TY - JOUR A1 - Perez, R.M. A1 - Sandler, J.K.W. A1 - Altstädt, V. A1 - Hoffmann, T. A1 - Pospiech, D. A1 - Artner, J. A1 - Ciesielski, M. A1 - Döring, M. A1 - Balabanovich, Aliaksandr A1 - Knoll, Uta A1 - Braun, Ulrike A1 - Schartel, Bernhard T1 - Novel Phosphorus-containing Hardeners with Tailored Chemical Structures for Epoxy Resins: Synthesis and Cured Resin Properties N2 - A comparative evaluation of systematically tailored chemical structures of various phosphorus-containing aminic hardeners for epoxy resins was carried out. In particular, the effect of the oxidation state of the phosphorus in the hardener molecule on the curing behavior, the mechanical, thermomechanical, and hot-wet properties of a cured bifunctional bisphenol-A based thermoset is discussed. Particular attention is paid to the comparative pyrolysis of neat cured epoxy resins containing phosphine oxide, phosphinate, phosphonate, and phosphate (with a phosphorus content of about 2.6 wt %) and of the fire behavior of their corresponding carbon fiber-reinforced composites. Comparatively faster curing thermosetting system with an enhanced flame retardancy and adequate processing behavior can be formulated by taking advantage of the higher reactivity of the phosphorus-modified hardeners. For example, a combination of the high reactivity and of induced secondary crosslinking reactions leads to a comparatively high Tg when curing the epoxy using a substoichiometric amount of the phosphinate-based hardener. The overall mechanical performance of the materials cured with the phosphorus-containing hardeners is comparable to that of a 4,4-DDS-cured reference system. While the various phosphorus-containing hardeners in general provide the epoxy-based matrix with enhanced flame retardancy properties, it is the flame inhibition in the gas phase especially that determines the improvement in fire retardancy of carbon fiber-reinforced composites. In summary, the present study provides an important contribution towards developing a better understanding of the potential use of such phosphorus-containing compounds to provide the composite matrix with sufficient flame retardancy while simultaneously maintaining its overall mechanical performance on a suitable level. KW - Flame retardance KW - Organo-phosphorus compounds KW - Fracture toughness PY - 2007 SN - 0021-8995 SN - 1097-4628 VL - 105 IS - 5 SP - 2744 EP - 2759 PB - Wiley InterScience CY - Hoboken, NJ AN - OPUS4-15071 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Perez, R.M. A1 - Sandler, J.K.W. A1 - Altstädt, V. A1 - Hoffmann, T. A1 - Pospiech, D. A1 - Ciesielski, M. A1 - Döring, M. A1 - Braun, Ulrike A1 - Balabanovich, Aliaksandr A1 - Schartel, Bernhard T1 - Novel phosphorus-modified polysulfone as a combined flame retardant and toughness modifier for epoxy resins N2 - A novel phosphorus-modified polysulfone (P-PSu) was employed as a combined toughness modifier and a source of flame retardancy for a DGEBA/DDS thermosetting system. In comparison to the results of a commercially available polysulfone (PSu), commonly used as a toughness modifier, the chemorheological changes during curing measured by means of temperature-modulated DSC revealed an earlier occurrence of mobility restrictions in the P-PSu-modified epoxy. A higher viscosity and secondary epoxy-modifier reactions induced a sooner vitrification of the reacting mixture; effects that effectively prevented any phase separation and morphology development in the resulting material during cure. Thus, only about a 20% increase in fracture toughness was observed in the epoxy modified with 20 wt.% of P-PSu, cured under standard conditions at 180 °C for 2 h. Blends of the phosphorus-modified and the standard polysulfone (PSu) were also prepared in various mixing ratios and were used to modify the same thermosetting system. Again, no evidence for phase separation of the P-PSu was found in the epoxy modified with the P-PSu/PSu blends cured under the selected experimental conditions. The particular microstructures formed upon curing these novel materials are attributed to a separation of PSu from a miscible P-PSu–epoxy mixture. Nevertheless, the blends of P-PSu/PSu were found to be effective toughness/flame retardancy enhancers owing to the simultaneous microstructure development and polymer interpenetration. KW - Flame retardants KW - Phosphorus-modified polysulfone KW - Fracture toughness PY - 2007 SN - 0032-3861 SN - 1873-2291 VL - 48 IS - 3 SP - 778 EP - 790 PB - Springer CY - Berlin AN - OPUS4-14515 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Perez, R.M. A1 - Sandler, J.K.W. A1 - Altstädt, V. A1 - Hoffmann, T. A1 - Pospiech, D. A1 - Artner, J. A1 - Ciesielski, M. A1 - Döring, M. A1 - Braun, Ulrike A1 - Schartel, Bernhard ED - Schartel, Bernhard T1 - Flame retardant epoxy resin system for liquid composite moulding applications KW - Epoxy resin KW - Fire retardancy PY - 2007 SN - 978-3-8334-8873-3 SP - 69 EP - 84 PB - Books on Demand GmbH CY - Norderstedt AN - OPUS4-17627 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Braun, Ulrike A1 - Schartel, Bernhard A1 - Bahr, Horst T1 - Fire Retardant Mechanisms of Phosphinates in Thermoplastics T2 - Fire Retardant Technologies 2009 CY - Preston (Lancashire), England DA - 2009-04-21 PY - 2009 AN - OPUS4-19842 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Gallo, Emanuela A1 - Braun, Ulrike A1 - Schartel, Bernhard A1 - Russo, P. A1 - Acierno, Domenico T1 - Halogen-free flame retarded poly(butylene terephthalate) (PBT) using metal oxides/PBT nanocomposites in combination with aluminium phosphinate N2 - The flame retardancy of poly(butylene terephthalate) (PBT) containing aluminium diethlyphosphinate (AlPi) and/or nanometric metal oxides such as TiO2 or Al2O3 was investigated. In particular the different active flame retardancy mechanisms were discovered. Thermal analysis, evolved gas analysis (TG-FTIR), flammability tests (LOI, UL 94), cone calorimeter measurements and chemical analyses of residues (ATR-FTIR) were used. AlPi acts mainly in the gas phase through the release of diethylphosphic acid, which provides flame inhibition. Part of AlPi remains in the solid phase reacting with the PBT to phosphinate-terephthalate salts that decompose to aluminium phosphate at higher temperatures. The metal oxides interact with the PBT decomposition and promote the formation of additional stable carbonaceous char in the condensed phase. A combination of metal oxides and AlPi gains the better classification in the UL 94 test thanks to the combination of the different mechanisms. KW - Poly(butylene terephthalate) KW - Flammability KW - Metal oxide nanocomposite KW - Metal phosphinate PY - 2009 DO - https://doi.org/10.1016/j.polymdegradstab.2009.04.014 SN - 0141-3910 SN - 1873-2321 VL - 94 IS - 8 SP - 1245 EP - 1253 PB - Applied Science Publ. CY - London AN - OPUS4-19516 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Braun, Ulrike A1 - Bahr, Horst A1 - Schartel, Bernhard T1 - Fire retardancy effect of aluminium phosphinate and melamine polyphosphate in glass fibre reinforced polyamide 6 N2 - The fire retardancy mechanism of aluminium diethyl phosphinate (AlPi) and AlPi in combination with melamine polyphosphate (MPP) was investigated in glass-fibre reinforced polyamide 6 (PA6/GF) by analysing the pyrolysis, flammability and fire behaviour. AlPi in PA6/GF-AlPi partly vaporises as AlPi and partly decomposes to volatile diethylphosphinic acid (subsequently called phosphinic acid) and aluminium phosphate residue. In fire a predominant gas-phase action was observed, but the material did not reach a V-0 classification for the moderate additive content used. For the combination of both AlPi and MPP in PA6/GF-AlPi-MPP a synergistic effect occurred, because of the reaction of MPP with AlPi. Aluminium phosphate is formed in the residue and melamine and phosphinic acid are released in the gas phase. The aluminium phosphate acts as a barrier for fuel and heat transport, whereas the melamine release results in fuel dilution and the phosphinic acid formation in flame inhibition. The higher amount of aluminium phosphate in PA6/GF-AlPi-MPP stabilised the residue in flammability tests in comparison to PA6/GF-AlPi, so that this material achieved a V-0 classification in the UL 94 test. PY - 2010 DO - https://doi.org/10.1515/epoly.2010.10.1.443 SN - 1618-7229 IS - 041 SP - 1 EP - 14 PB - De Gruyter CY - [S.l.] AN - OPUS4-19821 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Gallo, Emanuela A1 - Schartel, Bernhard A1 - Braun, Ulrike A1 - Russo, P. A1 - Acierno, Domenico T1 - Fire retardant synergisms between nanometric Fe2O3 and aluminium phosphinate in poly(butylene terephthalate) N2 - The pyrolysis and the flame retardancy of poly(butylene terephthalate) (PBT) containing aluminum diethylphosphinate (AlPi) and nanometric Fe2O3 were investigated using thermal analysis, evolved gas analysis (Thermogravimetry-FTIR), flammability tests (LOI, UL 94), cone calorimeter measurements and chemical analysis of residue (FTIR). AlPi mainly acts as a flame inhibitor in the gas phase, through the release of diethylphosphinic acid. A small amount of Fe2O3 in PBT promotes the formation of a carbonaceous char in the condensed phase. The combination of 5 and 8 wt% AlPi, respectively, with 2 wt% metal oxides achieves V-0 classification in the UL 94 test thanks to complementary action mechanisms. Using PBT/metal oxide nanocomposites shows a significant increase in the flame retardancy efficiency of AlPi in PBT and thus opens the route to surprisingly sufficient additive contents as low as 7 wt%. KW - Poly(butylene terephthalate) (PBT) KW - Flammability KW - Metal oxide KW - Nanocomposite KW - Aluminum diethylphosphinate PY - 2011 DO - https://doi.org/10.1002/pat.1774 SN - 1042-7147 SN - 1099-1581 VL - 22 IS - 12 SP - 2382 EP - 2391 PB - John Wiley & Sons, Ltd. CY - Chichester AN - OPUS4-24915 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Gallo, Emanuela A1 - Schartel, Bernhard A1 - Braun, Ulrike A1 - Russo, P. A1 - Acierno, Domenico T1 - Synergistic flame retardant halogen-free combination of aluminium phosphinate and metal oxides in PBT T2 - Interflam 2010 - 12th International conference CY - Nottingham, UK DA - 2010-07-05 KW - Poly(butylene terephthalate) KW - Metal oxide KW - Phosphinate KW - Flammability PY - 2010 SN - 978-0-9541216-5-5 VL - 1 SP - 629 EP - 640 PB - Interscience Communications CY - London, UK AN - OPUS4-21669 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schartel, Bernhard A1 - Weiß, André A1 - Mohr, F. A1 - Kleemeier, M. A1 - Hartwig, A. A1 - Braun, Ulrike T1 - Flame retarded epoxy resins by adding layered silicate in combination with the conventional protection-layer-building flame retardants melamine borate and ammonium polyphosphate N2 - The pyrolysis and flammability of phosphonium-modified layered silicate epoxy resin nanocomposites (EP/LS) were evaluated when LS was combined with two flame retardants, melamine borate (MB) and ammonium polyphosphate (APP), that also act via a surface protection layer. Thermogravimetry (TG), TG coupled with Fourier Transform Spectroscopy (TG-FTIR), oxygen index (LOI), UL 94 burning chamber (UL 94) and cone calorimeter were used. The glassy coating because of 10 wt % MB during combustion showed effects in the cone calorimeter test similar to nanodispersed LS, and somewhat better flame retardancy in flammability tests, such as LOI and UL 94. Adding APP to EP resulted in intumescent systems. The fire retardancy was particularly convincing when 15 wt % APP was used, especially for low external heat flux, and thus, also in flammability tests like LOI and UL 94. V0 classification is achieved when 15 wt % APP is used in EP. The flame retardancy efficiency of the protection layers formed does not increase linearly with the MB and APP concentrations used. The combination of LS with MB or APP shows antagonism; thus the performance of the combination of LS with MB or APP, respectively, was disappointing. No optimization of the carbonaceous-inorganic surface layer occurred for LS-MB. Combining LS with APP inhibited the intumescence, most probably through an increase in viscosity clearly above the value needed for intumescent behavior. KW - Nanocomposites KW - Fire retardance KW - Thermosets KW - Organoclay KW - Ammonium polyphosphate KW - Melamine borate PY - 2010 DO - https://doi.org/10.1002/app.32512 SN - 0021-8995 SN - 1097-4628 VL - 118 IS - 2 SP - 1134 EP - 1143 PB - Wiley InterScience CY - Hoboken, NJ AN - OPUS4-21725 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schartel, Bernhard A1 - Bahr, Horst A1 - Braun, Ulrike A1 - Recknagel, Christoph T1 - Short communication: Fire risks of burning asphalt N2 - Eyewitnesses describe burning pavement surfaces in extreme fire scenarios. However, it was believed that the pavement plays a negligible role in comparison to other items feeding such an extreme fire at the same time. The asphalt mixtures used differ widely, thus raising the question as to whether this conclusion holds for all kinds of such materials. Three different kinds of asphalt mixtures were investigated with the aim of benchmarking the fire risks. Cone calorimeter tests are performed at an irradiance of 70kWm-2. All three investigated asphalts burn in extreme fire scenarios. The fire response (fire load, time to ignition, maximum heat release rate and smoke production) is quite different and varies by factors of up to 10 when compared to each other. The fire load per mass is always very low due to the high content of inert minerals, whereas the effective heat of combustion of the volatiles is quite typical of non-flame retarded organics. The heat release rate and fire growth indices are strongly dependent on the fire residue and thus the kind of mineral filler used. Comparing with polymeric materials, the investigated Mastic Asphalt and Stone Mastic Asphalt may be called intrinsically flame resistant, whereas the investigated Special Asphalt showed a pronouncedly greater fire risk with respect to causing fire growth and smoke. Thus the question is raised as to whether the use of certain kinds of asphalts in tunnels must be reconsidered. Apart from the binder used, the study also indicates varying the kind of aggregate as a possible route to eliminate the problem. KW - Asphalt KW - Cone calorimeter KW - Fire behaviour PY - 2010 DO - https://doi.org/10.1002/fam.1027 SN - 0308-0501 SN - 1099-1018 VL - 34 IS - 7 SP - 333 EP - 340 PB - Heyden CY - London AN - OPUS4-22172 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -