TY - JOUR A1 - Zerbst, Uwe A1 - Madia, Mauro A1 - Bruno, Giovanni A1 - Hilgenberg, Kai T1 - Towards a Methodology for Component Design of Metallic AM Parts Subjected to Cyclic Loading N2 - The safe fatigue design of metallic components fabricated by additive manufacturing (AM) is still a largely unsolved problem. This is primarily due to (a) a significant inhomogeneity of the material properties across the component; (b) defects such as porosity and lack of fusion as well as pronounced surface roughness of the asuilt components; and (c) residual stresses, which are very often present in the as‐built parts and need to be removed by post‐fabrication treatments. Such morphological and microstructural features are very different than in conventionally manufactured parts and play a much bigger role in determining the fatigue life. The above problems require specific solutions with respect to the identification of the critical (failure) sites in AM fabricated components. Moreover, the generation of representative test specimens characterized by similar temperature cycles needs to be guaranteed if one wants to reproducibly identify the critical sites and establish fatigue assessment methods taking into account the effect of defects on crack initiation and early propagation. The latter requires fracture mechanics‐based approaches which, unlike common methodologies, cover the specific characteristics of so‐called short fatigue cracks. This paper provides a discussion of all these aspects with special focus on components manufactured by laser powder bed fusion (L‐PBF). It shows how to adapt existing solutions, identifies fields where there are still gaps, and discusses proposals for potential improvement of the damage tolerance design of L‐PBF components KW - L‐PBF KW - Fatigue KW - Fracture KW - Defects PY - 2021 U6 - http://nbn-resolving.de/urn/resolver.pl?urn:nbn:de:kobv:b43-525822 VL - 11 IS - 5 SP - 709 PB - MDPI CY - Basel AN - OPUS4-52582 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zerbst, Uwe A1 - Hensel, J. A1 - Nitschke-Pagel, T. A1 - Tchoffo Ngoula, D. A1 - Beier, T. T1 - Welding residual stresses as needed for the prediction of fatigue crack propagation and fatigue strength N2 - Welding residual stresses have an impact on the performance of welded structures, on their fracture resistance, their resistance against fatigue crack propagation and, most important, their fatigue strength and fatigue lifetime. The present paper provides an overview on the issue mainly from the point of view of the application of fracture mechanics to the determination of the fatigue strength as the topic of this Special issue. Besides own experimental and theoretical data a comprehensive discussion is provided in that context which includes the definition and interaction of short- and long-range (or reaction) residual stresses, the effect of cyclic mechanical loading and its treatment in fracture and fatigue analyses. KW - Welding residual stresses KW - Fracture KW - Fatigue crack propagation KW - Elastic follow-up PY - 2018 U6 - https://doi.org/10.1016/j.engfracmech.2017.10.024 SN - 0013-7944 VL - 198 SP - 123 EP - 141 PB - Elsevier AN - OPUS4-46860 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -