TY - JOUR A1 - Schilder, Constanze A1 - Kusche, Nadine A1 - Schukar, Vivien A1 - Münzenberger, Sven A1 - Habel, Wolfgang T1 - Experimental qualification by extensive evaluation of fibre optic strain sensors N2 - Fibre optic strain sensors used in practical applications have to provide reliable measurements. Therefore, the applied sensor and the sensor systems must be validated experimentally. This can be achieved with facilities which use physically independent measurement systems in order to avoid the influences caused by the application of a reference sensor. This paper describes the testing methods of the specially developed validation facility KALFOS for the qualification and evaluation of surface-applied strain sensors. For reliable sensor results, the performance of fibre optic strain patches with and without FBG under combined thermal and mechanical loading was investigated. Additionally, the strain gauge factor of the fibre optic strain patches with FBG was determined experimentally and compared to the specified strain gauge factor. These results will be the basis for the development of guidelines and standards concerning the application of the sensors. KW - Evaluation KW - Qualification KW - Strain transfer KW - Fibre optic sensors KW - Fibre Bragg grating KW - Patch KW - Strain gauge KW - Validation facility KW - Laser extensometer KW - Electronic speckle pattern interferometry PY - 2013 U6 - https://doi.org/10.1088/0957-0233/24/9/094005 SN - 0957-0233 SN - 1361-6501 VL - 24 IS - 9 SP - 094005-1 EP - 094005-7 PB - IOP Publ. Ltd. CY - Bristol AN - OPUS4-29424 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schilder, Constanze A1 - Kusche, Nadine A1 - Schukar, Vivien A1 - Habel, Wolfgang ED - Liao, Y. ED - Jin, W. ED - Sampson, D.D. ED - Yamauchi, R. ED - Chung, Y. ED - Nakamura, K. ED - Rao, Y. T1 - Experimental qualification and validation of fibre optic strain sensors N2 - Strain sensors used in practical applications must provide reliable measurement data. To achieve this, sensor systems must be validated by using experimental facilities that enable physically independent statements about the performance of the sensor components. The paper describes qualification and validation procedures using a special facility to qualify surface-applied strain sensors and to achieve reliable sensor results. Based on examples concerning fibre optic strain sensor patches with and without FBG sensors, the determination of the strain gauge factor also under combined thermal and mechanical loading will be presented. These results are the basis for development of guidelines and standards. T2 - OFS2012 - 22nd International conference on optical fiber sensors CY - Beijing, China DA - 2012-10-15 KW - Fiber Bragg gratings KW - Sensors PY - 2012 U6 - https://doi.org/10.1117/12.968801 SN - 0277-786X SN - 1996-756X N1 - Serientitel: Proceedings of SPIE – Series title: Proceedings of SPIE IS - 8421 SP - 1 EP - 4(?) PB - SPIE, the International Society for Optical Engineering CY - Bellingham, Wash. AN - OPUS4-27321 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mitzkus, Anja A1 - Sahre, Mario A1 - Reinstädt, Philipp A1 - Griepentrog, Michael A1 - Beck, Uwe A1 - Köppe, Enrico A1 - Bartholmai, Matthias A1 - Basedau, Frank A1 - Hofmann, Detlef A1 - Gong, Xin A1 - Schukar, Vivien T1 - Altbekannter Watts-Elektrolyt, junge Hightech-Anwendung, Nickel- und Nickel-Eisen-Schichten als magnetostriktive Aktorschicht auf faseroptischen Sensoren N2 - Durch faseroptische Sensoren können Bauteile im Einsatz kontinuierlich überwacht und frühzeitig Informationen über Materialveränderungen gewonnen werden. Mittels einer magnetostriktiven Aktorschicht, welche den Sensor umhüllt, kann nun auch die korrekte Sensorfunktion jederzeit kontrolliert werden. Als Aktorschicht eignet sich galvanisch abgeschiedenes reines Nickel oder Nickel-Eisen in der Zusammensetzung 50:50. Um diese haftfest mit dem Sensor zu verbinden wurde ein ECD/PVD-Kombinationsschichtsystem entwickelt. Die mechanischen Eigenschaften der ECD-Schicht können sowohl mit einer auf die Fasergeometrie angepassten instrumentierten Eindringprüfung als auch einem 2-Punkt-Biegeversuch bestimmt werden. KW - Faseroptik-Sensoren KW - ECD-Aktorschicht KW - PVD-Haftfestigkeit KW - Nickel-/Nickel-Eisen- Magnetostriktion PY - 2016 SN - 2195-5891 SN - 2195-5905 VL - 12 SP - 1 EP - 4 AN - OPUS4-39129 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Köppe, Enrico A1 - Bartholmai, Matthias A1 - Daum, Werner A1 - Gong, Xing A1 - Hofmann, Detlef A1 - Basedau, Frank A1 - Schukar, Vivien A1 - Westphal, Anja A1 - Sahre, Mario A1 - Beck, Uwe T1 - New self - diagnostic fiber optical sensor technique for structural health monitoring N2 - Fiber optic sensors have gained increasing importance in recent years and are well established in many areas of industrial applications. In this paper, we introduce a concept of a self-diagnostic fiber optic sensor. The presented sensor is to resolve the problems of embedded fiber optic sensors in complex structures and to enable the validation under operational conditions. For this purpose, different magnetostrictive coated fiber optic sensors were developed and various experiments were performed to verify their mode of Operation and to determine the respective reproducibility. The measuring principle is illustrated by obtained experimental results, which showed a change in wavelength from 1 pm at a magnetic field strength change of 0.25 mT. In addition, the temperature characteristics of the implemented magnetostrictive sensor were analyzed and an experimental factor of 1.5 compared to a reference fiber optic sensor was determined. T2 - 32nd DANUBIA ADRIA SYMPOSIUM on Advances in Experimental Mechanics CY - Starý Smokovec, Slovakia DA - 22.09.2015 KW - Self-diagnostic fiber optical sensor KW - Magnetostrictive metal coating KW - Magnetic field KW - Fiber bragg grating PY - 2016 U6 - https://doi.org/10.1016/j.matpr.2016.03.038 SN - 2214-7853 VL - 3 IS - 4 SP - 1009 EP - 1013 AN - OPUS4-37131 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Köppe, Enrico A1 - Bartholmai, Matthias A1 - Daum, Werner A1 - Gong, Xin A1 - Hofmann, Detlef A1 - Basedau, Frank A1 - Schukar, Vivien A1 - Westphal, Anja A1 - Sahre, Mario A1 - Beck, Uwe T1 - New self diagnostic fiber optical sensor technique for structural health monitoring N2 - Fiber optic sensors have gained increasing importance in recent years and are well established in many areas of industrial applications. In this paper, we introduce a concept of a self-diagnostic fiber optic sensor. The presented sensor is to resolve the problems of embedded fiber optic sensors in complex structures and to enable the validation under operational conditions. For this purpose, different magnetostrictive coated fiber optic sensors were developed and various experiments were performed to verify their mode of operation and to determine the respective reproducibility. The measuring principle is illustrated by obtained experimental results, which showed a change in wavelength from 1 pm at a magnetic field strength change of 0.25 mT. In addition, the temperature characteristics of the implemented magnetostrictive sensor were analyzed and an experimental factor of 1.5 compared to a reference fiber optic sensor was determined. T2 - 32nd Danubia-Adria Symposium on advances in experimental mechanics CY - Starý Smokovec, Slovakia DA - 22.09.2015 PY - 2015 SN - 978-80-554-1094-4 SP - 1 EP - 2 CY - Zilina AN - OPUS4-35173 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kusche, Nadine A1 - Schukar, Vivien A1 - Schilder, Constanze A1 - Köppe, Enrico A1 - Habel, Wolfgang ED - Chang, F.-K. T1 - Development and qualification of FBG-based strain patches and rosettes N2 - A fibre Bragg grating (FBG) strain patch specially adapted for long-term and high-strain applications was developed and characterised. Additionally, in the case of unknown main stress axis, two fibre optic strain rosettes were developed. The design concept for the patch and the rosettes is based on a glass fibre reinforced plastic (gfrp) carrier material. The patches were characterised due to their strain gauge factor and fatigue behaviour. As a result, FBG strain patches with linear strain behaviour and excellent fatigue resistance were developed and can be used as part of a monitoring system for aerospace structures or wind turbine power plants. The rosettes were designed to be small in geometrical size and their strain transfer behaviour was characterised. T2 - 8th International workshop on structural health monitoring 2011 CY - Stanford, CA, USA DA - 13.09.2011 KW - Fibre Bragg grating KW - Patch KW - Rosette KW - Strain gauge factor KW - Fatigue behaviour KW - Validation PY - 2011 SN - 978-1-60595-053-2 VL - 2 SP - 1457 EP - 1465 PB - DEStech Publications, Inc. AN - OPUS4-24512 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kusche, Nadine A1 - Schukar, Vivien A1 - Hofmann, Detlef A1 - Basedau, Frank A1 - Habel, Wolfgang A1 - Woschitz, H. A1 - Lienhart, W. ED - Jaroszewicz, L.R. T1 - Field examples for optical fibre sensor condition diagnostics based on distributed fibre-optic strain sensing N2 - Fibre optic sensors for monitoring in safety-relevant structures have to be validated in order to proof their reliability under typical structural load conditions. The reliable use of optical fibre sensors depends strongly on an appropriate and qualitative application. Diagnostics of the physical condition of embedded and surface-applied fibre optic strain sensors are demonstrated on field examples. Distributed strain measurement based on Rayleigh backscattering is used to determine breakage of the fibre, interface adhesion problems and to identify application related strain transfer mechanisms. T2 - EWOFS 2013 - 5th European workshop on optical fibre sensors CY - Kraków, Poland DA - 19.05.2013 KW - Fibre Bragg grating KW - Rayleigh backscattering KW - Condition diagnostics KW - Strain KW - Strain transfer PY - 2013 SN - 978-0-81949-634-8 U6 - https://doi.org/10.1117/12.2025567 SN - 0277-786X N1 - Serientitel: Proceedings of SPIE – Series title: Proceedings of SPIE VL - 8794 IS - Paper 8794 - 181 SP - 879433-1 EP - 879433-4 AN - OPUS4-28570 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Habel, Wolfgang A1 - Schukar, Vivien A1 - Tkachenko, Viktoriya A1 - Hofmann, Detlef A1 - Basedau, Frank ED - Xu, Y. L. ED - Zhu, S. ED - Xia, Y. ED - Ni, Y.Q. ED - Law, S.S. ED - Yin, J. H. ED - Su, Z.Q. T1 - Values gained from composite-embedded sensor fibres - trustworthy results or vague estimations; possibilities and limitations of getting reliable measurement results T2 - SHMII-6 - 6th International conference on structural health monitoring of intelligent infrastructure CY - Hong Kong, China DA - 2013-12-09 KW - Composite materials KW - Embedded sensors KW - Monitoring KW - Early damage detection KW - Validation KW - Reliability KW - Maintenance KW - Repair PY - 2013 SN - 978-962-367-768-4 SP - 1 EP - 11(?) AN - OPUS4-29912 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Habel, Wolfgang A1 - Schukar, Vivien A1 - Tkachenko, Viktoriya T1 - How do application-related issues influence the reliability of fiber optic strain measurements? N2 - Fibre optic strain sensors are increasingly used and sensor systems are provided with specifications. Even if the performance is well specified, the strain characteristics of the sensor, strain transfer factor, mechanical stability under thermal influences, the performance of applied strain sensors can seriously differ from virgin sensor's the performance. The contribution will focus on issues that can deteriorate the sensor function or reduce the reliability of measurement results. Aspects are considered how to come to reliable strain measurements and how to validate strain measurements of applied sensors. Related to this topic, European activities like the recently started European COST TD1001 action, called (OfSeSa) will be presented. T2 - IEEE Sensors 2011 conference CY - Limerick, Ireland DA - 28.11.2011 KW - Fibre optic sensors KW - Structural health monitoring KW - Validation KW - Strain sensor KW - Surface application reliability PY - 2011 SN - 978-1-4244-9288-6 SP - 947 EP - 950 AN - OPUS4-24656 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Habel, Wolfgang A1 - Schukar, Vivien A1 - Steinke, F. A1 - Basedau, Frank ED - Ilki, A. ED - Motavalli, M. ED - Goksu, C. ED - Havranek, B. T1 - Investigation of the fiber-optic strain sensors' beahvior under offshore conditions to create standards for reliable application T2 - SMAR 2013 - 2nd Conference on smart monitoring, assessment and rehabilitation of civil structures CY - Istanbul, Turkey DA - 2013-09-09 KW - Fibre-optic sensor KW - Strain sensor KW - Reliability KW - Durability KW - Sensor characteristics KW - Offshore application KW - Harsh impacts PY - 2013 SN - 978-3-033-04055-7 SP - 1 EP - 8(?) CY - Istanbul, Turkey AN - OPUS4-29909 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Habel, Wolfgang A1 - Schukar, Vivien A1 - Mewis, Franziska A1 - Kohlhoff, Harald ED - Yang, M. ED - Wang, D. ED - Rao, Y. T1 - Experimental validation of applied strain sensors - importance, methods and still unsolved challenges N2 - Fiber-optic strain sensors are increasingly used in very different technical fields. Sensors are provided with specifications defined by the manufacturer or ascertained by the interested user. If deformation sensors are to be used to evaluate the long-term behavior of safety-relevant structures or to monitor critical structure components, their performance and signal stability must be of high quality to enable reliable data recording. The measurement system must therefore be validated according to established technical rules and standards before its application and after. In some cases, not all details of the complex characteristic and performance of applied fiber-optic sensors are sufficiently understood, or can be validated because of a lack of knowledge and methods to check the sensors' behavior. This contribution focusses therefore on the importance of serious validation in avoiding a decrease or even deterioration of the sensors' function. Methods for validation of applied sensors are discussed and should reveal weaknesses in validation of embedded or integrated fiber-optic deformation and/or strain sensors. An outlook to some research work that has to be carried out to ensure a well-accepted practical use of fiber-optic sensors is given. T2 - 4th Asia Pacific optional sensors conference CY - Wuhan, China DA - 2013-10-15 KW - Fiber-optic sensor KW - Strain sensor KW - Reliability KW - Durability KW - Sensor characteristics KW - Application-related changes KW - Adhesive stability KW - Validation PY - 2013 U6 - https://doi.org/10.1117/12.2036591 SN - 0277-786X N1 - Serientitel: Proceedings of SPIE – Series title: Proceedings of SPIE VL - 8924 SP - 892410-1 - 892410-6 AN - OPUS4-29908 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Habel, Wolfgang A1 - Schukar, Vivien A1 - Kusche, Nadine T1 - Calibration facility for quality certification of surface-attached fiber optic and electrical strain sensors N2 - Strain measurement in structures witli the purpose of long-term structurai health inonitoring must provide reliable inforination about the structure’s behavior over the whole period of use. The user must be sure that installed sensors are validated and work to the utmost satisfactiou. For this purpose, sensor Systems are tested using special facilities. Bccause it is not easy to characterize the strain transfer quality from the host structure into surface-applied strain sensors, a unique testing facility has been developed. Originally developed for fiber Bragg grating based sensors, the KALFOS facility (= calibration of fiber optic sensors) can also be used for electrical strain sensors. Calibration ineasurements are referenced by unbinsed Digital Image Correlation (D1C) and Electronic Speckle Pattern Interferometer (ESPI) methods. The strain transfer behavior can experimentally be analyzed and investigated under combined thermal and mechanical loading conditions and allows revealing wealuiesses in couimonly used attachment methodologies. The deformation of all members (particularly the coating/substrate - adhesive combination) in the sensing area is physically independently gained and recorded. Results achievcd allow precise description of the strain transfer function, Validation of the longterm strain sensor characteristics, matching of specific measurement requirements with environmental conditions, and, moreover, the verification of Standards for use of strain sensors. T2 - IEEE Sensors 2011 conference CY - Limerick, Ireland DA - 28.10.2011 KW - Fibre optic sensors KW - Structural health monitoring KW - Validation KW - Strain sensor KW - Surface application reliability PY - 2011 SN - 978-1-4244-9288-6 U6 - https://doi.org/10.1109/ICSENS.2011.6127253 SP - 1337 EP - 1340 AN - OPUS4-24655 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Habel, Wolfgang A1 - Schukar, Vivien A1 - Kusche, Nadine ED - Peters, K.J. ED - Ecke, W. ED - Matikas, T.E. T1 - The role of experimental validation in achieving reliable measurement data with applied FBG strain sensors N2 - Fiber-optic strain sensors are increasingly used in very different technical fields. Sensors are provided with specifications defined by the manufacturer or ascertained by the interested user. In some cases, sensor specification is not sufficiently validated and must therefore additionally be validated in a laboratory, primarily to ensure reliable measurement information over the intended period of operation. Even if the performance of delivered sensor is well specified, the sensor's strain characteristics and the performance of an applied sensor can significantly differ from the virgin sensor's performance. In this case, applied sensors do not provide full reliability and lead sometimes to uncertain measurement results. This contribution will therefore focus on the role of validation in avoiding a decrease or even deterioration of the sensor function of applied sensors. Experimental validation - not only modelling - is very important, however, before experimental investigations are planned knowledge about key issues and problems that influence the measurement results must be available. Few aspects to be considered and investigated will be discussed. Selected experimental facilities to reveal weaknesses in the sensor function will be described; an outlook to open questions is given. T2 - Smart sensor phenomena, technology, networks, and systems integration 2013 CY - San Diego, CA, USA DA - 2013-03-10 KW - Fibre-optic sensor KW - Strain sensor KW - Reliability KW - Durability KW - Sensor characteristics KW - Application-related changes KW - Adhesive stability KW - Validation PY - 2013 U6 - https://doi.org/10.1117/12.2009677 SN - 0277-786X N1 - Serientitel: Proceedings of SPIE – Series title: Proceedings of SPIE VL - 8693 IS - Paper 12 SP - 86930C-1 - 86930C-11 AN - OPUS4-29911 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Habel, Wolfgang A1 - Schukar, Vivien A1 - Kusche, Nadine T1 - Fibre-optic strain sensors are making the leap from lab to industrial use-reliability and validation as a precondition for standards N2 - Currently, fibre-optic sensors (FOSs) are commonly used if special requirements make the application of electrical sensors impossible, or economic benefit is promised. The scientific background of FOS technology is well developed; however, there are still some restrictions with respect to long-term reliable use. For widespread practical use, sensor products must be manufactured, characterized and validated according to standards. Guidelines on how to apply sensors and evaluate their operation on-site including special facilities to evaluate applied sensors are needed. This paper will focus on important aspects, such as when FOSs may be used under real practical conditions, and will present validation methodologies to evaluate the overall quality of the sensor system's function. It will also indicate the lack of knowledge and methods to be elaborated to promote the use of FOS. KW - Fibre-optic sensor KW - Application KW - Reliability KW - Validation KW - Strain transfer KW - Standards KW - Guideline PY - 2013 U6 - https://doi.org/10.1088/0957-0233/24/9/094006 SN - 0957-0233 SN - 1361-6501 VL - 24 SP - 094006-1 - 094006-13 PB - IOP Publ. Ltd. CY - Bristol AN - OPUS4-29916 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Habel, Wolfgang A1 - Schukar, Vivien A1 - Hofmann, Detlef T1 - Requirements to establish fibre-optic sensors for monitoring of structures N2 - Fibre-optic sensors need to be more established in the sensor market. Their advantages have unquestionably been verified by numerous demonstrations. However, there are some open questions leading now and then to restraints in the user's community. The paper dicusses examples where fibre-optic sensors provide outstanding knowledge about the structure's behaviour, but application is often challenging. Requirements are listed and open questions to be solved are discussed. Short outlook to standards useful for better design, characterization and application is given. Standards are the basis for establiching SHM systems, especially for safety-critical structural diagnostics. T2 - EWSHM 2014 - 7th European workshop on structural health monitoring CY - Nantes, France DA - 08.07.2014 KW - Monitoring KW - Fibre-optic sensor KW - Reliability KW - Application PY - 2014 SP - 2330 EP - 2337 AN - OPUS4-32662 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Habel, Wolfgang A1 - Schukar, Vivien ED - Ramos, G. A. T1 - Validation of strain sensors to achieve reliable measurement results N2 - Fiber optic strain sensors are increasingly used and sensor Systems are provided with specifications. Even if the performance is well specified, the strain characteristics of the sensor, strain transfer factor, mechanical stability under thermal influences, the performance of applied strain sensors can seriously differ from virgin sensor’s the performance. Therefore the contribution considers validation issues to come to reliable strain measurements and how to validate strain measurements of applied sensors. A new validation facility will be presented. T2 - SHMII-5 - 5th International conference on structural health monitoring of intelligent infrastructure CY - Cancún, Mexico DA - 11.12.2011 PY - 2011 IS - Session 20, Topic 2.3 SP - 1 EP - 13 PB - National Autonomous University of Mexico CY - Mexico City AN - OPUS4-25309 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Habel, Wolfgang A1 - Schukar, Vivien T1 - Reliability issues when using fibre optic strain sensors for materials investigations and structural monitoring N2 - Reliable measurement results with fibre optic sensors require profound knowledge of physical mode of function, of materials used and appropriate application. There is often serious discrepancy between use in laboratory environment and on site. The paper identifies important aspects to be considered and shows ways to transfer innovations onto practical use. T2 - Photonics 2010 - 10th International conference on fiber optics & photonics CY - Guwahati, India DA - 2010-12-11 KW - Fibre optic sensors KW - Reliability KW - Validation KW - Calibration KW - Long-term stability KW - Materials behaviour KW - Speckle-interferometry KW - 3D-image correlation KW - Strain measurement PY - 2010 SN - 978-81-309-1719-1 SP - 1 EP - 4 AN - OPUS4-22985 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Habel, Wolfgang A1 - Schukar, Vivien ED - Ecke, W. ED - Peters, K.J. ED - Matikas, T.E. T1 - FOS standards and testing methods to validate fibre optic strain measurements N2 - Fiber optic sensors are increasingly used because of their outstanding performance or if special requirements avoid the application of conventional electrical sensors. The scientific background for optical fiber sensors is well developed; however, the characteristic of sensors applied in rather harsh environment are almost always different from characteristics determined in laboratory or before its installation. In order to achieve long-term stable function and reliable measurement data after application and under harsh environmental conditions, guidelines for characterization and specification of sensor components are needed as well as methodologies for testing the sensor performance must be developed. Performance tests carried out revealed that there are still some restrictions with respect to long-term reliable use: first, some sensor products available on the market are not very often appropriately characterized, described and validated; second, application procedures are not always defined due to a lack of understanding the micromechanical issues in the interface zone between sensor and measuring object. Application procedures and profound knowledge of materials behaviour are necessary to get results from the sensor that can be reliably used. The paper describes first guidelines to prove the quality of fiber optic strain sensors, a testing facility developed for unbiased tests and certification of surface-applied sensors as well as result from comparison of commercially available strain sensors. T2 - SPIE-Conference 'Smart sensor phenomena, technology, networks, and systems 2011' CY - San Diego, CA, USA DA - 06.03.2011 KW - Fiber optics KW - Strain sensor KW - Reliability KW - Durability KW - Creep KW - Application KW - Adhesive KW - Standards KW - Guideline KW - Testing PY - 2011 SN - 978-0-8194-8547-2 U6 - https://doi.org/10.1117/12.881238 VL - 7982 SP - 79820O-1 EP - 79820O-12 AN - OPUS4-24271 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Habel, Wolfgang A1 - Kusche, Nadine A1 - Münzenberger, Sven A1 - Schukar, Vivien T1 - KALFOS - a validation facility for strain transfer characterization of surface-applied strain sensors N2 - Strain sensors embedded in or attached to structural components have to measure the real deformation of the structure over the whole period of use. The user must know how reliably installed sensors provide strain measurement results. For this purpose, test facilities or coupon tests are used. In order to characterize the strain transfer quality from the host structure into surface-applied strain sensors, a unique testing facility has been developed. This facility can be used both for fiber optic and resistance strain sensors. Originally developed for fiber Bragg grating based sensors, the KALFOS facility (=calibration of fiber optic sensors) uses Digital Image Correlation (DIC) and Electronic Speckle Pattern Interferometer (ESPI) as unbiased referencing methods. It is possible to determine experimentally the strain transfer mechanism under combined thermal and mechanical loading conditions. This experimental characterization method will reveal weaknesses in commonly used strain sensors, and the investigation of the material systems used for fiber optic and other strain sensors (particularly the coating/substrate - adhesive combination). The KALFOS facility allows matching of specific measurement requirements with environmental conditions. T2 - SAE 2011 AeroTech Congress & Exhibition CY - Toulouse, France DA - 18.10.2011 KW - Fiber optic sensors KW - Structural health monitoring KW - Validation KW - Strain sensor KW - Surface application PY - 2011 U6 - https://doi.org/10.4271/2011-01-2606 IS - Paper 2011-01-2606 SP - 1 EP - 7 AN - OPUS4-24643 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Beck, Uwe A1 - Mitzkus, Anja A1 - Sahre, Mario A1 - Weise, Matthias A1 - Köppe, Enrico A1 - Bartholmai, Matthias A1 - Basedau, Frank A1 - Hofmann, Detlef A1 - Schukar, Vivien T1 - Faser-basierter magneto-optischer Schicht-Sensor zum Monitoring von Bauteilen N2 - In Glasfasern eingeschriebene Bragg-Gitter (FBG: fibre-based Bragg gratings) sind über die Verschiebung der Bragg-Wellenlänge in der Lage, Stauchungen und Dehnungen von Glasfasern hochgenau zu erfassen. In Kompositwerkstoffe eingebettete faseroptische Sensoren können Bauteile bezüglich ihrer mechanischen Integrität überwachen und früh-zeitig Informationen über Materialveränderungen gewinnen. Um die Zuverlässigkeit eines solchen Sensors zu gewährleisten, ist es wichtig, die korrekte Funktion des Sensors im Verbund mit der Werkstoff-Matrix on-line und in-situ sicherzu-stellen. Im Rahmen des DFG-Projekts FAMOS² (FAser-basierter Magneto-Optischer SchichtSensor) wurde ein selbstdiagnosefähiger Schichtsensor entwickelt, der mit Hilfe von magnetostriktiven Aktorschichten aus Nickel bzw. Eisen-Nickel validiert werden kann. Der FAMOS²-Schichtsensor wird durch ein PVD (physical vapour deposition)/ECD (electro-chemical deposition) Hybridschichtsystem realisiert, das auf dem Fasermantel im Bereich des FBG haftfest, homogen und langzeitfunktional abzuscheiden ist. Dabei wird in einem ersten Schritt ein etwa 100 Nanometer dünnes PVD-Schichtsystem aus Chrom und Kupfer als Haftvermittler auf der Glasfaser bzw. als leitfähige Startschicht für den nachfolgenden ECD-Prozess abgeschieden. Um eine rotationssymmetrische Schich-tabscheidung zu gewährleisten, erfolgt während der PVD-Beschichtung eine Rotation der Glasfasern. In einem zweiten Schritt wird dann unter Verwendung eines klassischen Watts-Elektrolyten in einer speziell entwickelten ebenfalls rotationssymmetrisch aufgebau-ten ECD-Durchströmungszelle dann die etwa 30 Mikrometer dicke, magnetostriktive Ak-torschicht auf dem PVD-Schichtsystem abgeschieden, im Vergleich sowohl reine Nickel-Schichten als auch Nickel-Eisen-Schichten. Ein äußeres Magnetfeld dehnt die magnetostriktive Aktorschicht und damit auch die Faser reversibel. Diese Dehnung führt zu einer Verschiebung der Bragg-Wellenlänge, welche direkt mit der Stärke eines zu messenden oder zu Validierungszwecken vorgegebenen Magnetfeldes korreliert. Die Anpassung der Beschichtungsverfahren an die Fasergeome-trie und die mechanischen Eigenschaften der Hybridschichten werden hinsichtlich der me-chanischen Integrität des faseroptischen Sensors diskutiert und der Nachweis der Selbst-diagnosefähigkeit erbracht. T2 - 13. ThGOT Thementage Grenz- und Oberflächentechnik und 11. Thüringer Biomaterial-Kolloquium CY - Zeulenroda, Germany DA - 13.03.2018 KW - Magneto-optischer Sensor KW - Faser-Bragg Gitter KW - Magnetostriktive Beschichtung KW - Selbstkalibrierung KW - Bauteilmonitoring PY - 2018 SN - 978-3-00-058187-8 SP - 1 EP - 5 CY - Jena AN - OPUS4-44599 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -