TY - JOUR A1 - Goller, Sebastian M. A1 - Schartel, Bernhard A1 - Krüger, Simone T1 - Block it and rock it: Smoke suppressants that form a protective layer in PA 6.6 JF - Journal of Fire Sciences N2 - To ensure fire safety, polymers are filled with flame retardants and smoke suppressants. To meet the highest requirements, it is essential to understand the decomposition of those polymeric materials. This study reveals interactions between polymer, smoke suppressants, and flame retardants, and discusses their impact on the materials’ flame retardancy, smoke emission, smoke toxicity, and particle emission in conventional loadings to provide deeper general understanding. Low melting oxide glass, melem, spherical silica, sepiolite, melamine polyphosphate, and boehmite in an aluminum diethylphosphinate flame-retarded polyamide 6.6 were investigated. All smoke suppressants improve the protective layer and act as an adjuvant. Silica and melem performed best under forced flaming conditions. Spherical silica reduces the peak of heat release rate by 39% and the total heat evolved by 14%, whereas 10 wt% melem lowers the total smoke production by 41%. Melem alters the mode of action of aluminum diethylphosphinate from gas to more condensed phase activity. This change reduces flame inhibition and hence smoke toxicity, but further improves the protective layer due to charring reactions in the decomposition mechanism. In addition, the sizes of the smoke particles decrease because of the prolonged time in the pyrolytic zone. This study highlights that interactions between polymer, flame retardants, and smoke suppressants can significantly determine the smoking and burning behavior. KW - Smoke suppressant KW - Flame retardancy KW - Aluminum diethylphosphinate KW - Smoke KW - Polyamide 6.6 PY - 2024 DO - https://doi.org/10.1177/07349041231220250 SN - 0734-9041 VL - 42 IS - 2 SP - 117 EP - 141 PB - SAGE Publications AN - OPUS4-59533 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Goller, Sebastian M. A1 - Schartel, Bernhard A1 - Krüger, Simone T1 - Phosphorus features halogen –calcium hypophosphite replaces antimony trioxide, reduces smoke, and improves flame retardancy JF - Thermochimica Acta N2 - Replacing antimony trioxide (ATO) in flame retardant formulations is an urgent task due to its toxicity. There are indications that calcium hypophosphite (CaP) may be a promising replacement. This study investigates the decomposition, fire behavior, and smoke release of brominated flame-retarded acrylonitrile butadiene styrene (ABS) under various fire scenarios like ignition, developing fire and smoldering, while replacing ATO with CaP and CaP/talc. Adding 4 wt.-% of talc to CaP formulations showed beneficial effects on flammability due to changes in the viscosity and barrier properties. Synergism between 8 wt.-% talc and CaP improved the protective layer in the developing fire scenario, resulting in a ∼60 % decrease in the peak of heat release rate and reduction of ∼21 % in total smoke production (ref. ABS+Br+ATO). With a conventional index of toxicity (CIT) of below 0.75, ABS+Br+CaP passes the highest requirements according to EN 45545-2. Overall, the CaP/talc materials improve flame retardancy, show less smoke emission under forced flaming conditions, and prevent chronic intoxication and environmental pollution through smoke particles contaminated with antimony. KW - Smoke KW - Flame retardancy KW - Acrylonitrile butadiene styrene KW - Calcium hypophosphite KW - Antimony trioxide PY - 2024 DO - https://doi.org/10.1016/j.tca.2024.179764 SN - 0040-6031 VL - 737 SP - 1 EP - 9 PB - Elsevier Ltd. AN - OPUS4-60063 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Rappsilber, Tim A1 - Yusfi, Nawar A1 - Krüger, Simone A1 - Hahn, S.-K. A1 - Fellinger, Tim-Patrick A1 - Krug von Nidda, Jonas A1 - Tschirschwitz, Rico T1 - Meta-analysis of heat release and smoke gas emission during thermal runaway of lithium-ion batteries JF - Journal of energy storage N2 - Herein a meta-analysis of 76 experimental research papers from 2000 to 2021 is given about possible effects on the thermal runaway of lithium-ion battery cells. Data on the hazards of gas emissions and released heat are related to each other and differentiated by cell properties such as, cell geometry, cathode type or state of charge. Quantitative information on the total heat release in the range of 2.0–112.0 kJ Wh−1, the peak heat release rate in the range of 0.006–2.8 kW Wh−1and the smoke gas emission were extracted, normalized in terms of cell energy (Wh), combined in a data library and compared graphically. The total amount of gas emitted (3–48 mmol Wh−1) as well as the released amount of carbon monoxide (1–161 mg Wh−1) and hydrogen fluoride (2–197 mg Wh−1) were investigated as a function of the state of charge and cell geometry. The analysis reveals that the measured values are significantly influenced by the types of calorimeters and smoke gas analyzers used as well as by the type of thermal runaway trigger. This meta-analysis can serve as an important basis for any risk assessment of lithium-ion batteries. KW - Lithium-ion battery KW - Thermal runaway KW - Cathode active material KW - Heat release KW - Smoke gas emission PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-568071 DO - https://doi.org/10.1016/j.est.2022.106579 SN - 2352-152X VL - 60 SP - 1 EP - 15 PB - Elsevier CY - Amsterdam AN - OPUS4-56807 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Goller, Sebastian M. A1 - Krüger, Simone A1 - Schartel, Bernhard T1 - No business as usual: The effect of smoke suppressants commonly used in the flame retardant PA6.6 on smoke and fire properties JF - Polymer Degradation and Stability N2 - As most of polymeric materials are inherently flammable, flame retardants (FR) are commonly used to reduce their fire risks. Nevertheless, these flame retardant materials are often detrimental to smoke parameters like specific optical density or smoke toxicity. The influence of several smoke suppressants (SP)-zinc stannate, zinc phosphate, titanium oxide and hydrotalcite-were investigated with respect to flame retardancy, smoke emission, particle emission and smoke toxicity in a diethyl aluminum phosphinate (AlPi) flame retardant polyamide 6.6 (PA6.6). It was shown that the interaction between SP, FR and polymer is crucial for smoke and fire properties and can change the mode of action of the FR as well the decomposition mechanism of the polymer. Small amounts of SP show less effect on forced flaming behavior and the optical density, but they can influence flammability and the particle size distribution of the soot particles. The flame retardancy was significantly enhanced by 5 wt.-% zinc stannate in PA6.6 under forced flaming conditions. The charring mechanism was improved, and the mode of action of AlPi switched from the gas to the condensed phase. This resulted of in a reduced PHRR and TSP and an increase in residue yield. The smoke toxicity and optical density were reduced in the smoke density chamber as well. The smoke particles shifted to smaller sizes as the time in the pyrolytic zone increased. The formation of a dense char is assumed to be the key factor to enhance smoke suppression and flame retardancy properties. KW - Polyamide 6.6 KW - Smoke suppression KW - Flame retardancy KW - Zinc stannate KW - Smoke density PY - 2023 DO - https://doi.org/10.1016/j.polymdegradstab.2023.110276 SN - 0141-3910 VL - 209 PB - Elsevier Ltd. AN - OPUS4-56981 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Morys, Michael A1 - Häßler, Dustin A1 - Krüger, Simone A1 - Schartel, Bernhard A1 - Hothan, Sascha T1 - Beyond the standard time-temperature curve: Assessment of intumescent coatings under standard and deviant temperature curves JF - Fire Safety Journal N2 - Nowadays there are intumescent coatings available for diverse applications. There is no established assessment of their protection performance besides the standard time-temperature curve, but natural fire scenarios often play an important role. A reliable straightforward performance-based assessment is presented. The effective thermal conductivity per thickness is calculated based on intermediate-scale fire tests. The optimum thermal insulation, the time to reach it, and the time until contingent failure of the coating are used for an assessment independent of the heating curve. The procedure was conducted on four different commercially intumescent coatings for steel construction, one solvent-based, one waterborne, one epoxy-based, and a bandage impregnated with a waterborne coating. The performance was studied under four different but similar shaped heating curves with different maximum temperatures (standard time-temperature curve, hydrocarbon curve and two self-designed curves with reduced temperature). The thermal protection performance is crucially affected by the residue morphology. Therefore, a comprehensive morphology analysis, including micro-computed tomography and scanning electron microscopy, was conducted on small-scale residues (7.5 x 7.5 cm2). Two different types of inner structures and the residue surface after different heat exposures were discussed in terms of their influence on thermal protection performance. KW - Intumescence KW - Coating KW - Computed tomography KW - Small scale KW - Heating curves KW - Residue morphology PY - 2020 DO - https://doi.org/10.1016/j.firesaf.2020.102951 SN - 0379-7112 VL - 112 SP - 102951 PB - Elsevier Ltd. AN - OPUS4-50334 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wosniok, Aleksander A1 - Skoczowsky, Danilo A1 - Schukar, Marcus A1 - Pötzsch, Sina A1 - Pötschke, Samuel A1 - Krüger, Simone T1 - Fiber optic sensors for high-temperature measurements on composite tanks in fire JF - Journal of Civil Structural Health Monitoring N2 - For the purpose of increasing payload and reduce freight cost, lightweight composite tank containers used for Transportation have been progressively developed during the last years. Compared to conventionally produced cylindrical steel tanks, the fiber-reinforced solutions allow greater flexibility in the tank design. Despite a number of further material-related benefits of fiber-reinforced composites as non-conductive and non-magnetic behavior as well as corrosion resistance and high strength, the optimization of their thermal degradation properties during combustion is still a challenge. To improve the fire performance of lightweight composite containers, special intumescent fire protection coatings can be applied onto the outside tank surface. This paper presents fire tests on glass-fiber-reinforced plastic transport tanks with complex geometries sheltered with different surface-applied fire protection systems. To evaluate the fire resistance of the tank structures, a fiber optic monitoring system was developed. This system is based on distributed temperature measurements using high-Resolution optical backscatter reflectometry and pointwise reference measurements using fiber Bragg gratings. Thereby, all the fiber optic sensors were directly integrated in the composite layer structure of the tanks. The focus of the presented work is on the demonstration of capability of fiber optic monitoring system in such high-temperature application. Moreover, the fiber optic measurements provide new insights into the efficiency of intumescent coating applied for fire protection of fiber-reinforced plastic transport tanks. KW - Fire resistance KW - Composite material KW - Glass-fiber-reinforced plastic transport tank KW - Distributed fiber optic sensing KW - Optical backscatter reflectometry KW - Fiber optic sensor PY - 2019 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-481972 DO - https://doi.org/10.1007/s13349-019-00338-7 SN - 2190-5452 SN - 2190-5479 SP - 1 EP - 8 PB - Springer Nature AN - OPUS4-48197 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Häßler, Mai A1 - Häßler, Dustin A1 - Hothan, Sascha A1 - Krüger, Simone T1 - Fire tests of steel tension rod systems with intumescent coating JF - Journal of Structural Fire Engineering N2 - Purpose – The purpose of this paper is to investigate the performance of intumescent coating on tension rod systems and their components. Steel tension rod systems consist of tension rods, fork end connectors and associated intersection or gusset plates. In case of fire, beside the tension rods themselves, the connection parts require appropriate fire protection. Intumescent fire protection coatings prevent a rapid heating of the steel and help secure the structural load-carrying capacity. Because the connection components of tension rod systems feature surface curvature and a complex geometry, high demand is placed on the intumescence and thermal protection performance of the coatings. Design/methodology/approach – In this paper, experimental studies were carried out for steel tension rod systems with intumescent coating. The examined aspects include the foaming and cracking behaviour, the influence of different dry film thicknesses, the heating rate of the steel connecting parts in comparison to the tension rods, and the mounting orientation of the tension rods together with their fork end connectors. Findings – The results show that a decrease in surface curvature and/or an increase inmass concentration of the steel components leads to a lower heating rate of the steel. Moreover, the performance of the intumescent coating on tension rod systems is influenced by themounting orientation of the steel components. Originality/value – The findings based on fire tests contribute to a better understanding of the intumescent coating performance on connection components of tension rod systems. This subject has not been extensively studied yet. KW - Steel KW - Fire test KW - Intumescent coating KW - Reactive fire protection system KW - Tension rod system PY - 2019 DO - https://doi.org/10.1108/JSFE-01-2019-0005 SN - 2040-2317 VL - 11 IS - 1 SP - 22 EP - 32 PB - Emerald Publishing Limited AN - OPUS4-48714 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Moustapha, M.E. A1 - Farag, Z.R. A1 - Krüger, Simone A1 - Geesi, M.H. A1 - Friedrich, J.F. T1 - Potentiometric studies on the influence of poly(vinylpyrrolidone) on the thermal degradation behavior of poly(vinyl chloride) blends JF - Material Testing N2 - The thermal degradation behavior of poly(vinyl chloride) (PVC) and poly(N-vinylpyrrolidone) (PVP) blends was investigated using potentiometric measurements of the released HCl gas during the degradation process, estimating the degree of discoloration of the degraded samples and measuring the thermal stability values (Ts) values. The influence of the PVP percentage in the blend and, moreover, the addition of commercial dibasic lead carbonate stabilizer to the blend on its thermal stability was studied. It was found that the dehydrochlorination rate of the blend was promoted by increasing the PVP concentration in the blend. KW - Poly(vinyl chloride) KW - Poly(N-vinylpyrrolidone) KW - Potentiometry PY - 2019 DO - https://doi.org/10.3139/120.111304 SN - 0025-5300 VL - 61 IS - 2 SP - 179 EP - 183 PB - Carl Hanser CY - München AN - OPUS4-47360 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Carabba, L. A1 - Masi, G. A1 - Pirskawetz, Stephan A1 - Krüger, Simone A1 - Gluth, Gregor A1 - Bignozzi, M.C. ED - Serdar, M. ED - Stirmer, N. ED - Provis, J. T1 - Thermal properties and steel corrosion in light-weight alkali-activated mortars T2 - Proceedings of the International Conference on Sustainable Materials, Systems and Structures (SMSS2019), Vol. 1: New Generation of Construction Materials N2 - This study aims at investigating the use of coal fly ash-based alkali activated mortars as passive fire protection system for steel structures. These systems are used to slow down the temperature rise of the steel substrate in case of fire. In addition, the protective system should guarantee the ability to prevent and/or mitigate steel corrosion phenomena. The behavior of a light-weight mortar was compared to that of a normal-weight mortar. Density and porosity were measured to better characterize the physical properties of the mortars. The degree of protection in case of fire was assessed by performing medium-scale fire tests. Acoustic emission measurements were conducted to analyze cracking phenomena during the high temperature exposure. The corrosion process was evaluated using an electrochemical approach in order to monitor the durability of the developed material. Preliminary results show that a 20 mm-thick layer of light-weight mortar is able to protect the steel substrate from reaching the critical temperature of 500 °C for 38 minutes in case of cellulosic fire. In addition, alkali activated mortars provide protection for carbon steel in presence of aggressive environment (i.e. presence of chlorides). The corrosion resistance is strictly related to the physical properties of the developed mortars. T2 - International Conference on Sustainable Materials, Systems and Structures (SMSS 2019) CY - Rovinj, Croatia DA - 20.03.2019 KW - Fire resistance KW - Steel corrosion KW - Acoustic emission KW - Alkali-activated materials PY - 2019 SN - 978-2-35158-223-7 VL - 1 SP - 125 EP - 132 PB - RILEM Publications CY - Paris AN - OPUS4-47584 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Carabba, L. A1 - Pirskawetz, Stephan A1 - Krüger, Simone A1 - Gluth, Gregor A1 - Bignozzi, M.C. T1 - Acoustic emission study of heat-induced cracking in fly ash-based alkali-activated pastes and lightweight mortars JF - Cement and Concrete Composites N2 - Alkali-activated fly ashes have been proposed for various applications where resistance against high temperatures is required, yet several details regarding the response of these materials to heat-exposure need to be clarified. In the present study, heat-induced cracking in fly ash-based alkali-activated pastes and lightweight mortars was analyzed by in-situ acoustic emission (AE) detection during complete heating-cooling cycles (up to ∼1100 °C), augmented by thermogravimetry and ex-situ SEM and XRD analyses. The applicability of the lightweight mortars as passive fire protection coatings was assessed by recording temperature-time curves of mortar-coated steel plates. Cracking during heating was limited and associated exclusively with the dehydration of the materials in the temperature range ∼90–360 °C. However, samples heated to temperatures above ∼600 °C exhibited intense cracking on cooling. This was attributed to differential deformations caused by local sintering and partial melting at the glass transition temperature, and subsequent quenching on cooling. KW - Alkali-activated materials KW - Acoustic emission KW - Fire proofing KW - Heat resistance KW - Cracking PY - 2019 DO - https://doi.org/10.1016/j.cemconcomp.2019.04.013 SN - 0958-9465 SN - 1873-393X VL - 102 SP - 145 EP - 156 PB - Elsevier AN - OPUS4-47904 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -