TY - JOUR A1 - Ward, H. A1 - Burger, M. A1 - Chang, Y.-J. A1 - Fürstmann, P. A1 - Neugebauer, S. A1 - Radebach, A. A1 - Sproesser, G. A1 - Pittner, Andreas A1 - Rethmeier, Michael A1 - Uhlmann, E. A1 - Steckel, J. Ch. T1 - Assessing carbon dioxide emission reduction potentials of improved manufacturing processes using multiregional input output frameworks N2 - Evaluating innovative process technologies has become highly important within the last decades. As standard tools different Life Cycle Assessment methods have been established, which are continuously improved. While those are designed for evaluating single processes they run into difficulties when it comes to assessing environmental impacts of process innovations at macroeconomic level. In this paper we develop a multi-step evaluation framework building on multi regional inputeoutput data that allows estimating macroeconomic impacts of new process technologies, considering the network characteristics of the global economy. Our procedure is as follows: i) we measure differences in material usage of process alternatives, ii) we identify where the standard processes are located within economic networks and virtually replace those by innovative process technologies, iii) we account for changes within economic systems and evaluate impacts on emissions. Within this paper we exemplarily apply the methodology to two recently developed innovative technologies: longitudinal large diameter steel pipe welding and turning of high-temperature resistant materials. While we find the macroeconomic impacts of very specific process innovations to be small, its conclusions can significantly differ from traditional process based approaches. Furthermore, information gained from the methodology provides relevant additional insights for decision makers extending the picture gained from traditional process life cycle assessment. KW - Economic wide technology replacement KW - Sustainability assessment KW - Multi-regional inputeoutput data KW - Life-cycle assessment KW - Greenhouse gas mitigation KW - Process innovations PY - 2017 DO - https://doi.org/10.1016/j.jclepro.2016.02.062 SN - 0959-6526 SN - 1879-1786 VL - 163 SP - 154 EP - 165 PB - Elsevier Ltd. AN - OPUS4-41356 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schulze, M. A1 - Neugebauer, M. A1 - Meeß, R. A1 - Brzoska, J. A1 - Jung, A. A1 - Staude, Andreas A1 - Ehrig, Karsten T1 - Der Einfluss unterschiedlicher Materialzusammensetzungen auf das dimensionelle Messen von Mikroobjekten mittels Mikro-Computertomographie N2 - Computertomographische Aufnahmen von Objekten mit stark voneinander abweichenden Absorptionseigenschaften stellen sowohl für den Anwendungsbereich der zerstörungsfreien Prüfung als auch für den der dimensionellen Messtechnik eine besondere Herausforderung dar. Die Aufnahmekonfiguration kann bei Objekten dieser Art häufig nicht so gewählt werden, dass die unterschiedlichen Materialeigenschaften mit ausreichender Qualität abgebildet werden können. Aus diesem Grund ist eine objektive Bewertung der Oberflächenmessung mit Hilfe eines in dieser Untersuchung eingeführten Qualitätsmaßes erforderlich. Anhand der in dieser Arbeit vorgestellten Prüfkörperserie soll der Einfluss der Materialzusammensetzung auf das dimensionelle Messen mit CT erfasst und charakterisiert werden. Unter Berücksichtigung der Qualitätsbewertung der Oberflächenpunkte erfolgt die Berechnung der Form- und Abstandsabweichungen. Ziel ist es, die Genauigkeit der Oberflächenmessung hinsichtlich unterschiedlicher Aufnahmeparameter und Materialzusammensetzungen darzustellen. Anhand dieser Ergebnisse ist es möglich, den computertomographischen Aufnahme- und Auswertungsprozess quantitativ zu bewerten und Ursachen der Abweichungen zu diskutieren. T2 - DGZfP-Jahrestagung 2010 CY - Erfurt, Deutschland DA - 2010-05-10 PY - 2010 UR - http://www.ndt.net/article/dgzfp2010/Inhalt/di2a4.pdf SN - 978-3-940283-26-9 IS - DGZfP-BB 122 (Di.2.A.4) SP - 1 EP - 9 CY - Berlin AN - OPUS4-22528 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Sözen, H.I. A1 - Mendive-Tapia, E. A1 - Hickel, Tilmann A1 - Neugebauer, J. T1 - Ab initio investigations of point and complex defect structures in B2-FeAl N2 - We study single-site and two-site defect structures in B2-type Fe-Al alloys by means of density functional theory supercell calculations. The defect formation energies are calculated as functions of the chemical potential, which are used to obtain the dependence of the defect concentrations on Al content at different temperatures. We also examine the converging behavior of the formation energies with respect to the supercell size to study the corresponding limit of dilute defects. The effect of magnetism is investigated by considering nonmagnetic, ferromagnetic, and paramagnetic states, calculations for the latter showing that the magnitude of the local magnetic moments strongly impacts the defect formation energies. The methodological studies are used to provide explanations for the wide spread of defect formation energies reported by experiments and other theoretical investigations. Based on these insights, the stability of the B2-FeAl structure as a function of Al concentration is obtained and discussed. KW - Atomistic models KW - Defects KW - Thermodynamics PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-546956 DO - https://doi.org/10.1103/PhysRevMaterials.6.023603 SN - 2475-9953 VL - 6 IS - 2 SP - 1 EP - 11 PB - APS CY - College Park, MD AN - OPUS4-54695 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Sreekala, L. A1 - Dey, P. A1 - Hickel, Tilmann A1 - Neugebauer, J. T1 - Unveiling nonmonotonic chemical trends in the solubility of H in complex Fe-Cr-Mn carbides by means of ab initio based approaches N2 - The microstructure of advanced high-strength steels often shows a sensitive dependence on alloying. For example, adding Cr to improve the corrosion resistance of medium-Mn steels also enhances the precipitation of carbides. The current study focuses on the behavior of H in such complex multicomponent carbides by employing different methodological strategies. We systematically analyze the impact of Cr, Mn, and Fe using density functional theory (DFT) for two prototype precipitate phases, M3C and M23C6, where M represents the metal sublattice. Our results show that the addition of these alloying elements yields strong nonmonotonic chemical trends for the H solubility. We identify magnetovolume effects as the origin for this behavior, which depend on the considered system, the sites occupied by H, and short- vs long-range interactions between H and the alloying elements. We further show that the H solubility is directly correlated with the occupation of its nearest-neighbor shells by Cr and Mn. Based on these insights, DFT data from H containing binary-metal carbides are used to design a ridge regression based model that predicts the solubility of H in the ternary-metal carbides (Fe-Cr-Mn-C). KW - Hydrogen KW - High-strength steel KW - Carbide KW - Ab initio KW - Complexity PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-542271 DO - https://doi.org/10.1103/PhysRevMaterials.6.014403 SN - 2475-9953 VL - 6 IS - 1 SP - 1 EP - 14 PB - American Physical Society (APS) CY - College Park, MD AN - OPUS4-54227 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mendive-Tapia, E. A1 - Neugebauer, J. A1 - Hickel, Tilmann T1 - Ab initio calculation of the magnetic Gibbs free energy of materials using magnetically constrained supercells N2 - We present a first-principles approach for the computation of the magnetic Gibbs free energy ofmaterials using magnetically constrained supercell calculations. Our approach is based on an adiabatic approximation of slowly varying local moment orientations, the so-called finite-temperature disordered local moment picture. It describes magnetic phase transitions and how electronic and/or magnetostructural mechanisms generate a discontinuous (first-order) character. We demonstrate that the statistical mechanics of the local moment orientations can be described by an affordable number of supercell calculations containing noncollinear magnetic configurations. The applicability of our approach is illustrated by firstly studying the ferromagnetic state in bcc Fe. We then investigate the temperature-dependent properties of a triangular antiferromagnetic state stabilizing in two antiperovskite systems Mn3AN (A = Ga, Ni). Our calculations provide the negative thermal expansion of These materials as well as the ab initio origin of the discontinuous character of the phase transitions, electronic and/or magnetostructural, in good agreement with experiment. KW - Ab initio KW - Thermodynamics KW - Magnetic alloys KW - Phase transformations PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-543710 DO - https://doi.org/10.1103/PhysRevB.105.064425 SN - 2469-9969 VL - 105 IS - 6 SP - 1 EP - 6 PB - American Institute of Physics CY - Woodbury, NY AN - OPUS4-54371 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Darvishi Kamachali, Reza A1 - da Silva, A. A1 - McEniry, E. A1 - Gault, B. A1 - Neugebauer, J. A1 - Raabe, D. T1 - Segregation-assisted spinodal and transient spinodal phase separation at grain boundaries N2 - Segregation to grain boundaries affects their cohesion, corrosion, and embrittlement and plays a critical role in heterogeneous nucleation. In order to quantitatively study segregation and low-dimensional phase separation at grain boundaries, here, we apply a density-based phase-field model. The current model describes the grain-boundary thermodynamic properties based on available bulk thermodynamic data, while the grain-boundary-density profile is obtained using atomistic simulations. To benchmark the performance of the model, Mn grain-boundary segregation in the Fe–Mn system is studied. 3D simulation results are compared against atom probe tomography measurements conducted for three alloy compositions. We show that a continuous increase in the alloy composition results in a discontinuous jump in the segregation isotherm. The jump corresponds to a spinodal Phase separation at grain boundary. For alloy compositions above the jump, we reveal an interfacial transient spinodal phase separation. The transient spinodal phenomenon opens opportunities for knowledge-based microstructure design through the chemical manipulation of grain boundaries. The proposed density-based model provides a powerful tool to study thermodynamics and kinetics of segregation and phase changes at grain boundaries. KW - Grain Boundary Spinodal KW - Densty-based Thermodynamics KW - Microstrucrue Design PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-519497 DO - https://doi.org/10.1038/s41524-020-00456-7 VL - 6 IS - 1 SP - 191 PB - Nature AN - OPUS4-51949 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Tehranchi, Ali A1 - Chakraborty, Poulami A1 - López Freixes, Martí A1 - McEniry, Eunan J. A1 - Gault, Baptiste A1 - Hickel, Tilmann A1 - Neugebauer, Jörg T1 - Tailoring negative pressure by crystal defects: Microcrack induced hydride formation in Al alloys N2 - Climate change motivates the search for non-carbon-emitting energy generation and storage solutions. Metal hydrides show promising characteristics for this purpose. They can be further stabilized by tailoring the negative pressure of microstructural and structural defects. Using systematic ab initio and atomistic simulations, we demonstrate that an enhancement in the formation of hydrides at the negatively pressurized tip region of the microcrack is feasible by increasing the mechanical tensile load on the specimen. The theoretical predictions have been used to reassess and interpret atom probe tomography experiments for a high-strength 7XXX-aluminium alloy that show a substantial enhancement of hydrogen concentration at structural defects near a stress-corrosion crack tip. These results contain important implications for enhancing the capability of metals as H-storage materials. KW - Physics and Astronomy (miscellaneous) KW - Hydrogen storage KW - Ab initio Simulation KW - Microcracks PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-587878 DO - https://doi.org/10.1103/PhysRevMaterials.7.105401 SN - 2475-9953 VL - 7 IS - 10 SP - 105401-1 EP - 105401-12 PB - American Physical Society (APS) AN - OPUS4-58787 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Sözen, H.I. A1 - Ener, S. A1 - Maccari, F. A1 - Fayyazi, B. A1 - Gutfleisch, O. A1 - Neugebauer, J. A1 - Hickel, Tilmann T1 - Combined ab initio and experimental screening of phase stabilities in the Ce-Fe-Ti-X system (X = 3d and 4d metals) N2 - One of the main challenges for the synthesis and application of the promising hard-magnetic compound CeFe11Ti is the formation of Laves phases that are detrimental for their thermodynamic stability and magnetic properties. In this paper, we present an ab initio based approach to modify the stability of these phases in the Ce-Fe-Ti system by additions of 3d and 4d elements. We combine highly accurate free-energy calculations with an efficient screening technique to determine the critical annealing temperature for the formation of Ce(Fe,X)11Ti. The central findings are the dominant role of the formation enthalpy at T = 0 K on chemical trends and the major relevance of partial chemical decompositions. Based on these insights, promising transition metals to promote the stability of the hard-magnetic phase, such as Zn and Tc, were predicted. The comparison with suction casting and reactive crucible melting experiments for Ce-Fe-Ti-X (X = Cu, Ga, Co, and Cr) highlights the relevance of additional phases and quaternary elements. KW - Density functional theory KW - Phase stability KW - Energy materials PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-568850 DO - https://doi.org/10.1103/PhysRevMaterials.7.014410 SN - 2475-9953 VL - 7 SP - 1 EP - 15 AN - OPUS4-56885 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Chang, Y.-J. A1 - Sproesser, G. A1 - Neugebauer, S. A1 - Wolf, K. A1 - Scheumann, R. A1 - Pittner, Andreas A1 - Rethmeier, Michael A1 - Finkbeiner, M. T1 - Environmental and social life cycle assessment of welding technologies N2 - Life Cycle Assessment (LCA) and Social Life Cycle Assessment (SLCA) are applied in evaluating possible social and environmental impacts of the state-of-art welding technologies, such as Manual Metal Arc Welding (MMAW), Manual Gas Metal Arc Welding (GMAW), Automatic GMAW and Automatic Laser-Arc Hybrid Welding (LAHW). The LCA results indicate that for 1 meter weld seam, MMAW consumes the largest amount of resources (like filler material and coating on electrodes) and energy, which contributes to comparatively higher environmental impacts in global warming potential, acidification, photochemical ozone creation potential and eutrophication than other chosen processes. With regard to social aspects, the health issues and fair salary are under survey to compare the relative potential risk on human health caused by fumes in different welding technologies, and to indicate the sufficiency of current salary of welders in Germany. The results reflect that the wage status of welders is still fair and sufficient. The manual processes bring much higher potential risk of welders’ health than the automatic processes, especially MMAW. KW - Fair salary KW - Human health KW - Life Cycle Assessment (LCA) KW - Social Life Cycle Assessment (SLCA) KW - Welding PY - 2015 DO - https://doi.org/10.1016/j.procir.2014.07.084 SN - 2212-8271 VL - 26 SP - 293 EP - 298 PB - Elsevier CY - Amsterdam [u.a.] AN - OPUS4-33036 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -