TY - JOUR A1 - Schartel, Bernhard A1 - Braun, Ulrike A1 - Knoll, Uta A1 - Bartholmai, Matthias A1 - Goering, Harald A1 - Neubert, Dietmar A1 - Pötschke, P. T1 - Mechanical, Thermal, and Fire Behavior of Bisphenol A Polycarbonate/Multiwall Carbon Nanotube Nanocomposites N2 - Nanocomposites of bisphenol A polycarbonate with 2, 4, 6, and 15 wt% multiwall carbon nanotubes (MWNT) and their use in fire retardancy are investigated. Their thermal behavior and pyrolysis are characterized using thermogravimetry, differential scanning calorimeter, oscillatory shear rheology, and dynamic mechanical analysis. The flammability is addressed using LOI and UL 94; the fire behavior, with a cone calorimeter using different irradiation. With increasing MWNT content the storage modulus is increased (10-20%) and melt viscosity increases by several orders of magnitude, particularly for low shear rates. The melt flow, dripping, and deformation during fire are hindered, which influences UL 94 and cone calorimeter results. The peak heat release rate is reduced up to 40-50% due to an improved barrier for small amounts (2 wt%) of MWNT and for low irradiation, whereas the effect is reduced for increasing irradiation and nearly vanishes for increasing filling. Adjuvant but also deleterious mechanisms result in the complex dependency on the MWNT content. Significant flame retardancy effects are specific and limited to only some fire properties. This study allows the materials' potential for implementation in different fire scenarios and tests to be assessed and provides insight into active mechanisms. KW - Flame retardancy KW - Nanocomposite KW - Carbon multiwall nanotube (MWNT) KW - Cone Caorimeter KW - Flammability PY - 2008 U6 - https://doi.org/10.1002/pen.20932 SN - 0032-3888 SN - 1548-2634 VL - 48 IS - 1 SP - 149 EP - 158 PB - Wiley CY - Hoboken, NY AN - OPUS4-16365 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Perez, R.M. A1 - Sandler, J.K.W. A1 - Altstädt, V. A1 - Hoffmann, T. A1 - Pospiech, D. A1 - Ciesielski, M. A1 - Döring, M. A1 - Braun, Ulrike A1 - Knoll, Uta A1 - Schartel, Bernhard T1 - Effective halogen-free flame retardants for carbon fibre-reinforced epoxy composites N2 - DOPO-based flame retardants with tailored chemical structures are proposed for carbon fibre reinforced epoxy composites. Critical properties related to the fracture toughness are maintained, effectively allowing the use of such compounds in composites for demanding applications. KW - Fire retardancy KW - DOPO KW - Epoxy resin KW - LOI KW - UL94 PY - 2006 U6 - https://doi.org/10.1007/s10853-006-0134-4 SN - 0022-2461 SN - 1573-4803 VL - 41 IS - 15 SP - 4981 EP - 4984 PB - Springer Science + Business Media B.V. CY - New York, USA AN - OPUS4-12641 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Braun, Ulrike A1 - Knoll, Uta A1 - Schartel, Bernhard A1 - Hoffmann, T. A1 - Pospiech, D. A1 - Artner, J. A1 - Ciesielski, M. A1 - Döring, M. A1 - Perez-Graterol, R. A1 - Sandler, J.K.W. A1 - Altstädt, V. T1 - Novel Phosphorus-Containing Poly(ether sulfone)s and Their Blends with an Epoxy Resin: Thermal Decomposition and Fire Retardancy N2 - Summary: The decomposition of novel phosphorus-containing poly(oxyphenylene-sulfonyl-phenylene-oxy-diphenyl phenylene phosphine oxide) (PSU_I), 2,5-dihydroxy-1-biphenylene-phosphine oxide based polysulfone (PSU_II), poly(sulfonyl-diphenylphenylene phosphonate) (PSU_P) and bisphenol A-based polysulfone (PSU) is studied. The influence of the chemical structure, charring and phosphorus release is discussed based on the mass loss, kinetics and products. The pyrolysis and fire behaviour of blends with epoxy resin (EP) are studied. For EP-PSU_II, phosphorus initiates water elimination and changes the decomposition pathway of EP. The fire behaviour of EP-PSU shows some improvements, whereas the heat release rate is crucially reduced for EP-PSU_II due to simultaneous char formation and flame inhibition. KW - Epoxy KW - Flame retardance KW - High performance polymers KW - Polysulfones KW - Thermogravimetric analysis (TGA) PY - 2006 U6 - https://doi.org/10.1002/macp.200600182 SN - 1022-1352 SN - 1521-3935 VL - 207 IS - 16 SP - 1501 EP - 1514 PB - Wiley-VCH Verl. CY - Weinheim AN - OPUS4-12650 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Perez, R.M. A1 - Sandler, J.K.W. A1 - Altstädt, V. A1 - Hoffmann, T. A1 - Pospiech, D. A1 - Artner, J. A1 - Ciesielski, M. A1 - Döring, M. A1 - Balabanovich, Aliaksandr A1 - Knoll, Uta A1 - Braun, Ulrike A1 - Schartel, Bernhard T1 - Novel Phosphorus-containing Hardeners with Tailored Chemical Structures for Epoxy Resins: Synthesis and Cured Resin Properties N2 - A comparative evaluation of systematically tailored chemical structures of various phosphorus-containing aminic hardeners for epoxy resins was carried out. In particular, the effect of the oxidation state of the phosphorus in the hardener molecule on the curing behavior, the mechanical, thermomechanical, and hot-wet properties of a cured bifunctional bisphenol-A based thermoset is discussed. Particular attention is paid to the comparative pyrolysis of neat cured epoxy resins containing phosphine oxide, phosphinate, phosphonate, and phosphate (with a phosphorus content of about 2.6 wt %) and of the fire behavior of their corresponding carbon fiber-reinforced composites. Comparatively faster curing thermosetting system with an enhanced flame retardancy and adequate processing behavior can be formulated by taking advantage of the higher reactivity of the phosphorus-modified hardeners. For example, a combination of the high reactivity and of induced secondary crosslinking reactions leads to a comparatively high Tg when curing the epoxy using a substoichiometric amount of the phosphinate-based hardener. The overall mechanical performance of the materials cured with the phosphorus-containing hardeners is comparable to that of a 4,4-DDS-cured reference system. While the various phosphorus-containing hardeners in general provide the epoxy-based matrix with enhanced flame retardancy properties, it is the flame inhibition in the gas phase especially that determines the improvement in fire retardancy of carbon fiber-reinforced composites. In summary, the present study provides an important contribution towards developing a better understanding of the potential use of such phosphorus-containing compounds to provide the composite matrix with sufficient flame retardancy while simultaneously maintaining its overall mechanical performance on a suitable level. KW - Flame retardance KW - Organo-phosphorus compounds KW - Fracture toughness PY - 2007 SN - 0021-8995 SN - 1097-4628 VL - 105 IS - 5 SP - 2744 EP - 2759 PB - Wiley InterScience CY - Hoboken, NJ AN - OPUS4-15071 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Braun, Ulrike A1 - Balabanovich, Aliaksandr A1 - Schartel, Bernhard A1 - Knoll, Uta A1 - Artner, J. A1 - Ciesielski, M. A1 - Döring, M. A1 - Perez, R. A1 - Sandler, J.K.W. A1 - Altstädt, V. A1 - Hoffmann, T. A1 - Pospiech, D. T1 - Influence of the oxidation state of phosphorus on the decomposition and fire behaviour of flame-retarded epoxy resin composites N2 - A systematic and comparative evaluation of the pyrolysis of halogen-free flame-retarded epoxy resins containing phosphine oxide, phosphinate, phosphonate, and phosphate (phosphorus contents around 2.6 wt.%) and the fire behaviour of their carbon fibre composites is presented. Decomposition pathways are proposed based on the thermal analysis (TG), TG coupled with evolved gas analysis (TG-FTIR), kinetics and analysis of the residue with FTIR and XPS. All organophosphorus-modified hardeners containing phenoxy groups lead to a reduced decomposition temperature and mass loss step for the main decomposition of the cured epoxy resin. With increasing oxidation state of the phosphorus the thermally stable residue increases, whereas the release of phosphorus-containing volatiles decreases. The flammability of the composites was investigated with LOI and UL 94 and the fire behaviour for forced-flaming conditions with cone calorimeter tests performed using different irradiations. The flame retardancy mechanisms are discussed. With increasing oxidation state of the phosphorus additional charring is observed, whereas the flame inhibition, which plays the more important role for the performance of the composites, decreases. The processing and the mechanical performance (delamination resistance, flexural properties and interlaminar bonding strength) of the fibre-reinforced composites containing phosphorus were maintained at a high level and, in some cases, even improved. The potential for optimising flame retardancy while maintaining mechanical properties is highlighted in this study. KW - Fire retardant KW - Composites KW - Organophosphorus-containing epoxy resin PY - 2006 U6 - https://doi.org/10.1016/j.polymer.2006.10.022 SN - 0032-3861 SN - 1873-2291 VL - 47 IS - 26 SP - 8495 EP - 8508 PB - Springer CY - Berlin AN - OPUS4-14054 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Fichera, Mario Augusto A1 - Braun, Ulrike A1 - Schartel, Bernhard A1 - Sturm, Heinz A1 - Knoll, Uta A1 - Jäger, Christian T1 - Solid-state NMR investigations of the pyrolysis and thermo-oxidative decomposition products of a polystyrene/red phosphorus/magnesium hydroxide system N2 - Thermal, thermo-oxidative and fire residues of high impact polystyrene/magnesium hydroxide/red phosphorus (HIPS/Mg(OH)2/Pr) are investigated by solid-state NMR and compared with the results for the binary subsystem Mg(OH)2/Pr. The influences of oxygen, nitrogen and temperature are discussed. For a thermal decomposition and pyrolysis during combustion, the main pyrolysis of HIPS takes place while the remaining residue is a rather intact polymer, with a major share of the embedded Pr still present. Subsequently, mainly amorphous phosphates and a slight amount of crystalline Mg3(PO4)2 and Mg2P2O7 are formed at the highest temperatures. Only with increasing mass loss does the remaining polystyrene structure decompose and graphitic structures occur. The influence of oxygen on the decomposition mechanism is most obvious for the binary system Mg(OH)2/Pr. Pr vanishes more rapidly and crystalline, oxygen-rich magnesium phosphates are formed. In HIPS/Mg(OH)2/Pr systems the polymer acts as a barrier to reaction by the embedded particles, so that major characteristics of an anaerobic decomposition are found. Significant amounts of phosphorus are retained in the condensed phase through a reaction of Pr with Mg(OH)2 to mostly amorphous phosphates. This formation of amorphous inorganic magnesium phosphates can act as an additional physical barrier. This study outlines some advanced approaches for controlling the condensed-phase mechanisms of phosphorus and underlines that solid-state NMR is a most powerful tool for investigating the organic and inorganic residues. KW - HIPS KW - Red phosphorus KW - Magnesium hydroxide KW - Solid-state NMR KW - Flame retarded polymers PY - 2007 SN - 0165-2370 SN - 1873-250X VL - 78 IS - 2 SP - 378 EP - 386 PB - Elsevier CY - Amsterdam AN - OPUS4-14517 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schartel, Bernhard A1 - Balabanovich, Aliaksandr A1 - Braun, Ulrike A1 - Knoll, Uta A1 - Artner, J. A1 - Ciesielski, M. A1 - Döring, M. A1 - Perez, R. A1 - Sandler, J.K.W. A1 - Altstädt, V. A1 - Hoffmann, T. A1 - Pospiech, D. T1 - Pyrolysis of Epoxy Resins and Fire Behavior of Epoxy Resin Composites Flame-Retarded with 9,10-Dihydro-9-oxa-10-phosphaphenanthrene-10-oxide Additives N2 - The pyrolysis of an epoxy resin and the fire behavior of corresponding carbon fiber-reinforced composites, both flame-retarded with either 10-ethyl-9,10-dihydro-9-oxa-10-phosphaphenanthrene 10-oxide or 1,3,5-tris[2-(9,10-dihydro-9-oxa-10-phosphaphenanthrene 10-oxide-10-)ethyl]1, 3,5-triazine-2,4,6(1H,3H,5H)-trione, are investigated. The different fire retardancy mechanisms are discussed, and their influence on the fire properties assessed, in particular for flammability (limiting oxygen index, UL 94) and developing fires (cone calorimeter with different external heat fluxes of 35, 50, and 70 kW m-2). Adding the flame retardants containing 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide affects the fire behavior by both condensed phase and gas phase mechanisms. Interactions between the additives and the epoxy resin result in a change in the decomposition pathways and an increased char formation. The release of phosphorous products results in significant flame inhibition. The fire properties achieved are thus interesting with respect to industrial exploration. KW - Flame retardance KW - Thermosets KW - Composites KW - Thermogravimetric analysis (TGA) KW - Pyrolysis KW - High performance polymers KW - Epoxy resin PY - 2007 SN - 0021-8995 SN - 1097-4628 VL - 104 IS - 4 SP - 2260 EP - 2269 PB - Wiley InterScience CY - Hoboken, NJ AN - OPUS4-14573 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Braun, Ulrike A1 - Knoll, Uta A1 - Neubert, Dietmar A1 - Schartel, Bernhard ED - Schartel, Bernhard T1 - Fire Retarding Mechanisms of Red Phosphorus in Polybutylenterephthalate (PBT) in Combination with Melamine Cyanurate or Zinc Oxide KW - Fire retardancy KW - Polyester KW - Red phosphorus KW - Thermal analysis KW - Cone calorimeter PY - 2007 SN - 978-3-8334-8873-3 SP - 35 EP - 49 PB - Books on Demand GmbH CY - Norderstedt AN - OPUS4-17662 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -