TY - JOUR A1 - Graf, Nora A1 - Yegen, E. A1 - Gross, Thomas A1 - Lippitz, Andreas A1 - Weigel, W. A1 - Krakert, S. A1 - Terfort, A. A1 - Unger, Wolfgang T1 - XPS and NEXAFS studies of aliphatic and aromatic amine species on functionalized surfaces N2 - The chemical constitution of functionalized supports is an important parameter that determines their performance in a broad range of applications, e.g. for immobilization of biomolecules. Supports with amino functionalized surfaces are also often used for DNA microarray experiments. However, spectral data which have been reported for surfaces with amino functionalities suffer from some inconsistencies. In this article a detailed XPS (X-ray photoelectron spectroscopy) and NEXAFS (Near edge X-ray absorption fine structure) database for amino functionalized surfaces is presented. Amino-terminated surfaces prepared from aliphatic and aromatic aminosilanes or aminothiols and a field sample are considered. Effects of aging in air and damage by radiation are addressed as well. KW - Near edge X-ray absorption fine structure (NEXAFS) KW - Self-assembled monolayers KW - Amino-functionalized surfaces KW - X-ray photoelectron spectroscopy (XPS) PY - 2009 DO - https://doi.org/10.1016/j.susc.2009.07.029 SN - 0039-6028 VL - 603 IS - 18 SP - 2849 EP - 2860 PB - Elsevier CY - Amsterdam AN - OPUS4-19832 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Dietrich, Paul A1 - Graf, Nora A1 - Gross, Thomas A1 - Lippitz, Andreas A1 - Krakert, S. A1 - Schüpbach, B. A1 - Terfort, A. A1 - Unger, Wolfgang T1 - Amine species on self-assembled monolayers of omega-aminothiolates on gold as identified by XPS and NEXAFS spectroscopy N2 - Functionalised surfaces are of interest in many fields, e.g. in biomedicine, materials science and molecular electronics. In this study a series of self-assembled aliphatic and aromatic monolayers on gold substrates with terminal amino groups was investigated. Four different thiol molecules were used: aliphatic 11-aminoundecane-1-thiol (AUDT), aromatic 4-aminobenzenethiol (ABT) and aromatic ω-amino thiols with an alkyl spacer as 4-aminophenylbutane-1-thiol (APBT) and 3-(4''-amino-1,1':4',1''-terphenyl-4-yl)propane-1-thiol (ATPT). Evaluation of N 1s XPS data revealed that on the aromatic self-assembled monolayers (SAMs) amino groups exist preferentially as primary amines, whereas on the aliphatic SAM protonated and/or hydrogen-bonded amines are the major species. This result is crosschecked by N K edge near edge X-ray absorption fine structure (NEXAFS) spectroscopy and can be rationalised by the different basicity of aliphatic and aromatic amines. KW - Self-assembled monolayer KW - Amines KW - XPS KW - NEXAFS KW - Surface analysis PY - 2010 DO - https://doi.org/10.1002/sia.3224 SN - 0142-2421 SN - 1096-9918 VL - 42 SP - 1184 EP - 1187 PB - Wiley CY - Chichester AN - OPUS4-21498 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Dietrich, Paul A1 - Graf, Nora A1 - Gross, Thomas A1 - Lippitz, Andreas A1 - Schüpbach, B. A1 - Terfort, A. A1 - Unger, Wolfgang T1 - Characterization of self-assembled monolayers of terphenylthiols with amine head groups KW - Terphenylthiolate SAMs KW - Gold KW - Microarray KW - NEXAFS PY - 2008 SP - 195 EP - 197 AN - OPUS4-22909 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Damerau, Thomas A1 - Sabelus, Silke A1 - Wachtendorf, Volker A1 - Hennecke, Manfred A1 - Greiner, A. T1 - Photochemische und thermische Stabilität eines Phenylen-Vinylen-Polymeren KW - Photostability KW - Fluorescence KW - Chemiluminescence PY - 1996 SN - 0016-3538 VL - 40 IS - 7 SP - 710 EP - 712 PB - GIT-Verlag CY - Darmstadt AN - OPUS4-23205 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Damerau, Thomas A1 - Hennecke, Manfred A1 - Greiner, A. T1 - Photoreactivity of poly(p-phenylphenylenevinylene) N2 - In films of poly(para-phenylphenylenevinylene) a photoreaction has been observed. The significant feature is a decrease of the fluorescence emission intensity during irradiation. It is assumed that a cycloaddition between C=C- double-bonds leads to crosslinks in the material. Under similar conditions of excitation a photoreaction has not been observed in poly(p-phenylenevinylene) prepared via the precursor-route. PY - 1994 DO - https://doi.org/10.1007/BF00306389 SN - 0170-0839 SN - 1436-2449 VL - 32 IS - 2 SP - 201 EP - 205 PB - Springer CY - Berlin AN - OPUS4-23179 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wehr, A. A1 - Thomas, M. A1 - Hemmleb, M. A1 - Maierhofer, Christiane ED - Gruen, A. ED - H. Kahmen, T1 - Moisture detection on building surfaces by multi-spectral laser scanning T2 - 8th Conference on Optical 3-D Measurement Techniques CY - Zurich, Switzerland DA - 2007-07-09 KW - Multi-Spectral KW - Laser Scanning KW - Three Dimensional KW - Moisture Detection KW - Vegetation Index KW - Multi-Spectral Classification PY - 2007 SP - 1 EP - 8 AN - OPUS4-18407 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Graf, Nora A1 - Lippitz, Andreas A1 - Gross, Thomas A1 - Pippig, F. A1 - Holländer, A. A1 - Unger, Wolfgang T1 - Determination of accessible amino groups on surfaces by chemical derivatization with 3,5-bis(trifluoromethyl)phenyl isothiocyanate and XPS/NEXAFS analysis N2 - The determination of amino groups on surfaces capable of binding biomolecules is important for the understanding and optimization of technologically relevant coupling processes. In this study, three different types of amino-functionalized model surfaces, amino thiolate on Au, amino siloxane on Si, and polyethylene (PE) foils and films reacted with 1,2-diaminoethane (DAE) were derivatized with 3,5-bis(trifluoromethyl)phenyl isothiocyanate. Subsequently, these samples were analyzed by chemical derivatization X-ray photoelectron spectroscopy (CD-XPS) and near-edge X-ray absorption fine structure spectroscopy (NEXAFS). The determination of amino groups by this analytical approach allows gaining insight into the availability of groups on surfaces that can actually serve as attachment sites for biomolecules in technical applications. In the case of the amino thiolate on Au, almost 90% of the expected amino groups were detected by CD-XPS. Investigation of the amino siloxane films revealed lower yields for the derivatization reaction in the order of 30%. The lowered reaction yields are thought to be due to interactions between the amino siloxane`s amino and silanol groups or the underlying substrate, making them inaccessible to the derivatization agent. The aminated PE samples are characterized by a complex surface chemistry and structure, and reaction yields of the derivatization reaction cannot be unequivocally derived. However, 1-3% of the total carbon atoms in the surface layer were found to be bound to amino groups accessible to the derivatization agent. It can be concluded that, depending on the detailed character of the investigated amino-terminated surface, the amount of amino groups accessible to CD-XPS can be substantially lower than the total amount of amino groups present at the surface. KW - XPS/ESCA KW - NEXAFS/XANES KW - CD-XPS KW - Amino-functionalized surfaces KW - SAM PY - 2010 DO - https://doi.org/10.1007/s00216-009-3233-7 SN - 1618-2642 SN - 1618-2650 VL - 396 IS - 2 SP - 725 EP - 738 PB - Springer CY - Berlin AN - OPUS4-20744 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hübner, Wolfgang A1 - Gradt, Thomas A1 - Aßmus, Kristin A1 - Pyzalla, A. A1 - Pinto, H. A1 - Stuke, S. T1 - Hydrogen absorption by steels during friction T2 - Hydrogen and Fuel Cells Conference and Trade Show ; Hydrogène et Piles à Combustible Conférence et Foire Commerciale CY - Vancouver, Canada DA - 2003-06-08 PY - 2003 SP - 1 EP - 11(?) PB - CHA CY - Toronto AN - OPUS4-3319 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Rühe, S. A1 - Dilz, K. A1 - Thomas, Hans-Martin A1 - Zösch, A. T1 - Untersuchungen an lasergeschweißten Blechverbindungen mit Wirbelstrom T2 - Jahrestagung Zerstörungsfreie Materialprüfung 2004 CY - Salzburg, Österreich DA - 2004-05-17 KW - Wirbelstrom KW - Laserschweißnaht KW - Karosserieteile PY - 2004 UR - http://www.ndt.net/article/dgzfp04/papers/p27/p27.htm SN - 3-931381-55-2 SP - 1(?) EP - 2(?) PB - DGZfP CY - Berlin AN - OPUS4-5487 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hantsche, Harald A1 - Golze, Manfred A1 - Zabinski, A. A1 - Eckardt, Jürgen A1 - Wirth, Thomas A1 - Schmidt, Dieter T1 - Auger microprobe-surface analysis of sub-mum nitrides and carbonitrides in steel PY - 1993 SN - 0937-0633 VL - 346 SP - 29 EP - 36 PB - Springer CY - Berlin AN - OPUS4-6903 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Kuhmann, J. A1 - Harde, P. A1 - Pech, O. A1 - Pittroff, W. A1 - Preuß, A. A1 - Adolphi, B. A1 - Wirth, Thomas A1 - Österle, Werner ED - Reichl, H. T1 - Fluxless flip-chip bonding for the photonic assembly - comparison between evaporated SnPb (60/40) and AuSn (80/20) solder T2 - 5th International Conference on Micro-Electro-, -Opto-, -Mechanical Systems and Components CY - Potsdam, Germany DA - 1996-09-17 PY - 1996 SN - 3-8007-2200-3 VL - 5 SP - 91 EP - 97 PB - VDE-Verl. CY - Berlin AN - OPUS4-2544 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Jaeger, Thomas A. T1 - Zur Sicherheitsproblematik technologischer Entwicklungen PY - 1974 SN - 0720-1214 SN - 0033-5126 VL - 19 IS - 1 SP - 2 EP - 9 PB - Hanser CY - München AN - OPUS4-7987 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Jaeger, Thomas A. ED - Hosemann, G. T1 - Beurteilung technischer Risiken T2 - VDE-Tagung CY - Braunschweig, Deutschland DA - 1978-04-13 PY - 1978 SN - 3-8007-1149-4 SP - 129 EP - 158 PB - VDE-Verl. CY - Berlin AN - OPUS4-8837 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Jaeger, Thomas A. T1 - 5th International Conference on Structural Mechanics in Reactor Technology PY - 1979 SN - 0340-7551 VL - 9 IS - 2 SP - 66 EP - 67 PB - Bundesanstalt für Materialprüfung CY - Berlin AN - OPUS4-9066 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Jaeger, Thomas A. ED - Becker, Gerhard Wilhelm T1 - Die Aufgaben des Bauingenieurs in der Kerntechnik PY - 1973 SP - 121 EP - 124 PB - Bundesanstalt für Materialprüfung CY - Berlin AN - OPUS4-9593 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Moritz, W. A1 - Werner, R. A1 - Tausche, A. A1 - Cherkaschinin, G. A1 - Molajew, R. A1 - Wirth, Thomas A1 - Unger, Wolfgang A1 - Linke, S. T1 - Alloys for gas sensors investigated using the continuous gradient-high throughput screening macroscope CG-HTSM N2 - Ternary alloys have been studied as the gate metal of chemical sensors based on the field effect in silicon. The investigation of reduced poisoning of hydrogen sensors by H2S is presented in the alloy system PdxNiyCo1-x-y. A new method in high throughput screening of alloys is applied. Not singular sample compositions but a continuous gradient in alloy concentrations was produced on a semiconductor sample. A laser scanning system produces a photo current in the semiconductor to map the sensor signal and provide a quasi continuous alloy characterization. The new system is therefore called Continuous Gradient—High Throughput Screening Macroscope (CG-HTSM). Typically 625 alloys are characterized in 15 minutes. The resolution of our set-up allows distinguishing 100.000 alloy compositions. KW - Alloy KW - Sensor KW - High throughput screening KW - Macroscope PY - 2011 DO - https://doi.org/10.1166/sl.2011.1586 SN - 1546-198X SN - 1546-1971 VL - 9 IS - 2 SP - 662 EP - 664 PB - American Scientific Publishers (ASP) CY - Stevenson Ranch, CA, USA AN - OPUS4-24504 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zerbst, Uwe A1 - Beretta, S. A1 - Köhler, G. A1 - Lawton, A. A1 - Vormwald, M. A1 - Beier, H.T. A1 - Klinger, Christian A1 - Cerný, I. A1 - Rudlin, J. A1 - Heckel, Thomas A1 - Klingbeil, Dietmar T1 - Safe life and damage tolerance aspects of railway axles - A review N2 - The paper gives an overview on safe life and damage tolerance methods applied to railway axles. It describes failure scenarios due to fatigue crack initiation and propagation. Besides common aspects of design, specific features such as corrosion and impact damage from flying ballast are discussed which may reduce the fatigue strength of axles during service. Potential effects of non-metallic inclusions from the steel manufacturing process are addressed in the context of the very high number of loading cycles railway axles are designed for. With respect to damage tolerance general lines of fracture mechanics residual lifetime analyses are introduced. More specific discussion is provided on aspects such as the threshold value of fatigue crack propagation and reliability aspects of non-destructive inspection. KW - Railway axle KW - Safe life design KW - Damage tolerance KW - Fatigue strength KW - Fatigue crack propagation KW - Inspection intervals PY - 2013 DO - https://doi.org/10.1016/j.engfracmech.2012.09.029 SN - 0013-7944 SN - 1873-7315 VL - 98 SP - 214 EP - 271 PB - Elsevier Science CY - Kidlington AN - OPUS4-27779 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stadthaus, Meinhard A1 - Thomas, Hans-Martin A1 - Baugatz, J. A1 - König, W. A1 - Migoun, N. A1 - Gnusin, A. T1 - Performance testing of detection media for magnetic particle and penetrant testing following the European standards T2 - Congrès COFREND 2001 CY - Reims, France DA - 2001-04-24 PY - 2001 SP - 1(?) EP - 6(?) PB - COFREND CY - Paris AN - OPUS4-1123 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stadthaus, Meinhard A1 - Thomas, Hans-Martin A1 - König, W. A1 - Baugatz, J. A1 - Migoun, N. A1 - Gnusin, A. T1 - Ermittlung der Eignung von Prüfmitteln für die Eindring- und Magnetpulverprüfung nach dem europäischen Normwerk T2 - Jahrestagung Zerstörungsfreie Materialprüfung 2001 CY - Berlin, Deutschland DA - 2001-05-21 PY - 2001 UR - http://www.ndt.net/article/dgzfp01/papers/p39/p39.htm N1 - Serientitel: Berichtsband / Deutsche Gesellschaft für zerstörungsfreie Prüfung e. V. – Series title: Berichtsband / Deutsche Gesellschaft für zerstörungsfreie Prüfung e. V. IS - 75-CD PB - DGZfP CY - Berlin AN - OPUS4-1302 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Hieronymus, Hartmut A1 - Kasch, Thomas A1 - Fomin, P. A1 - Trotsyuk, A. ED - Doerffer, P. T1 - Modeling of film and surface detonations T2 - 5th International Symposium on Experimental and Computational Aerothermodynamics of Internal Flows ; 5th ISAIF CY - Gdansk, Poland DA - 2001-09-04 PY - 2001 SN - 83-88237-35-7 VL - 2 SP - 935 EP - 943 PB - IFFM Publ. CY - Gda´ nsk AN - OPUS4-1157 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Thomas, Hans-Martin A1 - Stadthaus, Meinhard A1 - Baugatz, J. A1 - König, W. A1 - Migoun, N. P. A1 - Prokhorenko, P. P. A1 - Gnusin, A. B. T1 - Reproducibility Problem for the Procedure of Type Testing of Liquid Penetrants N2 - Apparently that the type testing procedure should be conducted under the conditions ensuring reproducibility of its outcomes. We investigated various factors effecting upon the reproducibility. To obtain quantitative characteristics of indication’s visibility the image-processing hard-and software were used. It was established that there are two main groups of these factors. The first depends on the differences between various test panels, which are used for type testing. The second one concerns the reproducibility of some stages of penetrant testing procedure (excess penetrant removing and developer application). The recommendations to increase the reproducibility of type testing are developed and illustrated experimentally. The determination of penetrant system sensitivity as a part of type testing should be conducted ensuring reproducibility of the result. We investigated some factors effecting the reproducibility. To obtain quantitative characteristics of indication’s visibility, an image processing system was used [1]. We used 3 different sets of reference blocks (rb1, rb2, rb3) corresponding to type 1 of EN ISO 3452-3 [2]. Two fluorescent penetrants with different sensitivities and the same wet solvent developer were used. It was established that the reproducibility of type testing is influenced by mainly two principal factors. First there are the differences between reference blocks. Second one concerns the reproducibility of penetrant testing procedure, especially excess penetrant removal and developer application. According to EN ISO 3452-3 a reference block for determination of sensitivity level of fluorescent penetrants consists of a set of three nickel-chrome plated panels with 10, 20 and 30 µm plating thickness. Transverse cracks are made in each panel by stretching the panels in the longitudinal direction and width to depth ratio of the cracks should be approximately 1/20. Each panel presents a certain sensitivity level, which is characterised by the level of visibility of the indication. The highest level 3 corresponds to the panel with 10 µm thickness plating. Each panel is cut longitudinally (perpendicular to the crack) so that 2 sheets (panels A and B) with nearly the same cracks will be produced. These panels A and B of a reference block are used for relative evaluation, for example to compare sensitivities of two penetrants. It is considered that the application of the same penetrant to both panels with subsequent adequate development results in the same visibility of the indications on these panels. Quantitative correlations between the abilities of the reference blocks used for determining of the sensitivity were obtained in our investigations. We used the relations between the measured values of light-fluxes from the indications of similar comparing areas on two panels. These indications correspond to certain cracks’ parts of the same total length on both comparing areas. The relations of the steps between the panel are responsible for the definition of the sensitivity groups. From our investigations it follows that the steps of the different sets are different. Besides it was established that the indication‘s visibility for the same penetrant applied on different reference blocks might have a considerable difference depending on the penetrant sensitivity: the higher penetrant’ sensitivity, the smaller is such a difference between the steps 30/20 and 20/10. For example, for rb3 the relations 30/20 and 20/10 for lower sensitive penetrant (I1) reached factor 3 comparing with factor 2 for higher sensitive penetrant (I2). Some results of the comparison between the 3 sets (rb1, rb2, rb3) investigations are summarised in Table 1 with rb1 as a reference. T2 - 8th ECNDT CY - Barcelona, Spain DA - 2002-06-17 PY - 2002 UR - http://www.ndt.net/article/ecndt02/199/199.htm VL - 8 SP - 1(?) EP - 5(?) PB - European Federation for Non-Destructive Testing CY - Barcelona AN - OPUS4-1396 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stadthaus, Meinhard A1 - Thomas, Hans-Martin A1 - Migoun, N. A1 - Porkhorenko, P. A1 - Gnusin, A. ED - Thompson, D. T1 - On the Reliability of the Quantitative Evaluation of Penetrant Systems Quality N2 - The market of the penetrant systems is increasing every year. A sensitivity of the penetrant systems is one of the main criteria for a customer. Therefore the importance of reliable result of the determination of penetrant systems sensitivity is increasing as well. It was established in our experiments that repeating the procedure of type testing in accordance with ISO EN 3452-2, in many cases one can obtain rather variable results for the sensitivity level. The goal of our investigations was to establish the principal factors, influencing upon the result of penetrant system type testing. Our results show that the values of the duration of such penetrant inspection technological stages as penetrant and developer applications may be considerably lower than the values recommended by ISO EN 3452-2 for the type testing. At the same time the character of the procedure's realisation of excess penetrant removal and developer application strongly influences upon the type testing results. Some recommendations for obtaining more reliable results of the determination of penetrant system sensitivity are worked out and proposed. ©2002 American Institute of Physics. T2 - 28th Annual Review of Progress in Quantitative Nondestructive Evaluation CY - Brunswick, ME, USA DA - 2001-07-29 PY - 2001 SN - 0-7354-0061-X DO - https://doi.org/10.1063/1.1473037 SN - 0743-0760 SN - 0094-243X N1 - Serientitel: AIP conference proceedings – Series title: AIP conference proceedings IS - 615 SP - 1991 EP - 1996 PB - American Institute of Physics CY - Melville, NY AN - OPUS4-1531 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Quackatz, Lukas A1 - Griesche, Axel A1 - Kannengießer, Thomas A1 - Treutler, K. A1 - Gehling, T. A1 - Eissel, A. A1 - Wesling, V. T1 - In situ Messung der chemischen Konzentration in der Schmelze während des WIG-Schweißens von Duplexstählen N2 - Duplexstähle besitzen ein zweiphasiges Gefüge und werden aufgrund ihrer verbesserten Schweißeignung gegenüber den Vollausteniten häufig im Anlagen- bzw. Apparatebau eingesetzt. Aufgrund der hohen Abkühlgeschwindigkeit und dem Abbrand von Legierungselementen kommt es zu einer Ferritisierung des Schweißguts und damit zu einer Degradation der mechanischen Eigenschaften. Zur Vorhersage des Phasenverhältnisses im Schweißgut wird das WRC1992-Diagramm genutzt. Dieses Diagramm zeigt einige Ungenauigkeiten und benötigt zur genaueren Vorhersage der Phasenverhältnisse eine Überarbeitung. Um den Einfluss einzelner Elemente auf das Schweißnahtmikrogefüge besser zu verstehen, wurden drahtförmige Schweißzusatzwerkstoffe mit dem Ferrit-Bildner Nb und dem Austenit-Bildner Cu beschichtet und für Schweißungen verwendet. Die Messmethode der Laser-induzierten Plasmaspektroskopie (LIBS) bietet hier eine gute Möglichkeit der in situ Überwachung der chemischen Konzentrationen, während des WIG-Schweißens von Duplexstählen. Die LIBS-Messergebnisse, konnten mit der Ferritnummer und der Schweißnahtmikrostruktur korreliert werden. T2 - Symposium Materialtechnik der TU Clausthal CY - Clausthal-Zellerfeld, Germany DA - 23.02.2023 KW - LIBS KW - In situ measurement KW - WRC 1992 diagram KW - Dduplex stainless steel KW - TIG welding PY - 2023 VL - 12 SP - 612 EP - 627 PB - Shaker CY - Aachen AN - OPUS4-57991 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Thomas, Hans-Martin A1 - Rühe, S. A1 - v. Hornhardt, A. A1 - Krull, R. T1 - Wirbelstrom-Handprüfsystem für Eisenbahnschienen N2 - Besonders in beweglichen Weichenteilen, wie z.B. Zungen und beweglichen Herzstückspitzen ist die Detektion von Rissen, die zum Bruch des Bauteils führen können, von außerordentlicher Bedeutung. Wegen der komplizierten geometrischen Randbedingungen muß der Schienenprüfzug hier seinen Prüfkopfträger anheben. Aus diesem Grund werden diese Bereiche regelmäßig durch eine manuelle Ultraschallprüfung überwacht. Da auch sehr kleine Anrisse im Oberflächenbereich interessant sind, soll das bereits vorhandene Prüfverfahren durch ein Wirbelstrom-Handprüfsystem so erweitert werden, daß eine sichere Detektion in den gefährdeten Bereichen möglich ist. Aufbau und Wirkungsweise des Wirbelstrom-Handprüfsystems werden erläutert. KW - Wirbelstrom-Handprüfsystem KW - Eisenbahnschienen PY - 2000 UR - http://www.ndt.net/abstract/dgzfp00/data/96.htm SN - 3-931381-32-3 VL - 73-2 IS - 2 SP - 883 EP - 889 PB - DGZfP CY - Berlin AN - OPUS4-879 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Arnold, M. A1 - Katzmann, J. A1 - Naik, Aakash A1 - Görne, A. L. A1 - Härtling, Thomas A1 - George, Janine A1 - Schuster, C. T1 - Investigations on electron beam irradiated rare-earth doped SrF2 for application as low fading dosimeter material: Evidence for and DFT simulation of a radiation-induced phase N2 - A recent approach to measure electron radiation doses in the kGy range is the use of phosphors with an irradiation dose-dependent luminescence decay time. However, the applicability of the previously investigated material NaYF4:Yb3+,Er3+ is limited as it shows pronounced fading. Therefore, in this work, a modified SrF2 synthesis is presented that results in SrF2 nanoparticles codoped with Yb and either Er, Hm, or Tm. To assess their suitability as dosimeter material, dose response, as well as its degree of fading over 50 up to 140 days after irradiation were measured. Fading rates as small as 5% in SrF2:Er,Yb and 4% in SrF2:Ho,Yb were derived, which are comparable to established dosimeter materials. A combination of spectroscopy, diffraction and DFT calculations was used to elucidate the effect of irradiation, pointing towards the formation of a secondary phase of Yb2+ that we predict could be Yb2OF2. This irreversible formation of a secondary phase is considered to be the explanation for the low fading behavior in SrF2-based phosphors compared to NaYF4:Yb, Er, a highly attractive feature for electron beam dosimetry. KW - DFT KW - Structure prediction PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-554115 DO - https://doi.org/10.1039/D2TC01773C SN - 2050-7526 VL - 10 IS - 32 SP - 11579 EP - 11587 PB - RSC CY - London AN - OPUS4-55411 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Niederleithinger, Ernst A1 - Gardner, S. A1 - Kind, Thomas A1 - Kaiser, R. A1 - Grunwald, Marcel A1 - Yang, G. A1 - Redmer, Bernhard A1 - Waske, Anja A1 - Mielentz, Frank A1 - Effner, Ute A1 - Köpp, Christian A1 - Clarkson, A. A1 - Thompson, F. A1 - Ryan, M. A1 - Mahon, D. T1 - Muon Tomography of the Interior of a Reinforced Concrete Block: First Experimental Proof of Concept N2 - Quality assurance and condition assessment of concrete structures is an important topic world-wide due to the aging infrastructure and increasing traffic demands. Common topics include, but are not limited to, localisation of rebar or tendon ducts, geometrical irregularities, cracks, voids, honeycombing or other flaws. Non-destructive techniques such as ultrasound or radar have found regular, successful practical application but sometimes suffer from limited resolution and accuracy, imaging artefacts or restrictions in detecting certain features. Until the 1980s X-ray transmission was used in case of special demands and showed a much better resolution than other NDT techniques. However, due to safety concerns and cost issues, this method is almost never used anymore. Muon tomography has received much attention recently. Novel detectors for cosmic muons and tomographic imaging algorithms have opened up new fields of application, such as the investigation of freight containers. Muon imaging also has the potential to fill some of the gaps currently existing in concrete NDT. As a first step towards practical use and as a proof of concept we used an existing system to image the interior of a reference reinforced 600 kg concrete block. Even with a yet not optimized setup for this kind of investigation, the muon imaging results are at least of similar quality compared to ultrasonic and radar imaging, potentially even better. The data acquisition takes more time and signals contain more noise, but the images allowed to detect the same important features that are visible in conventional high energy X-ray tomography. In our experiment, we have shown that muon imaging has potential for concrete inspection. The next steps include the development of mobile detectors and optimising acquisition and imaging parameters. KW - Concrete KW - Muon KW - Radar KW - Ultrasound KW - X-ray PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-529974 DO - https://doi.org/10.1007/s10921-021-00797-3 VL - 40 IS - 3 SP - 1 EP - 14 PB - Springer Nature AN - OPUS4-52997 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Scharf-Wildenhain, R. A1 - Hälsig, A. A1 - Hensel, J. A1 - Wandtke, Karsten A1 - Schröpfer, Dirk A1 - Kromm, Arne A1 - Kannengießer, Thomas T1 - Einfluss von Wärmeführung und Bauteildesign auf die Eigenschaften und fertigungsbedingten Beanspruchungen additiv geschweißter hochfester Feinkornbaustähle N2 - Hochfeste Feinkornbaustähle verfügen über großes Potenzial für gewichtsoptimierte, effiziente Strukturen in vielen modernen Stahlkonstruktion. Weitere Effizienzsteigerungen können durch additives Fertigen sowie bionische Bauweisen erreicht werden. Hochfeste Zusatzwerkstoffe für additives MSG-Schweißen (engl.: Wire Arc Additive Manufacturing, WAAM) sind bereits von den Schweißzusatzherstellern lieferbar. Eine breite industrielle Anwendung insbesondere für KMU ist aufgrund fehlender quantitativer Erkenntnisse und Richtlinien bezüglich schweißbedingter Beanspruchungen und Bauteilsicherheit während der Herstellung und des Betriebs derzeit stark limitiert. In einem gemeinsamen Forschungsprojekt (FOSTA-P1380/IGF21162BG) der BAM und der TU Chemnitz werden daher die mit Eigenspannungsausbildung und der Gefahr einer Kaltrissbildung verbundenen prozess- und werkstoffbedingten sowie konstruktiven Einflüsse beim WAAM hochfester Stähle untersucht. Der vorliegende Beitrag fokussiert die Analyse der Auswirkungen von Schweißwärmeführung und Design der WAAM-Bauteile auf die Abkühlbedingungen, Gefüge, mechanisch-technologischen Eigenschaften und Eigenspannungen. Hierfür werden geometrisch definierte Probenkörper (Hohlquader) vollautomatisiert mit einem speziellen, hochfesten WAAM-Massivdraht (Streckgrenze >790 MPa) geschweißt. Die Wärmeführung und Probenabmessungen werden innerhalb eines statistischen Versuchsplans variiert. Die Schweißwärmeführung wird dabei so eingestellt, dass die t8/5-Abkühlzeiten im empfohlenen Verarbeitungsbereich (ca. 5 s bis 20 s) sichergestellt sind. Hierzu ließen sich über zusätzliche thermo-physikalische Umformsimulationen mittels Dilatometer die komplexen Wärmezyklen abbilden und die resultierende Zugfestigkeit des Schweißgutes bestimmen. Das WAAM-Schweißen komplexer Geometrien mit variierenden Schweißwärmeführungen und geometrischen Verhältnissen bzw. Wanddicken bedingt neben den Auswirkungen auf die Abkühlbedingungen, Abkühlzeiten und Gefüge deutliche Einflüsse auf die konstruktiven Steifigkeitsverhältnisse beim Schweißen. Es zeigen sich anhand der Schweißexperimente signifikante Auswirkungen durch Probenskalierung und Wärmeeinbringung auf die resultierenden lokalen Eigenspannungen. Die Folge können ungünstige Bauteileigenschaften und risskritische Zugeigenspannungen sein. T2 - DVS Congress 2022 CY - Koblenz, Germany DA - 19.09.2022 KW - MAG-Schweißen KW - Additive Fertigung KW - Eigenspannungen KW - Hochfester Stahl KW - Kaltrisssicherheit KW - Wärmeführung KW - Windenergie PY - 2022 SN - 978-3-96144-189-1 VL - 382 SP - 737 EP - 745 PB - DVS Media GmbH CY - Düsseldorf AN - OPUS4-56719 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Eissel, A. A1 - Engelking, Lorenz A1 - Treutler, K. A1 - Schröpfer, Dirk A1 - Wesling, V. A1 - Kannengießer, Thomas ED - da Silva, L. F. M. ED - Martins, P. A. F. ED - Reisgen, U. T1 - Nickel-Iron-Alloy Modification to Enhance Additively Welded Microstructure for Subsequent Milling N2 - The aerospace industry uses nickel–iron alloys, e.g., FeNi36, to create moulding tools for composite materials, since these alloys have a low coefficient of thermal expansion. Nickel–iron alloys are hard-to-cut materials. The moulding tools are large in size and involve complex structures, making them cost-intensive and difficult to manufacture. Thus, the focus is set on additive manufacturing, which can additionally enable the repair of components in order to eliminate local defects. However, the process usually results in a heterogeneous microstructure and anisotropic mechanical properties. As there is a high demand for a precise and exact fit of the precision moulds and the surface quality, the welded components must be subsequently machined. Additionally, inhomogeneous microstructure may lead to unstable cutting forces and conditions. Consequently, a modification of the microstructure morphology is achieved through specific alloy modifications in order to stabilise and improve the subsequent machining process. Therefore, titanium and zirconium are chosen as modification elements with a maximum 1% weight percent and are added to nickel–iron alloy powder. The elements are alloyed, and build-up welded by plasma-transferred-arcwelding. The resulting microstructure morphology of the welded wall structure and the machining properties are then determined. It can be shown that titanium has a significant effect on the structural morphology of the welded layers, as well as on the machining. KW - Alloy modification KW - Alloy 36 KW - Plasma-transferred arc welding KW - Ultrasonic-assisted milling KW - Surface integrity PY - 2022 SN - 978-3-030-95463-5 DO - https://doi.org/10.1007/978-3-030-95463-5_6 SP - 85 EP - 99 PB - Springer CY - Cham AN - OPUS4-55484 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Scharf-Wildenhain, R. A1 - Hälsig, A. A1 - Hensel, J. A1 - Wandtke, Karsten A1 - Schröpfer, Dirk A1 - Kannengießer, Thomas T1 - Heat control and design‑related effects on the properties and welding stresses in WAAM components of high‑strength structural steels N2 - Commercial high-strength fller metals for wire arc additive manufacturing (WAAM) are already available. However, widespread industrial use is currently limited due to a lack of quantitative knowledge and guidelines regarding welding stresses and component safety during manufacture and operation for WAAM structures. In a joint research project, the process- and material-related as well as design infuences associated with residual stress formation and the risk of cold cracking are being investigated. For this purpose, reference specimens are welded fully automated with defned dimensions and systematic variation of heat control using a special, high-strength WAAM fller metal (yield strength>790 MPa). Heat control is varied by means of heat input (200–650 kJ/m) and interlayer temperature (100–300 °C). The ∆t8/5 cooling times correspond with the recommendations of fller metal producers (approx. 5–20 s). For this purpose, additional thermo-physical forming simulations using a dilatometer allowed the complex heat cycles to be reproduced and the resulting ultimate tensile strength of the weld metal to be determined. Welding parameters and AM geometry are correlated with the resulting microstructure, hardness, and residual stress state. High heat input leads to a lower tensile stress in the component and may cause unfavorable microstructure and mechanical properties. However, a sufciently low interlayer temperature is likely to be suitable for obtaining adequate properties at a reduced tensile stress level when welding with high heat input. The component design afects heat dissipation conditions and the intensity of restraint during welding and has a signifcant infuence on the residual stress. These complex interactions are analyzed within this investigation. The aim is to provide easily applicable processing recommendations and standard specifcations for an economical, appropriate, and crack-safe WAAM of high-strength steels. KW - GMA welding KW - Additive manufacturing KW - Residual stresses KW - High-strength steel KW - Cold cracking safety KW - Heat control KW - Wind energy PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-567397 DO - https://doi.org/10.1007/s40194-022-01450-x SN - 1878-6669 VL - 2022 SP - 1 EP - 11 PB - Springer CY - Berlin AN - OPUS4-56739 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Eissel, A. A1 - Engelking, Lorenz A1 - Gustus, R. A1 - Treutler, K. A1 - Wesling, V. A1 - Schröpfer, Dirk A1 - Kannengießer, Thomas T1 - Alloy modification for additive manufactured Ni alloy components—part I: effect on microstructure and hardness of Invar alloy N2 - Alloy 36 (1.3912), also known as “Invar,” is an alloy with 36% nickel. The alloy has a remarkably low thermal expansion coefficient in certain temperature ranges. This peculiarity is called the invar effect, which was discovered in 1896 by the Swiss physicist Charles Édouard Guillaume. Therefore, it is used in applications in which dimensional stability is critical, such as molding tools for composite materials in aerospace, automotive applications, or liquified natural gas (LNG) cargo tanks. Moreover, increasingly complex structures and the optimization of resource efficiency also require additive manufacturing steps for the production or repair of components. Additively manufactured components have a heterogeneous microstructure and anisotropic mechanical properties. In addition, the manufactured components require subsequent machining surface finishing, like finish milling, to achieve their final contour. Nickel iron alloys are difficult to machine. Additionally, inhomogeneous microstructure may lead to unstable cutting forces and conditions. In part I of this investigation, the initial alloy 36 is modified with the elements Ti, Zr, and Hf up to a maximum of 0.33 wt.-%. The influence of the modification elements on the microstructure as well as on the hardness of the AM components is examined. Furthermore, one modification is applied to metal arc welding process and investigated. Part II focuses on the effect of the alloy modifications on machinability as well as on the surface integrity of plasma-transferred-arc-welded (PTA) and finish milled invar components. T2 - 75th IIW Annual Assembly CY - Tokyo, Japan DA - 17.07.2022 KW - Alloy modification KW - Alloy 36 KW - Plasma-transferred arc welding PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-571777 DO - https://doi.org/10.1007/s40194-023-01510-w SN - 0043-2288 SP - 1 EP - 9 PB - Springer CY - Heidelberg AN - OPUS4-57177 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Engelking, Lorenz A1 - Eissel, A. A1 - Schröpfer, Dirk A1 - Treutler, K. A1 - Kannengießer, Thomas A1 - Wesling, V. T1 - Optimisation of surface residual stresses using ultrasonic‑assisted milling for wire‑arc additive manufactured Ni alloy components N2 - Nickel alloys are cost intensive materials and generally classified as difficult-to-cut material. However, machining of these materials is needed especially in case of alloy 36 (1.3912), which is commonly used in mould construction for the production of fibre-reinforced composites. With regard to repair, modification and manufacturing of such components, additive manufacturing offers significant economic advantages. Nevertheless, subsequent machining steps are needed to achieve the final component contour and defined surface conditions. Dependent on the material and machining process conditions, detrimental tensile residual stresses may be the result on the machined surface, having negative impact on the component performance and safety. In this investigation, machining experiments were carried out on wire arc additive manufactured components made of alloy 36, varying the cutting speed and the feed rate. In addition, the conventional milling process (CM) was compared with a modern, hybrid machining process, the ultrasonic-assisted milling (US). The cutting forces and the surface-near residual stresses were analysed using X-ray diffraction. A significant improvement of the machinability as well as the surface integrity by using the ultrasonic assistance was observed, especially at low cutting speeds. The CM induced mainly tensile residual stresses, the US mainly compressive residual stresses. KW - Surface integrity KW - Ultrasonic-assisted milling KW - Additive manufacturing KW - Ni alloy KW - Alloy 36 PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-575246 DO - https://doi.org/10.1007/s00170-023-11326-z SN - 1433-3015 VL - 126 IS - 9 SP - 4191 EP - 4198 PB - Springer Nature AN - OPUS4-57524 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Wandtke, Karsten A1 - Schröpfer, Dirk A1 - Scharf-Wildenhain, R. A1 - Hälsig, A. A1 - Kromm, Arne A1 - Kannengießer, Thomas A1 - Hensel, J. T1 - Fertigungsbedingte Beanspruchungen und Kaltrisssicherheit in generativ gefertigten Bauteilen aus hochfesten Feinkornbaustählen - Kurzdarstellung der Projektergebnisse, FOSTA P1380 N2 - Die Verwendung hochfester Feinkornbaustähle hat für viele Anwendungen des Stahlbaus ein großes Potenzial für gewichtsoptimierte, effiziente Strukturen mit ho-her mechanischer Beanspruchbarkeit. Weitere Zugewinne an Effizienz sind durch generative Fertigungsschritte sowie bionische Bauweisen erzielbar. Hierzu stehen bereits kommerzielle hochfeste drahtförmige Zusatzwerkstoffe für formgebendes MSG-Schweißen zur Verfügung. Dem Einsatz stehen noch fehlende quantitative Aussagen zu den fertigungsbedingten Beanspruchungen und der Bauteilsicherheit während Herstellung und Betrieb im Wege. Dies betrifft insbesondere prozess- sowie materialbedingte Einflüsse und die konstruktive Schrumpfbehinderung verbunden mit der Ausbildung hoher Zugeigenspannungen und damit zusammenhängenden Kaltrissbildung. Hierfür wurden im Projekt detaillierte und anwenderbezogene Kenntnisse zu den komplexen Wechselwirkungen zwischen Schweißprozess und Wärmeführung während der Fertigung, der metallurgischen Vorgänge und insbesondere der vorliegenden konstruktiven Einflüsse auf die entstehenden Eigenspannungen erarbeitet, um ein frühzeitiges Bauteilversagen aufgrund eines hohen fertigungsbedingten Beanspruchungsniveaus bis hin zu einer Rissbildung während der Fertigung sicher zu vermeiden. Gleichzeitig wurden die Einflüsse auf die mechanisch-technologischen Gütewerte systematisch analysiert. Zudem wurden die Auswirkungen trennender Verfahren durch Entfernen der Substratplatte sowie durch die spanende Bearbeitung der Vorformlinge zu Endbauteilgeometrien geklärt, da diese unmittelbar den Eigenspannungszustand beeinflussen und deutlichen Verzug der Bauteile auslösen. Für das generative Schweißen konnten Verarbeitungsempfehlungen sowie Normenvorgaben erarbeitet werden. Dies hilft insbesondere KMU eine wirtschaftliche, beanspruchungsgerechte und risssichere generative Fertigung von Bauteilen aus hochfesten Feinkornbaustählen zu ermöglichen. KW - MAG-Schweißen KW - Additive Fertigung KW - Eigenspannungen KW - Kaltrisssicherheit KW - Hochfester Stahl PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-582198 N1 - Das IGF-Vorhaben IGF-Nr. 21162 BG (P 1380) "Fertigungsbedingte Beanspruchungen und Kaltrisssicherheit in generativ gefertigten Bauteilen aus hochfesten Feinkornbaustählen" der Forschungsvereinigung Stahlanwendung e. V. wurde über die AiF im Rahmen des Programms zur Förderung der Industriellen Gemeinschaftsforschung (IGF) vom Bundesministerium für Wirtschaft und Klimaschutz aufgrund eines Beschlusses des Deutschen Bundestages gefördert. SP - 1 EP - 2 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-58219 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Eissel, A. A1 - Treutler, K. A1 - Wesling, V. A1 - Engelking, Lorenz A1 - Schröpfer, Dirk A1 - Kannengießer, Thomas T1 - Modifikation von CoCr-Legierungen für die additive lichtbogenbasierte Fertigung N2 - Für Komponenten im Turbinen- oder Anlagenbau werden aufgrund ihrer Eigenschaften häufig Kobalt-Chrom-Legierungen verwendet. Diese weisen eine hohe Korrosionsbeständigkeit und hohen Verschleißwiederstand auf. Aufgrund der komplexen Strukturen und dem Bestreben nach Ressourceneffizienz wird zur Herstellung der Komponenten die additive Fertigung verwendet. Hierbei sind hinsichtlich der Inhomogenität und Anisotropie der Gefüge und deren Eigenschaften weitere Kenntnisse notwendig. Bei den vorliegenden Belastungen liegt ein erhöhter Anspruch an die Oberflächenintegrität vor, welcher durch komplementären Einsatz von additiven und abtragenden Fertigungsschritten sichergestellt wird. Dabei sind gerade Co-Cr-Legierungen wegen der niedrigen Wärmeleitfähigkeit verbunden mit hoher Festigkeit und Zähigkeit äußerst herausfordernd mit Blick auf eine wirtschaftliche Zerspanung mit geometrisch bestimmter Schneide. Ausgehend von dieser Problemstellung erfolgt im Zuge eines Gemeinschaftsvorhabens des ISAF in Kooperation mit der BAM eine gezielte Beeinflussung des Gefüges. Ziel des Projektes ist die Zusammenhänge zwischen verschiedenen Legierungsmodifikationen, der entstehenden Gefügemorphologie und den Zerspanungseigenschaften von Co- Cr-Legierungen für die additive Fertigung mittels PTA darzustellen. Der Fokus liegt auf dem Beheben der bestehenden Nachteile bei gleichzeitigem Aufrechthalten der besonderen Eigenschaften der Legierung. Durch das Hinzulegieren von variierenden Gehalten von Zirkonium und Hafnium wird die Gefügeveränderung eingestellt. Es hat sich gezeigt, dass Hafnium als zusätzliches Legierungselement einen deutlichen Einfluss auf die Gefügemorphologie hat. Darüber hinaus wird die Auswirkung der Legierungsmodifikation auf die Härte und die Zerspanbarkeit dargestellt. T2 - 42. Assistentenseminar der Wissenschaftlichen Gesellschaft Fügetechnik e.V. CY - Blankenau, Germany DA - 06.10.2021 KW - Legierungsmodifikation KW - ultraschallunterstütztes Fräsen KW - Additive Fertigung PY - 2022 SN - 978-3-96144-210-2 VL - 385 SP - 103 EP - 113 PB - DVS Media GmbH AN - OPUS4-56658 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Engelking, Lorenz A1 - Schröpfer, Dirk A1 - Kannengießer, Thomas A1 - Eissel, A. A1 - Treutler, K. A1 - Wesling, V. T1 - Herstellung beanspruchungsgerechter Oberflächen durch Kombination innovativer additiver und abtragender Fertigungsschritte an hochbelasteten Komponenten N2 - Die additive Fertigung (AM) durch schweißtechnische Verfahren eröffnet vielfach ökonomische Vorteile für eine ressour-ceneffiziente Bauteilherstellung. Gerade hinsichtlich der Homogenität und Anisotropie der resultierenden Schweißgefüge und den damit verbundenen Eigenschaften gibt es noch offene Fragestellungen. Die Einstellung der finalen Bauteilgeo-metrie und Oberflächengüte erfordert den komplementären Einsatz abtragender Fertigungsschritte. Hochleistungslegie-rungen auf der Basis von Nickel oder Kobalt sind aufgrund ihrer niedrigen Wärmeleitfähigkeit verbunden mit hoher Festigkeit und Zähigkeit schwer spanbar. Eine gezielte Gefügebeeinflussung mittels Modifikation der AM-Schweißzusatz-werkstoffe und der Einsatz des ultraschallunterstützten Fräsens (US) bietet das Potential insgesamt die Zerspanungssi-tuation zu verbessern. Dieser Lösungsansatz unter Gewährleistung des Erhalts der geforderten Werkstoff- bzw. Bauteileigenschaften ist Untersuchungsgegenstand eines Gemeinschaftsvorhabens (IGF-Nr. 20.979 N/DVS-Nr. 1.3211) der BAM und TU Clausthal/ISAF. Der vorliegende Beitrag stellt Ergebnisse für die beiden untersuchten FeNi- und CoCr-Legierungen sowie wesentliche Zusammenhänge zwischen Legierungsmodifikation, entstehender Gefügemorphologie und Zerspanungseigenschaften der mittels MAG additiv gefertigter Proben vor. Das größte Potential für die Modifikation zeigten Zr und Hf. Die Zulegierung in das Schweißgut erfolgte durch Beschichtung von Massivdrähten sowie durch Her-stellung von Fülldrähten. T2 - DVS Congress - GST CY - Essen, Germany DA - 11.09.2023 KW - Legierungsmodifikation KW - Ultraschallunterstütztes Fräsen KW - Additive Fertigung KW - Oberflächenintegrität PY - 2023 SN - 978-3-96144-230-0 VL - 389 SP - 697 EP - 703 PB - DVS Media GmbH CY - Düsseldorf AN - OPUS4-58380 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wandtke, Karsten A1 - Schröpfer, Dirk A1 - Scharf-Wildenhain, R. A1 - Hälsig, A. A1 - Kannengießer, Thomas A1 - Kromm, Arne A1 - Hensel, J. T1 - Influence of the WAAM process and design aspects on residual stresses in high-strength structural steels N2 - Wire arc additive manufacturing (WAAM) enables the efficient production of weight-optimized modern engineering structures. Further increases in efficiency can be achieved by using high-strength structural steels. Commercial welding consumables for WAAM are already available on the market. Lack of knowledge and guidelines regarding welding residual stress and component safety during production and operation leads to severely limited use for industry applications. The sensitive microstructure of high-strength steels carries a high risk of cold cracking; therefore, residual stresses play a crucial role. For this reason, the influences of the material, the WAAM process, and the design on the formation of residual stresses and the risk of cold cracking are being investigated. The material used has a yield strength of over 800 MPa. This strength is adjusted via solid solution strengthening and a martensitic phase transformation. The volume expansion associated with martensite formation has a significant influence on the residual stresses. The focus of the present investigation is on the additive welding parameters and component design on their influence on hardness and residual stresses, which are analyzed by means of X-ray diffraction (XRD). Reference specimens (hollow cuboids) are welded fully automated with a systematic variation of heat control and design. Welding parameters and AM geometry are correlated with the resulting microstructure, hardness, and residual stress state. Increased heat input leads to lower tensile residual stresses which causes unfavorable microstructure and mechanical properties. The component design affects heat dissipation conditions and the intensity of restraint during welding and has a significant influence on the residual stress. KW - DED-arc KW - Additive manufacturing KW - High-strength steel filler metal KW - Residual stress PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-572698 DO - https://doi.org/10.1007/s40194-023-01503-9 SN - 1878-6669 VL - 67 IS - 4 SP - 987 EP - 996 PB - Springer CY - Berlin AN - OPUS4-57269 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Griesche, Axel A1 - Dabah, Eitan A1 - Hilger, A. A1 - Kardjilov, N. A1 - Manke, I. A1 - Kannengießer, Thomas T1 - Neutron imaging of hydrogen in steels N2 - Transmission images with neutrons show a high contrast between hydrogen and iron when using state-of-the-art scintillator materials and digital Cameras. Monitoring the 2D hydrogen distribution evolution with good temporal resolution is possible if a high flux of neutrons is provided. The mass transport of hydrogen can be quantified by Converting the intensity distribution of the images in a hydrogen concentration distribution by using Standards with known composition and similar thickness. Then neutron radiography can be used quantitatively as a non-destructive measurement technique to determine diffusion coefficients e.g. for hydrogen in Steel. We report about measurements at Research Reactors in Germany. The capabilities and limitations, s well as perspectives of this method will be discussed and illustrated with selected examples. T2 - Materials Science & Technology (MS&T) 2013 CY - Montreal, Quebec, Canada DA - 27.10.2013 KW - Neutron radiography KW - Hydrogen KW - Diffusion KW - Steel PY - 2013 SP - 945 EP - 950 PB - Curran CY - Red Hook, NY AN - OPUS4-29506 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Gibmeier, J. A1 - Held, A. A1 - Altenkirch, J. A1 - Kromm, Arne A1 - Kannengießer, Thomas A1 - Buslaps, T. T1 - Real time monitoring of phase transformation and strain evolution in LTT weld filler material using EDXRD N2 - For a newly developed 10% Cr and 10% Ni low transformation temperature (LTT) weld filler material, the local phase transformation kinetics and the strain evolution during gas tungsten arc welding (GTAW) under real welding conditions was studied. An experimental set-up and a measuring and evaluation strategy are presented to gain a real time insight into the welding process. The experiments were carried out at the beam line ID15@ESRF using a two detector EDXRD (energy dispersive X-ray diffraction) set-up and high energy synchrotron X-rays. The time-resolved diffraction analysis during welding was carried out locally throughout the weld in longitudinal as well as in transverse direction to the weld line to examine the interdependence of the strain state and the transformation kinetics. This comprehension is crucial for the optimization of the weld process, and thus for the tailoring of the resulting residual stress states, which is one of the main issues for the application of LTT alloys. Using the herein proposed approach EDXRD diffraction pattern can be monitored during real welding with a counting rate of 5 Hz. By means of the time resolved diffraction data the local transformation temperatures and times were determined and the local phasespecific strain evolutions are discussed with respect to the transformation rates and the time-delayed phase transformations. KW - In situ synchrotron X-ray diffraction KW - Low transformation temperature KW - Welding PY - 2014 DO - https://doi.org/10.1016/j.jmatprotec.2014.06.008 SN - 0924-0136 SN - 1873-4774 VL - 214 IS - 11 SP - 2739 EP - 2747 PB - Elsevier CY - Amsterdam AN - OPUS4-30955 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Griesche, Axel A1 - Dabah, Eitan A1 - Kannengießer, Thomas A1 - Kardjilov, N. A1 - Hilger, A. A1 - Manke, I. T1 - Three-dimensional imaging of hydrogen blister in iron with neutron tomography N2 - We investigated hydrogen embrittlement and blistering in electrochemically hydrogen-charged technical iron samples at room temperature. Hydrogen-stimulated cracks and blisters and the corresponding hydrogen distributions were observed by neutron tomography. Cold neutrons were provided by the research reactor BER II to picture the sample with a spatial resolution in the reconstructed three-dimensional model of ~25 µm. We made the unique observation that cracks were filled with molecular hydrogen and that cracks were surrounded by a 50 µm wide zone with a high hydrogen concentration. The zone contains up to ten times more hydrogen than the bulk material. The hydrogen enriched zone can be ascribed to a region of increased local defect density. Hydrogen also accumulated at the sample surface having the highest concentration at blistered areas. The surfaces of the brittle fractured cracks showed micropores visualized by scanning electron microscopy. The micropores were located at grain boundaries and were surrounded by stress fields detected by electron backscattered diffraction. The cracks clearly originated from the micropores. KW - Hydrogen embrittlement KW - Hydrogen diffusion KW - In situ KW - Neutron tomography KW - Iron PY - 2014 DO - https://doi.org/10.1016/j.actamat.2014.06.034 SN - 1359-6454 SN - 1873-2453 VL - 78 SP - 14 EP - 22 PB - Elsevier Science CY - Kidlington AN - OPUS4-31068 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bhatti, A.A. A1 - Barsoum, Z. A1 - Van der Mee, V. A1 - Kromm, Arne A1 - Kannengießer, Thomas T1 - Fatigue strength improvement of welded structures using new low transformation temperature filler materials N2 - The results reported in this research study are part of a larger EU RFCS (Research Fund for Coal and Steel) project where the aim is to study the fatigue behavior of improved welds in high strength steels by utilizing different improvement techniques. In this particular study LTT (Low Transformation Temperature) weld filler material have been investigated and their possibility to improve the fatigue strength. The characteristic of these filler material is that they undergo phase transformation at temperature close to room temperature which will reduce the tensile residual stress in the weld and in some cases result in compressive residual stresses. Two different LTT alloy compositions have been developed, with different Ms (Martensite Start) temperatures in order to study the amount of tensile/compressive residual stresses produced by these wires. Welding residual stress measurements were carried out by X-ray diffraction technique. Plates with welded longitudinal attachments were fabricated in 700 MPa and 960 MPa steel grades using different LTT filler materials. These specimens were fatigue tested in constant and variable amplitude loading and the fatigue test results were compared with results from specimen welded with conventional weld filler material. KW - Residual stresses KW - LTT KW - Welded joints KW - Fatigue testing PY - 2013 DO - https://doi.org/10.1016/j.proeng.2013.12.074 SN - 1877-7058 VL - 66 SP - 192 EP - 201 PB - Elsevier Ltd. CY - Amsterdam [u.a.] AN - OPUS4-30609 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Scharf-Wildenhain, R. A1 - Hälsig, A. A1 - Schröpfer, Dirk A1 - Wandtke, Karsten A1 - Kannengießer, Thomas T1 - Wire Arc Additive Manufacturing (WAAM) mit hochfesten Feinkornbaustählen N2 - Die additive Verarbeitung hochfester Feinkornbaustähle mittels Wire Arc Additive Manufacturing (WAAM) ist ein komplexes, aber zugleich auch effizientes Verfahren, bei dem Werkstoff, Bauteilgeometrie und Schweißprozess gezielt aufeinander abgestimmt sein müssen. Ziel dieser Studie war es, einen Zusammenhang zwischen den Prozessparametern und der generierten Schichtgeometrie zu ermitteln. Dazu wurden definierte Referenzkörper mit einem robotergestützten Schweißsystem additiv gefertigt und hinsichtlich Schichthöhe, Wandstärke und Mikrostruktur analysiert. Fokus der Untersuchung waren sowohl konventionelle als auch für die WAAM-Fertigung speziell entwickelte hochfeste Schweißzusatzwerkstoffe. Die geometrischen Eigenschaften additiv gefertigter Bauteile lassen sich insbesondere durch die Faktoren Drahtvorschubgeschwindigkeit und Schweißgeschwindigkeit gezielt einstellen. Jedoch können diese Parameter nicht beliebig variiert werden, auch aufgrund der rheologischen Eigenschaften der Zusatzwerkstoffe. Zu hohe Streckenenergien führen zu lokalen Überhitzungen und Fehlstellen in der generierten Schicht. Undefinierte Fließ- und Erstarrungsvorgänge im überhitzten Bereich erschweren die maßhaltige Fertigung. Deshalb wird bei speziellen WAAM-Schweißdrähten das Fließverhalten gezielt modifiziert, sodass es über einen größeren Temperaturbereich hinweg konstant ist. Erst die Kenntnis über die komplexen Zusammenhänge zwischen den Prozessparametern und der Bauteilgeometrie ermöglicht die Erzeugung exakter Schichtmodelle für die additive Fertigung. Dies bildet die Grundlage für die Bearbeitung weiterer Fragestellungen auf dem Gebiet der additiven Fertigung mit hochfesten Zusatzwerkstoffen und insbesondere deren Anwendung in modernen hochfesten Bauteilen. T2 - 41. Assistentenseminar Fügetechnik CY - Magdeburg, Germany DA - 03.09.2020 KW - MAG-Schweißen KW - Eigenspannungen KW - Additive Fertigung KW - Hochfester Stahl KW - Kaltrisssicherheit PY - 2021 SN - 978-3-96144-141-9 VL - 370 IS - 41 SP - 113 EP - 124 PB - DVS Media GmbH CY - Düsseldorf AN - OPUS4-56641 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Epple, Niklas A1 - Schumacher, Thomas A1 - Murtuz, A. K. M. Golam A1 - Niederleithinger, Ernst A1 - Dusicka, Peter T1 - Combined passive and active ultrasonic stress wave monitoring of a full‑scale laboratory reinforced concrete bridge column subject to reverse‑cyclic lateral loading N2 - Effective monitoring of reinforced concrete structures requires techniques that detect early-stage material change and active, localized cracking. This study investigates a combined structural health monitoring approach using passive acoustic emission and active ultrasonic methods on a full-scale reinforced concrete bridge column subjected to reverse-cyclic lateral loading. Active monitoring, based on coda wave interferometry, was used to track changes in wave velocity and waveforms, while passive acoustic emission monitoring was used to detect crack activity. The instrumentation consisted of three embedded ultrasonic transducers and three surface-mounted acoustic emission sensors. The results show that active ultrasonic monitoring is most effective prior to visual damage, successfully detecting the onset of internal cracking via wave velocity decreases exceeding 0.4%, and distinguishing load-induced effects from permanent damage. However, its utility diminished in later stages of damage progression, as strong signal decorrelation hindered further data interpretation. Additionally, active US measurements allowed a comparison of damage severity in different parts of the column. Conversely, passive acoustic emission monitoring effectively tracked the formation of concrete cracks throughout the experiment, with distinct event clusters and high-amplitude signals (> 60 dB) confirming ongoing fracture processes in all damage states. This study confirms that combining these methods results in a more robust structural health monitoring strategy by leveraging their complementary strengths. Active techniques excel at tracking continuous material changes in early damage states, while passive methods are superior for detecting discrete cracking events as damage progresses. Importantly, both methods can utilize the same measurement equipment, enabling a cost-effective approach to continuous damage tracking. KW - Coda wave interferometry KW - Active ultrasonic monitoring KW - Acoustic emission KW - Structural health monitoring KW - Nondestructive evaluation PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-638689 DO - https://doi.org/10.1007/s13349-025-00996-w SN - 2190-5479 SP - 1 EP - 24 PB - Springer Nature AN - OPUS4-63868 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Becker, D. A1 - Konnertz, Nora A1 - Böhning, Martin A1 - Schmidt, J. A1 - Thomas, A. T1 - Light-switchable polymers of intrinsic microporosity N2 - The interest in (micro)porous systems is greater than ever before with microporous polymers finding application in areas such as gas storage/separation and catalysis. In contrast to the vast majority of publications on microporous polymers seeking ever higher values for surface area or uptake capacity for a particular gas, this work presents a means to render a microporous system responsive to electromagnetic stimuli. The incorporation of a diarylethene (DAE) derivative in the backbone of a polymer of intrinsic microporosity (PIM) produces a microporous system that exhibits photochromism as proven by UV–vis absorption and NMR studies. In the resulting DAE-PIM, surface area is not a fixed unalterable property but can be influenced by the external and nondestructive stimulus light in a reversible manner. Furthermore, in combination with Matrimid, free-standing membranes can be produced that display light-switchable diffusivity and permeability for carbon dioxide and oxygen. In this way, material scientists are offered the potential to employ only one system that can assume several states with different properties for each. KW - Gaspermeation KW - Diffusion KW - Polymer intrinsischer Mikroporosität KW - UV-VIS PY - 2016 DO - https://doi.org/10.1021/acs.chemmater.6b02619 SN - 0897-4756 VL - 28 IS - 23 SP - 8523 EP - 8529 PB - ACS CY - Whashington,DC AN - OPUS4-38735 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stock, H.-R. A1 - Schulz, A. A1 - Kopnarski, M. A1 - Gross, Thomas ED - Ricard, A. T1 - Standards for composition-depth profiles of TiN, Ti(C, N) and (Ti, Al)N with different chemical composition T2 - 5th International Conference on Plasma Surface Engineering (PSE) CY - Garmisch-Patenkirchen, Germany DA - 1996-09-09 KW - Beschichtung KW - Plasma PY - 1996 SN - 0257-8972 VL - 97 IS - 1-3 SP - 181 PB - Elsevier CY - Amsterdam AN - OPUS4-636 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Ludwig, M. H. A1 - Augustin, A. A1 - Hummel, R. E. A1 - Gross, Thomas T1 - On the formation process of luminescing centers in spark-processed silicon KW - Silikon, funkenerodiert KW - Röntgenphotonspektroskopie KW - Photoluminiszenz PY - 1996 SN - 0021-8979 SN - 1089-7550 VL - 80 IS - 9 SP - 5318 EP - 5324 PB - American Institute of Physics CY - Melville, NY AN - OPUS4-638 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Massiot, D. A1 - Müller, D. A1 - Hübert, Thomas A1 - Schneider, M. A1 - Kentgens, A. A1 - Coté, B. A1 - Coutures, J. A1 - Gessner, W. T1 - Double rotation and magic-angle spinning nuclear magnetic resonance study of 27Al: reexamination of the aluminium borate 9Al2O3 · 2B2O3 N2 - 27Al nuclear magnetic resonance spectra of polycrystalline aluminium borate 9Al2O3 · 2B2O3 have been measured in double rotation at 11.7 and 7.0 T and high-speed magic-angle spinning at 7.0, 9.4, 11.7, 14.1 and 17.6 T. Spinning sidebands from the satellite transitions were observed at 7.0 and 14.1 T. Each of the four structural aluminium sites [Al(IV), Al(V)(1), Al(V)(2) and Al(VI)] are observed, characterised and assigned in the spectra. The obtained parameter set gives a fully consistent interpretation in agreement with the crystal structure of the compound. KW - Aluminium KW - Kernresonanz, magnetisch KW - Winkel, magisch KW - Doppelrotation PY - 1995 DO - https://doi.org/10.1016/0926-2040(95)00021-H SN - 0926-2040 SN - 1527-3326 VL - 5 IS - 2 SP - 175 EP - 180 PB - Academ. Press CY - Orlando, Fla. AN - OPUS4-639 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Engelking, Lorenz A1 - Eissel, A. A1 - Schröpfer, Dirk A1 - Treutler, K. A1 - Kannengießer, Thomas A1 - Wesling, V. T1 - Effect of alloy modification for additive manufactured Ni alloy components on microstructure and subsequent machining properties N2 - Ni alloys are generally classified as difficult-to-cut materials and cost intensive. Additive manufacturing (AM) offers economic advantages. However, machining of these AM components is mandatory to create the final contour or surface. The inhomogeneous and anisotropic microstructure and properties of AM components causes an unstable cutting process. Moreover, undesirable tensile residual stresses are generated due to subsequent machining. In this investigation, the initial alloy 36 is modified with Ti and Nb up to 1.6 wt.-% and build-up welded via gas metal arc welding (GMAW) and plasma-transferred-arc (PTA). Then, finish-milling tests are carried out to investigate the influence of the modification as well as the cutting parameters on the resulting cutting force and the surface integrity. In addition, the conventional milling process (CM) is compared with the ultrasonic-assisted milling process (US), which has a significant influence on the machinability as well as on the surface integrity. T2 - Additive Fertigung – Werkstoffe – Prozesse – Wärmebehandlung 2022 CY - Bremen, Germany DA - 29.06.2022 KW - Additive manufacturing KW - Alloy 36 KW - Alloy modification KW - Ultrasonic-assisted milling KW - Surface integrity PY - 2022 SP - 57 EP - 67 AN - OPUS4-55430 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schröpfer, Dirk A1 - Scharf-Wildenhain, R. A1 - Hälsig, A. A1 - Wandtke, Karsten A1 - Kromm, Arne A1 - Kannengießer, Thomas T1 - Process-related influences and correlations in wire arc additive manufacturing of high-strength steels N2 - High-strength fine-grained structural steels have great potential for weight-optimized, efficient structures in many modern steel applications. Further advances in efficiency can be achieved through additive manufacturing and bionic design. Commercial high-strength filler materials for wire arc additive manufacturing (WAAM) are already provided by the consumable producers. Today, application would be strictly limited due to absence of quantitative findings or any guidelines for the industry regarding welding-related stresses and component safety during manufacturing and service. Hence, process- and material-related influences and design-related restraint conditions associated with formation of residual stresses and cold cracking risk are investigated. The aim is the accessibility of special WAAM self-restraining cold cracking tests and easy applicable processing recommendations, enabling an economical, fit-for-purpose and crack-safe WAAM of high-strength steels. This first study focuses on determination of interactions between WAAM process parameters, resulting layer geometry, microstructure and residual stresses, analyzed via X-ray diffraction. Defined reference specimens are automated welded using a special WAAM solid wire (yield strength >820 MPa). Geometric properties can be specifically adjusted by wire feed and welding speed, but cannot be varied arbitrarily, since a high heat input causes local overheating, inadmissible changes of microstructure and mechanical properties, defects and comparable high tensile residual stresses. T2 - 22. Werkstofftechnischen Kolloquium der TU Chemnitz CY - Online meeting DA - 24.03.2021 KW - Residual stresses KW - Additive Manufacturing KW - High-strength steel PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-533300 DO - https://doi.org/10.1088/1757-899X/1147/1/012002 VL - 1147 SP - 012002 PB - IOP Publishing Ltd AN - OPUS4-53330 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Engelking, Lorenz A1 - Scharf-Wildenhain, R. A1 - Schröpfer, Dirk A1 - Hälsig, A. A1 - Kannengießer, Thomas A1 - Hensel, J. T1 - Influence of heat input on properties and residual stresses in hybrid addi-tive manufacturing of high strength steels using MSG processes N2 - The application of steels with a higher yield strength allows reductions in wall thickness, component weight and production costs. Hybrid additive manufacturing based on Gas Metal Arc Welding (GMAW) processes (DED-Arc) can be used to realise highly effi-cient component modifications and repairs on semi-finished products and additively manufactured structures. There are still a number of key issues preventing widespread implementation, particularly for SMEs. In addition to the manufacturing design, detailed information about assembly strategy and geometric adaptation of the component for modifications or repairs are missing. These include the welding-related stresses associ-ated with the microstructural influences caused by the additive manufacturing steps, particularly in the transition area of the substrate and filler material interface. The pre-sent research focuses the effect of welding heat control during DED-Arc process on the residual stresses, especially in the transition area. Defined specimens were welded fully automatically with a high-strength solid wire (yield strength > 790 MPa) especially adapted for DED-Arc on S690QL substrate. The working temperature and heat input were systematically varied for a statistical effect analysis on the residual stress state of the hybrid manufactured components. Regarding heat control, t8/5 cooling times within the recommended processing range (approx. 5 s to 20 s) were complied. The investiga-tion revealed a significant influence of the working temperature Ti on the compressive residual stresses in the transition area and the tensile residual stresses at the base of the substrate. High working temperatures result in lower compressive residual stresses, heat input E does not significantly affect the tensile stresses. T2 - 6. Symposium Materialtechnik CY - Clausthal-Zellerfeld, Germany DA - 20.02.2025 KW - DED-Arc KW - Residual stress KW - Heat control PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-632188 DO - https://doi.org/10.21268/20250506-3 SP - 110 EP - 122 AN - OPUS4-63218 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Lippold, J. C. A1 - Farajian, M. A1 - Kannengießer, Thomas A1 - Scotti, A. A1 - Raufelder, E. T1 - Welding in the world - 2024 update N2 - This is an editorial regarding the performance of the journal "Welding in the World" in the year 2023 (vol. 67). KW - Journal performance KW - Editorial PY - 2024 DO - https://doi.org/10.1007/s40194-024-01686-9 SN - 0043-2288 SN - 1878-6669 VL - 68 SP - 179 EP - 181 PB - Springer CY - Berlin AN - OPUS4-63013 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Eissel, A. A1 - Engelking, Lorenz A1 - Treutler, K. A1 - Wesling, V. A1 - Schröpfer, Dirk A1 - Kannengießer, Thomas T1 - Modification of Co–Cr alloys to optimize additively welded microstructures and subsequent surface finishing N2 - Cobalt chromium alloys are often used in turbine and plant construction. This is based on their high thermal and mechanical stress resistance as well as their high wear resistance to corrosive and abrasive loads. However, cobalt is a cost-intensive material that is difficult to machine. Moreover, increasingly complex structures and the optimisation of resource efficiency also require additive manufacturing steps for the production or repair of components in many sectors. Concerning inhomogeneity and anisotropy of the microstructure and properties as well as manufacturing-related stresses, a lot of knowledge is still necessary for the economic use of additive welding processes in SMEs. As a result of the high stresses on the components and requirements for a high surface quality, a complementary use of additive and machining manufacturing processes is necessary. Thereby, Co–Cr alloys are extremely challenging for machining with geometrically defined cutting edges because of their low thermal conductivity combined with high strength and toughness. An approach to solve this problem is to refine and homogenise the microstructure. This is achieved by modifying the alloy with elements zirconium and hafnium, which are added up to a maximum of 1 wt.-%. A reduction of the process forces and stresses on the tool and work piece surface is also achievable via hybrid milling processes. There are already studies on the combined use of additive and machining manufacturing processes based on laser technology. However, knowledge based on powder and wire-based arc processes is important, as these processes are more widespread. Furthermore, the effects on the surface zone of additively manufactured components by hybrid finish milling have not yet been a subject of research. The results show that the structural morphology could be significantly influenced with the addition of zirconium and hafnium. KW - Alloy modification KW - Ultrasonic-assisted milling KW - Plasma-transferred arc welding KW - Co-Cr-alloy PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-554182 DO - https://doi.org/10.1007/s40194-022-01334-0 SN - 0043-2288 SN - 1878-6669 SP - 1 EP - 13 PB - Springer CY - Heidelberg AN - OPUS4-55418 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Scharf-Wildenhain, R. A1 - Hälsig, A. A1 - Hensel, J. A1 - Wandtke, Karsten A1 - Schröpfer, Dirk A1 - Kromm, Arne A1 - Kannengießer, Thomas T1 - Influence of Heat Control on Properties and Residual Stresses of Additive-Welded High-Strength Steel Components N2 - This contributed to the knowledge regarding the safe avoidance of cold cracking. In addition to a thermophysical simulation using a dilatometer of different high-strength steels with subsequent tensile testing, reference WAAM specimens (open hollow cuboids) were welded while utilizing a high-strength filler metal (ultimate tensile strength > 790 MPa). The heat control was varied by means of the heat input and interlayer temperature such that the Dt8/5 cooling times corresponded to the recommended processing range (approx. 5 s to 20 s). For the heat input, significant effects were exhibited, in particular on the local residual stresses in the component. Welding with an excessive heat input or deposition rate may lead to low cooling rates, and hence to unfavorable microstructure and component properties, but at the same time, is intended to result in lower tensile residual stress levels. Such complex interactions must ultimately be clarified to provide users with easily applicable processing recommendations and standard specifications for an economical WAAM of high-strength steels. These investigations demonstrated a major influence of the heat input on both the cooling conditions and the residual stresses of components manufactured withWAAM using high-strength filler materials. A higher heat input led to longer cooling times (Dt8/5) and approx. 200 MPa lower residual stresses in the surface of the top layer. KW - WAAM KW - Additive manufacturing KW - Heat control KW - High-strength filler metals KW - Residual stress PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-553982 UR - https://www.mdpi.com/2075-4701/12/6/951 DO - https://doi.org/10.3390/met12060951 VL - 12 IS - 6 SP - 951 PB - MDPI AN - OPUS4-55398 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -