TY - CONF A1 - Kaiser, Sebastian A1 - Erxleben, Kjell A1 - Rhode, Michael A1 - Kannengießer, Thomas T1 - Herausforderungen beim Schweißen im Betrieb an Wasserstoff-Ferngasleitungen N2 - Als Energieträger der Zukunft kommt grünem Wasserstoff große Bedeutung bei der Energiewende und der zukünftigen, nachhaltigen Energieversorgung zu Teil. Zum effizienten und sicheren Transport des Wasserstoffs ist die Bereitstellung einer Pipeline-Infrastruktur geplant. Die meisten Länder verfolgen hierbei die Strategie der Umwidmung bestehender Erdgastransportleitungen, ergänzt durch Errichtung neuer Pipelines. Die bestehenden Erdgasnetze sind dabei aus unterschiedlichsten Rohrgeometrien und Materialien zusammengesetzt. Bei der Umwidmung von Erdgaspipelines zum Transport von Wasserstoff müssen daher Fragen der Materialverträglichkeit hinsichtlich des als Wasserstoffversprödung bekannten Phänomens der Beeinträchtigung der mechanischen Eigenschaften metallischer Werkstoffe durch Wasserstoff betrachtet werden. Bisherige Forschungsergebnisse und Feldversuche deuten darauf hin, dass die niedriglegierten, ferritischen Stähle, aus denen die Ferngasleitungen des Erdgasnetzes überwiegend bestehen, für den Transport von Wasserstoff unter normalen Betriebsbedingungen geeignet sind. Eine Frage, die bislang weniger Aufmerksamkeit erhielt, ist die, wie sich das Schweißen im Betrieb an Wasserstoffpipelines auf die Materialkompatibilität auswirkt. Im Erdgasnetz sind etablierte Verfahren wie beispielsweise das „Hot-Tapping“ unumgänglich für die Instandhaltung und Erweiterung des Netzes. Hierbei werden an eine im Betrieb befindliche Pipeline geteilte T-Stücke aufgeschweißt, über die die Pipeline dann mit geeigneten Bohrvorrichtungen während eines ununterbrochenen Betriebs angebohrt werden kann. Um zu beurteilen, ob diese Verfahren gefahrlos auf Wasserstoffpipelines übertragen werden können, müssen Problemstellungen betrachtet werden, die sich durch den Wärmeeintrag ins Material beim Schweißen ergeben. Wasserstofflöslichkeit und Diffusionsgeschwindigkeit sind temperaturabhängig. Erhöhte Temperaturen könnten eine Wasserstoffaufnahme ins Material bewirken, die zu einer kritischen Degradation der mechanischen Eigenschaften des Materials führen könnte. Die Temperaturen, die beim Schweißen erreicht werden, führen lokal zur Überschreitung der Austenitisierungstemperatur. Austenit weist eine deutlich höhere Löslichkeit von Wasserstoff auf, während die Diffusionsgeschwindigkeit des Wasserstoffs in dieser Phase deutlich herabgesetzt ist. Es wird vermutet, dass dies zu einer lokal erhöhten Wasserstoffkonzentration führt. Damit geht ein erhöhtes Risiko einer kritischen Materialdegradation einher. Durch die lange Zeitdauer beim Schweißen von mehrlagigen Rundkehlnähten an großen Pipelines, einschließlich einer möglichen Vorwärmprozedur, ist weiterhin zu klären, ob der aus Anwendungsfällen in der Petrochemie bekannte Hochtemperaturwasserstoffangriff auftritt. Der vorliegende Beitrag liefert einen Überblick über das Schweißen im Betrieb an Gaspipelines, hierbei auftretenden Herausforderungen bei der möglichen Anwendung auf Wasserstoffleitungen. Dabei werden auch aktuelle Forschungsprojekte zum Thema Schweißen an Wasserstoffpipelines im Betrieb eingehend diskutiert. In diesem Zusammenhang werden erste Ergebnisse des gemeinschaftlichen Forschungsprojektes „H2-SuD: Einfluss des Schweißens auf die Wasserstoffaufnahme und Degradation im Betrieb befindlicher H2-Ferngasleitungen“ des Deutschen Vereins des Gas- und Wasserfaches (DVGW), der Bundesanstalt für Materialforschung und -prüfung (BAM) und deutscher Gasnetzbetreiber (Open Grid Europe, ONTRAS Gastransport, u.v.m.) präsentiert. T2 - 53. Sondertagung - Schweißen im Anlagen-und Behälterbau 2025 CY - Munich, Germany DA - 18.03.2025 KW - Materialdegradation KW - Pipeline KW - Schweißen KW - Wasserstoff PY - 2025 SN - 978-3-96144-290-4 (Print) SN - 978-3-96144-291-1 (E-Book) VL - 2025 SP - 106 EP - 115 PB - DVS Media GmbH CY - Düsseldorf AN - OPUS4-62911 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kaiser, Sebastian A1 - Erxleben, Kjell A1 - Rhode, Michael A1 - Kannengießer, Thomas T1 - Schweißen im Betrieb an Wasserstoff-Ferngasleitungen N2 - Wasserstoff gilt als Energieträger für die Erreichung der Klimaziele und einer nachhaltigen zukünftigen Energieversorgung. Für den notwendigen Transport des Wasserstoffs in großem Maßstab und über weite Entfernungen ist eine zuverlässige Pipeline-Infrastruktur erforderlich. Umfassende weltweite Forschungsprojekte deuten auf die allgemeine Kompatibilität der verwendeten überwiegend ferritischen Stähle für die vorgesehenen Betriebsbedingungen von bis zu 60 °C bei 100 bar Wasserstoff hin. Dies ist jedoch nicht direkt übertragbar auf schweißtechnische Reparatur- und Wartungsarbeiten an im Betrieb befindlichen Pipelines. Ein im Erdgasnetz etabliertes Verfahren stellt das „Hot-Tapping“ dar, bei dem eine unter Druck stehende Pipeline im Betrieb angebohrt wird. Hierfür kommt ein an die Rohrleitung geschweißtes Formstück zum Einsatz, das die Montage der Bohr-/Lochschneidemaschine ermöglicht. In den Richtlinien EIGA 121/14 bzw. AIGA 033/14 wird darauf hingewiesen, dass das Anbohren von Wasserstoffleitungen kein Routineverfahren darstellt: “[…] a hydrogen hot-tap shall not be considered a routine procedure […]“. Dieser Aussage liegt unter anderem zugrunde, dass das Anschweißen des Formstücks an das Rohr und alle zu erwartenden Wärmebehandlungen vor und nach dem Schweißen eine lokale Temperaturerhöhung verursachen. Insbesondere auch an der Rohrinnenfläche, die dem Wasserstoff ausgesetzt ist. Diese erhöhten Temperaturen begünstigen die Absorption und Diffusion von Wasserstoff in das Material. Besonders zu beachten ist außerdem die lokal auftretende kurzzeitige Austenitisierung des Materials, die eine lokal stark erhöhte Wasserstoffkonzentration verursachen kann. Aus den genannten Gründen gibt diese Studie einen kurzen Überblick über die derzeit weltweit verfügbaren Forschungsprojekte zum Schweißen von Wasserstoff-Pipelines im Betrieb. Vorgestellt werden unter anderem erste Ergebnisse des Kooperationsforschungsprojektes H2SuD, das derzeit an der BAM bearbeitet wird. T2 - 6. Symposium Materialtechnik CY - Clausthal-Zellerfeld, Germany DA - 20.02.2025 KW - Materialdegradation KW - Pipeline KW - Schweißen KW - Wasserstoff PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-632731 SN - 978-3-8440-9961-4 SN - 978-3-8191-0041-3 DO - https://doi.org/10.21268/20250506-12 SN - 2364-0804 SN - 3052-3524 N1 - Serientitel: Fortschrittsberichte der Materialforschung und Werkstofftechnik – Series title: Bulletin of Materials Research and Engineering VL - 15 SP - 381 EP - 390 PB - Shaker Verlag CY - Düren AN - OPUS4-63273 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Erxleben, Kjell A1 - Kaiser, Sebastian A1 - Rhode, Michael A1 - Kannengießer, Thomas A1 - Hadick, C. A1 - Schu, K. T1 - Component test concept for evaluation of in-service welding on pressurized hydrogen pipelines N2 - Hydrogen is set as the energy carrier of tomorrow and most countries will achieve large-scale hydrogen transport through the conversion of the natural gas (NG) grid and the construction of new pipelines. The interaction between hydrogen and the pipeline materials differs fundamentally from that of NG, as hydrogen is readily absorbed into the material. Considering the possible hydrogen embrittlement (HE), the compatibility of the pipeline materials (low-alloyed steels with a wide strength/thickness range) must be investigated. However, pipelines require intervention for maintenance, repair, or grid expansion with welding on/onto the pipelines while in service, i.e. the well-known "hot tapping" and "plugging" or “stoppling”. The challenges compared to NG can be broadly divided into the possible austenitization of the inner pipe material exposed to hydrogen and the welding itself. Both result in a significant increase in hydrogen solubility and could potentially pose challenges in terms of HE. Emphasis is placed on the word "could" because knowledge of "hot tapping" on hydrogen pipelines is scarce due a lack of service experience. To this end, this study proposes a concept for a component-like demonstrator with the objectives: (1) safe feasibility of "hot tapping" on pressurized model hydrogen pipeline sections, (2) facilitate ex-post sample extraction for the purpose of quantifying the absorbed hydrogen concentrations, and (3) ensure in-situ temperature measurement during welding to monitor the pipeline surface temperature. For safety reasons in the event of an unintentional "burn-through", a solid cylinder was inserted in the demonstrator to restrict the hydrogen gas volume to a small, pressurized layer. Reference pipeline surface temperature measurements were ensured on comparable, unpressurized geometries. The investigated range of welding conditions was investigated for representative material/thickness combinations (DN50 to DN200), suggesting the feasibility of the demonstrator for the determination of reliable in-service welding conditions for both installed and new pipelines for hydrogen service. T2 - 20th Pipeline Technology Conference ptc2025 CY - Berlin, Germany DA - 06.05.2025 KW - In-service KW - Hydrogen KW - Pipeline KW - Repair welding KW - component test PY - 2025 SP - 1 EP - 11 AN - OPUS4-63168 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Recknagel, Sebastian A1 - Koch, Matthias A1 - Köppen, Robert A1 - Buttler, Sabine A1 - Penk, Sibylle A1 - Mauch, Tatjana A1 - Sommerfeld, Thomas A1 - Witt, Angelika T1 - Development of certified reference materials for the determination of cadmium and acrylamide in cocoa N2 - Since 1 January 2019 a maximum content of 0.6 mg kg−1 cadmium (Cd) in cocoa powder sold to the final consumer or as an ingredient in sweetened cocoa powder sold to the final consumer (drinking chocolate) is set by the Commission Regulation (EU) No. 488/2014. Monitoring compliance with the specified limit value requires analytical measuring methods and reference materials for quality control. However, suitable certified reference materials intended for quality assurance and quality control purposes are still lacking. Therefore, three cocoa reference materials (ERM®-BD513, ERM®-514 and ERM®-515) were developed according to the requirements of ISO 17034 and the recommendations of ISO Guide 35. The whole process of reference material development, including material preparation, assessment of homogeneity and stability, characterisation and value assignment is presented. The assignment of the certified mass fractions was based upon an interlaboratory comparison study involving 19 expert laboratories for Cd and 12 laboratories for acrylamide. The certified mass fractions and expanded uncertainties (k = 2) of the reference materials were (0.181 ± 0.009) mg kg−1 Cd (ERM®-BD513), (0.541 ± 0.024) mg kg−1 Cd (ERM®-BD514) and (0.690 ± 0.029) mg kg−1 Cd (ERM®-BD515). Acrylamide contents are given for information. KW - Certified reference material KW - Quality assurance KW - Cocoa KW - Cadmium KW - Acrylamide KW - Food analysis PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-508656 DO - https://doi.org/10.1007/s00216-020-02719-0 SN - 1618-2642 SN - 1618-2650 VL - 412 IS - 19 SP - 4659 EP - 4668 PB - Springer CY - Berlin AN - OPUS4-50865 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Recknagel, Sebastian A1 - Koch, Matthias A1 - Köppen, Robert A1 - Buttler, Sabine A1 - Penk, Sibylle A1 - Mauch, Tatjana A1 - Sommerfeld, Thomas A1 - Witt, Angelika T1 - Correction to: "Development of certified reference materials for the determination of cadmium and acrylamide in cocoa" N2 - The article "Development of certified reference materials for the determination of cadmium and acrylamide in cocoa" was originally published in the journal "Analytical and bioanalytical chemistry" Online First without Open Access. After publication in volume 412, issue 19, page 4659–4668, the authors decided to opt for Open Choice and to make the article an Open Access publication. Therefore, the copyright of the article has been changed to ©The Author(s) 2021 and the article is forthwith distributed under the terms of the Creative Commons Attribution 4.0 International License. PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-527908 DO - https://doi.org/10.1007/s00216-021-03428-y SN - 1618-2642 SN - 1618-2650 SP - 1 PB - Springer CY - Berlin AN - OPUS4-52790 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Riedel, Juliane A1 - Recknagel, Sebastian A1 - Sassenroth, Diana A1 - Mauch, Tatjana A1 - Buttler, Sabine A1 - Sommerfeld, Thomas A1 - Penk, Sibylle A1 - Koch, Matthias T1 - Development and certification of a reference material for zearalenone in maize germ oil N2 - Zearalenone (ZEN), an estrogenic mycotoxin produced by several species of Fusarium fungi, is a common contaminant of cereal-based food worldwide. Due to frequent occurrences associated with high levels of ZEN, maize oil is a particular source of exposure. Although a European maximumlevel for ZEN in maize oil exists according to Commission Regulation (EC) No. 1126/2007 along with a newly developed international standard method for analysis, certified reference materials (CRM) are still not available. To overcome this lack, the first CRM for the determination of ZEN in contaminated maize germ oil (ERM®-BC715) was developed in the frame of a European Reference Materials (ERM®) project according to the requirements of ISO Guide 35. The whole process of CRM development including preparation, homogeneity and stability studies, and value assignment is presented. The assignment of the certified mass fraction was based upon an in-house study using high-performance liquid chromatography isotope dilution tandem mass spectrometry. Simultaneously, to support the in-house certification study, an interlaboratory comparison study was conducted with 13 expert laboratories using different analytical methods. The certified mass fraction and expanded uncertainty (k=2) of ERM®-BC715 (362± 22) μg kg−1 ZEN are traceable to the SI. This reference material is intended for analytical quality control and contributes to the improvement of consumer protection and food safety. KW - Fusarium mycotoxin KW - Vegetable edible oil KW - Food analysis KW - European Reference Material KW - Quality assurance PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-531831 DO - https://doi.org/10.1007/s00216-021-03532-z SN - 1618-2642 SN - 1618-2650 VL - 413 IS - 21 SP - 5483 EP - 5491 PB - Springer CY - Berlin AN - OPUS4-53183 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Stockmann, Jörg Manfred A1 - Radnik, Jörg A1 - Bütefisch, Sebastian A1 - Weimann, Thomas A1 - Hodoroaba, Vasile-Dan T1 - A New XPS Test Material for More Reliable Analysis of Microstructures N2 - A reference material is required for small‐area XPS because it has been used more frequently for surface control in recent years and many operators use incorrect field of views. To address this problem, we developed a test material starting in 2019. We optimised this XPS test material dedicated to the control of analysis position on the sample, with respect to the following factors: type of XPS instruments available on the market, the manufacturing process and sample handling. Test structures are now aligned along lines instead of on a circle radius, so that the individual structures can be accessed more quickly and easily. In addition, a larger test structure of 300 μm and another one in an intermediate size of 18 μm were added. Smaller test structures under 50 μm have been annotated with finder grids/arrows around them so that they are easier to find. Further, the manufacturing process was changed from e‐beam lithography to a mask process to be able to offer the test material at a favourable price. The use of masks also had to be adapted for the new manufacturing process so that the smallest square structures are also realised as such and do not show any distortion of the structure boundaries. The quality control using a metrological SEM confirmed a very reproducible manufacturing process. It is demonstrated that the test material can be successfully employed to find the most suitable beam size of the XPS system used for the analysis of small (μm range) surface features. KW - Small-area measurements KW - Test material KW - XPS KW - XPS imaging PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-616577 DO - https://doi.org/10.1002/sia.7367 SP - 1 EP - 6 PB - Wiley AN - OPUS4-61657 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Abad Andrade, Carlos Enrique A1 - Florek, S. A1 - Becker-Ross, H. A1 - Huang, M.-D. A1 - de Oliveira Guilherme Buzanich, Ana A1 - Radtke, Martin A1 - Lippitz, Andreas A1 - Hodoroaba, Vasile-Dan A1 - Schmid, Thomas A1 - Heinrich, Hans-Joachim A1 - Recknagel, Sebastian A1 - Jakubowski, Norbert A1 - Panne, Ulrich T1 - Zirconium permanent modifiers for graphite furnaces used in absorption spectrometry: understanding their structure and mechanism of action N2 - The mechanism of action of zirconium permanent modifiers on graphite surfaces was investigated in order to understand its influence on the analytical signal in atomic and molecular absorption spectrometry (AAS/MAS). For this, the molecule formation of CaF was studied, which is used for the indirect analytical determination of fluorine in high-resolution continuum source graphite furnace molecular absorption spectrometry (HR-CS-GFMAS). The kinetics of this reaction was established by monitoring its molecular spectrum at different atomisation temperatures. An Arrhenius plot showed a pseudo-first order reaction with respect to fluorine (n = 1). An intermediate state was isolated, and its structure was elucidated by spectroscopic methods: scanning electron microscopy with energy dispersive X-ray spectroscopy (SEMEDX), X-ray photoelectron spectroscopy (XPS), X-ray absorption spectroscopy (XANES and EXAFS), and Raman microspectroscopy. We propose here a mechanism, where ZrO2 acts as a heterogeneous catalyst: after a pyrolytic step, an intermediate state of ZrO(OCaF) is activated, and at higher temperatures, CaF(g) is released from the zirconium-coated graphite surface. No evidence of the formation of zirconium carbide was found. Consequently, as the CaF formation is catalysed by a heterogeneous catalyst, surface modifications with ZrO2 nanoparticles and ZrO xerogels were investigated in order to increase the surface area. Their influence was evaluated in the molecule formation of CaF, CaCl, CaBr, and CaI. Graphite furnace modification with zirconium oxide nanoparticles proves to be the best choice for fluorine analysis with a signal enhancement of more than eleven times with respect a non-coated graphite furnace. However, the influence of zirconium modifications in the analytical signals of Cl, and I is lower than the F signals or even negative in case of the Br. Understanding zirconium modifiers as heterogeneous catalysts offers a new perspective to AAS and MAS, and reveals the potential of surface analytical methods for development of improved permanent modifiers and graphite furnace coatings. KW - Zirconium KW - HR-CS-MAS KW - Graphite furnace KW - Nanoparticles KW - Xerogel KW - Calcium monofluoride KW - Absorption spectrometry PY - 2018 UR - https://pubs.rsc.org/en/content/articlelanding/2018/ja/c8ja00190a DO - https://doi.org/10.1039/C8JA00190A SN - 0267-9477 VL - 33 IS - 12 SP - 2034 EP - 2042 PB - Royal Society of Chemistry AN - OPUS4-46775 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Thomas, Sebastian T1 - WP8 RCS standardisation work, probabilistic safety assessment & statistic - PSB meeting #3 N2 - Achievements within WP8 in the TAHYA Project during the month 18 to 24, including ongoing work and next steps. Including safety definition, introduction to probabilistic Approach, failure rate, consequence and risk Definition, introduction monte-carlo-Simulation. T2 - TAHYA PSB meeting 3 CY - Berlin, Germany DA - 28.11.2019 KW - TAHYA project PY - 2019 AN - OPUS4-50118 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bouabadi, Bouchra A1 - Hilger, André A1 - Kamm, Paul H. A1 - Neu, Tillmann R. A1 - Kardjilov, Nikolay A1 - Sintschuk, Michael A1 - Markötter, Henning A1 - Schedel‐Niedrig, Thomas A1 - Abou‐Ras, Daniel A1 - García‐Moreno, Francisco A1 - Risse, Sebastian T1 - Morphological Evolution of Sn‐Metal‐Based Anodes for Lithium‐Ion Batteries Using Operando X‐Ray Imaging N2 - Sn‐based electrodes are promising candidates for next‐generation lithium‐ion batteries. However, it suffers from deleterious micro‐structural deformation as it undergoes drastic volume changes upon lithium insertion and extraction. Progress in designing these materials is limited to complex structures. There is a significant need to develop an alloy‐based anode that can be industrially manufactured and offers high reversible capacity. This necessitates a profound understanding of the interplay between structural changes and electrochemical performance. Here, operando X‐ray imaging is used to correlate the morphological evolution to electrochemical performance in foil and foam systems. The 3D Sn‐foam‐like structure electrode is fabricated in‐house as a practical approach to accommodate the volume expansion and alleviate the mechanical stress experienced upon alloying/dealloying. Results show that generating pores in Sn electrodes can help manage the volume expansion and mitigate the severe mechanical stress in thick electrodes during alloying/dealloying processes. The foam electrode demonstrates superior electrochemical performance compared to non‐porous Sn foil with an equivalent absolute capacity. This work advances the understanding of the real‐time morphological evolution of Sn bulky electrodes. KW - Synchrotron radiation KW - X-ray imaging KW - Lithium-ion battery PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-640112 DO - https://doi.org/10.1002/advs.202414892 SN - 2198-3844 VL - 12 IS - 10 SP - 1 EP - 10 PB - Wiley AN - OPUS4-64011 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Peters, Stefan A1 - Kunkel, Benny A1 - Cakir, Cafer Tufan A1 - Kabelitz, Anke A1 - Witte, Steffen A1 - Bernstein, Thomas A1 - Bartling, Stephan A1 - Radtke, Martin A1 - Emmerling, Franziska A1 - Abdel-Mageed, Ali Mohamed A1 - Wohlrab, Sebastian A1 - de Oliveira Guilherme Buzanich, Ana T1 - Time-, space- and energy-resolved in situ characterization of catalysts by X-ray absorption spectroscopy N2 - A novel setup for dispersive X-ray absorption spectroscopy (XAS) with simultaneous resolution of space, time and energy for in situ characterization of solid materials is demonstrated. KW - Dispersive XAS KW - Catalysis KW - In situ KW - Structure analysis PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-584924 DO - https://doi.org/10.1039/d3cc03277a SN - 1359-7345 SP - 1 EP - 4 PB - Royal Society of Chemistry (RSC) AN - OPUS4-58492 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -