TY - JOUR A1 - Schnell, Alexander A1 - Rübner, Katrin A1 - Seher, Julia A1 - Müller, Constanze A1 - Müller, Anette A1 - Liebezeit, Steffen A1 - Fenner, Jacob A1 - Martin, Falk A1 - Pniok, Nicole T1 - Manufacturing and Application of Lightweight Aggregates from Construction and Demolition Waste N2 - The objective of the REALight project is the development of a thermal process to produce lightweight aggregates in pilot scale and the implantation of a method to recover gypsum. Beside construction and demolition waste, various industrial by‐products are studied as raw materials. The raw materials have so far been unused or used in applications with lower quality requirements. To prove the performance of the lightweight aggregates, their technical properties are tested and their use in different applications is studied, e.g., for lightweight mortars as well as lightweight concretes. KW - Construction and demolition waste KW - Flue gas desulfurization gypsum KW - Industrial by-products KW - Infra-lightweight concrete KW - Lightweight aggregates PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-604643 DO - https://doi.org/10.1002/cite.202300211 SN - 0009-286X VL - 96 IS - 7 SP - 969 EP - 975 PB - Wiley-VCH GmbH CY - Weinheim AN - OPUS4-60464 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Müller, Constanze A1 - Seher, Julia A1 - Pniok, Nicole A1 - Dreisow, Bianca A1 - Rübner, Katrin T1 - Formulation and characterization of repair mortars for sandstone with lightweight aggregates made from masonry rubble N2 - This paper deals with the study of different lime-based repair mortars for the conservation of sandstone objects in the context of monument preservation. New types of lightweight aggregates, which were manufactured from masonry rubble, were used to develop these repair mortars. This allows for recycling of construction and demolition waste while helping to conserve natural resources. As part of this work, the mortars were comprehensively characterised in terms of their chemical, physical, mechanical and hygric properties, such as bulk density, pore structure, strength, water absorption, shrinkage and carbonation. All mortars are lightweight mortars with bulk densities of about 1300 kg/m³. They achieve high porosities of around 50 %. At the same time, the mortars exhibit sufficient compressive strengths ranging from 1.8 to 11.3 MPa. The compressive strength depends on the degree of carbonation of the mortars and increases with sample age. The analysis of the pore structure shows that the mortars mainly contain macropores. The large number of capillary pores, with sizes ranging from 0.1 to 1000 μm, results in a good water absorption behaviour. The evaluation of the results proves that the repair mortars are compatible with Cotta sandstone. KW - Repair mortar KW - Lime mortar KW - Lightweight aggregates KW - Sandstone KW - Stone conservation KW - Recycling PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-647431 DO - https://doi.org/10.1016/j.conbuildmat.2025.143378 SN - 0950-0618 VL - 494 SP - 1 EP - 9 PB - Elsevier Ltd. AN - OPUS4-64743 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rübner, Katrin A1 - Stuff, Maria A1 - Großmann, Karsten A1 - Pniok, Nicole A1 - Dreisow, Bianca T1 - A silica-based protective system modified with rock powder for the preservation of tuff stone N2 - Tuffs are lightweight and porous pyroclastic rocks composed of a volcanic ash matrix containing pumice and rock fragments, quartz, sanidine and other individual crystals, zeolites, and clay minerals. Due to their low density and high porosity, tuff stones are easy to work with and transport. They have been used as construction material in many historical buildings in Germany. However, most tuff stones exhibit poor resistance to weathering due to their morphology and porosity. If the physico-chemical degradation of the stones is already well advanced, ensuring the safety of the buildings often requires extensive stone replacement. However, this contradicts the fundamental principle of conservation, which prioritises the preservation of the original material. In a recently completed research project, a silica-based protective system modified with rock powder was developed for the preservation of tuff stone. Suitable colloidal silica dispersions and modified rock powders customised produced from tuff waste were used. The protective system was optimised to reduce the capillary water absorption of tuff while maintaining its water vapour diffusion properties, to build a durable protective system-tuff bond, and to achieve a visual and tactile resemblance to tuff. The protective system was developed at laboratory scale. It was subsequently applied to a test area at a restoration site in Berlin-Zehlendorf, Germany, to assess its performance under outdoor conditions. By applying the new protective system, the historic building structure is better preserved, tuff stone resources are saved, and tuff waste is effectively recycled. T2 - STONE 2025 - 15th international congess on the deterioration and conservation of stone CY - Paris, France DA - 08.09.2025 KW - Protective system KW - Rock powder KW - Silica sol KW - Stone preservation KW - Tuff stone KW - Tuff waste recycling PY - 2025 SP - 743 EP - 749 AN - OPUS4-64748 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -