TY - CONF A1 - Komann, Steffen A1 - Neumann, Martin A1 - Ballheimer, Viktor A1 - Wille, Frank A1 - Weber, Mike A1 - Qiao, Linan A1 - Droste, Bernhard T1 - Static and dynamic calculation approaches for mechanical design assessment of type B packages for radioactive material transport - 10193 T2 - WM2010 Conference CY - Phoenix, Arizona, USA DA - 2010-03-07 KW - Mechanische Bewertung KW - Radioaktives Material KW - Numerische Analyse KW - Typ B(U)-Verpackung PY - 2010 SP - 1 EP - 9 AN - OPUS4-21240 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Neumann, Martin A1 - Ballheimer, Viktor A1 - Wille, Frank T1 - Estimation of cask deceleration and impact limiter deformation under 9m drop test conditions using the calculation tool “ImpactCalc” T2 - PATRAM 2007, 15th International Symposium on the Packaging and Transportation of Radioactive Materials CY - Miami, Florida, USA DA - 2007-10-21 KW - Impact limiter KW - Calculation KW - Maximum deceleration KW - Maximum deformation PY - 2007 SP - 1 EP - 8 PB - Institute of Nuclear Materials Management AN - OPUS4-17496 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Neumann, Martin A1 - Wille, Frank A1 - Ballheimer, Viktor T1 - Approximation of package deceleration and shock absorber deformation under 9 m drop test conditions using simplified numerical tool ImpactCalc KW - Impact limiter KW - Calculation KW - Maximum deceleration KW - Maximum deformation PY - 2008 SN - 1746-5095 SN - 1746-5109 SN - 0957-476X VL - 19 IS - 1 SP - 35 EP - 40 PB - Ramtrans Publ. CY - Ashford AN - OPUS4-17499 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Komann, Steffen A1 - Neumann, Martin A1 - Ballheimer, Viktor A1 - Wille, Frank A1 - Weber, Mike A1 - Qiao, Linan A1 - Droste, Bernhard T1 - Mechanical assessment within type B packages approval - the application of static and dynamic calculation approaches T2 - PATRAM 2010 - 16th International symposium on the packaging and transport of radioactive materials CY - London, UK DA - 2010-10-03 KW - Mechanische Bewertung KW - Radioaktives Material KW - Numerische Analyse PY - 2010 SP - 1 EP - 8(?) AN - OPUS4-23384 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Neumann, Martin A1 - Günther, U. A1 - Ballheimer, Viktor A1 - Linnemann, Konrad A1 - Wille, Frank A1 - Droste, Bernhard T1 - Experiences by German authority with safety case approach for welding seams as part of SNF transport package containments N2 - Federal Institute for Materials Research and Testing (BAM) is the responsible authority for the assessment of mechanical and thermal safety as well as quality issues within the licensing procedure for transport casks for radioactive materials. The assessment includes a brittle fracture analysis of all relevant cask components. For cask bodies where a steel bottom is welded to a steel shell, specimens for testing of sufficient fracture resistance can normally not be extracted directly from the welding seam area of the cask. Therefore, a methodology has to be developed to ensure compliance with the safety Analysis considerations and the approved design specification. This paper describes such a methodology including brittle fracture analysis and de-termination of required material properties as well as aspects of quality assurance during manufacturing. T2 - RAMTRANSPORT 2012 - 9th International Conference on the Radioactive Materials Transport and Storage CY - London, UK DA - 22.05.2012 PY - 2012 IS - Session 4.2 RAM 18 SP - 1 EP - 6 AN - OPUS4-26344 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Neumann, Martin A1 - Ballheimer, Viktor A1 - Sterthaus, Jens A1 - Schubert, Sven A1 - Eisenacher, Germar A1 - Wille, Frank T1 - Material characterization and modeling within safety analysis of packages for transport of radioactive material N2 - In mechanical design safety assessment ofpackages for the transport of radioactive material the International Atomic Energy Agency (IAEA) regulations [1,2] require the use of one of four methods of demonstration of compliance with regulations: tests with prototypes, reference to previous satisfactory demonstrations, tests with scaled models as well as calculation or reasoned argument. In all cases characterization of material behavior is necessary. The need for material characterization can be split into three groups: characterization for material modeling in the design and verification process, determination of assessment criteria and inspections during manufacturing. The paper deals primarily with material characterization for the material modeling in the design phase and authorities approval process. Main package components are discussed: cask body and lids, screws, trunnions, impact limiter and basket(structure holding the content in specified position). Depending on the material used for these components this paper Shows exemplary a possible set of material investigations in order to allow modeling in design and assessment during the approval process. T2 - ASME 2012 Pressure vessels & piping division conference CY - Toronto, Ontario, Canada DA - 15.07.2012 PY - 2012 SP - PVP2012-78297, 1-6 PB - American Society of Mechanical Engineers CY - New York AN - OPUS4-26271 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weber, Mike A1 - Ballheimer, Viktor A1 - Wille, Frank A1 - Zencker, Uwe T1 - Numerical approach to determine a package dependent bar length for the iaea pin drop test N2 - The Federal Institute for Materials Research and Testing (BAM) is assessing the mechanical and thermal safety performance of packages for the transport of radioactive materials. Drop testing and numerical calculations are usually part of the safety case concepts, where BAM is performing the regulatory tests at their own test facility site. Among other mechanical tests the 1 meter drop onto a steel puncture bar shall be considered for accident safe packages. According to the IAEA regulations “the bar shall be of solid mild steel of circular section, 15.0 ± 0.5 cm in diameter and 20 cm long, unless a longer bar would cause greater damage…”. Particularly with regard to the German transport- and storage cask designs, often made from ductile cast iron, an accurate determination of the puncture bar length to guarantee a load impact covering the worst case scenario can be imperative. If the fracture mechanical proof for the cask material shall be provided by a test, small deviations in the concentrated load applied can be decisive for the question if the cask fails or not. The most damaging puncture bar length can be estimated by iterative procedure in numerical simulations. On the one hand, a sufficient puncture bar length shall guarantee that shock absorbers or other attachments do not prevent or reduce the local load application to the package, on the other hand, a longer and thus less stiff bar causes a smaller maximum contact force. The contrary influence of increasing puncture bar length and increasing effective drop height shall be taken into account if a shock absorber is directly placed in the target area. The paper presents a numerical approach to identify the bar length that causes maximum damage to the package. Using the example of two typical package masses the sensitivity of contact forces and puncture bar deformations to the initial length are calculated and assessed with regard to the international IAEA package safety requirements. T2 - PATRAM 2019 CY - New Orleans, LA, USA DA - 04.08.2019 KW - IAEA KW - 1-m-punch-bar-drop-test KW - Numerical approach KW - Bar length KW - Finite element analysis PY - 2019 UR - https://www.inmm.org/INMM-Resources/Proceedings-Presentations/PATRAM-Proceedings.aspx SP - 1 EP - 10 AN - OPUS4-49016 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rolle, Annette A1 - Ballheimer, Viktor A1 - Neumeyer, Tino A1 - Wille, Frank T1 - Application of leakage rates measured on scaled cask or component models to the package containment safety assessment N2 - The containment systems of transport and storage casks for spent fuel and highlevelradioactive waste usually include bolted lids with metallic or elastomeric seals. The mechanical and thermal loadings associated with the routine, normal and accident conditions of transport can have a significant effect on the leak tightness of such containment system. Scaled cask models are often used for providing the required mechanical and thermal tests series.Leak tests have been conducted on those models. It is also common practice to use scaled component tests to investigate the influence of deformations or displacements of the lids and the seals on the standard leakage rate as well as to study the temperature and time depending alteration of the seals. In this paper questions of the transferability of scaled test results to the full size design of the containment system will be discussed. T2 - 19th International Symposium on the Packaging and Transportation of Radioactive Materials PATRAM 2019 CY - New Orleans, LA, USA DA - 04.08.2019 KW - Leakage rate KW - Transport packages KW - Seals KW - Radioaktive PY - 2019 SP - Paper 1147, 1 AN - OPUS4-49053 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Komann, Steffen A1 - Ballheimer, Viktor A1 - Quercetti, Thomas A1 - Scheidemann, Robert A1 - Wille, Frank T1 - Design assessment by bam of a new package design for the transport of snf from a german research reactor N2 - For disposal of the German research reactor of the Technical University Munich FRM II a new transport and storage cask design was under approval assessment by the German authorities. The Bundesanstalt für Materialforschung und -prüfung (BAM) assessed the mechanical and thermal package safety and performed drop tests. The activity release approaches and subjects of quality assurance and surveillance for manufacturing and operation of the package were assessed by BAM as well. The cask body is made of ductile cast iron and closed by two bolted lid systems with metal seals. The material of the lids is stainless steel. On each end of the cask a wood-filled impact limiter is installed to reduce impact loads to the cask under drop test conditions. In the cavity of the cask a basket for five spent fuel assemblies is arranged. For the safety case a combination of experimental testing and analytical/numerical calculations were applied. In total, four drop tests were carried out at the BAM large drop test facility. Two tests were carried out as a full IAEA drop test sequence consisting of a 9m drop test onto an unyielding target and a 1m puncture bar drop test. The other two drop test were performed as single 9m drop tests and completed by additional analyses for considering the effects of an IAEA drop test sequence. The main objectives of the drop tests were the investigation of the integrity of the package and its safety against release of radioactive material as well as the test of the fastening system of the impact limiters. Furthermore, the acceleration and strain signals measured during the tests were used for the verification of Finite-Element-Analysis (FEA) used for the safety analysis of the package design. The finite-element models incorporated in the package design safety report include the cask body, the lid system, the inventory and the impact limiters with the fastening system. In this context special attention was paid to the modeling of the encapsulated wood-filled impact limiters. Additional calculations using the verified numerical models were done by the applicant and assessed by BAM to investigate e.g. the brittle fracture of the cask body made of ductile cask iron within the package design approval procedure. This paper describes the package design assessment from the view of the competent authority BAM including the applied assessment strategy, the conducted drop tests and the additional calculations by using numerical and analytical methods. T2 - 19th International Symposium on the Packaging and Transportation of Radioactive Materials PATRAM 2019 CY - New Orleans, LA, USA DA - 04.08.2019 KW - Numerical modelling KW - Drop test KW - Assessment method KW - Ductile cast iron KW - Package design KW - Experimental testing PY - 2019 SP - Paper 1176, 1 AN - OPUS4-49054 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wille, Frank A1 - Ballheimer, Viktor A1 - Apel, Andreas A1 - Kuschke, Christian A1 - Moutarde, M. A1 - Desnoyers, B. A1 - Kalinina, E. A1 - Ammerman, D. T1 - ISO-Standard and IAEA guidance material for package load attachment Points - Current approaches and developments N2 - For transport package design and operation according to the IAEA regulations, the package shall be securely stowed and its retention system shall be capable to withstand load conditions of routine transport. The supporting IAEA Advisory Material SSG-26 provides information how to do that. Up to now package designers in different countries use other load factors for the design of attachment points than those specified in the IAEA guidance material. In particular the acceleration values vary between different countries and lead to difficulties during the validation of foreign approval certificates. Therefore the IAEA started a discussion process to review the existing guidance text. An international working group was constituted in 2013. Representatives came from different stakeholders, e.g. transport operators, competent authorities and modal organizations. The discussions concluded especially on the transport conditions which has to be considered for stowage design, including on the one hand the relevance of the load factors used for strength and fatigue analysis and on the other hand the criteria which have to be considered for the attachment points. The proposed acceleration values will be compared to those measured during recent multi-modal testing by Sandia National Laboratories that measured the acceleration levels experienced by a spent fuel flask during heavy-haul truck, sea, and rail transport. The ISO standard 10276 is dealing with the load attachment systems of packages as well. This standard considers the trunnion design, manufacturing and operational aspects. The regular standard revision phase started in 2017. An expert group discussed new state-of-the-art technology, different analysis approaches for strength and fatigue analysis and proposed revised text for the ISO standard for international discussion. The finite-element analysis approach incl. appropriate acceptance criteria are described and referenced. The paper describes relevant tie-down aspects, gives background argumentation relevant to analysis approaches, and tries to support harmonized application of the revised IAEA guidance material and the future revised ISO standard. T2 - 19th International Symposium on the Packaging and Transportation of Radioactive Materials PATRAM 2019 CY - New Orleans, LA, USA DA - 04.08.2019 KW - Load attachment KW - Stowage KW - Trunnion KW - Bolt design KW - Retention KW - Acceleration KW - Transport KW - Load cycles PY - 2019 SP - Paper 1130, 1 EP - 10 AN - OPUS4-49095 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Linnemann, Konrad A1 - Ballheimer, Viktor A1 - Sterthaus, Jens A1 - Rolle, Annette A1 - Wille, Frank A1 - Vlassopoulos, Efstathios A1 - Papaioannou, Dimitrios T1 - Numerical Simulation of Spent Fuel Segments under Transport Loads N2 - Packages for the transport of spent nuclear fuel shall meet the International Atomic Energy Agency regulations to ensure safety under different transport conditions. The physical state of spent fuel and the fuel rod cladding as well as the geometric configuration of fuel assemblies are important inputs for the evaluation of package capabilities under these conditions. Generally, the mechanical behavior of high burn-up spent fuel assemblies under transport conditions shall be analyzed with regard to the assumptions which are used in the containment and criticality safety analysis. Considering the complexity of the interactions between the fuel rods as well as between the fuel assemblies, basket, and cask containment, the exact mechanical analysis of such phenomena is nearly impossible. The gaps in Information concerning the material properties of cladding and pellet behavior, especially for the high burn-up fuel, make the analysis more complicated additionally. As a result, enveloping analytical approaches are usually used by BAM within the safety assessment of packages approved for transport of spent nuclear fuel. To justify the safety margins of such approaches additional analyses are necessary. In this paper, numerical simulations of a spent fuel assembly Segment are presented. The segment modeled represents the part of a generalized BWR fuel assembly between two spacers. Dynamic and quasi-static finite element calculations are performed to simulate the spent fuel behavior under regulatory defined accident conditions of transport. Beam elements are used for the modeling of the fuel rods representing the compound consisting of claddings and fuel pellets. The dynamic load applied is gathered from an experimental drop test with a spent fuel cask performed at BAM. A hot cell bending test performed at JRC Karlsruhe is the basis for obtaining the material behavior of the fuel rods. The material properties are determined by simulating the test setup of JRC and optimizing the results to fit the experimental load deflection curve. The simulations of the fuel assembly segment are used to get a better understanding about the loads on fuel rods under accident conditions of transport. T2 - 17th International High-Level Radioactive Waste Management Conference (IHLRWM 2019) CY - Knoxville, Tennessee, USA DA - 14.04.2019 KW - Spent Nuclear Fuel KW - Finite Element Simulation KW - Transport packages PY - 2019 SN - 978-1-51088-669-8 SP - 1 EP - 7 AN - OPUS4-52046 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -