-013-9773-y SN - 0014-4851 SN - 1741-2765 VL - 54 IS - 3 SP - 421 EP - 429 PB - Springer CY - Norwell, Mass. AN - OPUS4-29452 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schukar, Vivien A1 - Kadoke, Daniel A1 - Kusche, Nadine A1 - Münzenberger, Sven A1 - Gründer, Klaus-Peter A1 - Habel, Wolfgang T1 - Validation and qualification of surface-applied fibre optic strain sensors using application-independent optical techniques N2 - Surface-applied fibre optic strain sensors were investigated using a unique validation facility equipped with application-independent optical reference systems. First, different adhesives for the sensor's application were analysed regarding their material properties. Measurements resulting from conventional measurement techniques, such as thermo-mechanical analysis and dynamic mechanical analysis, were compared with measurements resulting from digital image correlation, which has the advantage of being a non-contact technique. Second, fibre optic strain sensors were applied to test specimens with the selected adhesives. Their strain-transfer mechanism was analysed in comparison with conventional strain gauges. Relative movements between the applied sensor and the test specimen were visualized easily using optical reference methods, digital image correlation and electronic speckle pattern interferometry. Conventional strain gauges showed limited opportunities for an objective strain-transfer analysis because they are also affected by application conditions. KW - Fiber Bragg grating KW - Surface application KW - Qualification KW - Strain transfer KW - Digital image correlation KW - Electronic speckle pattern interferometry PY - 2012 U6 - https://doi.org/10.1088/0957-0233/23/8/085601 SN - 0957-0233 SN - 1361-6501 VL - 23 IS - 8 SP - 085601-1 - 085601-9 PB - IOP Publ. Ltd. CY - Bristol AN - OPUS4-26639 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schukar, Vivien A1 - Kusche, Nadine A1 - Habel, Wolfgang T1 - How reliably do fiber Bragg grating patches perform as strain sensors? N2 - In Germany, the first guideline for the use of fiber Bragg grating strain sensors, 'Optical Strain Sensor based on Fiber Bragg Grating' (Berlin, Germany: Beuth-Verlag, 2010), has been developed by the GESA guideline group of VDI, 'The Association of German Engineers' and published by Beuth-Verlag. This guideline provides the basic specifications of this sensor type and the sensor characteristics, which have to be known for a reliable sensor performance. In conformity to this guideline, experimental investigations on the strain transfer characteristics of fiber Bragg grating patches have been carried out. A comparison between patches and resistance strain gauges during tensile tests and combined temperature and tensile loading was carried out. The evaluated strain gauge factor and the temperature sensitivity of the strain gauge factor have been compared to the manufacturer's data. The overall performance of the patches has been evaluated. The experimental investigations showed that there are considerable disagreements between the manufacturer's specifications and the observed characteristics. KW - Fiber Bragg grating KW - Strain gauge KW - Strain transfer KW - Validation PY - 2012 U6 - https://doi.org/10.1109/JSEN.2011.2139202 SN - 1530-437X SN - 1558-1748 VL - 12 IS - 1 SP - 128 EP - 132 CY - New York, NY, USA AN - OPUS4-25486 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schukar, Vivien A1 - Kusche, Nadine A1 - Kalinka, Gerhard A1 - Habel, Wolfgang T1 - Field deployable fiber bragg grating strain patch for long-term stable health monitoring applications N2 - A fiber Bragg grating (FBG) strain patch specially adapted for long-term and high-strain applications has been developed and characterized. The design concept for the patch is based on a glass-fiber reinforced plastic (gfrp) carrier material. The developed concept for the FBG integration into the carrier material was derived from reliable integration procedure of FBG sensors into composite structures. The patches' temperature sensitivity, strain gauge factor, fiber–matrix interface adhesion and fatigue behavior were characterized. As a result, FBG strain patches with linear temperature and strain behavior, as well as excellent fatigue resistance, were developed and can be used as part of a monitoring system for advanced composite materials in aerospace structures or wind turbine power plants. KW - Fiber Bragg grating KW - Patch KW - Strain gauge factor KW - Temperature sensitivity KW - Push-out test KW - Validation KW - Fatigue behavior PY - 2013 U6 - http://nbn-resolving.de/urn/resolver.pl?urn:nbn:de:kobv:b43-276271 SN - 2076-3417 VL - 3 IS - 1 SP - 39 EP - 54 PB - MDPI CY - Basel AN - OPUS4-27627 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schukar, Vivien A1 - Köppe, Enrico A1 - Hofmann, Detlef A1 - Mitzkus, Anja A1 - Gong, Xin A1 - Sahre, Mario A1 - Bartholmai, Matthias A1 - Beck, Uwe ED - Emri, Igor T1 - A contribution to intelligent automatic validation of structure-integrated fibre optic strain sensors N2 - An auto-validation tool for the reliability quantification of materials integrated fiber Bragg grating (FBG) strain sensors have been developed and tested. The FBG strain sensor was jacketed with a magnetostrictive layer based on iron-nickel which, when excited by a specific magnetic field, adds an artificial strain to the sensor. The fixed relationship between magnetic induction and wavelength shift of the FBG strain sensor characterizes the bond strength and adhesion between the sensor and the surrounding structure. Due to an easily applicable magnetic field, it is possible to validate the sensor performance in a non-contact, fast way without disturbing the data-acquisition process. T2 - 33nd Danubia Adria Symposium on Advances in Experimental Mechanics CY - Portorož, Slovenia DA - 20.09.2016 KW - Fiber Bragg grating KW - Self-diagnosis KW - Magnetostriction KW - Strain KW - Auto-validation PY - 2017 UR - http://www.sciencedirect.com/science/article/pii/S2214785317308489 U6 - https://doi.org/10.1016/j.matpr.2017.06.073 SN - 2214-7853 VL - 4 IS - 5, Part 1 SP - 5935 EP - 5939 PB - Elsevier Ltd. AN - OPUS4-41583 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -