TY - CONF A1 - Quercetti, Thomas A1 - Scheidemann, Robert A1 - Komann, Steffen A1 - Ballheimer, Viktor A1 - Wille, Frank T1 - Package testing of a dual purpose cask for SNF from German research reactors N2 - A new dual purpose cask design was developed for the safe transport and interim storage of spent fuel elements of German research reactors. In the framework of the safety assessment within the licensing procedure the Bundesanstalt für Materialforschung und –prüfung (BAM) as competent authority performed a series of drop tests according to the IAEA-Regulations [1]. The package consists of a cylindrical thick-walled ductile cast iron cask body closed by a double lid system with metallic seals. A lid and bottom sided impact limiter consisting of a wood/steel construction limit the mechanical impact loading. The full-scale test specimen was equipped with a basket and assembled with dummy-fuel elements. The package and test specimen, respectively have a total mass of approximately 24 metric tons. The mechanical test program included three 9m free drop tests, in horizontal, vertical and oblique cask orientation onto the lid system. Additionally, a 1m-puncture drop test followed the horizontal drop test to consider an IAEA-test sequence. The horizontal and vertical drop tests were performed at a temperature of minus 40°C. During the oblique drop test the upper impact limiter was heated to +80°C. The tests were conducted onto an unyielding target, fulfilling the requirements of the IAEA regulations [1]. The test specimen was considerably instrumented with strain gauges and accelerometers. Transient strains at selected locations of the inner and outer container walls, of the primary and secondary lid, as well as of the corresponding lid bolts were measured during the drop tests. Furthermore, decelerations in different locations at the cask body and the lids were measured. The complex geometrical deformation of the impact limiters due to the impact were determined by optical 3d- measurements using the projected fringe method in combination with multi-image photogrammetry. Before and after the drop tests the leakage rate of the lid system was determined by helium leakage testing. The experimental results contribute to the evaluation of the package response to mechanical tests, demonstrating safety under normal and accident conditions of transport. Especially to the verification of the dynamic finiteelement model of the package used in the package design safety report [2]. The paper describes the performance of the drop tests, selected test results focusing on the lid screws and the cask body and the deformation of the impact limiters as well as impact kinematics, respectively. T2 - IHLRWM2019 CY - Knoxville, TN, USA DA - 14.04.2019 KW - Drop test KW - Package testing KW - Dual purpose cask PY - 2019 SN - 978-0-89448-761-3 VL - 2019 SP - paper 27283, 1 EP - 7 PB - ANS AN - OPUS4-50619 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Quercetti, Thomas A1 - Scheidemann, Robert A1 - Komann, Steffen A1 - Ballheimer, Viktor A1 - Wille, Frank T1 - Drop Testing of a New Package Design for the Transport of SNF from German Research Reactors N2 - A new dual purpose cask design was developed for the safe transport and interim storage of spent fuel elements of German research reactors. In the framework of the safety assessment within the package approval procedure the Bundesanstalt für Materialforschung und –prüfung (BAM) as competent authority performed a series of drop tests according with the IAEA Transport Regulations. The package consists of a cylindrical thick-walled ductile cast iron cask body closed by a bolted lid system with metallic seals. A lid and bottom sided impact limiter consisting of a wood/steel construction limit the mechanical impact loading. The full-scale test specimen was equipped with a basket and assembled with dummy-fuel elements. The package and test specimen, respectively have a total mass of approximately 24 metric tons. The mechanical drop test program included three 9m free drop tests, in horizontal, vertical and oblique cask orientation onto the lid system. Additionally, a 1m-puncture bar drop test followed the horizontal drop test to consider an IAEA-drop test sequence. The horizontal and vertical drop tests were performed at a temperature of minus 40°C. During the oblique drop test the upper impact limiter was heated up to +80°C. The tests were conducted onto an unyielding target, fulfilling the IAEA requirements. The test specimen was considerably instrumented with strain gauges and accelerometers. Transient strains at selected locations of the inner and outer container walls, of the primary and secondary lid, as well as of the corresponding lid bolts were measured during the drop tests. Furthermore, decelerations in different locations at the cask body and the lids were measured. The complex geometrical deformation of the impact limiters due to the impact were determined by optical 3D- measurements. Before and after the drop tests the leakage rate of the lid system was determined by helium leakage testing. The experimental results contribute to the evaluation of the package response to mechanical tests, demonstrating safety under normal and accident conditions of transport and especially to the verification of the dynamic finite-element model of the package used in the package design safety report. T2 - PATRAM 2019 CY - New Orleans, LA, USA DA - 04.08.2019 KW - SNF KW - Drop testing KW - New package design PY - 2019 SP - Paper 19-A-1142,1 EP - 10 AN - OPUS4-50622 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Komann, Steffen A1 - Gröke, Carsten A1 - Wille, Frank T1 - Assessment of quality management for transport packages not requiring authority design approval N2 - The majority of transports of radioactive materials are carried out in packages which don’t need a package design approval of a competent authority. Low active radioactive materials are transported in such kind of packages e.g. in the medical and pharmaceutical industry and in the nuclear industry as well. In Germany the decision to phase out nuclear energy leads to a strong demand for packages to transport low and middle active radioactive waste due to the dismantling and decommissioning of nuclear power plants. According to IAEA regulations the “non-competent authority approved package types” are the excepted packages and the industrial packages of Type IP-1, IP-2 and IP-3 and of Type A. For the packages of Type IP-2, IP-3 and Type A an assessment by the German competent authority is required for the quality management for the design, manufacture, testing, documentation, use, maintenance and inspection. In general a compliance audit of the manufacturer of the packaging is required during this assessment procedure. T2 - Waste Management Conference 2018 CY - Phoenix, USA DA - 18.3.2018 KW - Radioactive material KW - Quality management system KW - Transport packages PY - 2018 SP - Article 18194, 1 EP - 7 AN - OPUS4-44170 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Lars A1 - Schönfelder, Thorsten A1 - Komann, Steffen A1 - Ballheimer, Viktor A1 - Wille, Frank ED - Müller, Lars T1 - Assessment experience on packages loaded with damaged spent nuclear fuel for transport after storage N2 - In 2017 the first German package approval certificate was issued for a dual purpose cask (DPC) design with encapsulated damaged spent nuclear fuel. At the Bundesanstalt für Materialforschung und -prüfung (BAM) a comprehensive assessment procedure was carried out with respect to the mechanical and thermal design, the containment design and quality assurance for manufacturing and operation. Main objective of this procedure was to verify the Package Design Safety Report (PDSR) fulfils the requirements according to the IAEA regulations SSR-6. Until now only standard spent nuclear fuel assemblies were designated for interim storage and transports. Due to nuclear phase out in Germany all other kinds of SNF in particular damaged fuel has to be packed. Therefore specific requirements have to be considered in accordance with international experiences written in IAEA technical reports. In Germany damaged spent nuclear fuel (DSNF) needs a tight encapsulation with special encapsulations and clearly defined properties. Due to the limited amount of DSNF these encapsulations are designed for storage and transport in existing packages. From the assessment experience it has been seen, corresponding PDSR need an extensively expansion to cover the design of these encapsulations and their influences on the package. Then such well-defined encapsulations can be handled like standard fuel assemblies. The main difference to standard package components is, encapsulations with permanent closure achieve their specified condition not after manufacturing but only during operation after loading and closing. Thus specific handling instruction and test procedures are necessary especially for welding, where BAM is able to survey the quality of this first part of operation. T2 - 11th International Conference on the Transport, Storage and Disposal of Radioactive Materials CY - London, UK DA - 15.05.2018 KW - Assessment KW - Dual purpose cask KW - Spent nuclear fuel PY - 2018 SP - Paper 18524, 1 EP - 8 AN - OPUS4-45258 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Komann, Steffen A1 - Wille, Frank A1 - Schönfelder, Thorsten T1 - German concept to ensure transportability of SNF packages after interim storage N2 - In Germany the concept of dry interim storage of spent fuel in dual purpose metal casks is implemented, currently for periods of up to 40 years. The casks being used have an approved transport package design in accordance with the international IAEA transport regulations as well. The storage of spent nuclear fuel and high-level waste in dual purpose casks (DPC) is related with the challenge of maintaining safety for transportation over several decades of storage. Besides consideration of aging mechanisms by appropriate design, material selection and operational controls to assure technical reliability by aging management measures, an essential issue is the continuous control and update of the DPC safety case. Not only the technical objects are subject of aging but also the safety demonstration basis is subject of “aging” due to possible changes of regulations, standards and scientific/technical knowledge. To ensure a safe transport in future to a destination which is not known yet (because of not yet existing repository sites) periodical reviews of the Package Design Safety Report (PDSR), in connection with periodic renewals of package design approval certificates, have to be carried out. T2 - International High-Level Radioactive Waste Management Conference, IHLRWM 2017 CY - Charlotte, NC, USA DA - 09.04.2017 KW - Dual purpose casks KW - Interim storage KW - Transportability PY - 2017 SP - 476 EP - 481 AN - OPUS4-39919 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Komann, Steffen A1 - Wille, Frank A1 - Droste, Bernhard T1 - Gap analysis by periodical reviews of transport package design safety reports of German SNF/HLW dual purpose casks N2 - Storage of spent nuclear fuel and high-level waste in dual purpose casks (DPC) is related with the challenge of maintaining safety for transportation over several decades of storage. Beside consideration of aging mechanisms by appropriate design, material selection and operational controls to assure technical reliability by aging management measures, an essential issue is the continuous control and update of the DPC safety case. Not only the technical objects are subject of aging but also the safety demonstration basis is subject of “aging” due to possible changes of regulations, standards and scientific/technical knowledge. The basic document, defining the transport safety conditions, is the package design safety report (PDSR) for the transport version of the DPC. To ensure a safe transport in future to a destination which is not known yet (because of not yet existing repository sites) periodical reviews of the PDSR, in connection with periodic renewals of package design approval certificates, have to be carried out. The main reviewing tool is a gap analysis. A gap analysis for a PDSR is the assessment of the state of technical knowledge, standards and regulations regarding safety functions of structures, systems and components. T2 - 18th International Symposium on the Packaging and Transportation of Radioactive Materials PATRAM2016 CY - Kobe, Japan DA - 18.09.2016 KW - Radioactive material KW - Gap analysis KW - Periodical review KW - Approved packages PY - 2016 SP - Paper 5004, 1 EP - 9 AN - OPUS4-37641 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Lars A1 - Schilling, O. A1 - Ballheimer, Viktor A1 - Wille, Frank A1 - Komann, Steffen T1 - Assessment strategy of numerical analyses of RAM package components - 14619 N2 - In Germany current package design safety cases include more and more advanced numerical methods, e. g. finite element analysis (FEA), often in combination with local concepts of strength evaluation of the structure. This approach requires extensive modeling and verification procedures. As a consequence the efforts of authority assessment of design safety analysis increase as well. Only the check of pre- and post-data of numerical calculations is often not sufficient for the safety assessment. On the other hand own analyses of the mechanical problem by performing an Independent numerical modeling and analyzing is not always realizable. Therefore it is necessary to look for optimized procedures of the assessment, without loss of safety. This paper shows possibilities for the assessment strategy of numerical analyses with focus on simple analytical approaches as comparative calculations. Such approaches can be helpful to support evaluation of numerical calculations in the whole assessment procedure. Three examples are considered to Show which possibilities and limits exist to support the assessment of numerical analyses using analytical comparative calculations. Two examples of bolt and lid analysis show the influence of component and boundary stiffness on the results. Thickness to length/width ratios are partially exceeded and only fixed or free boundary conditions can be analyzed analytical. Nevertheless These analytical approaches can help to evaluate the numerical results for the assessment. The example of a trunnion demonstrates the limits of analytical approaches. The trunnion shows a complex deformation behavior and local stresses. A single basic theory isn’t matching and a construct of several approaches is not useable for calculations of local stresses. Therefore numerical calculations during assessment are necessary. Analytical approaches are not always purposeful but often effective to reduce the effort of assessment for numerical analysis of complex and safety relevant components of RAM packages. T2 - WM2014 Conference CY - Phoenix, Arizona, USA DA - 02.03.2014 PY - 2014 SN - 978-0-9836186-3-8 SP - Paper 14619, 1 EP - 14 AN - OPUS4-31047 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Droste, Bernhard A1 - Komann, Steffen A1 - Wille, Frank A1 - Rolle, Annette A1 - Probst, Ulrich A1 - Schubert, Sven T1 - Considerations of aging mechanisms influence on transport safety and reliability of dual purpose casks for spent nuclear fuel or HLW N2 - When storage of spent nuclear fuel (SNF) or high-level waste (HLW) is done in dual purpose casks (DPC), the effects of aging on safety relevant DPC functions and properties have to be managed in a way that a safe transport after the storage period of several decades is capable, and can be justified and certified permanently throughout that period. The effects of aging mechanisms (like e.g. radiation, different corrosion mechanisms, stress relaxation, creep, structural changes and degradation) on the transport package design safety assessment features have to be evaluated. The consideration of these issues in the DPC transport safety case will be addressed. Special attention is given to all cask components which cannot be directly inspected or changed without opening the cask cavity, what are the inner parts of the closure system and the cask internals, like baskets or spent fuel assemblies. The design criteria of that transport safety case have to consider the operational impacts during storage. Aging is not subject of technical aspects only, but also of 'intellectual' aspects, like changing standards, scientific/ technical knowledge development and personal as well as institutional alterations. Those aspects are to be considered in the management system of the license holders and in appropriate design approval update processes. The paper addresses issues which are subject of an actual IAEA TECDOC draft 'Preparation of a safety case for a dual purpose cask containing spent nuclear fuel'. T2 - PSAM 12 - Probabilistic safety assessment and management CY - Honolulu, Hawaii, USA DA - 22.06.2014 KW - Transport and storage casks for spent nuclear fuel or high level waste KW - Aging mechanisms KW - Corrosion KW - Safety assessment KW - Metal seals KW - Closure system KW - Spent fuel/high-level waste KW - Dual purpose casks KW - Metal seals reliability KW - Cesium corrosion PY - 2014 UR - http://psam12.org/proceedings/paper/paper_180_1.pdf SP - 1 EP - 10 AN - OPUS4-32518 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Komann, Steffen A1 - Wille, Frank A1 - Droste, Bernhard T1 - Gap analysis examples from periodical reviews of transport package design safety reports of SNF/HLW dual purpose casks N2 - Storage of spent nuclear fuel and high-level waste in dual purpose casks (DPC) is related with the challenge of maintaining safety for transportation over several decades of storage. Beside consideration of aging mechanisms by appropriate design, material selection and operational controls to assure technical reliability by aging management measures, an essential issue is the continuous control and update of the DPC safety case. Not only the technical objects are subject of aging but also the safety demonstration basis is subject of "aging" due to possible changes of regulations, standards and scientific/technical knowledge. The basic document, defining the transport safety conditions, is the package design safety report (PDSR) for the transport version of the DPC. To ensure a safe transport in future to a destination which is not known yet (because of not yet existing repository sites) periodical reviews of the PDSR, in connection with periodic renewals of package design approval certificates, have to be carried out. The main reviewing tool is a gap analysis. A gap analysis for a PDSR is the assessment of the state of technical knowledge, standards and regulations regarding safety functions of structures, systems and components. T2 - PSAM 12 - Probabilistic safety assessment and management CY - Honolulu, Hawaii, USA DA - 22.06.2014 KW - Dual Purpose Casks KW - Aging KW - Transportation KW - Periodical Review PY - 2014 UR - http://psam12.org/proceedings/paper/paper_259_1.pdf SP - Paper 259, 1 EP - 9 AN - OPUS4-32574 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Droste, Bernhard A1 - Komann, Steffen A1 - Wille, Frank A1 - Rolle, Annette A1 - Probst, Ulrich A1 - Schubert, Sven T1 - Consideration of aging mechanism influence on transport safety of dual purpose casks for spent nuclear fuel of HLW N2 - When storage of spent nuclear fuel or high level waste is carried out in dual purpose casks (DPC), the effects of aging on safety relevant DPC functions and properties have to be managed in a way that a safe transport after the storage period of several decades is capable and can be justified and certified permanently throughout that period. The effects of aging mechanisms (e.g. radiation, different corrosion mechanisms, stress relaxation, creep, structural changes and degradation) on the transport package design safety assessment features have to be evaluated. Consideration of these issues in the DPC transport safety case will be addressed. Special attention is given to all cask components that cannot be directly inspected or changed without opening the cask cavity, like the inner parts of the closure system and the cask internals, like baskets or spent fuel assemblies. The design criteria of that transport safety case have to consider the operational impacts during storage. Aging is not the subject of technical aspects only but also of ‘intellectual’ aspects, like changing standards, scientific/technical knowledge development and personal as well as institutional alterations. Those aspects are to be considered in the management system of license holders and in appropriate design approval update processes. The paper addresses issues that are subject of an actual International Atomic Energy Agency TECDOC draft 'Preparation of a safety case for a dual purpose cask containing spent nuclear fuel'. KW - Transport KW - Storage KW - Spent fuel KW - High-level waste KW - Aging KW - Metal seals KW - Transport and storage casks KW - Spent nuclear fuel KW - Aging mechanisms KW - Corrosion KW - Safety assessment PY - 2014 DO - https://doi.org/10.1179/1746510914Y.0000000070 SN - 1746-5095 SN - 1746-5109 SN - 0957-476X VL - 25 IS - 3-4 SP - 105 EP - 112 PB - Ramtrans Publ. CY - Ashford AN - OPUS4-33428 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -