TY - JOUR A1 - Thöns, Sebastian A1 - Faber, M.H. A1 - Rücker, Werner T1 - Optimierung des Managements der Tragwerksintegrität für Offshore-Windenergieanlagen N2 - Dieser Artikel enthält aktuelle Forschungsergebnisse im Bereich des überwachungsgestützten Managements der Tragwerksintegrität. Das Management der Tragwerksintegrität hat zum Ziel, die Funktionalität eines Tragwerks während des gesamten Lebenszyklus durch Einhaltung der Zielzuverlässigkeiten sicherzustellen. Ausgehend von Forschungsergebnissen über die Charakteristik von Überwachungsverfahren und -daten im Rahmen von Zuverlässigkeitsanalysen, wird ein Ansatz vorgestellt, wie die erwarteten Kosten für das Management der Tragwerksintegrität durch Überwachungsverfahren optimiert werden können. Dazu wird eine Kosten-Nutzen-Analyse für den Lebenszyklus einer Gründungstruktur von Offshore-Windenergieanlagen durchgeführt. Im Rahmen der Bayes'schen Entscheidungstheorie werden durch eine Prä-posteriori-Entscheidungsanalyse die optimalen Entscheidungsparameter für den Entwurf eines Überwachungssystems bestimmt. Als Fallstudie wird ein Überwachungssystem für die Gründungsstruktur eines Multibrid-M5000-Prototyps konzipiert und die mögliche Reduktion der Risiken und erwarteten Betriebskosten quantifiziert. -------------------------------------------------------------------------------------------------------------------------------------------------------------------- This paper contains recent research results in the field of monitoring supported structural integrity management. The structural integrity management aims at ensuring the functioning of a structure throughout the life cycle by compliance with the target reliabilities. Building upon research results concerning the characteristics of monitoring techniques and data within the framework of reliability analyses, an approach is introduced for the optimisation of the expected structural integrity management costs by monitoring information. For this aim, a life cycle cost benefit analysis for offshore wind turbine support structures is formulated. The optimal monitoring decision parameters are then assessed utilizing the Bayesian pre-posterior decision theory. As a case study a monitoring system for a Multibrid M5000 offshore wind turbine prototype support structure is designed and possible reductions of the risks and expected costs are quantified. KW - Management der Tragwerksintegrität KW - Messunsicherheit KW - Tragwerkszuverlässigkeit KW - Bayes'sche Aktualisierung KW - Kosten-Nutzen-Analyse KW - Lebenszyklus KW - Structural integrity management KW - Measurement uncertainty KW - Structural reliability KW - Bayesian updating KW - Cost-benefit analysis KW - Life cycle KW - Bauwerkserhaltung/Sanierung - Maintenance and Repair KW - Meerestechnik - Offshore engineering KW - Stahlbau - Steel construction PY - 2012 U6 - https://doi.org/10.1002/bate.201200021 SN - 0932-8351 SN - 1437-0999 SN - 0005-6820 SN - 0341-1052 SN - 0932-6359 SN - 0932-8351 VL - 89 IS - 8 SP - 525 EP - 532 PB - Ernst & Sohn CY - Berlin AN - OPUS4-26313 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Thöns, Sebastian A1 - Faber, M.H. A1 - Rücker, Werner T1 - Ultimate limit state model basis for assessment of offshore wind energy converters N2 - This paper establishes the model basis regarding the ultimate limit state consisting of structural, loading, and probabilistic models of the support structure of offshore wind energy converters together with a sensitivity study. The model basis is part of a risk based assessment and monitoring framework and will be applied for establishing the 'as designed and constructed' reliability as prior information for the assessment and as a basis for designing a monitoring system. The model basis is derived considering the constitutive physical equations and the methodology of solving these which then in combination with the ultimate limit state requirements leads to the specific constitutive relations. As a result finite element models based on shell elements incorporating a structural and a loading model are introduced and described in detail. Applying these models the ultimate capacity of the support structure and the tripod structure are determined with a geometrically and materially nonlinear finite element analysis. The observed failure mechanisms are the basis for the definition of the ultimate limit state responses. A probabilistic model accounting for the uncertainties involved is derived on the basis of literature review and measurement data from a prototype Multibrid M5000 support structure. In combination with the developed structural and loading models, sensitivity analyses in regard to the responses are performed to enhance the understanding and to refine the developed models. To this end, as the developed models necessitate substantial numerical efforts for the probabilistic response analysis predetermined designs of numerical experiments are applied for the calculation of the sensitivities using the Spearman rank correlation coefficient. With this quantification of the sensitivity of the random variables on the responses including nonlinearity the refinement of the model is performed on a quantitative basis. KW - Condition monitoring KW - Failure analysis KW - Finite element analysis KW - Offshore installations KW - Probability KW - Risk analysis KW - Shells (structures) KW - Structural engineering KW - Wind power KW - Model basis KW - Offshore wind KW - Support structure KW - Sensitivity KW - Ultimate limit state PY - 2012 U6 - https://doi.org/10.1115/1.4004513 SN - 0892-7219 VL - 134 IS - 3 SP - 031904-1 - 031904-9 CY - Fairfield, NJ AN - OPUS4-26358 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Rücker, Werner A1 - Lüddecke, Falk A1 - Thöns, Sebastian T1 - Tragverhalten von Offshore Gründungskonstruktionen - Rechnerische und messtechnische Untersuchungen N2 - Dieser Artikel enthält eine Zusammenfassung von Ergebnissen des Forschungsverbundvorhabens 'OGOWIN: Optimierung aufgelöster Gründungsstrukturen für Offshore-Windenergieanlagen hinsichtlich Materialeinsatz, Montageablauf und neuer Fertigungsverfahren'. Die Ergebnisse umfassen (1) eine Untersuchung des dynamischen Verhaltens der verschiedenen Gründungsvarianten Monopile, Tripod und Jacket, (2) die Ermittlung einer Wöhlerlinie für den Grundwerkstoff eines Stahlgussknotens, (3) die Ermittlung der Traglast eines Stahlgussknotens in einem 1:1-Versuch sowie (4) Berechnungen zur Form- und Materialoptimierung. Zur Überwachung der Gebrauchstauglichkeit während des Betriebes wurden relevante Parameter hinsichtlich ihres Einflusses auf die ersten Eigenfrequenzen der o. g. Gründungskonstruktionen rechnerisch untersucht. Untersuchungen der Ermüdungsfestigkeit und die erstmalige experimentelle Ermittlung der Traglast eines Gussknotens tragen zu einem optimierten Entwurf durch genaue Kenntnis des Materialverhaltens und der höchstbeanspruchten Bereiche bei. Darüber hinaus konnte gezeigt werden, dass eine geometrische Optimierung des Stahlgussknotens unter konstruktiven Randbedingungen zu einer Verringerung des Materialaufwandes bzw. zu einer Erhöhung der Traglast führen kann. -------------------------------------------------------------------------------------------------------------------------------------- This paper contains a summary of the joint research project 'OGOWIN: Optimisation of support structures for offshore wind turbines regarding the material consumption, the construction and production sequence as well as new production methodologies'. The results comprise (1) a modal analyses of various types of offshore wind turbine support structures, (2) the fatigue strength testing of the cast steel material, (3) a large scale ultimate capacity test of a cast steel tube connection and (4) an optimisation of the tube connection aiming at material and stress reduction. The sensitivity of the relevant parameters on the first natural frequencies was quantified and the most influencing parameters were identified. The analyses of the fatigue strength and of the ultimate capacity of the cast steel tube connection support an optimised design by precise knowledge of the failure mechanisms and material behaviour. Moreover, it is shown that optimising the cast steel node can reduce the material use and stress concentration. KW - Gussknoten KW - Ermüdung KW - Traglast KW - Optimierung KW - Cast steel tube connection KW - Fatigue KW - Ultimate capacity KW - Optimisation KW - Meerestechnik KW - Offshore engineering KW - Stahlbau KW - Steel construction KW - Neue Verfahren/Versuchstechnik KW - New Processes/Experimental Techniques PY - 2012 U6 - https://doi.org/10.1002/bate.201200022 SN - 0932-8351 SN - 1437-0999 SN - 0005-6820 SN - 0341-1052 SN - 0932-6359 SN - 0932-8351 VL - 89 IS - 12 SP - 821 EP - 830 PB - Ernst & Sohn CY - Berlin AN - OPUS4-27426 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Thöns, Sebastian A1 - Rohrmann, Rolf A1 - Rücker, Werner A1 - Faber, M.H. T1 - Bewertung der Ermüdungsfestigkeit von Baustrukturen in Offshore-Windenergie-Anlagen N2 - Das Bauwerk einer Windenergieanlage dient der Sicherstellung der Energieproduktion. Eine entsprechende Zuverlässigkeit der Struktur und deren permanente Bewertung und Unterhaltung ist dazu notwendig. In diesem Beitrag werden Möglichkeiten der Bewertung des für die Struktur wichtigen Schädigungsmechanismus Ermüdung sowie dessen Überwachung in Zusammenhang mit Schädigungsindikatoren aufgezeigt. Dabei wird auf strukturmechanische, werkstoffmechanische und probabilistische Modelle sowie auf Messdaten eines Prototyps einer OWEA zurückgegriffen. Ausgehend von der gesamtdynamischen Berechnung wird die Zuverlässigkeit gemäß der Auslegung für den Schädigungsmechanismus Ermüdung durch ein Wöhlerlinienmodell berechnet. Damit werden ermüdungssensible Komponenten der Struktur identifiziert. Schädigungsindikatoren zur Überwachung der Ermüdungsfestigkeit werden auf Grundlage schädigungs-äquivalenter Dehnungen vorgestellt. Fatigue assessment of support structures for offshore wind energy converters. The structure of wind energy converters secures a reliable energy production. Hence an adequate reliability of the structure and additionally permanent assessment and maintenance is required. Within this paper methods for the assessment of the important damage mechanism fatigue in combination with monitoring of the fatigue reliability utilizing damage indicators are proposed. These methods comprise structural system, material degradation and probabilistic models as well as monitoring data of an offshore wind energy converter prototype. The structural reliability of the structure as designed is calculated based on an overall dynamic analysis using a SN-approach. Herewith fatigue sensitive components are identified. Damage indicators for monitoring the fatigue reliability based on damage equivalent strains are presented. KW - Bewertung KW - Offshore-Windenergie KW - Ermüdung KW - Strukturspannungskonzept KW - Zuverlässigkeit KW - Schadensindikatoren KW - Integrated Monitoring System KW - Damage Identification KW - Load Monitoring KW - Wind turbines PY - 2008 U6 - https://doi.org/10.1002/stab.200810076 SN - 0038-9145 SN - 1437-1049 SN - 0932-6375 VL - 77 IS - 9 SP - 630 EP - 638 PB - Ernst CY - Berlin AN - OPUS4-17977 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Faber, M.H. A1 - Thöns, Sebastian A1 - Narasimhan, H. A1 - Schubert, M. T1 - Risikobasierter Ansatz zur Bewertung der Robustheit von Bauwerken N2 - Ziel des vorliegenden Beitrages ist es, einen Überblick über die aktuellen Entwicklungen im Bereich der Bewertung und der Quantifizierung der Robustheit von Bauwerken zu geben. In diesem Sinne ist eine Zusammenstellung von Ansätzen und Ergebnissen aktueller Veröffentlichungen enthalten. Ein umfassender entscheidungstheoretischer Ansatz für die Berechnung und das Management der Robustheit wird vorgestellt. Dieser beinhaltet die Definition der Robustheit als eine Qualität eines Systems, welches das Bauwerk beinhaltet, d. h. eine Qualität, die auf der Grundlage einer Risikoanalyse bewertet werden kann. Um eine umfassende Risikoanalyse zu ermöglichen, wird ein szenarienbasierter Modellansatz eingeführt, welcher zwei Arten von Konsequenzen im System unterscheidet: direkte Konsequenzen (in Verbindung mit Schäden einzelner Komponenten des Systems) und indirekte Konsequenzen (in Verbindung mit einem Versagen des Systems). Die Definition des Systems spielt deshalb für die Risikoanalyse eine wichtige Rolle, und es wird diskutiert, wie die Robustheit für verschiedene Definitionen zu unterschiedlichen Ergebnissen und Erkenntnissen im Sinne des Managements der Integrität des Bauwerks im gesamten Lebenszyklus unter Berücksichtigung seiner Funktionalität führt. Weiterhin werden wichtige Aspekte der Standardisierung der Robustheitsanalyse, wie auch Anforderungen an die Robustheit, diskutiert und Vorschläge zum Umgang mit diesen Aspekten unterbreitet. Auf der Grundlage der vorgestellten Ansätze zur Berechnung der Robustheit eines Bauwerks wird beschrieben, wie Entscheidungen in Bezug auf den Entwurf, die Zustandsbewertung, auf Inspektionen und Wartung sowie in Bezug auf die Überwachung von Bauwerken, in Hinblick auf das Management der Risiken in allen Phasen des Lebenszyklus, optimiert werden können. KW - Qualität KW - Risikoanalyse KW - Modellansatz KW - Konsequenz KW - Direkt KW - Indirekt KW - Versagen KW - Schaden KW - Lebenszyklus KW - Hängebrücke KW - Quality KW - Risk assessment KW - Model approach KW - Consequence KW - Direct KW - Indirect KW - Failure KW - Damage KW - Life-cycle KW - Suspension bridge KW - Entwurf und Konstruktion KW - Berechnungs- und Bemessungsverfahren KW - Bestandssicherung und Erhaltung PY - 2010 U6 - https://doi.org/10.1002/stab.201001354 SN - 0038-9145 SN - 1437-1049 SN - 0932-6375 VL - 79 IS - 8 SP - 547 EP - 555 PB - Ernst CY - Berlin AN - OPUS4-21862 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Thöns, Sebastian A1 - Faber, M.H. A1 - Rücker, Werner T1 - Fatigue and serviceability limit state model basis for assessment of offshore wind energy converters N2 - This paper develops the models for the structural performance of the loading and probabilistic characterization for the fatigue and the serviceability limit states for the support structure of offshore wind energy converters. These models and a sensitivity study are part of a risk based assessment and monitoring framework and will be applied for establishing the 'as designed and constructed' reliability as prior information for the assessment and the design of monitoring systems. The constitutive physical equations are introduced in combination with the fatigue and serviceability limit state requirements as the starting point for the development of the structural performance and loading models. With these models introduced in detail, several modeling aspects for both limit states are analyzed. This includes analyses of the influence on the hot spot stresses by applying a contact formulation for the pile guide brace connection and the application of a finite element formulation using solid elements. Further, the comparison of the natural frequencies of a discrete rotor model with a continuous rotor model is documented. To account for uncertainties associated with the structural and loading models, a probabilistic model is derived on the basis of literature review and measurement data from a prototype Multibrid M5000 support structure. The sensitivity study is based on the calculation of a nonlinear coefficient of correlation in conjunction with predetermined designs of experiments. This is conducted by a systematic analysis of the influence of the random variables on limit state responses and hence on the structural reliability. Integrating the analyses and sensitivity studies of the fatigue and serviceability limit state models developed in this paper as well as the ultimate limit state models in Thöns et al. ('Ultimate Limit State Model Basis for Assessment of Offshore Wind Energy Converters,' ASME J. Offshore Mech. Arct. Eng.), the model basis for the assessment is completed. The process of establishing and analyzing such a model basis contributes to a detailed understanding of the deterministic and probabilistic characteristics of the structure and provides valuable insights in regard to the significance of available data. KW - Fatigue KW - Finite element analysis KW - Rotors KW - Wind power PY - 2012 U6 - https://doi.org/10.1115/1.4004514 SN - 0892-7219 VL - 134 IS - 3 SP - 031905-1 - 031905-10 CY - Fairfield, NJ AN - OPUS4-26437 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zhang, W.-H. A1 - Qin, J. A1 - Lu, D.-G. A1 - Thöns, Sebastian A1 - Havbro Faber, M. T1 - Vol-informed decision-making for SHM system arrangement N2 - Structural health monitoring systems have been widely implemented to provide real-time continuous data support and to ensure structural safety in the context of structural integrity management. However, the quantification of the potential benefits of structural health monitoring systems has not yet attracted widespread attention. At the same time, there is an urgent need to develop strategies, such as optimizing the monitoring period, monitoring variables, and other factors, to maximize the potential benefits of structural health monitoring systems. Considering the continuity of structural health monitoring information, a framework is developed in this article to support decision-making for structural Health monitoring systems arrangement in the context of structural integrity management, which integrates the concepts of value of information and risk-based inspection planning based on an approach which utilizes a conjugate prior probability distribution for updating of the probabilistic models of structural performances based on structural health Monitoring information. An example considering fatigue degradation of steel structures is investigated to illustrate the application of the proposed framework. The considered example shows that the choice of monitoring variables, the Monitoring period, and the monitoring quality may be consistently optimized by the application of the proposed framework and approach. Finally, discussions and conclusions are provided to clarify the potential benefits of the proposed Framework with a special view to practical applications of structural health monitoring systems. KW - Value of information KW - Structural health monitoring systems arrangement strategy KW - Structural integrity management KW - Rskbased inspection KW - Structural health monitoring information model PY - 2020 U6 - https://doi.org/10.1177/1475921720962736 SN - 1475-9217 VL - 21 IS - 1 SP - 37 EP - 58 PB - SAGE Journals CY - USA AN - OPUS4-53064 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Long, Lijia A1 - Alcover, I. F. A1 - Thöns, Sebastian T1 - Utility analysis for SHM durations and service life extension of welds on steel bridge deck N2 - Optimization of the duration of Structural Health Monitoring (SHM) campaigns is rarely performed. This article provides a utility-based solution to posteriorly determine: i) optimal monitoring Durations and ii) the extension of the service life of the welds on a steel bridge deck. The approach is Illustrated with a case study focusing on remaining fatigue life estimation of the welds on the orthotropic steel deck of the Great Belt Bridge, in Denmark. The identification of the optimal monitoring duration and the decision about extending the service life of the welds are modelled by maximizing the expected benefits and minimizing the structural risks. The results are a parametric analysis, mainly on the effect of the target probability, benefit, cost of failure, cost of rehabilitation, cost of monitoring and Discount rate on the posterior utilities of monitoring strategies and the choice of service life considering the risk variability and the costs and benefits models. The results show that the decision on short-term monitoring, i.e., 1 week every six months, is overall the most valued SHM strategy. In addition, it is found that the target probability is the most sensitive parameter affecting the optimal SHM Durations and service life extension of the welds. KW - Fatigue KW - Monitoring strategy KW - Orthotropic steel deck KW - Structural health monitoring KW - Utility and decision theory PY - 2021 U6 - http://nbn-resolving.de/urn/resolver.pl?urn:nbn:de:kobv:b43-521719 SN - 1573-2479 VL - 18 IS - 4 SP - 492 EP - 504 PB - Taylor Francis Online AN - OPUS4-52171 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Farhan, Muhammad A1 - Schneider, Ronald A1 - Thöns, Sebastian T1 - Predictive information and maintenance optimization based on decision theory: a case study considering a welded joint in an offshore wind turbine support structure N2 - Predictive information and maintenance optimization for deteriorating structures is concerned with scheduling (a) the collection of information by inspection and monitoring and (b) maintenance actions such as repair, replacement, and retrofitting based on updated predictions of the future condition of the structural system. In this article, we consider the problem of jointly identifying—at the beginning of the service life—the optimal inspection time and repair strategy for a generic welded joint in a generic offshore wind turbine structure subject to fatigue. The optimization is performed based on different types of decision analyses including value of information analyses to quantify the expected service life cost encompassing inspection, repair, and fatigue damage for all relevant combinations of inspection time, repair method, and repair time. Based on the analysis of the expected service life cost, the optimal inspection time, repair method, and repair time are identified. Possible repair methods for a welded joint in an offshore environment include welding and grinding, for which detailed models are formulated and utilized to update the joint’s fatigue performance. The decision analyses reveal that an inspection should be scheduled approximately at mid-service life of the welded joint. A repair should be performed in the same year after an indication and measurement of a fatigue crack given an optimal inspection scheduling. This article concludes with a discussion on the results obtained from the decision and value of information analyses. KW - Integrity management KW - Value of information KW - Decision theory KW - Structural reliability KW - Fracture mechanics KW - Fatigue KW - Predictive maintenance KW - Wind turbine support structure PY - 2021 U6 - https://doi.org/10.1177/1475921720981833 SN - 1475-9217 SN - 1741-3168 PB - Sage Publications CY - London AN - OPUS4-52771 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Rohrmann, Rolf A1 - Thöns, Sebastian A1 - Rücker, Werner T1 - Integrated monitoring of offshore wind turbines - requirements, concepts and experiences N2 - Wind turbines on offshore sites (OWECs) are subjected to combined loads from wind and waves. These dynamic loads, with a frequency content within the range of the natural frequencies of the structures, cause fatigue-effective stresses in the substructures of wind turbines. Therefore, the examination of natural frequencies is an important part within the design process of wind turbines. The quality of the numerical models for such calculations is of great importance, since the certification guidelines permit only small uncertainties in modal analysis results. The accuracy of the parameters of the numerical model can only be achieved through a comparison of simulation results with corresponding test results. Therefore, it is necessary to measure the dynamic behaviour of all components of the wind turbines simultaneously. This is true not only for the design verification, but also for monitoring the OWECs in operation. The potential of integrated systems for monitoring-based maintenance optimisation should thus be used. KW - Offshore wind turbines KW - Integrated monitoring system KW - Structural assessment KW - Damage indicators KW - Dynamic loads KW - Data management PY - 2010 U6 - https://doi.org/10.1080/15732470903068706 SN - 1573-2479 SN - 1744-8980 VL - 6 IS - 5 SP - 575 EP - 591 PB - Taylor & Francis CY - London AN - OPUS4-21452 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -