TY - CONF A1 - Lay, Vera A1 - Baensch, Franziska A1 - Johann, Sergej A1 - Sturm, Patrick A1 - Mielentz, Frank A1 - Prabhakara, Prathik A1 - Hofmann, Detlef A1 - Niederleithinger, Ernst A1 - Kühne, Hans-Carsten T1 - SealWasteSafe: materials technology, monitoring techniques, and quality assurance for safe sealing structures in underground repositories N2 - Within the project SealWasteSafe, we advance construction materials and monitoring concepts of sealing structures applied for underground disposal of nuclear or toxic waste. As these engineered barriers have high demands concerning integrity, an innovative alkali-activated material (AAM) is improved and tested on various laboratory scales. This AAM has low reaction kinetics related to a preferential slow release of the heat of reaction in comparison to alternative salt concretes based on Portland cement or magnesium oxychloride cements. Hence, crack formation due to thermally induced strain is reduced. After successful laboratory scale analysis (Sturm et al., 2021), the AAM is characterised on a larger scale by manufacturing test specimens (100–300 L). Conventional salt concrete (DBE, 2004) and the newly developed AAM are compared using two specimen geometries, i.e. cylindrical and cuboid. A comprehensive multisensor monitoring scheme is developed to compare the setting process of AAM and salt concrete for these manufactured specimens. The analysed parameters include temperature and humidity of the material, acoustic emissions, and strain variations. Passive sensor systems based on radiofrequency identification technology (RFID) embedded in the concrete, enable wireless access to temperature and humidity measurements and are compared to conventional cabled systems. Additionally, fibre-optic sensors (FOS) are embedded to record strain, but also have potential to record temperature and moisture conditions. Part of this project aims at demonstrating the high reliability of sensors and also their resistance to highly alkaline environments and to water intrusion along cables or at sensor locations. Further technical improvements were implemented so that first results clearly show the scalability of the setting process from previous small-scale AAM experiments and particularly the high potential of the newly developed approaches. Furthermore, ultrasonic methods are used for quality assurance to detect obstacles, potential cracks and delamination. On the one hand, both active and passive ultrasonic measurements complement the results obtained from the multisensor monitoring scheme for the produced specimens. On the other hand, the unique large aperture ultrasonic system (LAUS) provides great depth penetration (up to nearly 10 m) and can thus be applied at in situ sealing structures built as a test site in Morsleben by the Federal Company for Radioactive Waste Disposal (Bundesgesellschaft für Endlagerung, BGE) as shown by Effner et al. (2021). An optimised field lay-out identified from forward modelling studies and advanced imaging techniques applied to the measured data will further improve the obtained results. To characterise the inside of the test engineered barrier and achieve a proof-of-concept, an ultrasonic borehole probe is developed to enable phased arrays that can further improve the detection of potential cracks. Modelling results and first analysis of semispherical specimens confirmed the reliability of the directional response caused by the phased arrays of the newly constructed ultrasonic borehole probe. Overall, the project SealWasteSafe improves the construction material, multisensor monitoring concepts and ultrasonics for quality assurance. This will help to develop safe sealing structures for nuclear waste disposal. The outcomes are particularly valuable for salt as a host rock but partly also transferrable to alternative conditions. T2 - Safe ND Interdisciplinary research symposium on the safety of nuclear disposal practices CY - Berlin, Germany DA - 10.11.2021 KW - Borehole probe KW - SealWasteSafe KW - Engineered barrier KW - Materials technology KW - Monitoring KW - AAM KW - Ultrasound PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-539172 DO - https://doi.org/10.5194/sand-1-127-2021 VL - 1 SP - 127 EP - 128 PB - Copernicus AN - OPUS4-53917 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lay, Vera A1 - Baensch, Franziska A1 - Skłodowska, Anna A1 - Fritsch, Tobias A1 - Stamm, Michael A1 - Prabhakara, Prathik A1 - Johann, Sergej A1 - Sturm, Patrick A1 - Kühne, Hans-Carsten A1 - Niederleithinger, Ernst T1 - Multi–sensory Monitoring and Non–destructive Testing of New Materials for Concrete Engineered Barrier Systems N2 - The crucial part of nuclear waste storage is the construction of sealing structures made of reliable, safe and well–understood materials. We present an extended analysis of long-term multi–sensory monitoring and non–destructive testing (NDT) inspection of two laboratory specimens aiming at potential materials for sealing structures for nuclear waste repositories. Specimens with a volume of 340 litres made from newly developed alkali–activated materials (AAM) and established salt concrete (SC) were analysed using embedded acoustic emission and wireless radio-frequency identification (RFID) sensors, ultrasonic echo imaging, active thermography, and X–ray computed tomography. The monitoring analysis showed lower heat of reaction and 50% less acoustic emission events in AAM compared to SC. However, due to the surface effects of the AAM material, the number of acoustic emission events increased significantly after approximately two months of monitoring. Subsequently performed NDT inspections reliably located embedded sensors and confirmed the absence of major cracks or impurities. The presented laboratory results show the feasibility and potential of comprehensive NDT monitoring and inspection to characterise cementitious and alternative materials as well as the need for multi–parameter long–term monitoring. Thus, our study demonstrates that tailored NDT investigations will help to develop safe sealing structures for nuclear waste repositories. KW - Radioactive waste KW - Barrier KW - Concrete KW - AAM KW - Non-destructive testing PY - 2024 DO - https://doi.org/10.3151/jact.22.516 SN - 1347-3913 VL - 22 IS - 9 SP - 516 EP - 529 PB - Japan Concrete Institute AN - OPUS4-61461 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lay, Vera A1 - Mielentz, Frank A1 - Prabhakara, Prathik A1 - Baensch, Franziska A1 - Johann, Sergej A1 - Hofmann, Detlef A1 - Sturm, Patrick A1 - Stamm, Michael A1 - Niederleithinger, Ernst T1 - Multi-sensory monitoring and ultrasound for quality assurance at underground sealing structures N2 - Within the safety concepts of underground disposal sites of nuclear waste, engineered barriers play an important role. As these sealing structures have high demands concerning integrity, we aim at advancing the available construction materials, monitoring, and inspection techniques within the project SealWasteSafe. A specifically developed alkali-activated material is compared to classical salt concrete. A comprehensive multi-sensory monitoring scheme is used at 150-340 l specimens to monitor setting and hardening of both materials. All sensors are demonstrated to resist the highly alkaline environments. Besides cabled and wireless temperature and humidity of the materials, strain variations using fibre optic sensors and acoustic emissions are recorded over periods of at least 28 days, partly for more than eight months. After hardening of the specimens, further nondestructive evaluations using ultrasonic echo and thermographic measurements are conducted. Preliminary results proof the suitability of the tested sensors and clearly highlight differences between the tested materials. Particularly, the newly developed alkali-activated material shows lower acoustic emission activity indicating less cracking activity. Additionally, unique ultrasonic methods will enable better images of potential internal objects and cracks at in-situ sealing structures. A largescale ultrasonic system is optimised to reliably detect objects at a depth exceeding 9 m while still obtaining a good resolution. Modelling studies show the potential of further increasing the distance between individual transducer arrays. Additionally, a new ultrasonic borehole probe using phased arrays allowing for beam focussing is constructed and tested. Laboratory measurements at a halfcylindrical concrete specimen coincide well with the previous modelling. In total, the presented safe materials, detailed monitoring approaches and ultrasonic quality assurance methods will help to obtain safe sealing structures within salt as a host rock. The concepts can partly be transferred to sealing structures in alternative host rocks and will also be valuable for non-nuclear waste repositories. T2 - NDE NucCon CY - Espoo, Finland DA - 25.01.2023 KW - SealWasteSafe KW - Engineered barriers KW - Monitoring KW - Embedded sensors KW - Ultrasonic imaging PY - 2023 SP - 2 EP - 10 AN - OPUS4-56928 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Sturm, Patrick T1 - Hardening, High-Temperature Resistance and Acid Resistance of One-Part Geopolymers N2 - In this work, one-part geopolymers were synthesized by mixing solid silica and sodium aluminate with water. Pastes were cured at elevated temperatures (60–90 °C) and relative humidity (r.H.) of 80–98 %. After curing the pastes at 80 °C and 80% r.H for one day, the reaction virtually ceased. Depending on the silica source either geopolymer- zeolite composites or zeolite-free geopolymeric gel forms. The compressive strength of the geopolymer-zeolite composites was lower as the compressive strength of a pure geopolymer, mainly due to a significantly denser and glassy microstructure with less interfaces of the latter one. The major part of the thermal dehydration occurred between 60 °C and 200 °C. Up to 700–800 °C only minor changes of the phase assemblage have been observed for the composites. Depending on the paste composition either ceramic or amorphous phases form during exposure to 1000 °C. Compared to other AAM, very low ambient drying/wetting shrinkage/expansion was observed for the mortars The mortars furthermore provide very high resistance against sulfuric acid (pH 1). Huge parts of the corroded layer are not dissolved from the specimen and can still provide protection for a potential substrate. In terms of sulfuric acid resistance, above a critical CaO content, the formation of gypsum is introduced. This causes expansion, cracking and the decrease of the sulfuric acid resistance. KW - Alkali-activation KW - Geopololymers KW - Heat-resistance KW - Acid-resistance PY - 2018 UR - https://pure.tue.nl/ws/files/99010767/20180702_Sturm.pdf SN - 978-90-386-4524-7 SP - 1 EP - 225 PB - Eindhoven University of Technology (TU/e) CY - Eindhoven AN - OPUS4-45597 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hlavacek, Petr A1 - Gluth, Gregor A1 - Lüchtenborg, Jörg A1 - Sturm, Patrick A1 - Mühler, T. A1 - Kühne, Hans-Carsten A1 - Günster, Jens T1 - A Novel Approach to Additive Manufacturing of Alkali-activated Materials: Laser-induced Slip Casting (LIS) of Lithium Aluminate/Silica Slurries N2 - Additive manufacturing of alkali-activated materials currently attracts a lot of attention, because of the possibility to produce customized high-performance elements for a range of applications, potentially being more resource-efficient than conventionally produced parts. Here, we describe a new additive manufacturing process for alkali-activated materials that is based on selective laser-heating of lithium aluminate/microsilica slurries. The new process-material combination allows to manufacture elements with complex geometries at high building rates and high accuracy. The process is versatile and transferrable to structures of sizes differing by orders of magnitude. The mechanical strength of the obtained materials was in the range of values reported for conventional metakaolin-based geopolymers, and superior to what has been hitherto reported for alkali-activated materials produced by additive manufacturing. This mechanical performance was obtained despite the fact that the degree of reaction of the lithium aluminate and the microsilica was low, suggesting that significant reactions took place only at the surface of the microsilica particles. KW - Laser-induced slip casting KW - Alkali-activated materials KW - Additive manufacturing PY - 2019 DO - https://doi.org/10.29272/cmt.2018.0011 SN - 2612-4882 VL - 1 IS - 2 SP - 138 EP - 144 PB - Techna Group AN - OPUS4-49142 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sturm, Patrick A1 - Gluth, Gregor A1 - Schmidt, Wolfram A1 - Astorg, Adéle A1 - Kühne, Hans-Carsten A1 - Brouwers, H.J.H. T1 - Rheological properties of microsilica and sodium aluminate based one-part geopolymers compared to ordinary Portland cement N2 - One-part (“just-add-water”) geopolymers are a new dass of mineral binders that are produced without the use of alkaline activating Solutions. Compared to conventional geopolymers, i. e. those activated by highly alkaline Solutions, much less is known about the one-part geopolymers ’ microstructure and with regard to their rheology. In this work, the rheology of one-part geopolymers, produced from microsilica and sodium aluminate, with several SiO-flACOiratios and two different water/binder-ratios (w/b) were investigated qualitatively with a viscometer (mortar measuring cellj. Absolute values of plastic viscosity and yield stress were determined with a double gap measuring cell. In addition spread flow tests were conducted. The aim was to classify the early behavior of geopolymer pastes and to compare it to ordinary Portland cement (CEM 142.5 R) pastes. At moderate to high shear rates, the measured flow curves cotdd be fltted well by the Bingham model. With increasing silica content the yield stress increased. Up to a certain SiOi/Al2O3-ratio viscosity also increased with increasing silica content; however, at higher silica/alumina-ratios the viscosity decreased again. Higher w/b-ratios caused lower yield stresses and viscosities. Compared to Portland cement pastes, most of the considered geopolymers were signiflcantly stiffer. The results were further Interpreted in terms of pore solution viscosity and volume-based water to binder ratios (w/b) of the geopolymer pastes. T2 - 5th International Conference Non-Traditional Cement & Concrete CY - Brno, Czech Republic DA - 16.06.2014 KW - Alkali-activated binders KW - One-part geopolymers KW - Rheology PY - 2014 SN - 978-80-214-4867-4 SP - 71 EP - 74 AN - OPUS4-31159 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schmidt, Wolfram A1 - Weba, Luciana A1 - Silbernagl, Dorothee A1 - Mota Gassó, Berta A1 - Höhne, Patrick A1 - Sturm, Heinz A1 - Pauli, Jutta A1 - Resch-Genger, Ute A1 - Steinborn, Gabriele ED - Khayat, Kamal Henry T1 - Influences of nano effects on the flow phenomena of self-compacting concrete N2 - Chemical admixtures like superplasticisers or stabilising agents are of ever increasing importance for modern concrete technology. They liberate the workability of concrete from its dependency on water content, and thus, open the gate towards innovative and future oriented concrete technologies such as selfcompacting concrete. Meanwhile admixtures have become common practice in concrete technology, but the understanding of these highly complex polymers in the entire concrete system lags far behind their application. Due to its complex time-dependent, multi-phase and multi-scale behaviour, flowable concrete systems are highly complicated and cannot be described comprehensively by simple models. It is therefore extremely challenging to identify the relevant parameters that predominantly control flow phenomena on different size scales, since these may occur on any scale between the nano scale (e.g. superplasticizer adsorption) and macro scale (e.g. grading of the aggregates). The present study discusses fundamental mechanisms at the interface between particle or hydrate surfaces and the fluid phase at a very early stage of concrete formation, and links these effects to macroscopic flow phenomena. Methods are discussed that appear promising interdisciplinary tools for enhancement of the understanding of the relevant interactions that are responsible for the macroscopic flow of flowable concrete. T2 - 8th International RILEM Symposium on Self-Compacting Concrete CY - Washington, D.C., USA DA - 15.05.2016 KW - Adsorption KW - Analytics KW - Hydration KW - Polycarboxylate ether KW - Rheology PY - 2016 SP - 245 EP - 254 AN - OPUS4-36882 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sturm, Patrick A1 - Gluth, Gregor A1 - Brouwers, H.J.H. A1 - Kühne, Hans-Carsten ED - Barcevic, A. ED - Rukavina, M.J. ED - Damjanovic, D. ED - Guadagnini, M. T1 - Shrinkage and bond behaviour of one-part alkali-activated mortars N2 - Mortars for application on concrete, e.g. repair mortars or protective coatings, need to have a durable bond to the substrate. This bond is determined by the adhesion between the two materials and by the differential deformations of the mortar and the substrate. In the present contribution, the hygric deformations (shrinkage/expansion) of novel one-part alkali-activated mortars and their bond to concrete substrates are studied. Shrinkage of the mortars was studied at 50 % r.H., while expansion was studied on mortars stored over an open water surface (> 99% r.H.). The bond behaviour was studied by pull-off tests according to DIN EN 1542 and by optical microscopy. The alkali-activated mortars exhibit hygric deformations much lower than the deformations of an established, commercial mortar for sewer maintenance that was tested as reference in parallel with the alkali-activated mortars. The bond behaviour of the alkali-activated mortars depends strongly on their mix-design and curing. Optical microscopy showed that in the mortars with lower bond strength, cracks developed in the mortar during curing. Mortars with appropriate mix-design and curing did not exhibit cracking, and their pull-off strength (up to >3 MPa) conformed to the requirements of relevant standards. T2 - International Conference on Sustainable Materials, Systems and Structures (SMSS 2019) CY - Rovinj, Croatia DA - 20.03.2019 KW - Alkali-activated materials KW - Repair mortars KW - Sewer repair KW - Hygric deformations KW - Bond strength PY - 2019 SN - 978-2-35158-225-1 VL - 3 SP - 103 EP - 110 PB - RILEM Publications CY - Paris AN - OPUS4-47587 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Priebe, Nsesheye Susan A1 - Gluth, Gregor A1 - Sturm, Patrick A1 - Vogler, Nico A1 - Kühne, Hans-Carsten T1 - Comparison of calcined illitic clays (brick clays) and low-grade kaolinitic clays as supplementary cementitious materials N2 - The use of calcined clays as supplementary cementitious materials (SCMs) has been identified as a viable option to decrease the CO2 emissions related to cement production. However, while extensive data is available about kaolinitic clays in this context, other clays such as illitic clays appear to be under-studied. Therefore, in the present study, two illitic clays were compared to two low-grade kaolinitic clays in terms of transformations in the calcination temperature range 650–900 °C, and performance of the calcined clays in blended cement pastes as measured by strength evolution, heat release, hydrated phase formation and portlandite consumption. The illitic clays required a higher calcination temperature for complete dehydroxylation of their illite than what is necessary for dehydroxylation of kaolinite. These higher calcination temperatures also led to particle sintering, significantly decreasing the specific surface area of the illitic clays, particularly for the clay with the higher Fe2O3 content. Nevertheless, while the kaolinitic clays generally exhibited the best performance as SCM, the illitic clay with lower Fe2O3 content performed similar to the kaolinitic clays when calcined at optimum temperature and applied at a moderate substitution rate. These findings demonstrate that several different clays have the potential to be used as SCM and indicate possible routes to identify suitable deposits for this purpose. KW - Blended cement KW - Calcined clay KW - Brick clay KW - Illite KW - Kaolinite PY - 2019 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-488195 DO - https://doi.org/10.1617/s11527-019-1393-2 SN - 1359-5997 SN - 1871-6873 N1 - Geburtsname von Priebe, Nsesheye Susan: Msinjili, N. S. - Birth name of Priebe, Nsesheye Susan: Msinjili, N. S. VL - 52 IS - 5 SP - Article Number 94 PB - Springer Nature AN - OPUS4-48819 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gluth, Gregor A1 - Sturm, Patrick A1 - Greiser, Sebastian A1 - Jäger, Christian A1 - Brouwers, H.J.H. A1 - Kühne, Hans-Carsten T1 - Einkomponentige alkaliaktivierte Bindemittel und Mörtel mit hohem Widerstand gegen Schwefelsäureangriff N2 - Einkomponentige alkaliaktivierte Bindemittel (AAB), d. h. AAB, bei denen der Aktivator als Feststoff im Bindemittel vorliegt, weisen Vorteile hinsichtlich der praktischen Anwendung im Bauwesen gegenüber konventionellen AAB auf. Einkomponentige AAB lassen sich als Gemische aus reaktiver Silica und Natriumaluminat herstellen, wobei die Reaktionsprodukte von der eingesetzten Silica und den Verhältnissen Na2O/Al2O3/SiO2/H2O abhängen: Während Mikrosilica und ähnliche Reststoffe zu zeolithreichen Produkten führen, erhält man aus Reisschalenasche vollständig amorphe Gele (sog. «Geopolymere »). Mörtel auf Basis solcher Bindemittel entsprechen den Anforderungen von DIN 19573:2016-03 hinsichtlich des Widerstands gegen Schwefelsäureangriff (Prüfung bei pH = 1 für 70 d) und sind damit potentiell als Reparatursysteme für Abwasserinfrastruktur geeignet. Untersuchungen mittels 29Si-MAS-NMR und 1H-29Si-Kreuzpolarisations(CP)-MAS-NMR sowie REM-Aufnahmen von erhärteten und dem Schwefelsäureangriff ausgesetzten AAB zeigen, dass der hohe Säurewiderstand v. a. auf die Fällung von Silicagel an der Grenzfläche Mörtel/Säure zurückzuführen ist, wodurch der Korrosionsfortschritt in darunterliegenden Schichten verlangsamt wird. T2 - Tagung Bauchemie der GDCh-Fachgruppe Bauchemie CY - Aachen, Germany DA - 30.09.2019 KW - Alkaliaktivierte Bindemittel KW - Biogene Schwefelsäurekorrosion KW - Abwasserinfrastruktur KW - Reparatursysteme PY - 2019 SP - 107 EP - 113 PB - Gesellschaft Deutscher Chemiker CY - Frankfurt am Main AN - OPUS4-49264 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gluth, Gregor A1 - Sturm, Patrick A1 - Greiser, Sebastian A1 - Jäger, Christian A1 - Kühne, Hans-Carsten ED - Wang, J. ED - Kriven, W. ED - Fey, T. ED - Colombo, P. ED - Weber, W.J. ED - Amoroso, J. ED - Fahrenholtz, W.G. ED - Shimamura, K. ED - Halbig, M. ED - Kirihara, S. ED - Wu, Y. ED - Shurgart, K. T1 - One-part geopolymers and aluminosilicate gel-zeolite composites: factors influencing microstructure and engineering properties N2 - Mixing and curing of geopolymers and related alkali-activated materials without storage and handling of highly alkaline solutions possesses advantages regarding safety and economic viability. One possible approach is to produce these materials from solid silica feedstocks and solid sodium aluminate, and subsequent mixing with water. We present a comparison between geopolymers and aluminosilicate gel-zeolite composites synthesized by this route from different silica feedstocks (by-product silica from chlorosilane production, microsilica, rice husk ash) and with different SiO2/Al2O3 ratios, using results from XRD, NMR, SEM, thermal analysis, mechanical and acid resistance testing. The use of rice husk ash favors formation of a fully amorphous geopolymer with high strength. Utilization of the other silica feedstocks leads to formation of aluminosilicate gel-zeolite composites, the amount and kind of zeolites depending on the feedstock and the SiO2/Al2O3 ratio. These composites show beneficial dehydration behavior, viz. no distinct dehydration step of thermal strain, with the phase assemblage after heating to 1000°C controlled by the starting composition. Mortars produced from both, the geopolymers as well as the composites, exhibit high resistance to sulfuric acid attack, making them promising materials for the construction and the repair of industrial and sewer structures. T2 - 42nd International Conference on Advanced Ceramics and Composites CY - Daytona Beach, FL, USA DA - 21.01.2018 KW - Alkali-activated materials KW - One-part geopolymers KW - Sulfuric acid resistance KW - High-temperature resistance PY - 2019 DO - https://doi.org/10.1002/9781119543381.ch17 VL - 39 IS - 3 SP - 183 EP - 196 PB - John Wiley & Sons AN - OPUS4-47282 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -