TY - CONF A1 - Zencker, Uwe T1 - EURAD WP 8 (SFC) Task 3 - Update: Behaviour of nuclear fuel and cladding after discharge N2 - The European Joint Programme on Radioactive Waste Management (EURAD) is working on Spent Fuel Characterization (SFC) in its work package (WP) 8. Inspired by the EURAD activities, the International Atomic Energy Agency (IAEA) established an international Coordinated Research Project (CRP) on SFC. The EURAD WP SFC participants are collaborating as a team on the IAEA CRP on SFC. The EURAD WP SFC project consists of four tasks. Task 3 investigates the behaviour of nuclear fuel and cladding after discharge. The aim of these activities is to understand and describe the evolution of the cladding-pellet system and its ageing under conditions of extended interim storage, transportation and emplacement in a final disposal system. At the Second Research Coordination Meeting on Spent Fuel Characterization, BAM as leader of Task 3 reported on the status of the research work. T2 - IAEA 2nd Research Coordination Meeting of the Coordinated Research Project on Spent Fuel Characterization CY - Kalmar, Sweden DA - 20.09.2022 KW - Nuclear fuel KW - Cladding KW - Discharge PY - 2022 AN - OPUS4-56121 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Zencker, Uwe A1 - Simbruner, Kai A1 - Völzke, Holger T1 - Entwicklung eines bruchmechanischen Berechnungsansatzes zur Beschreibung des Festigkeitsverhaltens von Brennstabhüllrohren bei längerfristiger Zwischenlagerung (BRUZL) N2 - Es werden Methoden zur sicherheitstechnischen Bewertung des mechanischen Verhaltens von Brennstabhüllrohren entwickelt, um sprödes Versagen in Belastungsszenarien nach längerfristiger trockener Zwischenlagerung zu verhindern. Unbestrahlte Brennstabhüllrohrsegmente aus der Zirkoniumlegierung ZIRLO® wurden hydriert und thermomechanischen Behandlungen unterzogen, um Hüllrohrmaterial durch Ausscheidung radialer Hydride zu verspröden. Die Proben mit radialen Hydriden wurden im Ring Compression Test (RCT) bei Raumtemperatur untersucht. Bereits bei kleinen Probenverformungen wurden abrupte Kraftabfälle mit instabiler Rissausbreitung durch das Netzwerk radialer Hydride beobachtet. Die Risslängen erreichten in einigen Fällen bis zu 90 % der Wanddicke. Der mikromechanische Versagensmechanismus ist Quasi-Spaltbruch in den Hydriden und Porenbildung, -wachstum und -vereinigung in der Zirkoniummatrix an den duktilen Brücken zwischen benachbarten Hydriden. Es wurde ein Finite-Elemente-Modell des Ring Compression Tests erstellt, um das Versagensverhalten zirkoniumbasierter Legierungen mit radialen Hydriden im RCT zu analysieren. Die Fließkurve für das elastisch-plastische Materialmodell des Matrixmaterials wurde durch eine inverse Finite-Elemente-Analyse ermittelt. Kohäsivzonenmodelle wurden benutzt, um die plötzlichen Kraftabfälle zu reproduzieren. Es wurde ein mikromechanisches Modell mit statistisch generierten Matrix-Hydrid-Verteilungen entwickelt, das zwischen sprödem Versagen entlang der Hydride und duktilem Versagen der Zirkoniummatrix in der Kohäsivzone unterscheidet. Für das jeweilige Materialverhalten wird ein lokales zweiparametriges Versagenskriterium auf Grundlage der Kohäsionsfestigkeit und der Separationsenergie bei einer festgelegten Form des Kohäsivgesetzes vorgeschlagen. Geeignete Kohäsivparameter lassen sich mit einer inversen Finite-Elemente-Analyse des Versagensverhaltens von hydrierten Proben im Ring Compression Test bestimmen. In den Simulationen lag der Schwerpunkt auf dem ersten Kraftabfall. Die Berechnungsergebnisse stimmen gut mit den RCT-Ergebnissen überein. Es konnte gezeigt werden, dass die Rissinitiierung und -ausbreitung stark von der speziellen Anordnung der radialen Hydride und Matrixbrücken in der Bruchzone abhängt. Die numerische Modellbildung wurde an Versuchen mit bestrahlten Proben aus der Zirkoniumlegierung M5® validiert. KW - Zwischenlagerung KW - Brennstabhüllrohr KW - Versagensmechanismus KW - Kohäsivzonenmodell KW - Ring Compression Test PY - 2022 SP - 1 EP - 106 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-56853 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zencker, Uwe A1 - Völzke, Holger T1 - Brittle Failure Limits of Spent Fuel Claddings Subjected to Long-Term Dry Interim Storage Conditions N2 - The mechanical properties of spent fuel claddings can be adversely affected under the conditions of long-term dry interim storage, so that the failure limits may be reached in case of mechanical loads during handling or transport after storage. Pre-storage drying and the early stage of interim storage can expose the cladding to higher temperatures and higher tensile hoop stresses than those associated with in-reactor operation and pool storage. During slow cooling of a cladding tube under internal pressure, radial hydrides may precipitate in zirconium-based cladding alloys. This can lead to embrittlement of the material and sudden failure of the cladding integrity under mechanical stress. In order to prevent brittle failure, numerical methods are being developed to predict the mechanical behaviour and identify limiting conditions. Experimental investigations, numerical analyses and evaluation methods are discussed. An established experimental method for characterising cladding materials is the Ring Compression Test (RCT). Some test results on irradiated cladding tubes after operation in pressure water reactors are publicly available. However, it is helpful to carry out studies on unirradiated surrogate claddings with similar material properties to reduce the effort associated with irradiated samples in hot cells and to perform material tests with a wider range of parameters. On the basis of such experimental data, load-displacement curves have been numerically analysed for a selection of cladding materials. Radial hydrides can cause a sample to break suddenly due to fracture even at low deformation. Noticeable load drops in the RCT are caused by unstable crack propagation through the radial hydride network. The failure mechanism is quasi-cleavage in the hydrides and micro-void nucleation, growth, and coalescence in the zirconium matrix, with ductile tearing patches connecting adjacent hydrides. The cohesive zone approach was used to simulate the failure process taking into account the radial hydride morphology. The developed method can adequately describe both the deformation and failure behaviour of irradiated as well as unirradiated claddings of zirconium-based alloys with radial hydrides under RCT conditions. Limiting conditions can be expressed in terms of fracture energy and cohesive strength. T2 - IAEA International Conference on the Management of Spent Fuel from Nuclear Power Plants - Meeting the Moment CY - Vienna, Austria DA - 10.06.2024 KW - Ageing Management KW - Cladding Embrittlement KW - Extended Storage KW - Ring Compression Test KW - Spent Nuclear Fuel PY - 2024 SP - 1 EP - 10 AN - OPUS4-60323 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zencker, Uwe T1 - Brittle Failure Limits of Spent Fuel Claddings Subjected to Long-Term Dry Interim Storage Conditions N2 - The mechanical properties of spent fuel claddings can be adversely affected under the conditions of long-term dry interim storage, so that the failure limits may be reached in case of mechanical loads during handling or transport after storage. Pre-storage drying and the early stage of interim storage can expose the cladding to higher temperatures and higher tensile hoop stresses than those associated with in-reactor operation and pool storage. During slow cooling of a cladding tube under internal pressure, radial hydrides may precipitate in zirconium-based cladding alloys. This can lead to embrittlement of the material and sudden failure of the cladding integrity under mechanical stress. In order to prevent brittle failure, numerical methods are being developed to predict the mechanical behaviour and identify limiting conditions. Experimental investigations, numerical analyses and evaluation methods are discussed. An established experimental method for characterising cladding materials is the Ring Compression Test (RCT). Some test results on irradiated cladding tubes after operation in pressure water reactors are publicly available. However, it is helpful to carry out studies on unirradiated surrogate claddings with similar material properties to reduce the effort associated with irradiated samples in hot cells and to perform material tests with a wider range of parameters. On the basis of such experimental data, load-displacement curves have been numerically analysed for a selection of cladding materials. Radial hydrides can cause a sample to break suddenly due to fracture even at low deformation. Noticeable load drops in the RCT are caused by unstable crack propagation through the radial hydride network. The failure mechanism is quasi-cleavage in the hydrides and micro-void nucleation, growth, and coalescence in the zirconium matrix, with ductile tearing patches connecting adjacent hydrides. The cohesive zone approach was used to simulate the failure process taking into account the radial hydride morphology. The developed method can adequately describe both the deformation and failure behaviour of irradiated as well as unirradiated claddings of zirconium-based alloys with radial hydrides under RCT conditions. Limiting conditions can be expressed in terms of fracture energy and cohesive strength. T2 - IAEA International Conference on the Management of Spent Fuel from Nuclear Power Plants - Meeting the Moment CY - Vienna, Austria DA - 10.06.2024 KW - Ageing Management KW - Cladding Embrittlement KW - Extended Storage KW - Ring Compression Test KW - Spent Nuclear Fuel PY - 2024 AN - OPUS4-60324 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zencker, Uwe T1 - Fracture Mechanics Analysis of Spent Fuel Claddings during Long-Term Dry Interim Storage N2 - The European Joint Programme on Radioactive Waste Management (EURAD) is working on Spent Fuel Characterization (SFC) in its work package (WP) 8. Inspired by the EURAD activities, the International Atomic Energy Agency (IAEA) established an international Coordinated Research Project (CRP) on SFC. The EURAD WP SFC participants are collaborating as a team on the IAEA CRP on SFC. The EURAD WP SFC project consists of four tasks. Task 3 investigates the behaviour of nuclear fuel and cladding after discharge. The aim of these activities is to understand and describe the evolution of the cladding-pellet system and its ageing under conditions of extended interim storage, transportation and emplacement in a final disposal system. At the Third Research Coordination Meeting on Spent Fuel Characterization, BAM as contributor to Task 3 reported on the activities and status of its research work. T2 - IAEA 3rd Research Coordination Meeting of the Coordinated Research Project on Spent Fuel Characterization CY - Cockermouth, UK DA - 01.07.2024 KW - Nuclear fuel KW - Cladding KW - Discharge PY - 2024 AN - OPUS4-60668 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zencker, Uwe A1 - Gaddampally, Mohan Reddy A1 - Völzke, Holger T1 - Failure Analysis on Irradiated Claddings Subjected to Long-Term Dry Interim Storage N2 - Long-term dry interim storage may adversely affect the mechanical properties of spent fuel rods, possibly resulting in a reduced resilience during handling or transport after storage. The cladding is the first barrier for the spent fuel pellets. An established method for characterising the cladding material is the ring compression test (RCT), in which a small, cylindrical sample of the cladding tube is subjected to a compressive load. Radial hydrides may precipitate in zirconium-based alloys (Zircaloy) under pre-storage drying and during slow cooling, which result in embrittlement of the cladding material and eventually a possible sudden failure of cladding integrity under additional mechanical loads. The focus of the presented research is on the development of appropriate nu-merical methods for predicting the mechanical behaviour and identification of limiting conditions to prevent brittle fracture of Zircaloy claddings. A modelling approach based on cohesive zones is ex-plained which is able to reproduce the propagation of cracks initiated at radial hydrides in the zir-conium matrix. The developed methods are applied to defueled samples of cladding alloy ZIRLO®, which were subjected to a thermo-mechanical treatment to reorient existing circumferential hy-drides to radial hydrides. A selected sample showing sudden load drops during a quasi-static ring compression test is analysed by means of fracture mechanics for illustrative purposes. Based on the developed fracture mechanics approach, not only the deformation behaviour but also the fail-ure behaviour of irradiated as well as unirradiated Zircaloy claddings with radial hydrides under RCT loading conditions can be adequately described. T2 - 27th International Conference on Structural Mechanics in Reactor Technology - SMiRT 27 CY - Yokohama, Japan DA - 03.03.2024 KW - Cladding Embrittlement KW - Cohesive Zone Modelling KW - Ring Compression Test KW - Spent Nuclear Fuel PY - 2024 SP - 1 EP - 8 AN - OPUS4-60671 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zencker, Uwe T1 - Failure Analysis on Irradiated Claddings Subjected to Long-Term Dry Interim Storage N2 - Long-term dry interim storage may adversely affect the mechanical properties of spent fuel rods, possibly resulting in a reduced resilience during handling or transport after storage. The cladding is the first barrier for the spent fuel pellets. An established method for characterising the cladding material is the ring compression test (RCT), in which a small, cylindrical sample of the cladding tube is subjected to a compressive load. Radial hydrides may precipitate in zirconium-based alloys (Zircaloy) under pre-storage drying and during slow cooling, which result in embrittlement of the cladding material and eventually a possible sudden failure of cladding integrity under additional mechanical loads. The focus of the presented research is on the development of appropriate nu-merical methods for predicting the mechanical behaviour and identification of limiting conditions to prevent brittle fracture of Zircaloy claddings. A modelling approach based on cohesive zones is ex-plained which is able to reproduce the propagation of cracks initiated at radial hydrides in the zir-conium matrix. The developed methods are applied to defueled samples of cladding alloy ZIRLO®, which were subjected to a thermo-mechanical treatment to reorient existing circumferential hy-drides to radial hydrides. A selected sample showing sudden load drops during a quasi-static ring compression test is analysed by means of fracture mechanics for illustrative purposes. Based on the developed fracture mechanics approach, not only the deformation behaviour but also the fail-ure behaviour of irradiated as well as unirradiated Zircaloy claddings with radial hydrides under RCT loading conditions can be adequately described. T2 - 27th International Conference on Structural Mechanics in Reactor Technology - SMiRT 27 CY - Yokohama, Japan DA - 03.03.2024 KW - Cladding Embrittlement KW - Cohesive Zone Modelling KW - Ring Compression Test KW - Spent Nuclear Fuel PY - 2024 AN - OPUS4-60672 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weber, Mike A1 - Ballheimer, Viktor A1 - Wille, Frank A1 - Zencker, Uwe T1 - Numerical approach to determine the correct puncture bar length for the IAEA puncture bar drop test N2 - Among other mechanical tests the 1 meter drop onto a steel puncture bar shall be considered for accident safe packages for the transport of radioactive material. According with the IAEA regulations “the bar shall be of solid mild steel of circular section, 15.0 ± 0.5 cm in diameter and 20 cm long, unless a longer bar would cause greater damage…”. The most damaging puncture bar length can be estimated by iterative processes in numerical simulations. On the one hand, a sufficient puncture bar length has to guarantee that shock absorbers or other attachments do not prevent or reduce the local load application to the package, on the other hand, a longer and thus less stiff bar causes a smaller maximum contact force. The contrary influence of increasing puncture bar length and increasing effective drop height shall be taken into account if a shock absorber is directly placed in the target area. The paper presents a numerical approach to identify the bar length that causes maximum damage to the package. Using the example of two typical package masses the sensitivity of contact forces and puncture bar deformations to the initial length are calculated and assessed with regard to the international IAEA package safety requirements. T2 - ASME Pressure Vessels and Piping Conference 2018 CY - Prague, Czech Republic DA - 15.07.2018 KW - Length of puncture bar KW - Mechanical assessment KW - Numerical simulation KW - Puncture bar test KW - Transport of radioactive materials PY - 2018 SP - PVP2018-84614, 1 EP - 7 AN - OPUS4-46538 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Orellana Pérez, Teresa A1 - Völzke, Holger A1 - Wolff, Dietmar A1 - Zencker, Uwe T1 - Relevance of cladding failure mechanisms due to zirconium hydride precipitation under extended dry storage conditions in Germany N2 - The German nuclear waste management strategy consists of dry interim storage of spent fuel inside dual purpose casks and its subsequent direct final disposal in a deep geological repository. Interim storage is limited to 40 years so far, but will have to be extended until repository site selection and operation is concluded, potentially up to 100 years. In this context, research on the long term performance of safety relevant cask components and fuel rod integrity during such extended periods of time is of outmost importance. The barrier function of the fuel cladding depends on its integrity under operational and accidental conditions along with storage and subsequent transportation and is mainly affected over time by altering of the cladding microstructure and by thermo-mechanical conditions during reactor operation and subsequent wet and dry storage. This paper focuses on failure mechanisms regarding cladding embrittlement caused by physical phenomena concerning hydrogen dissolution and precipitation of hydrides in the zirconium matrix. Within this context, potential cladding integrity issues under extended interim storage conditions followed by transportation are emphasized. Delayed hydride cracking (DHC) is a well-known time-dependent temperature-activated phenomenon failure mechanism of the fuel cladding during reactor operation. The phenomenon consists of hydrogen diffusion and hydride precipitation at the tip of an initial crack and the propagation of the crack to an approximate distance equal to the length of the hydride. This failure mechanism is temperature-activated phenomenon and enhances along with thermal cycling of the fuel cladding, e. g. during reactor shutdowns. DHC shows limited relevance under quasi static storage conditions with continuously lowering temperatures. However, the literature points that DHC may occur when the temperature during storage decreases to a certain level after some decades and in combination with stress concentrations in the cladding material. When spent fuel is transferred to dry storage by vacuum drying, the cladding temperature raises up to peak temperatures of ~370°C. Under these conditions, hydrides dissolute into the zirconium matrix up to the solubility limit defined by the peak temperature and this amount of hydrogen can precipitate in a radial re-oriented fashion due to the temperature decrease during storage. Cladding materials with radially precipitated hydrides show significant embrittlement. Radially oriented hydrides are perpendicularly oriented to hoop stresses representing the most critical configuration. Brittle failure of the cladding then occurs by crack propagation through radially oriented hydrides and finally through the zirconium matrix. The susceptibility to radial hydride precipitation depends on cladding material type and microstructure, hydrogen content, pre-drying hydride distribution, irradiation conditions, and temperature and stress histories during drying and storage operations. This paper addresses major considerations concerning spent fuel cladding embrittlement due to hydride precipitation with regard to the boundary conditions of dry spent fuel storage in Germany. Analytical, numerical, and experimental approaches are to be discussed by BAM in order to identify the specific needs for future R&D work in that area with the purpose to provide the necessary data base for proper safety demonstration and evaluation along with future extended storage licensing procedures. T2 - 2017 Water Reactor Fuel Performance Meeting CY - Jeju, Korea DA - 10.09.2017 KW - Cladding KW - Hydride precipitation KW - Spent fuel PY - 2017 SP - 1 EP - 8 AN - OPUS4-44749 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zencker, Uwe A1 - Qiao, Linan A1 - Völzke, Holger T1 - Influence of impact angle and real target properties on drop test results of cubic containers N2 - Drop test scenarios with cubic containers without impact limiters at interim storage sites or in a final repository have been investigated by numerical simulations. An ideally flat drop is impossible to conduct as a free fall of a container even under laboratory conditions. Dynamic stresses and strains inside the container structure are sensitive to the impact angle. Even very small impact angles cause remarkable changes in the experimental or numerical results when a flat bottom or wall of a container hits a flat target. For drop tests with transport packages the International Atomic Energy Agency (IAEA) regulations define an essentially unyielding target. In contrast, potential accident scenarios for storage containers are derived from site-specific safety analyses or acceptance criteria in Germany. Each interim storage site or repository has a yielding or so-called real target with individual structural and material properties. The real target acts as a kind of impact limiter. A more conservative container design is required if the impact limiting effect of the target is not considered. T2 - ASME 2017 Pressure Vessels and Piping Conference CY - Waikoloa, Hawaii, USA DA - 16.07.2017 KW - Finite element method KW - Simulation KW - Drop test KW - Impact angle KW - Real target KW - Yielding target PY - 2017 SN - 978-0-7918-5802-8 DO - https://doi.org/10.1115/PVP2017-65731 VL - 7 SP - Article UNSP V007T07A039, 1 EP - 9 AN - OPUS4-43631 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zencker, Uwe T1 - Influence of impact angle and real target properties on drop test results of cubic containers N2 - Drop test scenarios with cubic containers without impact limiters at interim storage sites or in a final repository have been investigated by numerical simulations. An ideally flat drop is impossible to conduct as a free fall of a container even under laboratory conditions. Dynamic stresses and strains inside the container structure are sensitive to the impact angle. Even very small impact angles cause remarkable changes in the experimental or numerical results when a flat bottom or wall of a container hits a flat target. For drop tests with transport packages the International Atomic Energy Agency (IAEA) regulations define an essentially unyielding target. In contrast, potential accident scenarios for storage containers are derived from site-specific safety analyses or acceptance criteria in Germany. Each interim storage site or repository has a yielding or so-called real target with individual structural and material properties. The real target acts as a kind of impact limiter. A more conservative container design is required if the impact limiting effect of the target is not considered. T2 - ASME 2017 Pressure Vessels and Piping Conference CY - Waikoloa, Hawaii, USA DA - 16.07.2017 KW - Finite element method KW - Simulation KW - Drop test KW - Impact angle KW - Real target KW - Yielding target PY - 2017 AN - OPUS4-43632 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Simbruner, Kai A1 - Billone, Michael C. A1 - Zencker, Uwe A1 - Liu, Yung Y. A1 - Völzke, Holger T1 - Brittle failure analysis and modeling of high-burnup PWR fuel cladding alloys N2 - The aim of this research is the development of methods for predicting mechanical behavior and identification of limiting conditions to prevent brittle failure of high-burnup (HBU) pressure water reactor (PWR) fuel cladding alloys. A finite element (FE) model of the ring compression test (RCT) was created to analyze the failure behavior of zirconium-based alloys with radial hydrides during the RCT. An elastic-plastic material model describes the zirconium alloy. The stress-strain curve needed for the elastic-plastic material model was derived by inverse finite element analyses. Cohesive zone modeling is used to reproduce sudden load drops during RCT loading. Based on the failure mechanism in non-irradiated ZIRLO® claddings, a micro-mechanical model was developed that distinguishes between brittle failure along hydrides and ductile failure of the zirconium matrix. Two different cohesive laws representing these types of failure are present in the same cohesive interface. The key differences between these constitutive laws are the cohesive strength, the stress at which damage initiates, and the cohesive energy, which is the damage energy dissipated by the cohesive zone. Statistically generated matrix-hydride distributions were mapped onto the cohesive elements and simulations with focus on the first load drop were performed. Computational results are in good agreement with the RCT results conducted on high-burnup M5® samples. It could be shown that crack initiation and propagation strongly depend on the specific configuration of hydrides and matrix material in the fracture area. KW - Cladding KW - Radial hydrides KW - Ring compression test KW - Cohesive zone model PY - 2024 DO - https://doi.org/10.1515/kern-2024-0109 SN - 2195-8580 SP - 1 EP - 9 PB - Walter de Gruyter GmbH AN - OPUS4-62409 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zencker, Uwe T1 - Structural and Thermal Analyses of Storage Casks T2 - Workshop on Aging Management Issues Related to Long-Term Dry Spent Nuclear Fuel (SNF) Storage CY - Argonne, USA DA - 2014-10-15 PY - 2014 AN - OPUS4-31873 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zencker, Uwe T1 - Numerical Analyses of Crack-like Defects under Impact Loads T2 - Workshop on Aging Management Issues Related to Long-Term Dry Spent Nuclear Fuel (SNF) Storage CY - Argonne USA DA - 2014-10-15 PY - 2014 AN - OPUS4-31875 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zencker, Uwe T1 - Behälterspezifische Sicherheitsbewertung für auslegungsbestimmende Handhabungsstörfälle T2 - 4. RAM-Behältersicherheitstage 2014, BAM CY - Berlin, Germany DA - 2014-03-26 PY - 2014 AN - OPUS4-30711 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Qiao, Linan A1 - Zencker, Uwe A1 - Kasparek, Eva Maria A1 - Völzke, Holger ED - Topping, B.H.V. ED - Iványi, P. T1 - Simulation of damping concrete under severe impact loads using a crushable foam model with damage mechanisms N2 - The deformation and damage behaviour of damping concrete under impact loading conditions is investigated experimentally and numerically. The material model is based on the assumption of crushable foam with volumetric or isotropic hardening combined with ductile and shear damage criteria. Model parameters are determined in static and dynamic compression tests of confined cubic specimens. The derived material model is validated by numerical simulation of penetration tests. The static and dynamic penetration of indenters into uniform as well as assembled bricks made of damping concrete is discussed. Finally, the successful calculation of a large-scale drop test with a heavy cask-like test object onto a realistic damping concrete foundation is demonstrated. T2 - 12th International conference on computational structures technology CY - Naples, Italy DA - 02.09.2014 KW - Damping concrete KW - Impact load KW - Crushable foam material model KW - Damage PY - 2014 SN - 978-1-905088-61-4 DO - https://doi.org/10.4203/ccp.106.233 SN - 1759-3433 SP - Paper 233, 1 EP - 16 PB - Civil Comp Press AN - OPUS4-31480 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Protz, Christian A1 - Zencker, Uwe A1 - Liebich, R. ED - Onate, E. ED - Oliver, J. ED - Huerta, A. T1 - Drop tests and dynamic finite element analyses of steel sheet containers for final disposal of radioactive waste N2 - Within a safety assessment, Containers for radioactive waste have to withstand drop tests at defined conditions. Alternatively to prototype drop tests, numerical methods can be applied, if they are suitable and sufficiently verified. This paper describes the development of a finite element (FE) model of a thin-walled Steel sheet Container used to investigate dynamic load scenarios due to impact events. Experimental and numerical analyses were performed for different drop Orientations. The results are compared to prove the suitability of the FE model. T2 - WCCM XI - 11th World congress on computational mechanics CY - Barcelona, Spain DA - 20.07.2014 KW - Explicit dynamic FEM KW - Impact KW - Drop test KW - Steel sheet container PY - 2014 SP - 1 EP - 12 AN - OPUS4-31137 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zencker, Uwe T1 - Reliability of Cask Designs under Mechanical Loads in Storage Facilities T2 - 12th International Probabilistic Safety Assessment and Management Conference (PSAM12) CY - Honolulu, HI, USA DA - 2014-06-22 PY - 2014 AN - OPUS4-31108 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Orellana Pérez, Teresa A1 - Völzke, Holger A1 - Wolff, Dietmar A1 - Zencker, Uwe T1 - Cladding considerations at BAM regarding extended storage spent fuel N2 - With the clear expectation of the need for extending spent fuel storage in Germany beyond the initial license period of maximum 40 years additional material data and knowledge about the long term performance and integrity of casks and internals like fuel rods will be required to meet major safety goals and regulatory requirements. Based on a broad knowledge base about fuel cladding behavior, degradation mechanisms and related potential failure mechanisms, e. g. induced by reoriented Hydride precipitation, as illustrated in this paper, a specific gap analyses for the German situation regarding fuel conditions and cladding materials should identify the specific knowledge gaps to be addressed and closed in the near future. This is of specific interest as all spent fuel assemblies are going to be transferred to dry cask storage with the next decade and as a consequence of the German nuclear phase-out decision. Within several decades, BAM as a Federal materials research institute gathered a broad range of expertise in the safety evaluation of materials, components and casks under operational and accidental thermal and mechanical conditions. This paper elucidates selected Basic considerations regarding technical and scientific knowledge about the long term aging performance and potential failure mechanisms of fuel cladding materials. Under consideration of the national R&D funding policy which has been adapted to the extended interim storage or pre-disposal needs and the competences of BAM, its future R&D strategy is explained and some R&D objectives have already been identified. BAM will continue and expand ist engagement in the area of investigating fuel cladding material behavior in the long term and developing validated simulation and analyses tools in collaboration with national and international partners. R&D outcomes shall improve the knowledge-base to close identified knowledge gaps in the area of demonstrating fuel cladding integrity and to provide crucial information with regard to future safety assessments for the extended interim spent fuel storage. T2 - 16th International High -Level Radioactive Waste Management Conference (IHLRWM 2017) CY - Charlotte, NC, USA DA - 09.04.2017 KW - Spent fuel KW - Storage KW - Fuel cladding PY - 2017 SP - 718 EP - 725 AN - OPUS4-40412 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Protz, Christian A1 - Zencker, Uwe A1 - Liebich, R. T1 - Explicit finite element analyses of drop tests with thin-walles steel sheet containers for the Konrad repository N2 - Alternatively to experimental drop tests, the mechanical safety analyses of containers for final disposal of radioactive waste with negligible heat generation in the German Konrad repository may be carried out by numerical simulations within the safety assessment procedure. In the past, safety assessments for thin-walled steel sheet containers have been done exclusively by prototype tests and unfavorable drop scenarios were determined by engineering judgment. So far, reliable numerical simulations do not exist. Therefore, a research project was started to develop numerical simulation approaches for drop test analyses and to determine existing safety margins. Comparisons of experimental and numerical results confirm that the Finite Element (FE) model represents the general mechanical behavior of the steel sheet container sufficiently. Simulations have been used to determine an unfavorable drop scenario resulting in large deformation and damage. This paper presents the investigations carried out as well as the further development of the FE model in terms of damage mechanics. T2 - ASME 2015 Pressure vessels & piping conference - PVP2015 CY - Boston, Massachusetts, USA DA - 19.07.2015 KW - Explicit dynamic FEM KW - Impact KW - Drop test KW - Steel sheet container KW - Ductile damage KW - Damage mechanics PY - 2015 SN - 978-0-7918-5702-1 SP - PVP2015-45522, 1-10 AN - OPUS4-33805 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zencker, Uwe A1 - Qiao, Linan A1 - Völzke, Holger T1 - Dynamic finite element analysis of cask handling accidents at storage sites N2 - The safety assessment of casks for radioactive material at interim storage facilities or in final repositories includes the investigation of possible handling accidents if clearly defined test conditions are not available from the regulations. Specific handling accidents usually are the drop of a cask onto the transport vehicle or the floor as well as the collision with the wall of the storage building or another cask. For such load cases an experimental demonstration of cask safety would be difficult. Therefore, numerical analyses of the entire load scenario are preferred. The lessons learnt from dynamic finite element analyses of accident scenarios with thick-walled cubical containers or cylindrical casks are presented. The dependency of calculation results on initial and boundary conditions, material models, and contact conditions is discussed. Parameter sets used should be verified by numerical simulation of experimentally investigated similar test scenarios. On the other hand, decisions have to be made whether a parameter or property is modeled in a realistic or conservative manner. For example, a very small variation of the initial impact angle of a container can cause significantly different stresses and strains. In sophisticated cases an investigation of simpler limit load scenarios could be advantageous instead of analyzing a very complicated load scenario. T2 - ASME 2015 Pressure vessels & piping conference - PVP2015 CY - Boston, Massachusetts, USA DA - 19.07.2015 KW - Finite element method KW - Simulation KW - Cask handling accident KW - Interim storage PY - 2015 SN - 978-0-7918-5702-1 SP - Paper 45606, 1 EP - 10 AN - OPUS4-34937 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zencker, Uwe A1 - Qiao, Linan A1 - Völzke, Holger T1 - Strategies for numerical modelling of metal gaskets in transport and storage casks N2 - Metal gaskets in the lid system of transport and storage casks for radioactive material have to guarantee leak-tightness and safe enclosure of the radioactive inventory under normal and accident conditions during transport, in case of accidents and for the longterm interim storage. For safety assessments by nurnerical simulation of the thermomechanical behaviour of a lid system with metal gaskets, the finite element method offers three options to use: i) special gasket elements, ii) complex three-dimensional modeHing with solid elements, and iii) a simplified axisymmetric approach. Gasket elements can be adjusted by many parameters, but they give only a global representation of the experimentally observed gasket behaviour. For calculations of the entire cask including the lid system with gaskets, nonetheless this approach is recommended. To investigate the hardly measurable impact behaviour in detail or to extrapolate the long-term behaviour, a local modeHing of all parts of a gasket and their interactions with effects like elastic-plastic deformation, creep, relaxation, and friction is necessary. The three-dimensional model can describe the change of contact area between outer jacket of the gasket and flange dependent on the load conditions, what overcomes an essential limitation of special gasket elements. To simplify the problern of investigating the underlying physical effects, an axisymmetric lid system can be modelled with axisymmetric finite elements. Usually an approximation is only necessary for the helical spring of a metal gasket. This paper explains basic ideas for an adequate finite element simulation of cask lid systems with metal gaskets and their thermo-mechanical behaviour under specific load scenarios. T2 - RAMTRANSPORT 2015 - International conference on the radioactive materials transport and storage CY - Oxford, UK DA - 19.05.2015 KW - Metal gasket KW - Finite element method KW - Simulation PY - 2015 SP - Paper RAM15-27, 1-9 AN - OPUS4-34938 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zencker, Uwe T1 - Strategies for Numerical Modelling of Metal Gaskets in Transport and Storage T2 - Radioactive Materials Transport and Storage Conference and Exhibition (RAMTRANSPORT 2015) CY - Oxford, United Kingdom DA - 2015-05-19 PY - 2015 AN - OPUS4-33398 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zencker, Uwe A1 - Quercetti, Thomas A1 - Wieser, Günter A1 - Völzke, Holger A1 - Droste, Bernhard ED - Droste, B. ED - Kowalewsky, H. T1 - Mechanical impact assessment of cubic waste containers depending on target construction T2 - PATRAM 98 - 12th International conference on the packaging and transportation of radioactive materials CY - Paris, France DA - 1998-05-10 PY - 1998 VL - 3 SP - 1152 EP - 1159 PB - Nuclear Technology Publishing CY - Paris, France AN - OPUS4-21556 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Völzke, Holger A1 - Wieser, Günter A1 - Zencker, Uwe A1 - Droste, Bernhard T1 - Mechanical and thermal safety analyses and demonstrations for cubic DCI multipurpose containers PY - 1997 SN - 0957-476X VL - 8 IS - 3-4 SP - 247 EP - 252 PB - Nuclear Technology Publ. CY - Ashford, Kent AN - OPUS4-21664 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Völzke, Holger A1 - Wieser, Günter A1 - Zencker, Uwe A1 - Droste, Bernhard T1 - Mechanical and thermal safety analyses and demonstrations for cubic DCI - multi-purpose containers T2 - 4th International conference on transportation for the nuclear industry CY - Bournemouth, Dorset, UK DA - 1997-05-13 PY - 1997 IS - Session 2, Paper 5 SP - 1 EP - 13 AN - OPUS4-21665 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zencker, Uwe A1 - Völzke, Holger A1 - Droste, Bernhard T1 - Entwicklung von Beurteilungsmethoden für Transport- und Lagerbehälter mit erhöhten metallischen Reststoffanteilen - Weiterführende Untersuchungen (EBER II) T2 - VI. Stilllegungskolloquium Hannover und 5. Statusbericht "Stilllegung und Rückbau kerntechnischer Anlagen" CY - Hannover, Deutschland DA - 2000-04-13 PY - 2000 SP - 315 EP - 326 AN - OPUS4-21591 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zencker, Uwe A1 - Völzke, Holger A1 - Droste, Bernhard T1 - Entwicklung von Beurteilungsmethoden für Transport- und Lagerbehälter mit erhöhten metallischen Reststoffanteilen (EBER) - FEM-Berechnungen zum Aufprall kubischer Gußcontainer T2 - V. Stilllegungskolloquium Hannover und 4. Statusbericht "Stilllegung und Rückbau kerntechnischer Anlagen" CY - Hannover, Deutschland DA - 1997-06-24 PY - 1997 SP - 264 EP - 275 AN - OPUS4-21659 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Völzke, Holger A1 - Zencker, Uwe A1 - Wieser, Günter A1 - Droste, Bernhard T1 - Testing and licensing of radioactive waste containers for disposal in Germany T2 - DisTec `98 - International conference on radioactive waste disposal CY - Hamburg, Germany DA - 1998-09-09 PY - 1998 VL - 2 SP - 431 EP - 436 PB - KONTEC CY - Hamburg AN - OPUS4-21608 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wille, Frank A1 - Droste, Bernhard A1 - Müller, Karsten A1 - Zencker, Uwe T1 - Mechanical design assessment approaches of actual spent fuel and HLW transport package designs KW - Package design KW - Spent fuel KW - High level waste KW - Design computations KW - Testing KW - Design testing KW - Transport packages KW - Numerical analysis KW - Mechanical analysis PY - 2010 DO - https://doi.org/10.1179/174650910X12913738452796 SN - 1746-5095 SN - 1746-5109 SN - 0957-476X VL - 21 IS - 4 SP - 203 EP - 207 PB - Ramtrans Publ. CY - Ashford AN - OPUS4-23052 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zencker, Uwe T1 - Numerical safety assessment of a transport and storage cask for radioactive materials without impact limiters by the 0.3 m drop test onto an unyielding target T2 - 9th International Conference on Computational Structures Technology CST 2008 CY - Athens, Greece DA - 2008-09-02 PY - 2008 AN - OPUS4-17939 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zencker, Uwe T1 - Numerische Werkstoff- und Bauteilsimulation T2 - 2. RAM-Behältersicherheitstage 2010, BAM CY - Berlin, Germany DA - 2010-03-18 PY - 2010 AN - OPUS4-21067 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wille, Frank A1 - Droste, Bernhard A1 - Müller, Karsten A1 - Zencker, Uwe T1 - Recent experiences in mechanical design assessment of spent fuel and HLW casks by competent authority in Germany - 10093 T2 - WM2010 Conference CY - Phoenix, Arizona, USA DA - 2010-03-07 KW - Design testing KW - Transport packages KW - Numerical analysis PY - 2010 SP - 1 EP - 10 AN - OPUS4-21106 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wille, Frank A1 - Droste, Bernhard A1 - Zencker, Uwe A1 - Komann, Steffen T1 - Reflektion der verkehrsrechtlichen Bauartprüfung des CASTOR HAW 28M aus Sicht der zuständigen Behörde BAM T2 - Jahrestagung Kerntechnik 2010 CY - Berlin, Deutschland DA - 2010-05-04 KW - Bauartprüfung KW - Fallprüfungen KW - Transportbehälter KW - FEM PY - 2010 SP - 1 EP - 5 CY - Berlin AN - OPUS4-21241 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bletzer, Claus W. A1 - Zencker, Uwe A1 - Völzke, Holger A1 - Nehrig, Marko T1 - Strategien zur Bestimmung von Temperaturen von Transport- und Lagerbehältern für radioaktive Stoffe T2 - Jahrestagung Kerntechnik 2010 CY - Berlin, Deutschland DA - 2010-05-04 KW - Temperaturprofil KW - Transportbehälter KW - Radioaktive Stoffe PY - 2010 IS - Section 5 / Paper 514 SP - 1 EP - 6 CY - Berlin AN - OPUS4-22604 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Qiao, Linan A1 - Zencker, Uwe A1 - Musolff, André A1 - Komann, Steffen T1 - Dynamic finite element analyses of a spent fuel transport and storage cask with impact limiters by 9 meter drop tests N2 - The 9 meter drop onto an unyielding target is one of the important mechanical tests within the safety assessment of transport casks for radioactive material. In general, the cask is equipped with impact limiters to reduce the dynamic load on the cask body by absorbing a major part of the kinetic energy. The impact limiters are often made of wood or aluminium. In this study an elastic-plastic material model with volume change was used to describe the stress-strain behaviour of wood found in crush tests. For aluminium, an elastic-incremental plastic material model with Cowper-Symonds parameters for strain rate depending material hardening was used to model the adiabatic stress-strain relations measured at specimens at constant ambient temperature. Hereafter simulations with a sophisticated finite element model were carried out and compared with different drop tests. Four drop tests of a half-scale cask model equipped with wood and aluminium impact limiters with different drop positions were selected to investigate the impact limiter behaviour during a 9 meter drop test. All drop tests were simulated with the same FE mesh but under different boundary and initial conditions. T2 - SIMULIA Customer conference CY - Barcelona, Spain DA - 17.05.2011 KW - Cask KW - Drop test KW - Impact limiter KW - Wood KW - Aluminium KW - Dynamics PY - 2011 SP - 932 EP - 944 AN - OPUS4-23706 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Qiao, Linan A1 - Zencker, Uwe A1 - Wille, Frank A1 - Musolff, André T1 - Numerical simulation of 9 meter drop of a transport and storage cask with aluminium impact limiter N2 - For the purpose of numerical simulation of 9 meter drop of a transport and storage cask with aluminium impact limiter, an elastic-incremental plastic material model with strain rate hardening acc. to Cowper-Symonds is used for the development of isothermal as well as adiabatic stress-strain relations of aluminium from the compression test at constant ambient temperature. After that, two different simulation strategies are compared. At first, the drop test is calculated fully coupled, i.e. with isothermal stress-strain relations and possible heat generation in the material. Then the drop test is recalculated in a very simplified manner with adiabatic stress-strain relations from the compression test in an isothermal simulation. Both calculation strategies show similar results in the investigated load scenario. T2 - PATRAM 2010 - 16th International symposium on the packaging and transport of radioactive materials CY - London, UK DA - 2010-10-03 KW - Drop test KW - Spent fuel transport cask KW - Finite element calculation KW - Dynamic simulation KW - Impact limiter KW - Aluminium PY - 2010 SP - 1-8 (Monday-T16-117) AN - OPUS4-23707 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kasparek, Eva Maria A1 - Scheidemann, Robert A1 - Zencker, Uwe A1 - Wolff, Dietmar A1 - Völzke, Holger T1 - Effect of dynamic loading on compressional behavior of damping concrete N2 - In drop test scenarios related to assessing and licensing the storage procedure of spent fuel and high active waste, the casks under examination are generally not equipped with impact limiters. Hence, the extent of mechanical stresses in case of an assumed handling accident is largely affected by the ground properties of the reception hall floor in the specific storage facility. Unlike conventional brittle foundation materials, damping concrete performs quite well in such applications as it features high stiffness as well as high energy absorption due to the filler pore volume. However, its damping ability is not sufficiently exploited in current finite element (FE) calculations due to a lack of advanced material models for simulating its impact response. An implementation of qualified concepts that account for plastic, strain rate dependent behavior requires additional information that has to be provided by systematic test series. BAM recently started a research project to generate such data, subsequently to develop and to improve numerical methods for the analysis of impact limiters and damping foundation material and thus to optimize safety assessment tools for the design of transport and storage casks. A major part of this research concerns dynamic compression tests of variably shaped specimens conducted at a servo hydraulic 1MN impact testing machine as well as at a BAM facility for guided drop tests. This presentation focuses 100mm damping concrete cubes deformed vertically at constant rates under different constraint conditions. For example, a special fitting jig was constructed to subject the specimens to multi-axial loading. Thereby a deformation of 60% could be applied. Simulation was conducted by FE code ABAQUS™ based on material models “Concrete damaged plasticity” and “Crushable foam” which both allow defining rate sensitive nonlinear stress-strain relations in compression beyond the classic metal plasticity approach. T2 - PATRAM 2010 - 16th International symposium on the packaging and transport of radioactive materials CY - London, UK DA - 2010-10-03 KW - Damping concrete KW - Strain rate sensitivity KW - Numerical simulation KW - Material model PY - 2010 SP - 1-8 (Thursday-T40-114) AN - OPUS4-23708 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kasparek, Eva Maria A1 - Völzke, Holger A1 - Scheidemann, Robert A1 - Zencker, Uwe A1 - Wolff, Dietmar T1 - Experimentelle und numerische Untersuchungen von stoßdämpfenden Werkstoffen für Behälter zur Entsorgung radioaktiver Stoffe N2 - Die mechanische Beanspruchung von Transport- und Lagerbehältern für radioaktive Stoffe gemäß den durch die IAEA vorgegebenen Prüfszenarien oder bei Unfällen, die während der Handhabung in einer kerntechnischen Anlage auftreten können, wird maßgeblich durch das Design der Stoßdämpfer und die Eigenschaften des jeweiligen Untergrundes beeinflusst. Da der Nachweis der Behälterintegrität und -dichtheit häufig an numerische Simulationen gekoppelt ist, sind für die sicherheitstechnische Auslegung der Konstruktion zuverlässige Informationen über das Energieabsorptionsvermögen der Werkstoffe und eine geeignete Umsetzung dieser Daten in FEM - Programme erforderlich. Die im Rahmen von Falluntersuchungen bei der BAM festgestellten, teilweise erheblichen Abweichungen zwischen experimentellen und berechneten Größen sind entsprechend darauf zurückzuführen, dass die zur Verfügung stehenden numerischen Verfahren das komplexe Verhalten der stoßdämpfenden Strukturen nicht ausreichend präzise wiedergeben. Hiervon besonders betroffen sind Bauteile aus Holz und Polyurethan-Schaum (PU-Schaum), die zur Konstruktion von Behälterstoßdämpfern für die Transportkonfiguration eingesetzt werden, sowie Dämpferbeton, der in ausgewählten Bereichen im Fundament von Standort-Zwischenlagern eingebaut wird. Um die zugehörigen Materialmodelle weiter zu entwickeln und die dafür erforderliche Datenbasis zu schaffen, hat die BAM vor knapp zwei Jahren das vom BMBF geförderte Forschungsvorhaben ENREA (Entwicklung rechnerischer Analysemethoden für stoßdämpfende Strukturen beim Anprall oder Absturz von Abfallgebinden) gestartet. Wesentlicher Bestandteil ist ein systematisches Versuchsprogramm, bei dem die drei genannten Werkstoffe statisch und dynamisch hohen Druckbelastungen ausgesetzt werden. Relevante Versuchsparameter sind, neben der Dehnrate, die Temperatur und Lagerungsbedingungen sowie die Orientierung des Werkstoffes hinsichtlich der Belastungsrichtung. Dieser Beitrag präsentiert die wichtigsten Ergebnisse aus der ersten Versuchsphase, die durch weggesteuerte Versuche mit konstanten Prüfgeschwindigkeiten von 0,02 mm/s und 3000 mm/s gekennzeichnet ist. Darüber hinaus wird die Verwertung dieser Daten zur Anpassung von Materialmodellen auf der Grundlage von Nachrechnungen gezeigt, wobei die Möglichkeiten und Grenzen der verwendeten Konzepte Umrissen werden. Aufgrund des Umfangs, den die Versuche mit Holzwerkstoffen einnehmen, und des erforderlichen Aufwandes für die numerische Modellierung werden die entsprechenden Maßnahmen und Ergebnisse in einem eigenständigen Beitrag auf der KONTEC vorgestellt. T2 - KONTEC 2011 - 10. Internationales Symposium "Konditionierung radioaktiver Betriebs- und Stilllegungsabfälle" CY - Dresden, Germany DA - 06.04.2011 KW - Stoßdämpfende Werkstoffe KW - Materialmodellierung KW - Versuchsprogramm KW - Stoßbelastung KW - Dehnratenabhängigkeit KW - Temperaturabhängigkeit KW - Polyurethan Schaum KW - Dämpferbeton PY - 2011 SP - 453 EP - 458 AN - OPUS4-23709 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kasparek, Eva Maria A1 - Zencker, Uwe A1 - Scheidemann, Robert A1 - Völzke, Holger A1 - Müller, Karsten T1 - Numerical and experimental studies of polyurethane foam under impact loading N2 - Proper predictions of the behaviour of shock absorber materials are of utmost importance in safety assessments for licensing casks for transport and storage of highly active waste. After having identified significant discrepancies between numerical results and the actual response of polyurethane foam limiters subjected to accidental scenarios, a new research project ENREA was established by BAM. A major objective is to enhance and to develop advanced material models intended to simulate limiters under impact loading. They should account for all major factors influencing the load–deformation relationship like temperature, strain rate and specific stress state. The corresponding test program, applicable plasticity models, the overall parameter identification strategy based on local and global optimization techniques as well as experimental and numerical results are presented here in particular for closed cell foams. KW - Polyurethane foam KW - Limiter KW - Impact loading KW - Strain rate KW - Plasticity model KW - Parameter identification PY - 2011 DO - https://doi.org/10.1016/j.commatsci.2010.11.025 SN - 0927-0256 VL - 50 IS - 4 SP - 1353 EP - 1358 PB - Elsevier CY - Amsterdam AN - OPUS4-23151 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wille, Frank A1 - Droste, Bernhard A1 - Müller, Karsten A1 - Zencker, Uwe T1 - Mechanical design assessment approaches of actual spent fuel and HLW transport package designs T2 - PATRAM 2010 - 16th International symposium on the packaging and transport of radioactive materials CY - London, UK DA - 2010-10-03 KW - Design testing KW - Transport packages KW - Numerical analysis PY - 2010 SP - 1 EP - 8(?) AN - OPUS4-23590 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Qiao, Linan A1 - Zencker, Uwe A1 - Wieser, Günter A1 - Völzke, Holger T1 - Numerische Analyse eines ungedämpften Behälterabsturzes aus 0,3 m Höhe T2 - Jahrestagung Kerntechnik CY - Hamburg, Germany DA - 2008-05-27 KW - Duktiles Gusseisen KW - Behälterdesign KW - Sicherheitsanalyse KW - Dynamische Beanspruchungsbedingungen KW - Finite-Element-Berechnung PY - 2008 SP - 380 EP - 383 PB - INFORUM-Verl. u. Verwaltungsges. CY - Berlin AN - OPUS4-18314 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Qiao, Linan A1 - Zencker, Uwe A1 - Wieser, Günter A1 - Völzke, Holger ED - Topping, B. H. V. ED - M. Papadrakakis, T1 - Numerical safety assessment of a transport and storage cask for radioactive materials without impact limiters by the 0.3m drop test onto an unyielding target T2 - 9th International Conference on Computational Structures Technology (CST2008) CY - Athens, Greece DA - 2008-09-02 KW - Impact KW - Simulation KW - Cask KW - Safety KW - Drop KW - Foundation KW - Unyielding KW - Target PY - 2008 SN - 978-1-905088-23-2 IS - Paper 21 SP - 1 EP - 10 PB - Civil Comp Press CY - Kippen AN - OPUS4-18340 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Qiao, Linan A1 - Wieser, Günter A1 - Zencker, Uwe A1 - Droste, Bernhard T1 - Dynamic finite element analyses of a HLW transport cask with polyurethane impact limiters in 9m drop tests T2 - PATRAM 2007, 15th International Symposium on the Packaging and Transportation of Radioactive Materials CY - Miami, Florida, USA DA - 2007-10-21 KW - Ductile iron KW - Cask design KW - Safety assessment KW - Impact limiter KW - Dynamic loading conditions PY - 2007 IS - Session E, Paper #60 SP - 1 EP - 7 PB - Institute of Nuclear Materials Management AN - OPUS4-18400 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zencker, Uwe A1 - Qiao, Linan A1 - Weber, Mike A1 - Kovacs, Oliver A1 - Droste, Bernhard T1 - Application limits of low-ductile cast iron for radioactive waste containers T2 - PATRAM 2007, 15th International Symposium on the Packaging and Transportation of Radioactive Materials CY - Miami, Florida, USA DA - 2007-10-21 KW - Ductile iron KW - Container design KW - Safety assessment KW - Fracture mechanics KW - Dynamic loading conditions PY - 2007 IS - Session B, Paper #97 SP - 1 EP - 8 PB - Institute of Nuclear Materials Management AN - OPUS4-18399 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zencker, Uwe T1 - Entwicklung von Beurteilungsmethoden für Transport- und Lagerbehälter mit erhöhten metallischen Reststoffanteilen (EBER III) T2 - 9. Intern. Symp. "Konditionierung radioaktiver Betriebs- und Stilllegungsabfälle" - KONTEC CY - Dresden, Germany DA - 2009-04-15 PY - 2009 AN - OPUS4-19251 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zencker, Uwe T1 - Beurteilungsmethoden für Transport- und Lagerbehälter mit erhöhten metallischen Reststoffanteilen - Behälterbruchsicherheitsuntersuchungen und Entwicklung eines KONRAD-Referenzprüfstandfundamentes T2 - 9. Intern. Symposium "Konditionierung radioaktiver Betriebs- und Stilllegungsabfälle" einschließlich 9. Statusbericht des BMBF "Stilllegung und Rückbau kerntechnischer Anlagen" (KONTEC 2009) CY - Dresden, Germany DA - 2009-04-15 PY - 2009 AN - OPUS4-19300 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zencker, Uwe T1 - Methoden der numerischen Nachweisführung für mechanische und thermodynamische Beanspruchungen T2 - 1. RAM-Behältersicherheitstage 2009 CY - Berlin-Horstwalde, Germany DA - 2009-03-26 PY - 2009 AN - OPUS4-19175 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zencker, Uwe A1 - Weber, Mike A1 - Qiao, Linan A1 - Menzel, Martin A1 - Droste, Bernhard T1 - Beurteilungsmethoden für Transport- und Lagerbehälter mit erhöhten metallischen Reststoffanteilen - Behälterbruchsicherheitsuntersuchungen und Entwicklung eines KONRAD-Referenzprüfstandfundamentes T2 - 9. Internationales Symposium "Konditionierung radioaktiver Betriebs- und Stilllegungsabfälle" (KONTEC 2009) CY - Dresden DA - 2009-04-15 KW - Duktiles Gusseisen KW - Behälterdesign KW - Sicherheitstechnische Bewertung KW - Bruchmechanik KW - Dynamische Belastungsbedingungen KW - KONRAD KW - Referenzprüfstandfundament PY - 2009 SP - 646 EP - 652 PB - KONTEC CY - Hamburg AN - OPUS4-19396 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bletzer, Claus Wilhelm A1 - Zencker, Uwe A1 - Völzke, Holger A1 - Koch, Frank T1 - Asymmetrische Temperaturprofile in Transport- und Lagerbehältern für radioaktive Stoffe T2 - Jahrestagung Kerntechnik CY - Dresden, Deutschland DA - 2009-05-12 KW - Temperaturprofil KW - CFD-Berechnung KW - Transportbehälter KW - Radioaktive Stoffe PY - 2009 SP - 1 EP - 5(?) CY - Dresden AN - OPUS4-19431 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Magallanes, J.M. A1 - Martinez, R. A1 - Neser, A. A1 - Schreiber, D. A1 - Zencker, Uwe T1 - A comprehensive material testing program for characterizing concrete behaviors under dynamic loads T2 - 13th International symposium on interaction of the effects of munitions with structures, ISIEMS 13 CY - Brühl, Germany DA - 2009-05-11 KW - Concrete properties KW - Dynamic testing KW - Dynamic load KW - Triaxial compression test KW - Storage cask KW - Modified split-Hopkinson pressure bar (SHPB) KW - Moisture PY - 2009 IS - Paper # 46 SP - 1 EP - 13(?) CY - Brühl, Deutschland AN - OPUS4-19452 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zencker, Uwe T1 - Safety analyses of cast iron containers hitting a KONRAD reference target T2 - Radioactive Materials Transport Conference CY - Manchester, England DA - 2009-05-13 PY - 2009 AN - OPUS4-19467 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zencker, Uwe A1 - Zeisler, Peter A1 - Droste, Bernhard T1 - Dynamic fracture mechanics assessments for cubic ductile cast iron containers PY - 2000 SN - 0957-476X VL - 11 IS - 1-2 SP - 113 EP - 118 PB - Nuclear Technology Publ. CY - Ashford, Kent AN - OPUS4-21857 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zencker, Uwe T1 - Mechanical Safety Analyses of Cast Iron Containers for the KONRAD Repository T2 - 16th InternationalSymposium on the Packaging and Transport of Radioactive Materials CY - London, England DA - 2010-10-03 PY - 2010 AN - OPUS4-22217 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zencker, Uwe T1 - Finite element mesh design of a cylindrical cask under puncture drop test conditions T2 - 16th International Symposium on the Packaging and Transport of Radioactive Materials CY - London, England DA - 2010-10-03 PY - 2010 AN - OPUS4-22218 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Protz, Christian A1 - Völzke, Holger A1 - Zencker, Uwe A1 - Hagenow, Peter A1 - Grünewald, Heike T1 - Entwicklung neuer Prüfmethoden zur numerischen Beanspruchungsanalyse für die Fallprüfung an Stahlblechcontainern für das Endlager Konrad N2 - Die Bundesanstalt für Materialforschung und -prüfung (BAM) führt im Rahmen einer Verwaltungsvereinbarung mit dem Bundesamt für Strahlenschutz (BfS) Bauartprüfungen für Behältertypen durch, die für die Endlagerung von nicht wärmeentwickelnden radioaktiven Abfällen in das Endlager Konrad vorgesehen sind. Zur Erlangung einer Eignungsbestätigung einer Behälterbauart für das Endlager Konrad müssen die Antragssteller die Einhaltung der vom BfS festgelegten behälterspezifischen Anforderungen nachweisen. Zentrale Bestandteile der Bauartprüfung sind die Sicherheitsnachweise zur Behälterauslegung gegen mechanische Betriebs- und Störfallbelastungen sowie gegen thermische Störfallszenarien. Die Prüfanforderungen umfassen hierbei Stapeldruckprüfung, Hebeprüfung, Fallprüfung, thermische Prüfung (Brand), ggf. einschließlich Dichtheitsprüfung zum Nachweis der Einhaltung von Dichtheitsanforderungen. Neben der Nachweisführung mittels sogenannter Baumusterprüfungen oder Obertragbarkeitsbetrachtungen können die Nachweise alternativ mittels numerischer Sicherheitsnachweise erbracht werden, sofern deren hinreichende Verifikation nachgewiesen wird, Dies kann u. a. durch den Vergleich mit hinreichend gesicherten experimentellen Ergebnissen geschehen, Die hier vorgestellten Untersuchungen sind Teil des internen Forschungsprojektes ConDrop der BAM, das zum Ziel hat, erweiterte Prüfmethoden zur Fallprüfung an Stahlblechcontainern für das Endlager Konrad mittels numerischer Beanspruchungsanalyse zu entwickeln. Dazu soll ein Finite-Elemente-(FE)-Modell entwickelt und mit experimentellen Daten, die in Fallversuchen ermittelt werden, verifiziert werden. T2 - Jahrestagung Kerntechnik 2011 CY - Berlin, Deutschland DA - 17.05.2011 KW - Falltest KW - Stahlblechcontainer KW - Endlager Konrad KW - Numerische Beanspruchungsanalyse PY - 2011 IS - Session TS-19 / Paper 161 SP - 1 EP - 3 AN - OPUS4-23755 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kasparek, Eva Maria A1 - Scheidemann, Robert A1 - Wolff, Dietmar A1 - Zencker, Uwe A1 - Völzke, Holger T1 - Untersuchungen zum Verhalten von Dämpferbeton unter Stossbelastung N2 - Während des Transportes sind Behälter für hoch radioaktive Abfälle durch stoßdämpfende Bauteile vor Einwirkungen, die aus Unfallszenarien gemäß den IAEA Regularien resultieren können, weitestgehend geschützt. Nach dem Entfernen dieser Komponenten im Rahmen der Einlagerung ins Zwischenlager müssen Vorkehrungen getroffen sein, um Beanspruchungen der Behälter aus möglichen Handhabungsunfällen im Empfangsbereich zu reduzieren. Die Maßnahmen müssen vor allem darauf abzielen, die stoßdämpfenden Eigenschaften der potentiellen Aufprallflächen zu optimieren. Da Standardmaterialien für Fundamente nur ein geringes Energieabsorptionsvermögen aufweisen, wurde durch die Firma HOCHTIEF eine neuartige Betonmixtur entwickelt, bei der ein spezieller Leichtzuschlag zum Einsatz kommen. Zur Charakterisierung dieses sogenannten Dämpferbetons liegen Standardkennwerte vor sowie Messwerte aus Eindringversuchen, die zur Qualitätssicherung für jede Produktcharge durchgeführt werden. Das stoßdämpfende Potential des neuen Werkstoffs kann jedoch nur dann vollkommen ausgeschöpft werden, wenn die Energieabsorption in numerischen Simulationen der Behälterabstürze über die gesamte Belastungsdauer zuverlässig wiedergegeben wird. Für die Implementierung und Anpassung eines entsprechenden Materialmodelis in einem Finite Elemente (FE) Programm sind Daten aus systematischen Druckversuchen mit Variation der relevanten Einflussgrößen erforderlich. An der BAM werden daher im Rahmen eines werkstoffübergreifenden Forschungsvorhabens zur Untersuchung von stoßdämpfenden Strukturen auch die Eigenschaften von Dämpferbeton experimentell untersucht und zugehörige numerische Methoden entwickelt. Der aktuelle Beitrag behandelt die Ergebnisse der ersten Projektphase, in der kubische Probekörper mit der Kantenlänge 100mm bei unterschiedlichen Lagerungsbedingungen statisch und dynamisch gestaucht wurden. In nachfolgenden Versuchen wird der Einfluß der Probengröße ermittelt sowie die Eignung der verwendeten Materialmodelle anhand realistischer Belastungssituationen validiert. Versuchsprogramm. T2 - Jahrestagung Kerntechnik 2011 CY - Berlin, Germany DA - 17.05.2011 KW - Stoßdämpfende Werkstoffe KW - Materialmodellierung KW - Versuchsprogramm KW - Stoßbelastung KW - Dehnratenabhängigkeit KW - Temperaturabhängigkeit KW - Polyurethan Schaum KW - Dämpferbeton PY - 2011 IS - Session TS-17 / Paper 171 SP - 1 EP - 5 AN - OPUS4-23836 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zencker, Uwe A1 - Weber, Mike A1 - Wille, Frank T1 - Finite element mesh design of a cylindrical cask under puncture drop test conditions N2 - Transport casks for radioactive materials have to withstand the 9 m drop test, 1 m puncture drop test and dynamic crush test with regard to the mechanical requirements according to the IAEA regulations. The safety assessment of the package can be carried out on the basis of experimental investigations with prototypes or models of appropriate scale, calculations, by reference to previous satisfactory safety demonstrations of a sufficiently similar nature or a combination of these methods. Computational methods are increasingly used for the assessment of mechanical test scenarios. However, it must be guaranteed that the calculation methods provide reliable results. Important quality assurance measures at BAM are given concerning the preparation, run and evaluation of a numerical analysis with reference to the appropriate guidelines. Hence, a successful application of the finite element method requires a suitable mesh. An analysis of the 1 m puncture drop test using successively refined finite element meshes was performed to find an acceptable mesh size and to study the mesh convergence using explicit dynamic finite element codes. The finite element model of the cask structure and the puncture bar is described. At the beginning a coarse mesh was created. Then this mesh was refined in two steps. In each step the size of the elements was bisected. The deformation of the mesh and the stresses were evaluated dependent on the mesh size. Finally, the results were extrapolated to an infinite fine mesh or the continuous body, respectively. The uncertainty of the numerical solution due to the discretization of the continuous problem is given. A safety factor is discussed to account for the uncertainty. The calculation results are compared with experimental data from a puncture drop test with a half-scale model of a cylindrical cask. This paper supports the convergence studies of the Task Group on Computational Modeling for Explicit Dynamics reporting to the ASME BPV Code Working Group on Design Methodology. T2 - PATRAM 2010 - 16th International symposium on the packaging and transport of radioactive materials CY - London, UK DA - 2010-10-03 KW - IAEA puncture drop test KW - Numerical analysis KW - Verification KW - Explicit dynamics PY - 2010 SP - 1 EP - 8 (Session T45 / Paper 219) AN - OPUS4-23843 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zencker, Uwe A1 - Weber, Mike A1 - Qiao, Linan A1 - Droste, Bernhard A1 - Völzke, Holger T1 - Mechanical safety analyses of cast iron containers for the KONRAD repository N2 - Within the last years BAM has carried out numerous drop tests with prototype casks made of ductile cast iron onto targets according to the requirements for final disposal of non-heat generating waste in the German KONRAD repository. The results have shown that the target specifications in the acceptance criteria have to be defined more accurately to get reproducible test results with high precision. Hence, a suitable test stand foundation was developed with much effort. The integrity of the upper concrete layer of this target must be preserved during a test. Recently the geometrical properties of a tested cubic cast iron container led to a concentration of the impact forces beneath the container walls. The target was damaged strongly with the consequence of inadmissible reduction of cask stresses. For that reason the target construction was modified. However, the basic design was not changed. A prefabricated concrete slab was still joined by a mortar layer to the IAEA target of the BAM drop test facility. In the course of the optimization of the test stand foundation the concrete slab dimensions and the reinforcement were enlarged. During the drop test repetition the target kept intact. Additionally, the mechanical behavior of the cast iron container and the target was analyzed by finite element calculations. This improved target construction is suggested as a reference target for drop tests with casks whose mass and base area are covered by the container types VI or VII respectively according to the KONRAD repository acceptance criteria. The measurements during the drop tests with cast iron casks have provided the strains on the cask surface at selected positions. This allows the verification of finite element simulations of drop tests which show the stress distribution also inside the component. In September 2008 a drop test was carried out with a cylindrical cast iron cask containing an artificial material defect which was designed under consideration of critical stress states in the cask body. This drop test could demonstrate the safety against failure by fracture of a cask made of a special cast iron with reduced fracture toughness. T2 - PATRAM 2010 - 16th International symposium on the packaging and transport of radioactive materials CY - London, UK DA - 2010-10-03 KW - Ductile iron KW - Container design KW - Safety assessment KW - Fracture mechanics KW - Dynamic loading conditions PY - 2010 SP - 1 EP - 8 (Session T28 / Paper 220) AN - OPUS4-23844 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zencker, Uwe T1 - Assessment of dynamically loaded surface cracks in cubic containers T2 - 13th International Conference on Packaging and Transportation of Radioactive Materials (PATRAM 2001) CY - Chicago, IL, USA DA - 2001-09-03 PY - 2001 AN - OPUS4-3336 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zencker, Uwe T1 - Experimentelle und rechnerische Untersuchungen an Endlagerbehältern für radioaktive Stoffe T2 - BAM-Kolloquium CY - Berlin, Germany DA - 2004-10-20 PY - 2004 AN - OPUS4-4568 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zencker, Uwe T1 - The Application of Fracture Mechanics to the Safety Assessment of Transport Casks for Radioactive Materials T2 - 14th International Symposium on the Packaging and Transportation of Radioactive Materials (PATRAM 2004) CY - Berlin, Germany DA - 2004-09-20 PY - 2004 AN - OPUS4-4569 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zencker, Uwe T1 - Development of Assessment Methods for Transport and Storage Containers with Higher Content of Metallic Recycling Material T2 - 14th International Symposium on the Packaging and Transportation of Radioactive Materials (PATRAM 2004) CY - Berlin, Germany DA - 2004-09-20 PY - 2004 AN - OPUS4-4562 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zencker, Uwe T1 - Dynamic Fracture Mechanics Safety Assessment of Cask Designs T2 - 6th International Conference on Radioactive Materials Transport - 2002 CY - Edinburgh, Scotland DA - 2002-11-05 PY - 2002 AN - OPUS4-5747 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zencker, Uwe T1 - Entwicklung von Beurteilungsmethoden für Transport- und Lagerbehälter mit erhöhten metallischen Reststoffanteilen - Ein zusammenfassender Überblick T2 - Tagungsband KONTEC 2005 7. Internationales Symposium "Konditionierung radioaktiver Betriebs- und Stilllegungsabfälle" einschließlich 7. Statusbericht des BMBF "Stilllegung und Rückbau kerntechnischer Anlagen" CY - Berlin, Germany DA - 2005-04-20 PY - 2005 AN - OPUS4-7371 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zencker, Uwe A1 - Müller, Karsten T1 - Modern Safety Assessment of Cubic Cast Iron Containers Under Mechanical Impact N2 - In the present study, ductile cast iron from an original DCI container with a wide variety of microstructure was investigated in order to determine the materials fracture toughness under impact loading conditions. Three-point bending specimens with thickness of 140 mm from a cubic DCI container were investigated at elevated loading rates to provide reliable fracture toughness parameters for the assessment procedures. In contrast to static fracture behaviour, the fracture toughness values of thick-walled DCI at higher loading rates show a remarkable reduction with decreasing temperature up to –50 °C and a significant shift of the transition range. The lower bound fracture toughness value used in the BAM DCI safety concept was confirmed for impact loading conditions by these fracture mechanics tests using large specimens. These measurements are relevant to the licensing tests for storage containers without shock absorbers, especially to the assessment of the dynamic behaviour of crack-like defects inside a cask structure under drop test conditions. Using extensive dynamic numerical analyses it could be shown, that for special crack configurations the dynamic crack tip parameter (KI, or J) may be estimated by static formulae even under mechanical impact. These results of the safety assessment were verified according to the German Konrad repository acceptance criteria by a drop test with a cubic waste container with artificial crack-like defects from 5 m height onto a representative storage facility foundation. T2 - 17th International Conference on Structural Mechanics in Reactor Technology ; SMiRT 17 CY - Prague, Czech Republic DA - 2003-08-17 KW - Ductile cast iron KW - Mechanical impact KW - Dynamic fracture KW - Safety assessment KW - Storage containers PY - 2003 IS - G04-4 SP - 1(?) EP - 8(?) CY - Prague AN - OPUS4-2650 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Zencker, Uwe A1 - Qiao, Linan A1 - Droste, Bernhard T1 - Entwicklung von Beurteilungsmethoden für Transport- und Lagerbehälter mit erhöhten metallischen Reststoffanteilen - Weiterführende Untersuchungen (EBER II) N2 - Der erhöhte Zusatz metallischer Reststoffe aus der Stilliegung und dem Rückbau kerntechnischer Einrichtungen bei der Herstellung von Behältern aus Gusseisen mit Kugelgraphit führt einerseits durch das Recycling zu einer Reduzierung der Menge des endzulagernden radioaktiven Metallschrottes, aber andererseits auch zu einer nachteiligen Beeinflussung sicherheitsrelevanter Werkstoffeigenschaften. Unter den hochdynamischen Beanspruchungsbedingungen der nicht mit Stoßdämpfern ausgerüsteten Behälter liegt die Bruchzähigkeit um mehr als die Hälfte unter dem Mindestwert für die bisher genehmigten Werkstoffqualitäten, was eine Anpassung der sicherheitstechnischen Bewertungsmethoden für Behälter aus Gusseisen mit Kugelgraphit an den neuen Werkstoff erfordert. Im ersten Teil des Projektes EBER wurden dazu die Grundlagen erarbeitet. In diesem zweiten Teil wird die Beanspruchungsanalyse der Behälter weiter vervollkommnet. Die Werkstoffdämpfung wird mittels einer Analyse der Ausbreitung von Spannungswellen im Gusseisen berechnet. Die Behälterstruktur wird genauer als bei den bisherigen Berechnungen in den Modellen abgebildet. Im Mittelpunkt steht die Weiterentwicklung des sicherheitstechnischen Bewertungskonzeptes. Zur Bewertung von rissartigen Werkstofffehlern in geometrisch komplexen Behälterpartien wurden statische und dynamische bruchmechanische nu- merische Berechnungen eines Risses in einer Hohlkehle und in der Mitte einer Behälterwand durchgeführt. Die Berechnungsergebnisse wurden für spezielle Anwendungsfälle verifiziert, für die bereits Lösungen bekannt sind. Die gewonnenen Erkenntnisse wurden in einfach zu handhabende Bewertungsdiagramme umgesetzt. Das sicherheitstechnische Bewertungskonzept wurde schließlich bei einem Fallversuch mit einem rissbehafteten Prototypbehälter definierter Werkstoffqualität überprüft. Eine Minderung der Beanspruchung infolge konstruktiver Verbesserungen (größere Hohlkehlen, Bodenleiste) durch den Behälterkonstrukteur konnte dabei bestätigt werden. KW - Duktiles Gusseisen KW - Transportbehälter KW - Lagerbehälter KW - Fallversuch KW - Spannungsanalyse KW - Sicherheitsbewertung KW - Dynamische Belastung PY - 2002 SP - 1 EP - 70 PB - Bundesanstalt für Materialprüfung CY - Berlin AN - OPUS4-3475 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zencker, Uwe A1 - Qiao, Linan A1 - Droste, Bernhard T1 - Assessment of dynamically loaded cracks in fillets N2 - Practical methods for the safety assessment of postulated crack-like material defects of cubic containers made of ductile cast iron are presented. A formula for the stress intensity factor of a crack in a fillet with a radius from 20 to 200 mm under static load conditions is given. From that, an assessment diagram is derived for the critical depth of a crack in a fillet. The formula may be used to estimate the stress intensity factor of a dynamically loaded crack for special cases. As an application the results of the estimation procedure are compared with the results of a dynamic finite element calculation. T2 - 15th European Conference of Fracture CY - Stockholm, Sweden DA - 2004-08-11 KW - Ductile cast iron KW - Container design KW - Safety assessment KW - Fracture mechanics KW - Dynamic load conditions PY - 2004 UR - http://www.structuralintegrity.eu/pdf/esis/Documents/Conference/ECF/15/Zencker%20U%20et%20al.pdf SP - 1 EP - 8(?) CY - Stockholm AN - OPUS4-3763 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Zencker, Uwe A1 - Qiao, Linan A1 - Droste, Bernhard T1 - Entwicklung von Beurteilungsmethoden für Transport- und Lagerbehälter mit erhöhten metallischen Reststoffanteilen - Abschließende Untersuchungen (EBER III) T2 - 6. KONTEC ; 6. Internationales Symposium "Konditionierung Radioaktiver Betriebs- und Stilllegungsabfälle" ; 6th International Symposium "Conditioning of Radioactive Operational & Decommissioning Wastes" CY - Berlin, Deutschland DA - 2003-03-19 PY - 2003 SN - 3-9806415-6-2 VL - 6 SP - 623 EP - 630 CY - Hamburg AN - OPUS4-2398 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zencker, Uwe A1 - Qiao, Linan A1 - Droste, Bernhard T1 - Dynamic Fracture Mechanical Safety Assessment of Cask Designs PY - 2002 SN - 0957-476X VL - 13 IS - 3-4 SP - 291 EP - 296 PB - Nuclear Technology Publ. CY - Ashford, Kent AN - OPUS4-2807 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zencker, Uwe T1 - Assessment of dynamically loaded cracks in fillets T2 - 15th European Conference of Fracture - Advanced Fracture Mechanics for Life and Safety Assessments CY - Stockholm, Sweden DA - 2004-08-11 PY - 2004 AN - OPUS4-5186 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zencker, Uwe T1 - Die Anwendung der Bruchmechanik im Sicherheitsnachweis von Transportbehältern für die Beförderung radioaktiver Stoffe T2 - 36. Tagung DVM-Arbeitskreis Bruchvorgänge CY - Cologne, Germany DA - 2004-02-18 PY - 2004 AN - OPUS4-5188 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Karsten A1 - Ballheimer, Viktor A1 - Droste, Bernhard A1 - Rödel, Roland A1 - Völzke, Holger A1 - Zencker, Uwe T1 - Die Anwendung der Bruchmechanik im Sicherheitsnachweis von Transportbehältern für die Beförderung radioaktiver Stoffe T2 - 36. Tagung des DVM-Arbeitskreises Bruchvorgänge CY - Köln, Deutschland DA - 2004-02-17 KW - Gusseisen mit Kugelgraphit KW - Bruchmechanischer Sicherheitsnachweis KW - Stoßbeanspruchung KW - Transportbehälter KW - Radioaktive Stoffe KW - Ductile iron KW - Fracture mechanics safety assessment KW - Mechanical impact KW - Transport casks KW - Radioactive material PY - 2004 SN - 0943-3473 IS - 236 SP - 225 EP - 238 PB - DVM CY - Berlin AN - OPUS4-5336 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zencker, Uwe T1 - Entwicklung von Beurteilungsmethoden für Transport- und Lagerbehälter mit erhöhten metallischen Reststoffanteilen T2 - KONTEC 2003, 6. International Symposium "Konditionierung radioaktiver Betriebs- und Stillegungsabfälle" / 6. Statusbericht des BMBF "Stillegung und Rückbau kerntechnischer Anlagen", ESTREL CY - Berlin, Germany DA - 2003-03-19 PY - 2003 AN - OPUS4-5280 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zencker, Uwe T1 - Modern Safety Assessment of Cubic Iron Containers Under Mechanical Impact T2 - 17. International Conference on Structural Mechanics in Reactor (SmiRT 17) CY - Prague, Czech Republic DA - 2003-08-17 PY - 2003 AN - OPUS4-5282 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zencker, Uwe A1 - Qiao, Linan A1 - Droste, Bernhard T1 - Entwicklung von Beurteilungsmethoden für Transport- und Lagerbehälter mit erhöhten metallischen Reststoffanteilen - Ein zusammenfassender Überblick T2 - 7. Internationales Symposium "Konditionierung radioaktiver Betriebs- und Stilllegungsabfälle" (KONTEC 2005) CY - Berlin, Deutschland DA - 2005-04-20 KW - Duktiles Gusseisen KW - Behälterdesign KW - Sicherheitstechnische Bewertung KW - Bruchmechanik KW - Dynamische Belastungsbedingungen PY - 2005 SP - 797 EP - 804 PB - KONTEC CY - Hamburg AN - OPUS4-11550 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zencker, Uwe A1 - Qiao, Linan A1 - Droste, Bernhard T1 - Development of assessment methods for transport and storage containers with a higher content of recycled metal KW - Ductile iron KW - Container design KW - Safety assessment KW - Fracture mechanics KW - Dynamic loading conditions PY - 2004 SN - 1746-5095 SN - 1746-5109 SN - 0957-476X VL - 15 IS - 3-4 SP - 215 EP - 221 PB - Ramtrans Publ. CY - Ashford AN - OPUS4-11551 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zencker, Uwe A1 - Müller, Karsten A1 - Droste, Bernhard A1 - Rödel, Roland A1 - Völzke, Holger T1 - The Application of Fracture Mechanics to the Safety Assessment of Transport Casks for Radioactive Materials N2 - BAM is the responsible authority in Germany for the assessment of the mechanical and thermal design safety of packages for the transport of radioactive materials. The assessment has to cover the proof of brittle fracture safety for package components made of potentially brittle materials. This paper gives a survey of the regulatory and technical requirements for such an assessment according to BAM's new 'Guidelines for the application of ductile cast iron for transport and storage casks for radioactive materials'. Based on these guidelines, higher stresses than before will be permissible, but it is necessary to put more effort into the safety assessment procedure. The fundamentals of such a proof using the methods of fracture mechanics are presented. The recommended procedure takes into account the guidelines of the IAEA's advisory material which are based on the prevention of crack initiation. Examples of BAM's research and safety assessment practices are given. Recommendations for further developments towards package designs with higher acceptable stress levels will conclude the paper. KW - Ductile iron KW - Cask design KW - Safety assessment KW - Fracture mechanics KW - BAM GGR 007 PY - 2004 DO - https://doi.org/10.1179/174650904775295847 SN - 1746-5095 SN - 1746-5109 SN - 0957-476X VL - 15 IS - 3-4 SP - 191 EP - 198 PB - Ramtrans Publ. CY - Ashford AN - OPUS4-11553 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zencker, Uwe A1 - Müller, Karsten A1 - Droste, Bernhard A1 - Rödel, Roland A1 - Völzke, Holger T1 - The application of fracture mechanics to the safety assessment of transport casks for radioactive materials T2 - 14th International Symposium on the Packaging and Transportation of Radioactive Materials CY - Berlin, Germany DA - 2004-09-20 KW - Ductile iron KW - Cask design KW - Safety assessment KW - Fracture mechanics KW - BAM GGR 007 PY - 2004 UR - http://www.iaea.org/inis/collection/NCLCollectionStore/_Public/37/088/37088572.pdf IS - 235 SP - 1 EP - 7(?) PB - BAM CY - Berlin AN - OPUS4-11477 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zencker, Uwe A1 - Qiao, Linan A1 - Droste, Bernhard T1 - Development of Assessment Methods for Transport and Storage Containers with Higher Content of Metallic Recycling Material T2 - 14th International Symposium on the Packaging and Transportation of Radioactive Materials CY - Berlin, Germany DA - 2004-09-20 KW - Ductile iron KW - Container design KW - Safety assessment KW - Fracture mechanics KW - Dynamic loading conditions PY - 2004 UR - http://www.iaea.org/inis/collection/NCLCollectionStore/_Public/37/088/37088594.pdf IS - 235 SP - 1(?) EP - 7(?) PB - BAM CY - Berlin AN - OPUS4-11478 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Qiao, Linan A1 - Wieser, Günter A1 - Zencker, Uwe A1 - Droste, Bernhard T1 - Dynamische Analyse eines mit Stoßdämpfern ausgerüsteten Gefahrgutbehälters beim 9 m - Fallversuch T2 - 18. ABAQUS-Benutzerkonferenz 2006 CY - Erfurt, Deutschland DA - 2006-09-18 KW - Gefahrgutbehälter KW - Fallversuch KW - Finite-Elemente-Methoden PY - 2006 SP - 1 EP - 11(?) PB - ABAQUS CY - Aachen AN - OPUS4-13207 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zencker, Uwe T1 - Sicherheitstechnische Analyse von Transport- und Lagerbehältern aus Gusseisen mit erhöhten metallischen Reststoffanteilen mittels Fallversuchen T2 - 8. Internationales Symposium "Konditionierung radioaktiver Betriebs- und Stilllegungsbfälle" einschließlich 8. Statusbericht des BMBF "Stilllegung und Rückbau kerntechnischer Anlagen" CY - Dresden, Germany DA - 2007-03-21 PY - 2007 AN - OPUS4-14708 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zencker, Uwe A1 - Qiao, Linan A1 - Weber, Mike A1 - Kovacs, Oliver A1 - Droste, Bernhard T1 - Sicherheitstechnische Analyse von Transport- und Lagerbehältern aus Gusseisen mit erhöhten metallischen Reststoffanteilen mittels Fallversuchen T2 - KONTEC 2007 CY - Dresden, Deutschland DA - 2007-03-21 KW - Behälterdesign KW - Bruchmechanik KW - Duktiles Gusseisen KW - Dynamische Belastungsbedingungen KW - Sicherheitstechnische Bewertung PY - 2007 SP - 869 EP - 875 PB - Gesellschaft für technische Kommunikation mbH / Kerntechnische Gesellschaft CY - Dresden AN - OPUS4-14712 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zencker, Uwe T1 - Dynamic finite element analyses of a HLW transport cask with polyrethane impact limiters in 9m drop test T2 - PATRAM 2007, The 15th International Symposium on the Packaging and Transportation of Radioactive Material CY - Miami, FL, USA DA - 2007-10-21 PY - 2007 AN - OPUS4-16190 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zencker, Uwe T1 - Application limits of low-ductile cast iron for radioactive waste containers T2 - PATRAM 2007, The 15th International Symposium on the Packaging and Transportation of Radioactive Material CY - Miami, FL, USA DA - 2007-10-21 PY - 2007 AN - OPUS4-16191 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zencker, Uwe T1 - Numerische Analyse eines ungedämpften Behälterabsturzes aus 0,3 m Höhe T2 - Jahrestagung Kerntechnik 2008 CY - Hamburg, Germany DA - 2008-05-27 PY - 2008 AN - OPUS4-16329 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Neser, A. A1 - Schreiber, D. A1 - Magallanes, J. A1 - Martinez, R. A1 - Zencker, Uwe A1 - Weber, Mike T1 - A material testing program to characterize the concrete behavior under static and dynamic loads N2 - In this paper a comprehensive material testing program is described to characterize a German final repository concrete material (BERB1) subjected to static and dynamic loads. The BERB1 material was developed und specified by the German Bundesanstalt für Materialforschung und -prüfung (BAM) for targets used for drop tests according to the KONRAD requirements. The testing consists of three concurrent laboratory experimental programs performed in the USA. An extensive preliminary testing program in Germany was performed to assure the required concrete specifications during fabrication and curing. The first set of data is the static basic material test program consisting of structural tests to quantify macroscopic concrete properties under quasi-static loads. Cubic and cylindrical specimens are investigated under this effort. The second set of test data is from the static complete material test program, where cylindrical concrete specimens are subjected to a variety of quasi-static axial and radial stress and strain paths using a high-pressure hydraulic tri-axial chamber. The material is characterized for confining pressures up to 400 MPa. The third set of data is from the dynamic complete material test program, which uses a modified Split-Hopkinson Pressure Bar to induce dynamic compression and tension waves into cylindrical concrete specimens that generate strain-rates up to 400 s-1. The ensemble of data generated in these experiments provides a complete set of data that effectively describes the behavior of this concrete and can be used to develop a constitutive calculation model. In addition, the results of the tests show a significant effect of moisture on the strength and rheology of this concrete for quasi-static pressures greater than 50 MPa. Numerical drop test simulations with the developed constitutive model in the Lagrangian finite element code, LS-DYNA, show good agreement with the experimental results from a BAM research project. T2 - PATRAM 2010 - 16th International symposium on the packaging and transport of radioactive materials CY - London, UK DA - 2010-10-03 KW - Testing program KW - Concrete behavior KW - Static loads KW - Dynamic loads KW - KONRAD acceptance criteria KW - Ductile cast iron cask PY - 2010 SP - 1 EP - 8 (Session T40 / Paper 123) AN - OPUS4-23845 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zencker, Uwe A1 - Weber, Mike A1 - Wille, Frank T1 - Finite element mesh design of a cylindrical cask under puncture drop test conditions N2 - Transport casks for radioactive materials have to withstand the 9 m drop test, 1 m puncture drop test and dynamic crush test with regard to the mechanical requirements according to the IAEA regulations. The safety assessment of the package can be carried out on the basis of experimental investigations with prototypes or models of appropriate scale, calculations, by reference to previous satisfactory safety demonstrations of a sufficiently similar nature or a combination of these methods. Computational methods are increasingly used for the assessment of mechanical test scenarios. However, it must be guaranteed that the calculation methods provide reliable results. Important quality assurance measures at the Federal Institute for Materials Research and Testing are given concerning the preparation, run and evaluation of a numerical analysis with reference to the appropriate guidelines. Hence, a successful application of the finite element (FE) method requires a suitable mesh. An analysis of the 1 m puncture drop test using successively refined FE meshes was performed to find an acceptable mesh size and to study the mesh convergence using explicit dynamic FE codes. The FE model of the cask structure and the puncture bar is described. At the beginning a coarse mesh was created. Then this mesh was refined in two steps. In each step the size of the elements was bisected. The deformation of the mesh and the stresses were evaluated dependent on the mesh size. Finally, the results were extrapolated to an infinite fine mesh or the continuous body, respectively. The uncertainty of the numerical solution due to the discretisation of the continuous problem is given. A safety factor is discussed to account for the uncertainty. KW - IAEA puncture drop test KW - Cylindrical cask KW - FE mesh refinement KW - Explicit dynamics KW - Numerical analysis PY - 2011 DO - https://doi.org/10.1179/1746510911Y.0000000008 SN - 1746-5095 SN - 1746-5109 SN - 0957-476X VL - 22 IS - 2 SP - 112 EP - 116 PB - Ramtrans Publ. CY - Ashford AN - OPUS4-24016 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zencker, Uwe T1 - Finite Element Mesh Refinement Study for IAEA Pucture Drop Test T2 - 2012 Pressure Vessels & Piping conference CY - Toronto, Canada DA - 2012-07-15 PY - 2012 AN - OPUS4-26818 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zencker, Uwe T1 - Modeling Strategies for Dynamic Finite element Cask Analyses T2 - 17th International Symposium on the Packaging and Transportation of Radioactive Materials (PATRAM 2013) CY - San Francisco, CA, USA DA - 2013-08-18 PY - 2013 AN - OPUS4-29171 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Qiao, Linan A1 - Kasparek, Eva Maria A1 - Völzke, Holger A1 - Zencker, Uwe A1 - Scheidemann, Robert T1 - Development of a finite element model for damping concrete under severe impact loads N2 - Finite element analysis (FEA) has been carried out for investigation of damping concrete under different impact loading conditions with a built-in material model and damage criteria available in FEA code ABAQUS. At first, all parameters for the selected material model had been derived from compression Tests of cubic specimens. After that, a validation was carried out with different static and dynamic penetration tests. Finally, a 5 meter real drop test with a 23 Mg cylindrical cask could successfully be simulated. T2 - PATRAM 2013 - 17th International symposium on the packaging and transportation of radioactive materials CY - San Francisco, CA, USA DA - 18.08.2013 PY - 2013 SP - Session D, Paper 127, 1 EP - 10 PB - Omnipress AN - OPUS4-29110 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zencker, Uwe A1 - Qiao, Linan A1 - Kasparek, Eva Maria A1 - Völzke, Holger T1 - Modeling of cylindrical casks under horizontal drop test conditions N2 - Cylindrical casks made of ductile cast iron are used for transport, interim storage and final disposal of radioactive waste in Germany. A basic design criterion is the ability to withstand a horizontal drop without impact Binders onto a foundation representative for the real ground of a storage facility. The increasing use of more cost-effective material compositions requires optimized cask geometries to reduce stresses and strains in the cask structure. For example, a non-uniform wall thickness was introduced to reduce maximum wall bending stresses. As a result, the load characteristics changed from line load to point load at bottom and lid side under horizontal drop fest conditions. Hereby, the position of highest stress inside the structure has shifted significantly. This was the reason for a systematic investigation of effects caused by small design changes or small variations of fest conditions. It led to a better understanding of the positions of high local stresses, their time history and maximum value for cylindrical casks under horizontal drop test conditions. Hence, the paper presents the lessons learnt from modeling and simulating such scenarios considering an impact without limiters onto a realistic target. T2 - 14th International high-level radioactive waste management conference CY - Albuquerque, New Mexico, USA DA - 28.04.2013 KW - Cylindrical cask KW - Ductile cast iron KW - Numerical simulation KW - Horizontal drop test KW - Storage facility KW - Concrete foundation PY - 2013 SN - 978-1-62748-644-6 SP - 1114 EP - 1119 (Paper # 6862) PB - Omnipress AN - OPUS4-28529 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zencker, Uwe T1 - Modeling of cylindrical casks under horizontal drop test conditions T2 - International High-Level Radioactive Waste Management Conference 2013 (IHLRWM 2013) CY - Albuquerque, NM, USA DA - 2013-04-28 PY - 2013 AN - OPUS4-28472 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gründer, Klaus-Peter A1 - Kadoke, Daniel A1 - Protz, Christian A1 - Zencker, Uwe T1 - Optical 3D methods in steel sheet container drop test analysis N2 - In the context of a research project at BAM various drop tests and material as well as component investigations have to be performed with respect to steel sheet container drop test analysis. Both, experimental and computational methods (Finite Element Analysis) are involved. Among electrical sensor techniques optical measurement methods capable of dynamic and static 3D deformation analysis are applied. On the one hand this includes the Projected Fringes Method which provides a virtual digital round-about model of the actual package surface shape. On the other hand there is the Stereo Photogrammetry used for high speed imaging of points rich in contrast and permanently fixed to the container while dropping. Technical features of both methods are discussed. Diverse measurement results are compared with those of alternative experimental techniques as well as numerical simula-tions. T2 - OPTO 2013 - 11th International conference on optical technologies for sensing and measurement CY - Nürnberg, Germany DA - 14.05.2013 KW - Steel sheet container KW - Drop test KW - Numerical simulation KW - Optical digitization KW - High speed stereo photogrammetry PY - 2013 SN - 978-3-9813484-3-9 DO - https://doi.org/10.5162/opto2013/o4.2 N1 - Serientitel: AMA Conferences – Series title: AMA Conferences IS - 4.2 SP - 74 EP - 78 AN - OPUS4-28559 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Daum, Werner A1 - Gründer, Klaus-Peter A1 - Kadoke, Daniel A1 - Protz, Christian A1 - Zencker, Uwe T1 - Optical 3D dynamic deformation analysis of a ram container during a drop test N2 - Containers for interim storage and final disposalof radioactive material (RAM) have to meet certain requirements regarding mechanical stability and integrity. The assessment procedure applied by BAM is based on a series of full-scale drop tests with different drop heights and Container Orientations. In parallel dynamic FEM calculations are performed. The Container behaviour is monitored during the drop test by a large number of simultaneously triggered biaxial electrical strain gauges and uniaxial accelerometers in order to measure local strains at selected positions and to determine the kinematic behaviour and Orientation of the Container during the impact. Within a research project a dynamic Stereo photogrammetry approach was applied in a high-speed camera configuration to investigate the kinematic rigid body behaviour, relative local movements of the Container or its structural parts in 3D, respectively. In the following the results of this approach are presented. A comprehensive description how to use optica) methods in drop tests can be found in. T2 - 30th Danubia-Adria symposium on advances in experimental mechanics CY - Primosten, Croatia DA - 25.09.2013 KW - Steel sheet container KW - Drop test KW - Numerical simulation KW - Optical digitization KW - High speed stereo photogrammetry PY - 2013 SN - 978-953-7539-17-7 SP - 45 EP - 46 AN - OPUS4-29414 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zencker, Uwe A1 - Qiao, Linan A1 - Droste, Bernhard T1 - Assessment of dynamically loaded surface cracks in cubic containers T2 - 13th International Conference on Packaging and Transportation of Radioactive Materials ; PATRAM 2001 CY - Chicago, IL, USA DA - 2001-09-03 PY - 2001 IS - CD-ROM PB - PATRAM CY - Chicago, Ill. AN - OPUS4-1889 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zencker, Uwe A1 - Clos, R. T1 - Limiting Conditions for Compression Testing of Flat Specimens in the Split Hopkinson Pressure Bar KW - Split Hopkinson pressure bar KW - High strain rate testing KW - Dispersion correction KW - Stress distribution KW - Triaxiality PY - 1999 SN - 0014-4851 SN - 1741-2765 VL - 39 IS - 4 SP - 343 EP - 348 PB - Springer CY - Norwell, Mass. AN - OPUS4-743 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Zencker, Uwe A1 - Völzke, Holger A1 - Droste, Bernhard T1 - Stilllegung und Rückbau kerntechnischer Einrichtungen: Entwicklung von Beurteilungsmethoden für Transport- und Lagerbehälter mit erhöhten metallischen Reststoffanteilen (EBER) N2 - Die sicherheitstechnische Auslegung von Behältern aus duktilem Gusseisen mit erhöhten Reststoffanteilen wird untersucht. Ausgehend von den zu gewährleistenden Anforderungen an Transport- und Lagerbehälter für radioaktive Abfälle werden Referenzbeanspruchungs- situationen definiert. Für einen ausgewählten Referenzfall (bestehend aus der Kombination der Behälterbauart Gusscontainer Typ VI, einem Absturz aus 5 m Höhe auf ein hartes Endlagergestein simulierendes Betonfundament als repräsentativer Störfall und vorgegebenen Werkstoffeigenschaften) wird eine numerische Spannungsanalyse durchgeführt. Die Berechnungen erfolgen mit der Methode der finiten Elemente an dreidimensionalen Modellen, deren numerische Stabilität und Genauigkeit überprüft wird. Zur Berechnung der Behälterbeanspruchungen in Abhängigkeit vom Reststoffanteil werden dynamische Fließkurven für definiert legierte Testabgüsse angegeben. T3 - BAM Forschungsberichtreihe - 240 PY - 2002 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-2109 SN - 978-3-89701-523-4 SN - 0938-5533 VL - 240 SP - 1 EP - 71 PB - Wirtschaftsverlag NW CY - Bremerhaven AN - OPUS4-210 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zencker, Uwe A1 - Simbruner, Kai A1 - Völzke, Holger T1 - Analysis of Zirconium Hydride Structures in Spent Fuel Claddings Subjected to Storage Conditions N2 - Pre-storage drying and the early stage of storage can subject spent fuel claddings to higher temperatures and higher tensile hoop stresses than those associated with in-reactor operation. Under these conditions, existing circumferential hydrides in zirconium-based alloys can be partly reoriented into radial ones that may result in embrittlement of the cladding material. As a consequence, the failure limits may be reduced under mechanical loads caused by handling or during transport after storage. The potential occurrence of brittle fracture strongly depends on the specific location, size, and orientation of the zirconium hydrides. The morphology of such hydride structures was experimentally investigated in unirradiated, hydrogen-loaded samples made of a zirconium-based alloy. The hydrogen was introduced into the cladding sample by means of a cathodic charging process. The loading process was followed by a thermal treatment to precipitate the hydrides in the circumferential direction and then a thermomechanical treatment to reorient the hydrides in the radial direction. Metallographic methods were used to describe and classify the hydride morphology. The resulting metallographic micrographs were evaluated using suitable radial hydride metrics. The determination of the maximum length of a hydride structure was carried out in two different ways, each with its own advantages and disadvantages. Both methods consider neighboring hydrides as continuous according to the definition of the Radial Hydride Continuity Factor (RHCF). The first option is to measure the Euclidean distance between the two most distant pixels of the hydride structure in the image analysis, whereby the actual maximum size of the hydride structure is determined. The second possibility is to measure the maximum size of a hydride or a hydride structure within a certain arc length in the radial direction of the cladding tube. This value is of particular interest because the ratio of the maximum radial size of a hydride structure to the wall thickness of the cladding tube is used for the safety assessment of spent fuel claddings with radial hydrides using the RHCF. T2 - 21st International Symposium on the Packaging and Transportation of Radioactive Materials - PATRAM 2025 CY - San Antonio, TX, USA DA - 27.07.2025 KW - Extended Interim Storage KW - Nuclear Fuel Cladding KW - Zirconium Hydride Structure KW - Ring Compression Test KW - Micrograph Analysis PY - 2025 SP - 1 EP - 8 CY - Indianapolis, IN, USA AN - OPUS4-63875 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zencker, Uwe T1 - Analysis of Zirconium Hydride Structures in Spent Fuel Claddings Subjected to Storage Conditions N2 - Pre-storage drying and the early stage of storage can subject spent fuel claddings to higher temperatures and higher tensile hoop stresses than those associated with in-reactor operation. Under these conditions, existing circumferential hydrides in zirconium-based alloys can be partly reoriented into radial ones that may result in embrittlement of the cladding material. As a consequence, the failure limits may be reduced under mechanical loads caused by handling or during transport after storage. The potential occurrence of brittle fracture strongly depends on the specific location, size, and orientation of the zirconium hydrides. The morphology of such hydride structures was experimentally investigated in unirradiated, hydrogen-loaded samples made of a zirconium-based alloy. The hydrogen was introduced into the cladding sample by means of a cathodic charging process. The loading process was followed by a thermal treatment to precipitate the hydrides in the circumferential direction and then a thermomechanical treatment to reorient the hydrides in the radial direction. Metallographic methods were used to describe and classify the hydride morphology. The resulting metallographic micrographs were evaluated using suitable radial hydride metrics. The determination of the maximum length of a hydride structure was carried out in two different ways, each with its own advantages and disadvantages. Both methods consider neighboring hydrides as continuous according to the definition of the Radial Hydride Continuity Factor (RHCF). The first option is to measure the Euclidean distance between the two most distant pixels of the hydride structure in the image analysis, whereby the actual maximum size of the hydride structure is determined. The second possibility is to measure the maximum size of a hydride or a hydride structure within a certain arc length in the radial direction of the cladding tube. This value is of particular interest because the ratio of the maximum radial size of a hydride structure to the wall thickness of the cladding tube is used for the safety assessment of spent fuel claddings with radial hydrides using the RHCF. T2 - 21st International Symposium on the Packaging and Transportation of Radioactive Materials - PATRAM 2025 CY - San Antonio, TX, USA DA - 27.07.2025 KW - Extended Interim Storage KW - Nuclear Fuel Cladding KW - Zirconium Hydride Structure KW - Ring Compression Test KW - Micrograph Analysis PY - 2025 AN - OPUS4-63876 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zencker, Uwe T1 - Failure Analysis on Spent Fuel Claddings Subjected to Long-Term Dry Interim Storage N2 - Long-term dry interim storage may adversely affect the mechanical properties of spent fuel claddings, possibly resulting in a reduced resilience during handling or transport after storage. Pre-storage drying and the early stage of interim storage can subject the cladding to higher temperatures and higher tensile hoop stresses than those associated with in-reactor operation and pool storage. Under these conditions, radial hydrides may precipitate in zirconium-based alloys (Zircaloy) during slow cooling, which result in embrittlement of the cladding material and eventually a possible sudden failure of cladding integrity under additional mechanical loads. Especially long, continuous radial hydride structures and low temperature can cause severe embrittlement of claddings and finally failure by fracture even at small deformations. Therefore, the study of hydride morphology plays an important role in describing the brittle failure behaviour of the claddings. The focus of the presented research is on the development of appropriate numerical methods for predicting the mechanical behaviour and identification of limiting conditions to prevent brittle fracture of Zircaloy claddings. An established experimental method for characterising cladding materials is the Ring Compression Test (RCT). Some test results on irradiated cladding tubes after operation in pressure water reactors are publicly available. However, it is helpful to carry out studies on unirradiated surrogate claddings with similar material properties to reduce the effort associated with irradiated samples in hot cells and to perform material tests with a wider range of parameters. On the basis of such experimental data, load-displacement curves have been numerically analysed for a selection of cladding materials. Radial hydrides can cause a sample to break suddenly. Noticeable load drops in the RCT are caused by unstable crack propagation through the radial hydride network. The failure mechanism is quasi-cleavage in the hydrides and micro-void nucleation, growth, and coalescence in the zirconium matrix, with ductile tearing patches connecting adjacent hydrides. The cohesive zone approach was used to simulate the failure process taking into account the radial hydride morphology. Experimental investigations, numerical analyses and evaluation methods for both the deformation and failure behaviour of irradiated as well as unirradiated claddings of zirconium-based alloys with radial hydrides are discussed. Limiting conditions can be expressed in terms of fracture energy and cohesive strength. T2 - IAEA Technical Meeting on the Behaviour of Spent Fuel and Cladding During Storage and the Performance of Spent Fuel Storage Systems CY - Seoul, South Korea DA - 23.06.2025 KW - Extended Interim Storage KW - Nuclear Fuel Cladding KW - Numerical Failure Analysis KW - Ring Compression Test KW - Spent Fuel Characterization PY - 2025 AN - OPUS4-63597 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -