TY - JOUR A1 - Hu, Wei-Hua A1 - Thöns, Sebastian A1 - Rohrmann, Rolf A1 - Said, Samir A1 - Rücker, Werner T1 - Vibration-based structural health monitoring of a wind turbine system. Part II: Environmental/operational effects on dynamic properties N2 - The second part of these companion papers mainly researches environmental/operational influences on structural dynamic properties under normal operational conditions during two years, in order to extract a statistical based damage-sensitive indicator for health monitoring of a wind turbine system. The correlation analyses between experimental identified frequencies, damping values as well as mode shapes and environmental/operational factors such as rotation speed of blades, wind speed, pitch angle, temperature and nacelle direction are presented. It is observed that the frequency estimates are influenced by the nacelle position, the activation of rotor, the rotation speed of blades and the wind speed as well as the temperature. Regarding to the damping estimates, they are mainly associated with variation of the aerodynamic damping due to the increasing wind speed. Besides, the resonance phenomenon is also observed in higher modes. The harmonic frequencies due to blades passing by tower are found and the corresponding damping value decreases. Moreover, the mode shapes in some modes are strongly affected by the position of the nacelle. Subsequently, two types of simulated damage including the reduction of stiffness in both the rotor blade and the tubular tower are successfully detected by applying the Principal Component Analysis (PCA) based methods to these temperature-sensitive frequency estimates. Comparison of change of the extracted health features indicates that they are more sensitive with the tower damage. KW - Vibration KW - Structural health monitoring KW - Wind turbine KW - Environmental/operational effects KW - Modal properties KW - Principal Component Analysis KW - Novelty analysis KW - Damage detection KW - Sommerfeld effect KW - Automated operational modal analysis KW - Resonance PY - 2015 U6 - https://doi.org/10.1016/j.engstruct.2014.12.035 SN - 0141-0296 VL - 89 SP - 273 EP - 290 PB - Elsevier Ltd. CY - Oxford AN - OPUS4-32879 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hu, Wei-Hua A1 - Thöns, Sebastian A1 - Rohrmann, Rolf A1 - Said, Samir A1 - Rücker, Werner T1 - Vibration-based structural health monitoring of a wind turbine system. Part I: Resonance phenomenon N2 - This paper is focused on a resonance phenomenon of a wind turbine system in 5 MW class, on the basis of dynamic signals acquired continuously from the tubular tower under normal operational conditions during two years. Firstly, technique specifications of the wind turbine system are introduced and a finite element model is developed to characterize the structural dynamic properties. The following part describes the continuous dynamic monitoring system integrated with an automated operational modal analysis procedure using the poly-reference Least Squares Complex Frequency domain (p-LSCF) method. Subsequently, variations and mutual relationships of environmental/operational factors such as vibration amplitude, temperature, wind speed, rotation speed of blades, pitch angle and nacelle direction are also presented. Finally, significant resonance is observed due to the fundamental frequency of the tower matching with the harmonic frequency induced by the rotation of three blades. As the rotation speed of rotor approaches to 8 rpm, the vibration amplitude of the tower increases significantly and the corresponding damping value decreases. With the further rising wind velocity, the rotation speed of blades stops increasing and the input energy just contribute to accumulate the vibration amplitude of tower. Such observation indicates the Sommerfeld effect that aggravates the resonance phenomenon. A vibration control device is necessary to minimize the excessive structural responses. A companion paper will further discuss the environmental/operational effects on dynamic properties of the wind turbine system under the operational conditions. KW - Vibration KW - Structural health monitoring KW - Wind turbine KW - Automated operational modal analysis KW - Resonance KW - Sommerfeld effect PY - 2015 U6 - https://doi.org/10.1016/j.engstruct.2014.12.034 SN - 0141-0296 VL - 89 SP - 260 EP - 272 PB - Elsevier Ltd. CY - Oxford AN - OPUS4-32878 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Thöns, Sebastian A1 - Faber, M.H. A1 - Rücker, Werner T1 - Ultimate limit state model basis for assessment of offshore wind energy converters N2 - This paper establishes the model basis regarding the ultimate limit state consisting of structural, loading, and probabilistic models of the support structure of offshore wind energy converters together with a sensitivity study. The model basis is part of a risk based assessment and monitoring framework and will be applied for establishing the 'as designed and constructed' reliability as prior information for the assessment and as a basis for designing a monitoring system. The model basis is derived considering the constitutive physical equations and the methodology of solving these which then in combination with the ultimate limit state requirements leads to the specific constitutive relations. As a result finite element models based on shell elements incorporating a structural and a loading model are introduced and described in detail. Applying these models the ultimate capacity of the support structure and the tripod structure are determined with a geometrically and materially nonlinear finite element analysis. The observed failure mechanisms are the basis for the definition of the ultimate limit state responses. A probabilistic model accounting for the uncertainties involved is derived on the basis of literature review and measurement data from a prototype Multibrid M5000 support structure. In combination with the developed structural and loading models, sensitivity analyses in regard to the responses are performed to enhance the understanding and to refine the developed models. To this end, as the developed models necessitate substantial numerical efforts for the probabilistic response analysis predetermined designs of numerical experiments are applied for the calculation of the sensitivities using the Spearman rank correlation coefficient. With this quantification of the sensitivity of the random variables on the responses including nonlinearity the refinement of the model is performed on a quantitative basis. KW - Condition monitoring KW - Failure analysis KW - Finite element analysis KW - Offshore installations KW - Probability KW - Risk analysis KW - Shells (structures) KW - Structural engineering KW - Wind power KW - Model basis KW - Offshore wind KW - Support structure KW - Sensitivity KW - Ultimate limit state PY - 2012 U6 - https://doi.org/10.1115/1.4004513 SN - 0892-7219 VL - 134 IS - 3 SP - 031904-1 - 031904-9 CY - Fairfield, NJ AN - OPUS4-26358 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Rücker, Werner A1 - Lüddecke, Falk A1 - Thöns, Sebastian T1 - Tragverhalten von Offshore Gründungskonstruktionen - Rechnerische und messtechnische Untersuchungen N2 - Dieser Artikel enthält eine Zusammenfassung von Ergebnissen des Forschungsverbundvorhabens 'OGOWIN: Optimierung aufgelöster Gründungsstrukturen für Offshore-Windenergieanlagen hinsichtlich Materialeinsatz, Montageablauf und neuer Fertigungsverfahren'. Die Ergebnisse umfassen (1) eine Untersuchung des dynamischen Verhaltens der verschiedenen Gründungsvarianten Monopile, Tripod und Jacket, (2) die Ermittlung einer Wöhlerlinie für den Grundwerkstoff eines Stahlgussknotens, (3) die Ermittlung der Traglast eines Stahlgussknotens in einem 1:1-Versuch sowie (4) Berechnungen zur Form- und Materialoptimierung. Zur Überwachung der Gebrauchstauglichkeit während des Betriebes wurden relevante Parameter hinsichtlich ihres Einflusses auf die ersten Eigenfrequenzen der o. g. Gründungskonstruktionen rechnerisch untersucht. Untersuchungen der Ermüdungsfestigkeit und die erstmalige experimentelle Ermittlung der Traglast eines Gussknotens tragen zu einem optimierten Entwurf durch genaue Kenntnis des Materialverhaltens und der höchstbeanspruchten Bereiche bei. Darüber hinaus konnte gezeigt werden, dass eine geometrische Optimierung des Stahlgussknotens unter konstruktiven Randbedingungen zu einer Verringerung des Materialaufwandes bzw. zu einer Erhöhung der Traglast führen kann. -------------------------------------------------------------------------------------------------------------------------------------- This paper contains a summary of the joint research project 'OGOWIN: Optimisation of support structures for offshore wind turbines regarding the material consumption, the construction and production sequence as well as new production methodologies'. The results comprise (1) a modal analyses of various types of offshore wind turbine support structures, (2) the fatigue strength testing of the cast steel material, (3) a large scale ultimate capacity test of a cast steel tube connection and (4) an optimisation of the tube connection aiming at material and stress reduction. The sensitivity of the relevant parameters on the first natural frequencies was quantified and the most influencing parameters were identified. The analyses of the fatigue strength and of the ultimate capacity of the cast steel tube connection support an optimised design by precise knowledge of the failure mechanisms and material behaviour. Moreover, it is shown that optimising the cast steel node can reduce the material use and stress concentration. KW - Gussknoten KW - Ermüdung KW - Traglast KW - Optimierung KW - Cast steel tube connection KW - Fatigue KW - Ultimate capacity KW - Optimisation KW - Meerestechnik KW - Offshore engineering KW - Stahlbau KW - Steel construction KW - Neue Verfahren/Versuchstechnik KW - New Processes/Experimental Techniques PY - 2012 U6 - https://doi.org/10.1002/bate.201200022 SN - 0932-8351 SN - 1437-0999 SN - 0005-6820 SN - 0341-1052 SN - 0932-6359 SN - 0932-8351 VL - 89 IS - 12 SP - 821 EP - 830 PB - Ernst & Sohn CY - Berlin AN - OPUS4-27426 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Thöns, Sebastian A1 - Rücker, Werner A1 - Faber, M.H. T1 - Support structure reliability of offshore wind turbines utilizing an adaptive response surface method T2 - OMAE 2010 - 29th International conference on ocean, offshore and arctic engineering CY - Shanghai, China DA - 2010-06-06 PY - 2010 IS - OMAE2010-20546 SP - 1 EP - 10 AN - OPUS4-21666 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Thöns, Sebastian A1 - Rücker, Werner T1 - Risikobasierte Überwachungsverfahren zur Lebensdauerverlängerung von bestehenden und neuen Bauwerken T1 - Risk based condition monitoring for life cycle extension of structures N2 - Diese Veröffentlichung enthält Konzepte zur Lebensdauerverlängerung von Bauwerken auf der Grundlage der Tragwerkszuverlässigkeitstheorie. Es werden aktuelle Forschungsergebnisse aus nationalen und europäischen Forschungsvorhaben vorgestellt. Den Schwerpunkt bildet die Verwendung von Bauwerksüberwachungsdaten unter Berücksichtigung von Messunsicherheiten zur Bestimmung der Tragwerkszuverlässigkeit. Dazu wird ein neuer Ansatz zur Bestimmung der A-posteriori Messunsicherheit vorgestellt. Es wird gezeigt, aufgrund welcher Eigenschaften der verwendeten probabilistischen Modelle die Zuverlässigkeit im Grenzzustand der Ermüdung in Bezug auf eine Lebensdauerverlängerung beeinflusst werden kann. N2 - This paper contains approaches aiming at the life cycle extension of structures on the basis of the structural reliability theory. Actual research results are presented with the focusing on the utilisation of monitoring data for the structural reliability analysis. In this context a framework for the determination of the posterior measurement uncertainty applying Bayesian Updating the process equation based measurement uncertainty with the Observation based measurement uncertainty is introduced. The general concepts for the utilisation of monitoring data and inspection data for updating the structural reliability in the view of life cycle extension are outlined. The characteristics of monitoring data in the context of the structural reliability theory are shown in detail on the basis of an example. T2 - DVM-Tag 2011 - Bauteilzuverlässigkeit - Schäden und ihre Vermeidung CY - Berlin, Germany DA - 04.05.2011 KW - Lebensdauerverlängerung KW - Tragwerkszuverlässigkeit KW - Messunsicherheit KW - Bauwerksüberwachung KW - Life cycle extension KW - Structural reliability KW - Measurement uncertainty KW - Structural monitoring PY - 2011 SN - 0946-5987 N1 - Serientitel: DVM-Bericht – Series title: DVM-Bericht IS - 678 SP - 1 EP - 10 AN - OPUS4-23720 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hu, Wei-Hua A1 - Thöns, Sebastian A1 - Said, Samir A1 - Rücker, Werner ED - Cunha, A. ED - Caetano, E. ED - Ribeiro, P. ED - Müller, G. T1 - Resonance phenomenon in a wind turbine system under operational conditions N2 - A prototype of wind turbines in 5 megawatt dass was built and tested at the first German offshore wind energy test fteld in the North Sea. In order to investigate dynamic behaviors under a complex state of loads, a continuous dynamic monitoring System was implemented by Federal Institute for Material Research and Testing (BAM). It recorded structural responses and environmental/operational variables from November 2007 to October 2009. This paper presents significant resonance phenomenon due to the interaction in the tower-nacelle System under operational conditions. Modal parameters are automatically estimated by the poly reference Least Square Complex Frequency domain (p-LSCF) method. Campbell plot demonstrates that a three-blade passage frequency and its multiples f3n match with the natural frequencies of the wind turbine System in several modal Orders. The damping estimates decrease and the Vibration amplitude increase significantly. A control System is necessary to minimize the excessive vibrations. T2 - EURODYN 2014 - 9th International conference on structural dynamics CY - Porto, Portugal DA - 30.06.2014 KW - Wind turbine KW - Tower-nacelle system KW - Resonance KW - Continuous dynamic monitoring KW - Automated operational modal analysis PY - 2014 SN - 978-972-752-165-4 SN - 2311-9020 SP - 3619 EP - 3626 AN - OPUS4-32970 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Thöns, Sebastian A1 - Faber, M.H. A1 - Rücker, Werner T1 - Optimierung des Managements der Tragwerksintegrität für Offshore-Windenergieanlagen N2 - Dieser Artikel enthält aktuelle Forschungsergebnisse im Bereich des überwachungsgestützten Managements der Tragwerksintegrität. Das Management der Tragwerksintegrität hat zum Ziel, die Funktionalität eines Tragwerks während des gesamten Lebenszyklus durch Einhaltung der Zielzuverlässigkeiten sicherzustellen. Ausgehend von Forschungsergebnissen über die Charakteristik von Überwachungsverfahren und -daten im Rahmen von Zuverlässigkeitsanalysen, wird ein Ansatz vorgestellt, wie die erwarteten Kosten für das Management der Tragwerksintegrität durch Überwachungsverfahren optimiert werden können. Dazu wird eine Kosten-Nutzen-Analyse für den Lebenszyklus einer Gründungstruktur von Offshore-Windenergieanlagen durchgeführt. Im Rahmen der Bayes'schen Entscheidungstheorie werden durch eine Prä-posteriori-Entscheidungsanalyse die optimalen Entscheidungsparameter für den Entwurf eines Überwachungssystems bestimmt. Als Fallstudie wird ein Überwachungssystem für die Gründungsstruktur eines Multibrid-M5000-Prototyps konzipiert und die mögliche Reduktion der Risiken und erwarteten Betriebskosten quantifiziert. -------------------------------------------------------------------------------------------------------------------------------------------------------------------- This paper contains recent research results in the field of monitoring supported structural integrity management. The structural integrity management aims at ensuring the functioning of a structure throughout the life cycle by compliance with the target reliabilities. Building upon research results concerning the characteristics of monitoring techniques and data within the framework of reliability analyses, an approach is introduced for the optimisation of the expected structural integrity management costs by monitoring information. For this aim, a life cycle cost benefit analysis for offshore wind turbine support structures is formulated. The optimal monitoring decision parameters are then assessed utilizing the Bayesian pre-posterior decision theory. As a case study a monitoring system for a Multibrid M5000 offshore wind turbine prototype support structure is designed and possible reductions of the risks and expected costs are quantified. KW - Management der Tragwerksintegrität KW - Messunsicherheit KW - Tragwerkszuverlässigkeit KW - Bayes'sche Aktualisierung KW - Kosten-Nutzen-Analyse KW - Lebenszyklus KW - Structural integrity management KW - Measurement uncertainty KW - Structural reliability KW - Bayesian updating KW - Cost-benefit analysis KW - Life cycle KW - Bauwerkserhaltung/Sanierung - Maintenance and Repair KW - Meerestechnik - Offshore engineering KW - Stahlbau - Steel construction PY - 2012 U6 - https://doi.org/10.1002/bate.201200021 SN - 0932-8351 SN - 1437-0999 SN - 0005-6820 SN - 0341-1052 SN - 0932-6359 SN - 0932-8351 VL - 89 IS - 8 SP - 525 EP - 532 PB - Ernst & Sohn CY - Berlin AN - OPUS4-26313 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Rohrmann, Rolf A1 - Thöns, Sebastian A1 - Rücker, Werner T1 - Integrated monitoring of offshore wind turbines - requirements, concepts and experiences N2 - Wind turbines on offshore sites (OWECs) are subjected to combined loads from wind and waves. These dynamic loads, with a frequency content within the range of the natural frequencies of the structures, cause fatigue-effective stresses in the substructures of wind turbines. Therefore, the examination of natural frequencies is an important part within the design process of wind turbines. The quality of the numerical models for such calculations is of great importance, since the certification guidelines permit only small uncertainties in modal analysis results. The accuracy of the parameters of the numerical model can only be achieved through a comparison of simulation results with corresponding test results. Therefore, it is necessary to measure the dynamic behaviour of all components of the wind turbines simultaneously. This is true not only for the design verification, but also for monitoring the OWECs in operation. The potential of integrated systems for monitoring-based maintenance optimisation should thus be used. KW - Offshore wind turbines KW - Integrated monitoring system KW - Structural assessment KW - Damage indicators KW - Dynamic loads KW - Data management PY - 2010 U6 - https://doi.org/10.1080/15732470903068706 SN - 1573-2479 SN - 1744-8980 VL - 6 IS - 5 SP - 575 EP - 591 PB - Taylor & Francis CY - London AN - OPUS4-21452 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Thöns, Sebastian A1 - Faber, M.H. A1 - Rücker, Werner T1 - Fatigue and serviceability limit state model basis for assessment of offshore wind energy converters N2 - This paper develops the models for the structural performance of the loading and probabilistic characterization for the fatigue and the serviceability limit states for the support structure of offshore wind energy converters. These models and a sensitivity study are part of a risk based assessment and monitoring framework and will be applied for establishing the 'as designed and constructed' reliability as prior information for the assessment and the design of monitoring systems. The constitutive physical equations are introduced in combination with the fatigue and serviceability limit state requirements as the starting point for the development of the structural performance and loading models. With these models introduced in detail, several modeling aspects for both limit states are analyzed. This includes analyses of the influence on the hot spot stresses by applying a contact formulation for the pile guide brace connection and the application of a finite element formulation using solid elements. Further, the comparison of the natural frequencies of a discrete rotor model with a continuous rotor model is documented. To account for uncertainties associated with the structural and loading models, a probabilistic model is derived on the basis of literature review and measurement data from a prototype Multibrid M5000 support structure. The sensitivity study is based on the calculation of a nonlinear coefficient of correlation in conjunction with predetermined designs of experiments. This is conducted by a systematic analysis of the influence of the random variables on limit state responses and hence on the structural reliability. Integrating the analyses and sensitivity studies of the fatigue and serviceability limit state models developed in this paper as well as the ultimate limit state models in Thöns et al. ('Ultimate Limit State Model Basis for Assessment of Offshore Wind Energy Converters,' ASME J. Offshore Mech. Arct. Eng.), the model basis for the assessment is completed. The process of establishing and analyzing such a model basis contributes to a detailed understanding of the deterministic and probabilistic characteristics of the structure and provides valuable insights in regard to the significance of available data. KW - Fatigue KW - Finite element analysis KW - Rotors KW - Wind power PY - 2012 U6 - https://doi.org/10.1115/1.4004514 SN - 0892-7219 VL - 134 IS - 3 SP - 031905-1 - 031905-10 CY - Fairfield, NJ AN - OPUS4-26437 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -