TY - CONF A1 - Maiwald, Michael A1 - Grümbel, F. T1 - Aktuelle Aktivitäten und Anwendungsbeispiele zur Nutzung Smarter Sensoren N2 - Eine der vielen Vorzüge Smarter Sensoren und Aktoren ist Bereitstellung zusätzlicher Informationen, auf die zukünftig neben den Hauptsignalen zugegriffen werden kann. In den Arbeitskreisen 3.6 und 3.7 wird dieses im wechselseitigen Austausch mit Geräte- und Softwareherstellern und Forschungseinrichtungen vorangetrieben. Wir berichten kurz über den Stand der Diskussionen anhand von Beispielen und möchten in einem Open Space Workshop Meinungen und Ideen aufgreifen. T2 - NAMUR Hauptsitzung 2019 CY - Bad Neuenahr, Germany DA - 07.11.2019 KW - Prozessindustrie KW - Prozesskontrolle KW - Prozessanalytik KW - Smarte Sensoren KW - Industrie 4.0 KW - Digitalisierung PY - 2019 AN - OPUS4-49550 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Maiwald, Michael T1 - The internet of things in the lab and in process - The digital transformation challenges for the laboratory 4.0 T1 - Das Internet of Things in Labor und Prozess - Herausforderungen des digitalen Wandels für das Labor 4.0 N2 - It is a fact that much of the time spent on analytical laboratory instrumentation these days goes into system maintenance. Digital transformation could give us more time again for creativity and our actual laboratory work – if we shape it the right way. N2 - Fakt ist: Einen Großteil der Zeit, der an analytischen Laborgeräten verbracht wird, nimmt heute die Systempflege in Anspruch. Der digitale Wandel kann uns endlich wieder mehr Zeit für Kreativität und die eigentliche Laborarbeit geben – wenn wir ihn richtig gestalten. KW - Lab of the Future KW - Digitalisation KW - Automation KW - Data Analysis KW - Instrument Communication KW - Labor der Zukunft KW - Digitale Transformation KW - Automatisierung KW - Gerätekommunikation PY - 2020 IS - 4 SP - 1 EP - 3 PB - Lumitos AG CY - Darmstadt AN - OPUS4-50618 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Maiwald, Michael T1 - On the way to the cyber-physical lab T1 - Auf dem Weg zum cyber-physical Lab N2 - Laboratories tend to be central hubs for chemical, biotechnological, pharmaceutical or foodstuff production. They play a key role in research and development, chemical analysis, quality assurance, maintenance and process control. For process development and optimization, process analytical technology (PAT) has proven to be a powerful tool to improve our understanding of processes, increase productivity, reduce waste and costs and shorten processing times. N2 - Im Allgemeinen sind Laboratorien zentrale Drehscheiben für die chemische, biotechnologische, pharmazeutische oder Lebensmittelproduktion. Sie spielen eine Schlüsselrolle in Forschung und Entwicklung, chemischer Analytik, Qualitätssicherung, Instandhaltung und Prozesskontrolle. Für die Prozessentwicklung und -Optimierung hat sich die Prozessanalysentechnik (PAT) als leistungsfähiges Werkzeug erwiesen, um das Prozessverständnis zu verbessern, die Produktivität zu steigern, Abfall und Kosten zu reduzieren und die Prozesszeit zu verkürzen. KW - Lab of the Future KW - Digitalisation KW - Cyber-physical Lab KW - Smart Laboratoy PY - 2020 SP - 1 EP - 3 PB - Lumitos AG CY - Darmstadt AN - OPUS4-51036 LA - mul AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kern, Simon A1 - Wander, Lukas A1 - Meyer, Klas A1 - Guhl, Svetlana A1 - Gottu Mukkula, A. R. A1 - Holtkamp, M. A1 - Salge, M. A1 - Fleischer, C. A1 - Weber, N. A1 - King, R. A1 - Engell, S. A1 - Paul, Andrea A1 - Pereira Remelhe, M. A1 - Maiwald, Michael T1 - Flexible Automation with compact NMR instruments N2 - Modular plants using intensified continuous processes represent an appealing concept to produce pharmaceuticals. It can improve quality, safety, sustainability, and profitability compared to batch processes, and it enables plug-and-produce reconfiguration for fast product changes. To facilitate this flexibility by real-time quality control, we developed a solution that can be adapted quickly to new processes and includes a compact Nuclear Magnetic Resonance (NMR) spectrometer for online quality monitoring as well as a new model-based control approach. The NMR sensor is a benchtop device enhanced to the requirements of automated chemical production including ro-bust evaluation of sensor data. Here, we present alternatives for the quantitative determination of the analytes using modular, physically motivated models. These models can be adapted to new substances solely by the use of their corresponding pure component spectra, which can either be derived from experimental spectra as well as from quantum mechanical models or NMR predictors. Modular means that spec-tral models can simply be exchanged together with alternate reagents and products. Beyond that, we comprehensively calibrated an NIR spectrometer based on online NMR process data for the first time within an industrial plant. The integrated solution was developed for a metal organic reac-tion running on a commercial-scale modular pilot plant and it was tested under industrial conditions. T2 - 7th Annual PANIC Conference CY - Hilton Head Island, South Carolina, USA DA - 03.03.2019 KW - Online NMR Spectroscopy PY - 2019 AN - OPUS4-47715 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maiwald, Michael T1 - „Prozess-Sensoren 4.0“ – Chancen für neue Automatisierungskonzepte und neue Geschäftsmodelle in der Prozessindustrie N2 - Prozess-Sensoren 4.0 vereinfachen ihre Einbindung über Plug and Play, obwohl sie komplexer werden. Sie bieten Selbstdiagnose, Selbstkalibrierung und erleichterte Parametrierung. Über die Konnektivität ermöglichen die Prozess-Sensoren den Austausch ihrer Informationen als Cyber-physische Systeme mit anderen Prozess-Sensoren und im Netzwerk. Der Aufbruch von der aktuellen Automation zum smarten Sensor hat bereits begonnen. Automatisierungstechnik und Informations- und Kommunikationstechnik (IKT) verschmelzen zunehmend. Wenn die Prozessindustrie dieses nicht definiert, tun es andere. Für die weitere Entwicklung von der Ist‐Situation zu einer Industrie-4.0-Welt in der Prozessindustrie werden mehrere Szenarien diskutiert. Diese reichen vom erleichterten Abruf sensorbezogener Daten über zusätzliche Kommunikationskanäle zwischen Sensor und mobilen Endgeräten über vollständig bidirektionale Kommunikation bis hin zur Einbindung der Cloud und des Internets in virtualisierte Umgebungen. Um zu einer störungsfreien Kommunikation aller Sensoren untereinander zu kommen, muss mindestens ein einheitliches Protokoll her, das alle Sensoren sprechen und verstehen. Der derzeit greifbarste offengelegte Standard, der moderne Kommunikationsanforderungen erfüllt, ist OPC Unified Architecture (OPC-UA). Viele halten das Sortieren der Kommunikationsstandards für eines der wesentlichen Errungenschaften von Industrie 4.0. Eine Topologie für smarte Sensoren, das Zusammenwirken mit daten- und modellbasierte Steuerungen bis hin zur Softsensorik sowie weitere Anforderungen an Sensoren sind jedoch heute noch nicht angemessen beschrieben. Wir müssen jetzt schnell die Weichen für eine smarte und sichere Kommunikationsarchitektur stellen, um zu einer störungsfreien Kommunikation aller Sensoren auf Basis eines einheitlichen Protokolls zu kommen, welches alle Sensoren ausgeben und verstehen. Aktuelle und zukünftige öffentliche Förderung von Industrie 4.0-Projekten sind eine gute Investition. Wegen der hohen Komplexität und Interdisziplinarität gelingt die Umsetzung nur gemeinsam zwischen Anwendern aus der Prozessindustrie, Software- und Geräteherstellern und Forschungsgruppen. Anwender sind gefragt, diese neue Technologie durch eine beschleunigte Validierung und Akzeptanz umzusetzen. Sie erhalten die einzigartige Chance, ihre Prozesse und Anlagen wettbewerbsfähig zu halten. Kooperativ betriebenen F&E-Zentren und gemeinsam anerkannten Applikationslaboren kommt dafür eine hohe Bedeutung zu. T2 - Tagung Industrie 4.0 - "Safety und Security - Mit Sicherheit gut vernetzt", Hochschule für Technik und Wirtschaft CY - Berlin, Germany DA - 28.04.2017 KW - Prozessanalytik KW - Prozess-Sensoren 4.0 KW - Prozessindustrie KW - Smarte Sensoren KW - Automation PY - 2017 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-400262 AN - OPUS4-40026 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Esche, E. A1 - Müller, D. A1 - Maiwald, Michael A1 - Wozny, G. T1 - Raman-based advanced control of an absorption desorption system N2 - For absorption processes with fluctuating feed gas compositions it is vital to continuously adjust the operation point to achieve energy efficiency. In this contribution a Raman-based advanced process control (APC) is introduced for the absorption of carbon dioxide (CO2) using an aqueous solution of monoethanolamine (MEA). The APC is based on a Raman spectroscopic analysis of the composition and CO2 load of the scrubbing liquid and a non-linear model predictive control (NMPC) to adjust the scrubbing liquid cycle. In addition, an outer real-time optimization loop is set in place to update the set points for the absorption process depending on the current feed gas composition minimizing the energy consumption of the process. Implementation and testing of the APC have been carried out in a mini-plant at TU Berlin. During a plant operation of more than 160 hours robustness and stability of the APC were shown. T2 - 12th International Symposium on Process Systems Engineering and 25th European Symposium on Computer Aided Process Engineering CY - Kopenhagen, Denmark DA - 31.05.2015 KW - Raman spectroscopy KW - Advanced process control KW - CO2 KW - Carbon dioxide KW - Absorption KW - Process analytical technology PY - 2015 UR - https://www.elsevier.com/books/12th-international-symposium-on-process-systems-engineering-and-25th-european-symposium-on-computer-aided-process-engineering/author/978-0-444-63429-0 SN - 9780444634290 SN - 9780444634450 VL - 37 SP - 1523 EP - 1528 PB - Elsevier CY - Amsterdam AN - OPUS4-37669 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kern, Simon A1 - Gräßer, Patrick A1 - Zientek, Nicolai A1 - Maiwald, Michael T1 - First steps towards field integration of benchtop NMR spectroscopy for online monitoring and process control N2 - Online monitoring and process control requires fast and noninvasive analytical methods, which are able to monitor the concentration of reactants in multicomponent mixtures with parts-per-million resolution. Online NMR spectros-copy can meet these demands when flow probes are directly coupled to reactors, since this method features a high linearity between absolute signal area and sample concentration, which makes it an absolute analytical com-parison method being independent on the matrix. Due to improved magnet design and field shimming strategies portable and robust instruments have been introduced to the market by several manufacturers during the last few years. First studies with this technology showed promising results to monitor chemical reaction in the laboratory. T2 - 11. Kolloquium Arbeitskreis Prozessanalytik CY - Wien, Austria DA - 30.11.2015 KW - Online NMR Spectroscopy KW - Smart Sensors KW - Prozess-Spektroskopie KW - Process Analytical Technology KW - Process control PY - 2015 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-388411 SP - 43 EP - 44 AN - OPUS4-38841 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maiwald, Michael A1 - Gräßer, Patrick A1 - Wander, Lukas A1 - Guhl, Svetlana A1 - Meyer, Klas A1 - Kern, Simon T1 - Innen hui und außen pfui – Smarte Prozess-Sensoren in der gegenwärtigen Automatisierungslandschaft der Prozessindustrie N2 - Der Wandel von der aktuellen Automation zum smarten Sensor ist im vollen Gange. Automatisierungstechnik, sowie die Informations- und Kommunikationstechnik (IKT) verschmelzen zunehmend. Eine Topologie für smarte Sensoren, die das Zusammenwirken mit daten- und modellbasierten Steuerungen bis hin zur Softsensorik beschreibt gibt es bis heute jedoch noch nicht. Um zu einer störungsfreien Kommunikation aller Komponenten auf Basis eines einheitlichen Protokolls zu kommen sollte die Prozessindustrie die Weichen für eine smarte und sichere Kommunikationsarchitektur stellen. Sie verwehrt stattdessen die Entwicklungen ihrer Zulieferer und wartet lieber ab. Der Beitrag greift die Anforderungen der Technologie-Roadmap „Prozess-Sensoren 4.0“ auf und zeigt Möglichkeiten zu ihrer Realisierung am Beispiel eines Online-NMR-Analysators, der im Rahmen eines EU-Projekts entwickelt wurde. T2 - 13. Dresdner Sensor Symposium CY - Dresden, Germany DA - 04.12.2017 KW - Smarte Feldgeräte KW - Process Control KW - Modulare Produktion KW - Online-NMR-Spektroskopie KW - Indirect Hard Modeling KW - Industrie 4.0 PY - 2017 UR - https://www.ama-science.org/proceedings/details/2717 SN - 978-3-9816876-5-1 DO - https://doi.org/10.5162/13dss2017/2.1 SP - 61 EP - 66 PB - AMA Service GmbH CY - Berlin AN - OPUS4-43252 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gottu Mukkula, A. R. A1 - Engell, S. A1 - Kern, Simon A1 - Guhl, Svetlana A1 - Meyer, Klas A1 - Maiwald, Michael T1 - PAT-basierte iterative Optimierung der Fahrweise eines kontinuierlichen organischen Syntheseprozesses N2 - Im Zuge der Digitalisierung der Prozessindustrie werden zunehmend modellbasiere Echtzeitoptimierungsverfahren eingesetzt, sog. „Advanced Process Control“. Mithilfe der sogenannten Modifier-Adaptation ist eine iterative Betriebspunktoptimierung auch mit ungenauen Modellen möglich, sofern zuverlässige Prozessdaten zur Verfügung stehen. Am Beispiel eines smarten Online-NMR-Sensors, der in einem EU-Projekt von der BAM entwickelt wurde, konnte das Konzept in einer modularen Produktionsanlage zur Herstellung eines pharmazeutischen Wirkstoffs erfolgreich getestet werden. T2 - ProcessNet-Jahrestagung und 33. DECHEMA-Jahrestagung der Biotechnologen CY - Aachen, Germany DA - 10.09.2018 KW - Prozessanalytik KW - Echtzeitoptimierungsverfahren KW - Modifier-Adaptation KW - Prozess-Steuerung KW - Betriebspunktoptimierung KW - CONSENS PY - 2018 UR - https://onlinelibrary.wiley.com/doi/abs/10.1002/cite.201855233 DO - https://doi.org/10.1002/cite.201855233 SN - 0009-286X VL - 90 SP - 1237 EP - 1237 PB - Wiley-VCH Verlag GmbH & Co. KGaA CY - Weinheim AN - OPUS4-45902 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Meyer, Klas A1 - Ruiken, J.-P. A1 - Illner, M. A1 - Paul, Andrea A1 - Müller, D. A1 - Esche, E. A1 - Wozny, G. A1 - Maiwald, Michael T1 - Process spectroscopy in microemulsions - setup and multi-spectral approach for reaction monitoring of a homogeneous hydroformylation process N2 - Reaction monitoring in disperse systems, such as emulsions, is of significant technical importance in various disciplines like biotechnological engineering, chemical industry, food science, and a growing number other technical fields. These systems pose several challenges when it comes to process analytics, such as heterogeneity of mixtures, changes in optical behavior, and low optical activity. Concerning this, online nuclear magnetic resonance (NMR) spectroscopy is a powerful technique for process monitoring in complex reaction mixtures due to its unique direct comparison abilities, while at the same time being non-invasive and independent of optical properties of the sample. In this study the applicability of online-spectroscopic methods on the homogeneously catalyzed hydroformylation system of 1-dodecene to tridecanal is investigated, which is operated in a mini-plant scale at Technische Universität Berlin. The design of a laboratory setup for process-like calibration experiments is presented, including a 500 MHz online NMR spectrometer, a benchtop NMR device with 43 MHz proton frequency as well as two Raman probes and a flow cell assembly for an ultraviolet and visible light (UV/VIS) spectrometer. Results of high-resolution online NMR spectroscopy are shown and technical as well as process-specific problems observed during the measurements are discussed. KW - Online-spectroscopy KW - Quantitative NMR spectroscopy KW - Process analytical technology KW - Microemulsions PY - 2017 DO - https://doi.org/10.1088/1361-6501/aa54f3 SN - 0957-0233 SN - 1361-6501 VL - 28 IS - 3 SP - 035501-1 EP - 035501-11 PB - IOP Publishing Ltd. AN - OPUS4-39091 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Paul, Andrea A1 - Meyer, Klas A1 - Ruiken, Jan-Paul A1 - Illner, M. A1 - Müller, D.-N. A1 - Esche, E. A1 - Wozny, G. A1 - Westad, Frank A1 - Maiwald, Michael T1 - Process spectroscopy in microemulsions — Raman spectroscopy for online monitoring of a homogeneous hydroformylation process N2 - A major industrial reaction based on homogeneous catalysis is hydroformylation for the production of aldehydes from alkenes and syngas. Hydroformylation in microemulsions, which is currently under investigation at Technische Universität Berlin on a mini-plant scale, was identified as a cost efficient approach which also enhances product selectivity. Herein, we present the application of online Raman spectroscopy on the reaction of 1-dodecene to 1-tridecanal within a microemulsion. To achieve a good representation of the operation range in the mini-plant with regard to concentrations of the reactants a design of experiments was used. Based on initial Raman spectra partial least squares regression (PLSR) models were calibrated for the prediction of 1-dodecene and 1-tridecanal. Limits of predictions arise from nonlinear correlations between Raman intensity and mass fractions of compounds in the microemulsion system. Furthermore, the prediction power of PLSR models becomes limited due to unexpected by-product formation. Application of the lab-scale derived calibration spectra and PLSR models on online spectra from a mini-plant operation yielded promising estimations of 1-tridecanal and acceptable predictions of 1-dodecene mass fractions suggesting Raman spectroscopy as a suitable technique for process analytics in microemulsions. KW - Raman KW - Online KW - Chemometrics KW - Hydroformylation KW - Mini-plant KW - Microemulsion PY - 2017 DO - https://doi.org/10.1088/1361-6501/aa54f0 SN - 1361-6501 SN - 0957-0233 VL - 28 IS - 3 SP - 035502-1 EP - 035502-11 PB - IOP Publishing Ltd CY - UK AN - OPUS4-39032 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Paul, Andrea A1 - Müller, D. A1 - Esche, E. A1 - Wozny, G. A1 - Maiwald, Michael T1 - Chemometric modeling of on-line Raman spectra from miniplant operation N2 - The project InPROMPT aims to establish a robust hydroformylation reaction process of the alkene n-dodecene to the aldehyde n-tridecanal using a rhodium complex as catalyst in the presence of syngas. This industrial relevant production process demands further research for optimization and expansion. For that purpose, the fiber optic coupled probe of a process Raman spectrometer is directly introduced in the product stream, which enables the recording of spectra within short control intervals. T2 - 10. Kolloquium Arbeitskreis Prozessanalytik CY - Gerlingen, Germany DA - 25.11.2014 KW - Reaction monitoring KW - Chemometrics KW - Raman spectroscopy KW - Hydroformylation PY - 2014 UR - http://arbeitskreis-prozessanalytik.de/images/stories/Veranstaltungen/Kolloquien/10_kolloquium_2014/tagungsband_10_kolloquium_ak_prozessanalytik_2014_hq-druck_f.pdf SP - P12, 34 EP - 34 PB - BAM Bundesanstalt für Materialforschung und -prüfung CY - Berlin AN - OPUS4-38361 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Paul, Andrea A1 - Ruiken, J.-P. A1 - Meyer, Klas A1 - Westad, Frank A1 - Illner, M. A1 - Müller, D. A1 - Wozny, G. A1 - Maiwald, Michael T1 - Online spectroscopy in microemulsions – A process analytical approach for hydroformylation miniplant II - Calibration and prediction by Raman spectra N2 - The Collaborative Research Center InPROMPT aims to establish a novel process concept for the hydroformylation of long-chained olefins, using a rhodium complex as catalyst in the presence of syngas. Recently, the hydroformylation in micro-emulsions, which allows for the efficient recycling of the expensive rhodium catalyst, was found to be feasible. However, the temperature and concentration sensitive multi-phase system demands a continuous observation of the reaction to achieve an operational and economically feasible plant operation. For that purpose, we tested the potential of both NMR and Raman spectroscopy for process control assistance. The lab-scale experiments were supported by sampling for off-line GC-analysis as reference analytics. The results of the NMR experiments will be part of another contribution. T2 - 11. Kolloquium Arbeitskreis Prozessanalytik CY - Wien, Austria DA - 30.11.2015 KW - Prozessanalytik KW - Process analytical technology KW - Prozess-Spektroskopie KW - Emulsions KW - Hydroformylation KW - Reaction monitoring KW - Raman spectroscopy PY - 2015 SP - 66 EP - 67 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-38846 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Meyer, Klas A1 - Kraemer, B. A1 - Zientek, Nicolai A1 - Esche, E. A1 - Müller, D. A1 - Wozny, G. A1 - Maiwald, Michael T1 - Eine robuste Prozessanalytik für die Reaktivabsorption von CO2 aus industriellen Gasströmen basierend auf Online-NMR- und -Raman-Spektroskopie N2 - Die Abtrennung von CO2 aus industriellen Gasströmen ist eine großtechnisch wichtige Trennaufgabe. Neben der Aufarbeitung von Erdgas werden diese Verfahren zur Verminderung der CO2-Emission durch industrielle Rauchgase, insbesondere für alternativlose Prozesse wie die Stahl- und Zementproduktion diskutiert. T2 - 10. Kolloquium Arbeitskreis Prozessanalytik CY - Gerlingen, Germany DA - 25.11.2014 KW - Prozessanalytik KW - Quantitative NMR-Spektroskopie KW - Raman spectroscopy KW - CO2-Absorption KW - CCS PY - 2014 UR - http://arbeitskreis-prozessanalytik.de/images/stories/Veranstaltungen/Kolloquien/10_kolloquium_2014/tagungsband_10_kolloquium_ak_prozessanalytik_2014_hq-druck_f.pdf SP - P03, 23 EP - 23 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-38359 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Meyer, Klas A1 - Ruiken, J.-P. A1 - Illner, M. A1 - Müller, D. A1 - Esche, E. A1 - Paul, Andrea A1 - Wozny, G. A1 - Maiwald, Michael T1 - Online spectroscopy in microemulsions – A process analytical approach for hydroformylation miniplant I – Experimental setup and NMR reaction monitoring N2 - Hydroformylation represents an important homogeneous catalyzed process, which is widely used within chemical industry. Usually applied with simple alkenes like Propene and Butene aldehydes obtained from alkenes >C6 are relevant intermediates in production of plasticizers, surfactants and polymers. Today the active catalyst species is often based on valuable Rhodium complexes in aqueous solution. This implies the problem of limited water solubility of the reactands, which is acceptable for short chain lengths, but states a problem in case of higher alkenes. Along with that efficient separation and recycling of the catalyst becomes more complicated. There are different approaches tackling this problem, e.g., by using of salt formation in the BASF process or downstream distillation within the Shell process T2 - 11. Kolloquium Arbeitskreis Prozessanalytik CY - Wien, Austria DA - 30.11.2015 KW - Prozessanalytik KW - Process analytical technology KW - Emuslions KW - Hydroformylation KW - Online NMR spectroscopy KW - Reaction monitoring PY - 2015 SP - 51 EP - 51 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-38845 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Meyer, Klas A1 - Kern, Simon A1 - Zientek, Nicolai A1 - Guthausen, G. A1 - Maiwald, Michael T1 - Process control with compact NMR N2 - Compact nuclear magnetic resonance (NMR) instruments make NMR spectroscopy and relaxometry accessible in industrial and harsh environments for reaction and process control. An increasing number of applications are reported. To build an interdisciplinary bridge between “process control” and “compact NMR”,we give a short overviewon current developments in the field of process Engineering such as modern process design, integrated processes, intensified processes along with requirements to process control, model based control, or soft sensing. Finally, robust field integration of NMR systems into processes environments, facing explosion protection or Integration into process control systems, are briefly discussed. KW - Prozessanalytik KW - Quantitative NMR-Spektroskopie KW - Industrie 4.0 KW - Reaction monitoring KW - Process control KW - Online NMR spectroscopy KW - Compact NMR PY - 2016 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-373562 UR - http://www.sciencedirect.com/science/article/pii/S0165993616300073 DO - https://doi.org/10.1016/j.trac.2016.03.016 SN - 0165-9936 VL - 83 IS - Part A / SI SP - 39 EP - 52 PB - Elsevier AN - OPUS4-37356 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maiwald, Michael A1 - Meyer, Klas A1 - Kern, Simon A1 - Guhl, Svetlana A1 - Gräßer, Patrick A1 - Wander, Lukas A1 - Paul, Andrea T1 - Man proposes, God disposes – The Way from Reaction Monitoring to Industrial Automation N2 - Compact nuclear magnetic resonance (NMR) instruments make NMR spectroscopy and relaxometry accessible in industrial and harsh environments for reaction and process control. An increasing number of applications are reported. Robust field integration of NMR systems have to face explosion protection or integration into process control systems with short set-up times. Tis paves the way for industrial automation in real process environments. Automated data preparation and analysis are cornerstones for a breakthrough of NMR techniques for process control. Particularly, robust chemometrics as well as automated signal processing methods have to be (further) developed especially for NMR spectroscopy in process control. This becomes even more important for so called “smart sensors” providing the basis for the future project “Industrie 4.0”, and Industrial Internet of Things (IIoT), along with current requirements to process control, model based control, or soft sensing. Data analysis techniques are available but currently mostly used for off-line data analysis to detect the causes of variations in the product quality. The talk presents current research activities towards process control with compact NMR and reflects “cultural differences” between the interdisciplinary parties involved. T2 - Symposium NMRPM - Quantitative NMR Methods for Reaction and Process Monitoring CY - Kaiserslautern, Germany DA - 19.01.2017 KW - Reaction Monitoring KW - Process Analytical Technology KW - Smart Sensors KW - Process Control KW - Industrie 4.0 KW - Online NMR Spectroscopy PY - 2017 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-389940 AN - OPUS4-38994 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maiwald, Michael T1 - Die Technologie-Roadmap „Prozess-Sensoren 4.0“ – Chancen für neue Automatisierungskonzepte und neue Geschäftsmodelle N2 - Die auf der NAMUR HS 2015 vorgestellte Technologie-Roadmap „Prozess-Sensoren 4.0“ zeigt die nötigen Anforderungen an Prozess-Sensoren sowie an deren Kommunikations-fähigkeiten auf. Wir berichten über den Stand der Diskussionen im Trialog zwischen Anwendern, Software- und Geräteherstellern sowie der Forschung. Ein wichtiger Schlüssel ist die Definition einer bedarfsgerechten und einheitlichen Topologie für solche smarten Sensoren, die in einem Arbeitskreis „Smarte-Sensorik“ ohne im wechselseitigen Austausch mit Geräte- und Softwareherstellern und Forschungseinrichtungen vorangetrieben werden soll. T2 - 1. Forum Embedded Spektroskopie CY - Berlin, Germany DA - 01.12.2016 KW - Roadmap KW - Prozess-Sensoren 4.0 KW - Prozessanalytik KW - Embedded spectroscopy PY - 2016 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-385611 AN - OPUS4-38561 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Guhl, Svetlana A1 - Meyer, Klas A1 - Kern, Simon A1 - Gräßer, Patrick A1 - Maiwald, Michael ED - Maiwald, Michael T1 - Process monitoring of an intensified continuous production unit with compact NMR spectroscopy N2 - Monitoring chemical reactions is the key to chemical process control. Today, mainly optical online methods are applied. NMR spectroscopy has a high potential for direct loop process control. Compact NMR instruments based on permanent magnets are robust and relatively inexpensive analyzers, which feature advantages like low cost, low maintenance, ease of use, and cryogen-free operation. Instruments for online NMR measurements equipped with a flow-through cell, possessing a good signal-to-noise-ratio, sufficient robustness, and meeting the requirements for integration into industrial plants (i.e., explosion safety and fully automated data analysis) are cur-rently not available off the rack. Recently, promising benchtop NMR instruments with acceptable performance came to market and process integrated sensors developed on basis of such laboratory instruments are on their way. T2 - 12. Kolloquium des Arbeitskreises Prozessanalytik CY - Berlin, Germany DA - 28.11.2016 KW - Online NMR spectroscopy KW - Modular production units KW - Low field NMR spectroscopy PY - 2016 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-383646 SP - P17, 75 EP - 77 AN - OPUS4-38364 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maiwald, Michael A1 - Peters, Claudia A1 - Meyer, Klas A1 - Kern, Simon A1 - Guhl, Svetlana A1 - Gräßer, Patrick A1 - Wander, Lukas T1 - How far does the light shine? A check-up of quantitative high and low field NMR spectroscopy N2 - The Royal Society of Chemistry NMR Discussion Group and Molecular Spectroscopy Group would like to invite you to the 2017 Spring Meeting, which will be held at GlaxoSmithKline (GSK), Stevenage. The theme for the meeting is “Low level detection and quantification by NMR” and different NMR technologies, including solution state NMR, solid state NMR and benchtop/low field NMR will be discussed. The presentations will cover a range of NMR related disciplines, including conventional low level detection and quantification, the use of cryoprobes, quantification of polymorphism using ssNMR and also methods for spectral simplification. Recent developments and applications of hyperpolarisation techniques, within both solution state and solid state NMR, will be presented in conjunction with the effect these sensitivity enhancements have with respect to quantification and limits of detection. T2 - NMR Discussion Group and Molecular Spectroscopy Group Spring Meeting: "Low Level Detection and Quantification by NMR Spectroscopy" CY - Stevenage, UK DA - 29.03.2017 KW - Online NMR Spectroscopy KW - Quantitative NMR Spectroscopy KW - qNMR KW - Indirect Hard Modeling KW - Limit of Detection KW - NMR Spectroscopy KW - Metrology PY - 2017 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-395936 AN - OPUS4-39593 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kern, Simon A1 - Maiwald, Michael T1 - Low field NMR spectroscopy for process control - robust automated data preparation and analysis as prerequisites T1 - Niederfeld NMR-Spektroskopie für die Prozesskontrolle – Robuste und automatisierte Datenvorbehandlung und Datenanalyse als Grundvoraussetzungen N2 - Berichtet wird über die automatisierte und spektral-modellgestützte Datenauswertung quantitativer Online-NMR-Spektren von technischen Systemen, die einen grundlegenden Beitrag zum Thematik Smart Sensors im Sinne kalibrierarmer bzw. kalibrierfreier Verfahren liefern. Die quantitative Online-NMR-Spektroskopie ist besonders reizvoll für diese Thematik: Sie kommt durch den direkten Nachweis der Kernspins ohne Kalibrierung aus und arbeitet auch in Konzentrationsrandbereichen äußerst linear. Als „absolute Vergleichsmethode“ (direkte Proportionalität der Signale zu den Stoffmengen innerhalb eines Spektrums) ist die NMR-Spektroskopie für die durchgeführten Grundlagenuntersuchungen im Zusammenhang mit spektralen Modellen prädestiniert. T2 - Seminar des Institut für Mathematik, Universität Rostock CY - Rostock, Germany DA - 12.07.2017 KW - Prozessanalytik KW - Prozess-Sensoren 4.0 KW - Online NMR Spektroskopie KW - Indirect Hard Modeling PY - 2017 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-409694 AN - OPUS4-40969 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maiwald, Michael A1 - Gräßer, Patrick A1 - Wander, Lukas A1 - Guhl, Svetlana A1 - Meyer, Klas A1 - Kern, Simon T1 - Sensor Roadmap 4.0 – Prospects towards a uniform topology for process control and smart sensor networks N2 - Smart functions of sensors simplify their use and enable plug-and-play, even though they are more complex. This is particularly important for, self-diagnostics, self-calibration and self-configuration/parameterization. Intelligent field devices, digital field networks, Internet Protocol (IP)-enabled connectivity and web services, historians, and advanced data analysis software are providing the basis for the future project “Industrie 4.0” and Industrial Internet of Things (IIoT). Important smart features include connectivity and communication ability according to a unified protocol (OPC-UA currently most widely discussed), maintenance and operating functions, traceability and compliance, virtual description to support a continuous engineering, and well as interaction capabilities between sensors. This is a prerequisite for the realization of Cyber Physical Systems (CPS) within these future automation concepts for the process industry. Therefore, smart process sensors enable new business models for users, device manufacturers, and service providers. The departure from current automation to smart sensor has already begun. Further development is based on the actual situation over several steps. Possible perspectives will be via additional communication channels to mobile devices, bidirectional communication, integration of the cloud and virtualization. The integration of virtual runtime environments can provide a more flexible topology for process control environments. The talk summarizes the currently discussed requirements to process sensors 4.0 and introduces an online NMR sensor as an example, which was developed in the EU project CONSENS. T2 - Swiss Chemical Society Fall Meeting, Symposium on PAT & Industry 4.0 CY - Bern, Switzerland DA - 21.08.2017 KW - Process Monitoring KW - Smart Sensors KW - Reaction Monitoring KW - Indirect Hard Modeling KW - Online NMR Spectroscopy KW - Industrie 4.0 PY - 2017 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-414683 AN - OPUS4-41468 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maiwald, Michael T1 - Using Smart Sensors and Modular Production Units for Sustainable and Flexible Production of High Quality Chemicals and Pharmaceuticals N2 - The talk reflects how PAT could be applied in future developments ofpharma manufacturing. It shows the benefits, increase quality, size and increasing speed of production with significant reduction of quality costs, which are possible. Using Smart Sensors and model based data evaluation methods are the key to reduce set-up times and costs. Industry 4.0 will help shape the Pharmaceutical industry of tomorrow. This is demonstrated by an example using modular production units for Continuous Manufacturing. The development of a smart online NMR analyser is shown. T2 - Pharma Talk 2017 CY - Berlin, Germany DA - 08.06.2017 KW - Process Monitoring KW - CONSENS KW - Online NMR Spectroscopy KW - Continuous Manufacturing KW - Pharmaceutical Production PY - 2017 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-405039 AN - OPUS4-40503 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maiwald, Michael A1 - Gräßer, Patrick A1 - Wander, Lukas A1 - Zientek, Nicolai A1 - Guhl, Svetlana A1 - Meyer, Klas A1 - Kern, Simon T1 - Strangers in the Night—Smart Process Sensors in Our Current Automation Landscape N2 - The departure from the current automation landscape to next generation automation concepts for the process industry has already begun. Smart functions of sensors simplify their use and enable plug-and-play integration, even though they may appear to be more complex at first sight. Smart sensors enable concepts like self-diagnostics, self-calibration, and self-configuration/parameterization whenever our current automation landscape allows it. Here we summarize the currently discussed general requirements for process sensors 4.0 and introduce a smart online NMR sensor module as example, which was developed for an intensified industrial process funded by the EU’s Horizon 2020 research and innovation programme (www.consens-spire.eu). T2 - Eurosensors 2017 Conference CY - Paris, France DA - 03.09.2017 KW - Process Monitoring KW - Smart Sensors KW - CONSENS KW - Online NMR Spectroscopy KW - Mini-plant PY - 2017 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-415772 UR - http://www.mdpi.com/2504-3900/1/4/628 DO - https://doi.org/10.3390/proceedings1040628 VL - 1 SP - 628 EP - 631 PB - MDPI CY - Basel AN - OPUS4-41577 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maiwald, Michael A1 - Guhl, Svetlana A1 - Kern, Simon A1 - Meyer, Klas A1 - Wander, Lukas A1 - Gräßer, Patrick T1 - Design and validation of a compact NMR analyser N2 - Monitoring chemical reactions is the key to chemical process control. Today, mainly optical online methods are applied. NMR spectroscopy has a high potential for direct loop process control. Compact NMR instruments based on permanent magnets are robust and inexpensive analysers, which feature advantages like low maintenance, ease of use, and cryogen-free operation. Instruments for online NMR measurements equipped with a flow-through cell, possessing a good signal-to-noise-ratio, robustness, and meeting the requirements for integration into industrial plants (i.e., explosion safety and fully automated data analysis) are currently not available off the rack. Intensified continuous processes are in focus of current research. Flexible (modular) chemical plants can produce different products using the same equipment with short down-times between campaigns and quick introduction of new products to the market. In continuous flow processes online sensor data and tight closed-loop control of the product quality are mandatory. Otherwise there is a huge risk of producing large amounts of out-of-spec (OOS) products. This is addressed in the European Union’s Research Project CONSENS by development and integration of smart sensor modules for process monitoring and control within such modular plant setups. The presented NMR module is provided in an explosion proof housing with a module size of 57 x 57 x 85 cm and involves a compact 43.5 MHz NMR spectrometer together with an acquisition unit and a programmable logic controller for automated data preparation (phasing, baseline correction) and evaluation. Indirect Hard Modeling (IHM) was selected for data analysis of the low-field NMR spectra. A set-up for monitoring continuous reactions in a thermostated 1/8” tubular reactor using automated syringe pumps was used to validate the IHM models by using high-field NMR spectroscopy as analytical reference method. T2 - ANAKON 2017 CY - Tübingen, Germany DA - 03.04.2017 KW - Online NMR spectroscopy KW - Low-Field NMR spectroscopy KW - Modular production plants KW - Process analytical technology PY - 2017 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-396960 AN - OPUS4-39696 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zientek, Nicolai A1 - Laurain, Clement A1 - Meyer, Klas A1 - Kraume, M. A1 - Guthausen, G. A1 - Maiwald, Michael T1 - Simultaneous 19F-1H medium resolution NMR spectroscopy for online reaction monitoring N2 - Medium resolution nuclear magnetic resonance (MR-NMR) spectroscopy is currently a fast developing field, which has an enormous potential to become an important analytical tool for reaction monitoring, in hyphenated techniques, and for systematic investigations of complex mixtures. The recent developments of innovative MR-NMR spectrometers are therefore remarkable due to their possible applications in quality control, education, and process monitoring. MR-NMR spectroscopy can beneficially be applied for fast, non-invasive, and volume integrating analyses under rough environmental conditions. Within this study, a simple 1/16'' fluorinated ethylene propylene (FEP) tube with an ID of 0.04'' (1.02 mm) was used as a flow cell in combination with a 5 mm glass Dewar tube inserted into a benchtop MR-NMR spectrometer with a 1H Larmor frequency of 43.32 MHz and 40.68 MHz for 19F. For the first time, quasi-simultaneous proton and fluorine NMR spectra were recorded with a series of alternating 19F and 1H single scan spectra along the reaction time coordinate of a homogeneously catalysed esterification model reaction containing fluorinated compounds. The results were compared to quantitative NMR spectra from a hyphenated 500 MHz online NMR instrument for validation. Automation of handling, pre-processing, and analysis of NMR data becomes increasingly important for process monitoring applications of online NMR spectroscopy and for its technical and practical acceptance. Thus, NMR spectra were automatically baseline corrected and phased using the minimum entropy method. Data analysis schemes were designed such that they are based on simple direct integration or first principle line fitting, with the aim that the analysis directly revealed molar concentrations from the spectra. Finally, the performance of 1/16'' FEP tube set-up with an ID of 1.02 mm was characterised regarding the limit of detection (LOQ (1H) = 0.335 mol L-1 and LOQ (19F) = 0.130 mol L-1 for trifluoroethanol in D2O (single scan)) and maximum quantitative flow rates up to 0.3 mL min-1. Thus, a series of single scan 19F and 1H NMR spectra acquired with this simple set-up already presents a valuable basis for quantitative reaction monitoring. KW - NMR KW - 1H KW - 19F KW - Medium-resolution NMR KW - Online NMR KW - Quantitative NMR KW - Reaction monitoring KW - Data processing KW - Process analytical technology PY - 2014 DO - https://doi.org/10.1016/j.jmr.2014.10.007 SN - 1090-7807 SN - 0022-2364 VL - 249 SP - 53 EP - 62 PB - Elsevier CY - San Diego, Calif. AN - OPUS4-32008 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maiwald, Michael A1 - Zientek, Nicolai A1 - Albrecht, Marit A1 - Meyer, Klas A1 - Tröbs, L. A1 - Paul, Andrea T1 - Multi-spectroscopic approach for the analysis of dissolution profiles of pharmaceuticals T2 - EuroPACT 2014, 3rd European Conference on Process Analytics and Control Technology CY - Barcelona, Spanien DA - 2014-05-06 PY - 2014 AN - OPUS4-31889 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maiwald, Michael A1 - Reich, O. A1 - Hass, R. T1 - "Particle size monitoring using various techniques" T2 - EuroPACT 2014, 3rd European Conference on Process Analytics and Control Technology CY - Barcelona, Spanien DA - 2014-05-06 PY - 2014 AN - OPUS4-31890 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zientek, Nicolai A1 - Maiwald, Michael A1 - Guthausen, G. T1 - NMR-Spektroskopie im Feld? Monitoring chemischer Reaktionen in der Prozesskontrolle N2 - In der Forschung wird die Kernspinresonanzspektroskopie (NMR-Spektroskopie von englisch: nuclear magnetic resonance) für die Strukturaufklärung und Quantifizierung genutzt. Eine Arbeitsgruppe an der Berliner Bundesanstalt für Materialforschung und -prüfung (BAM) und am Karlsruher Institut für Technologie (KIT) hat die Möglichkeiten untersucht, die NMR-Spektroskopie auch als Online-Methode für das Monitoring chemischer Reaktionen in der Prozesskontrolle einsetzbar zu machen. PY - 2014 SN - 1436-2597 VL - 17 IS - 12 SP - 25 EP - 26 PB - GIT-Verl. CY - Darmstadt AN - OPUS4-32434 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zientek, Nicolai A1 - Meyer, Klas A1 - Dalitz, F. A1 - Kraume, M. A1 - Guthausen, G. A1 - Maiwald, Michael T1 - Neue Möglichkeiten für die Prozessanalytik mit gekoppelter 1H- und 19F-Medium-Resolution-NMR-Spektroskopie N2 - Die Entwicklung innovativer Medium-Resolution-NMR-Spektrometer eröffnet eine Reihe bemerkenswerter Applikationen für die Qualitätskontrolle, die akademische Ausbildung und die Prozessanalytik. Die Verwendung von Permanentmagneten erlaubt den Einsatz der NMR-Spektroskopie in industriellen Prozessumgebungen. KW - NMR KW - 1H KW - 19F KW - Medium-resolution NMR KW - Online NMR KW - Quantitative NMR KW - Reaction monitoring KW - Data processing KW - Process analytical technology KW - IHM KW - PLS PY - 2014 DO - https://doi.org/10.1002/cite.201450687 SN - 0009-286X SN - 1522-2640 VL - 86 IS - 9 SP - 1575 PB - Wiley-VCH Verl. CY - Weinheim AN - OPUS4-32560 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maiwald, Michael A1 - Zientek, Nicolai A1 - Meyer, Klas A1 - Paul, Andrea T1 - Quantitative - Online- NMR Spectroscopy: Three good arguments for a comprensive processes understanding T2 - 1. Symposium NMRPM " Quantiative NMR Methods for Reaction and Process Monitoring" CY - Kaiserslautern DA - 2015-01-15 PY - 2015 AN - OPUS4-33133 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maiwald, Michael T1 - Die neue Technologie-Roadmap „Prozess-Sensoren 4.0“ – Chancen für neue Automationskonzepte N2 - Derzeit finden gravierende Veränderungen im Umfeld der Informations- und Kommunikationstechnik statt, die eine große Chance für die optimierte Prozessführung und Wertschöpfung mit darauf abgestimmten vernetzt kommunizierenden Sensoren bieten. Diese Art „smarte“ Sensoren stellen Dienste innerhalb eines Netzwerks bereit und nutzen Informationen daraus. Dieses ist die Voraussetzung für die Realisierung von Cyber Physical Systems (CPS) innerhalb zukünftiger Automatisierungskonzepte für die Prozessindustrie, wie sie auch durch das Zukunftsprojekt „Industrie 4.0“ adressiert werden. Initiiert von NAMUR und VDI/GMA und unter Mitwirkung der Unternehmen ABB, BASF, BTS, Bilfinger Maintenance, Endress+Hauser, Evonik, Festo, Krohne, Lanxess, Siemens, des Fraunhofer ICT, der HS Reutlingen und der BAM (Projektleitung) entstand jetzt die grundlegend aktualisierte und überarbeitete Technologie-Roadmap „Prozess-Sensoren 4.0“, die am 06. November 2015 auf der NAMUR-Hauptsitzung in Bad Neuenahr wurde. T2 - Sitzung des fms/ProcessNet-Gemeinschafts-Ausschusses „Sensoren und Sensorsysteme“ CY - Frankfurt am Main, Germany DA - 28.01.2016 KW - Roadmap KW - Prozess-Sensoren 4.0 KW - Sensoren KW - Industrie 4.0 PY - 2016 AN - OPUS4-35715 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maiwald, Michael T1 - Die neue Technologie-Roadmap "Prozess-Sensoren 4.0" - Chancen für neue Automationskonzepte N2 - Vorstellung der neuen Technologie-Roadmap "Prozess-Sensoren 4.0" T2 - Sitzung des AMA-Wissenschaftsrates CY - Saarbrücken, Germany DA - 16.03.2016 KW - Roadmap KW - Prozess-Sensoren 4.0 KW - Sensoren KW - Industrie 4.0 PY - 2016 AN - OPUS4-35716 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maiwald, Michael A1 - Meyer, Klas A1 - Ruiken, Jan-Paul A1 - Paul, Andrea A1 - Kern, Simon T1 - Online NMR spectroscopy as an essential tool in a multi-spectral reaction understanding approach T2 - Panle Discussion and Workshop "Reaction Monitoring with NMR Spectroscopy" SMASH 2015 CY - Baveno, Italy DA - 2015-09-24 PY - 2015 AN - OPUS4-35162 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maiwald, Michael T1 - Die neue Technologie-Roadmap "Prozess-Sensoren 4.0" - Chancen für neue Automationskonzepte T2 - ms/ProcessNet-Gemeinschafts-Ausschuss "Sensoren und Sensorsysteme" (DECHEMA) CY - Frankfurt a. M (Germany) DA - 2016-01-28 PY - 2016 AN - OPUS4-35311 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maiwald, Michael A1 - Pötter, Th. T1 - Einführung von Industrie 4.0 in der Prozessindustrie und Umsetzung der Technologie-Roadmap "Prozess-Sensoren 4.0" T2 - NAMUR Hauptsitzung 2015 CY - Bad Neuenahr, Germany DA - 2015-11-05 PY - 2015 AN - OPUS4-35161 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maiwald, Michael T1 - Die neue Technologie-Roadmap "Prozess-Sensoren 4.0" T2 - 11. Kolloquium Prozessanalytik CY - Wien, Autria DA - 2015-11-30 PY - 2015 AN - OPUS4-35160 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zientek, Nicolai A1 - Laurain, C. A1 - Meyer, Klas A1 - Paul, Andrea A1 - Engel, D. A1 - Guthausen, G. A1 - Kraume, M. A1 - Maiwald, Michael T1 - Automated data evaluation and modelling of simultaneous F-19-H-1 medium-resolution NMR spectra for online reaction monitoring N2 - Medium-resolution nuclear magnetic resonance spectroscopy (MR-NMR) currently develops to an important analytical tool for both quality control and processmonitoring. In contrast to high-resolution onlineNMR (HR-NMR),MR-NMRcan be operated under rough environmental conditions. A continuous re-circulating stream of reaction mixture fromthe reaction vessel to the NMR spectrometer enables a non-invasive, volume integrating online analysis of reactants and products. Here, we investigate the esterification of 2,2,2-trifluoroethanol with acetic acid to 2,2,2-trifluoroethyl acetate both by 1H HR-NMR (500MHz) and 1H and 19F MRNMR (43MHz) as amodel system. The parallel online measurement is realised by splitting the flow,which allows the adjustment of quantitative and independent flow rates, both in the HR-NMR probe as well as in the MR-NMR probe, in addition to a fast bypass line back to the reactor. One of the fundamental acceptance criteria for online MR-MNR spectroscopy is a robust data treatment and evaluation strategy with the potential for automation. The MR-NMR spectra are treated by an automated baseline and phase correction using the minimum entropy method. The evaluation strategies comprise (i) direct integration, (ii) automated line fitting, (iii) indirect hard modelling (IHM) and (iv) partial least squares regression (PLS-R). To assess the potential of these evaluation strategies for MR-NMR, prediction results are compared with the line fitting data derived from the quantitative HR-NMR spectroscopy. Although, superior results are obtained from both IHM and PLS-R for 1H MR-NMR, especially the latter demands for elaborate data pretreatment, whereas IHM models needed no previous alignment. KW - NMR KW - 1H-NMR KW - 19F-NMR KW - Medium-resolution NMR KW - Online NMR KW - Quantitative NMR KW - Reaction monitoring KW - Data processing KW - Automation KW - Process analytical technology KW - IHM KW - Indirect hard modeling KW - Chemometrics KW - PLS-R KW - Partial least squares regression PY - 2016 UR - http://onlinelibrary.wiley.com/doi/10.1002/mrc.4216/abstract DO - https://doi.org/doi:10.1002/mrc.4216 VL - 54 SP - 513 EP - 520 PB - John Wiley & Sons, Ltd CY - Hoboken, New Jersey, USA AN - OPUS4-36135 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Maiwald, Michael T1 - Clever und Smart - Die neuen Prozess-Sensoren 4.0 N2 - Die gravierenden Veränderungen im Umfeld der Informations- und Kommunikationstechnik beeinflussen auch die Prozessautomation und sind zugleich eine Chance. Denn die Automatisierungskonzepte gemäß Industrie 4.0 sichern den Wettbewerbsvorteil einer Volkswirtschaft. Ein zentrales Element bilden dabei smarte Sensoren, die Dienste innerhalb eines Netzwerks bereitstellen und Information daraus nutzen. Die im November 2015 vorgestellte Technologieroadmap Prozess-Sensoren 4.0 [1] zeigt Anforderungen an smarte Prozess-Sensoren auf. Der Beitrag befasst sich mit den Fragen „Was kann der Prozess-Sensor zu Industrie 4.0 beitragen?“ und „Welchen Nutzen bringt Industrie 4.0 für den Prozess-Sensor?“ KW - Technologieroadmap KW - Prozess-Sensoren 4.0 KW - Industrie 4.0 KW - Prozessanalytik PY - 2016 SN - 0178-2320 VL - 58 IS - 3 SP - 28 EP - 35 PB - DIV Deutscher Industrieverlag CY - München AN - OPUS4-35717 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maiwald, Michael T1 - qNMR-Referenzmaterialien und "Indirect Hard Modeling" (IHM) als Integrationsmethode N2 - Resolving overlapping peaks of multiple components. Relative primary analytical method - Fundamental relationship of qNMR. T2 - 4. Sitzung der Next-NMR-Arbeitsgruppe CY - Karlsruhe, Germany DA - 08.12.2015 KW - qNMR KW - Quantitative NMR-Spektroskopie KW - Indirect Hard Modeling (IHM) KW - Referenzmaterialien PY - 2015 AN - OPUS4-36138 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Maiwald, Michael T1 - Die neuen Prozess-Sensoren 4.0 - Selbstdiagnose, Selbstkalibrierung und Selbstkonfiguration stehen im Fokus N2 - Heute wie morgen müssen Prozess-Sensoren zuerst die Aufgabe des Messens und der Generierung von Prozessinformationen erfüllen. Die Mess-Signale gehen in der Regel auf physikalische oder chemische Größen zurück, werden durch eine Kennlinie repräsentiert und lassen sich kalibrieren. Heute muss man dazu einen großen Aufwand betreiben, denn die physikalischen oder chemischen Informationen werden in vielen Fällen nicht direkt gemessen, sondern verbergen sich in Rohdaten, z. B. in einem optischen Spektrum. Diese Kalibrierungen können für komplexe Sensoren teilweise mehr Kostenaufwand bedeuten, als das Messgerät selbst. KW - Prozess-Sensoren KW - Prozess-Sensoren 4.0 KW - Industrie 4.0 KW - Kommunikationsstandards KW - Technologie-Roadmap PY - 2016 SN - 0947-4188 IS - 7-8 SP - 16 EP - 16 PB - Wiley-VCH Verlag GmbH & Co. KGaA AN - OPUS4-35812 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maiwald, Michael A1 - Ostermann, Markus A1 - Schmid, Thomas T1 - Process analytical technology for resource analytics – The role of reference materials N2 - Resource Analytics with the help of process analytical technology and the use of online methods is becoming increasingly important for mining and processing technologies and for the recovery of raw materials from secondary raw materials. Current online analytical methods like laser-induced breakdown spectroscopy (LIBS), X-ray fluorescence analysis (RFA), or Raman spectroscopy for the characterization of primary and secondary raw materials are increasingly being used in close association with the technologies for exploration and extraction, mechanical and metallurgical processing, as well as for recycling. Because of the complex matrices such methods are a considerable challenge at the same time. The use of reference materials, which are derived from appropriate matrices, can considerably shorten calibration and method development times. As an example, the development of an online process control method for recovery of phosphorus from sewage sludge ashes is discussed. A combination of LIBS and RFA was developed for the determination of element contents in sewage sludge ashes and their products coming from a thermo-chemical reprocessing step, which removes pollutants. T2 - Analytica Conference CY - München, Germany DA - 10.05.2016 KW - Resource Analytics KW - Ressourcenanalytik KW - Prozessanalytik KW - Process Analytical Technology PY - 2016 AN - OPUS4-36043 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maiwald, Michael T1 - „NMR-METRONOMIE“ Die quantitative NMR-Spektroskopie (qNMR) gibt den Takt an N2 - qNMR is a pelative primary analytical method: Overview on fundamental relationships of qNMR T2 - Festkolloquium NMR-Spektroskopie (zum 25 jährigen Jubiläum der Firma Spectral Service, Köln) CY - Köln, Germany DA - 18.09.2015 KW - qNMR KW - Quantitative NMR-Spektroskopie KW - Metrologie PY - 2015 AN - OPUS4-36140 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maiwald, Michael A1 - Schmid, Thomas T1 - Möglichkeiten zur Sonderprobenanalytik - Gemeinsame Aktivitäten mit dem Salsa-Applikationslabor der Humboldt Universität zu Berlin N2 - Troubleshooting Samples Analytics: Impurities in products: unexpected & unwanted occurrence, unknown identity, analytical method unclear, often various analytical methods, necessary, short response time important (< 1 d), benefits: allocation of its source within hours safes cost • Investigations planned, coordinated and documented by TSA team • Variety of analytical methods available T2 - 3. Analytic-City-Forum Berlin Adlershof CY - Berlin, Germany DA - 08.10.2015 KW - Troubleshooting Samples Analytics KW - TSA KW - Sonderprobenanalytik KW - Salsa KW - Applikationslabor PY - 2015 AN - OPUS4-36139 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zientek, Nicolai A1 - Meyer, Klas A1 - Kern, Simon A1 - Maiwald, Michael T1 - Quantitative online NMR spectroscopy in a nutshell N2 - Online NMR spectroscopy is an excellent tool to study complex reacting multicomponent mixtures and gain process insight and understanding. For online studies under process conditions, flow NMR probes can be used in a wide range of temperature and pressure. This paper compiles the most important aspects towards quantitative process NMR spectroscopy in complex multicomponent mixtures and provides examples. After NMR spectroscopy is introduced as an online method and for technical samples without sample preparation in deuterated solvents, influences of the residence time distribution, pre-magnetization, and cell design are discussed. NMR acquisition and processing parameters as well as data preparation methods are presented and the most practical data analysis strategies are introduced. KW - Prozessanalytik KW - Process analytical technology KW - Online NMR spectroscopy KW - Online monitoring PY - 2016 DO - https://doi.org/10.1002/cite.201500120 SN - 0009-286X VL - 88 IS - 6 SP - 698 EP - 709 PB - Wiley-VCH Verlag GmbH & Co. KGaA CY - Weinheim, Germany AN - OPUS4-36333 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Paul, Andrea A1 - Carl, Peter A1 - Westad, Frank A1 - Voss, J.-P. A1 - Maiwald, Michael T1 - Towards process spectroscopy in complex fermentation samples and mixtures N2 - Supernatants from a fermentation process of Pichia pastoris were investigated by Raman spectroscopy. Using partial least squares regression, the principal substrates glycerol and methanol could be predicted, however not the expressed protein. To gain further insight, a priori prepared calibration samples were studied by vibrational-, UV/Vis-, and fluorescence spectroscopy. For the quantification of glycerol and methanol, Raman spectroscopy was identified as the most sensitive technique, and superior to near-infrared spectroscopy, but not for protein contents below 1 g L–1. Both UV/Vis absorption and fluorescence spectroscopy are well suited for the quantification of protein, however, best results were obtained with UV/Vis absorption. KW - Fluorescence KW - NIR spectroscopy KW - Partial least squares regression KW - Pichia pastoris KW - Raman spectroscopy KW - UV/VIS spectroscopy PY - 2016 DO - https://doi.org/10.1002/cite.201500118 SN - 0009-286X SN - 1522-2640 VL - 88 IS - 6 SP - 756 EP - 763 PB - WILEY-VCH Verlag GmbH & Co. KGaA CY - Weinheim, Germany AN - OPUS4-36755 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Resch-Genger, Ute A1 - Maiwald, Michael T1 - Analytical Sciences an der BAM N2 - Die Bundesanstalt für Materialforschung und -prüfung (BAM) ist eine wissenschaftlich technische Bundesoberbehörde im Geschäftsbereich des Bundesministeriums für Wirtschaft und Energie (BMWi), die über einen gesetzlichen Auftrag für die Sicherheit in Technik und Chemie verfügt und auf nahezu 150 Jahre zurückblicken kann. Vor diesem Hintergrund forscht, entwickelt, und prüft die BAM in den fünf Themenfeldern Energie, Infrastruktur, Umwelt, Material und Analytical Sciences mit einer unikalen Vielfalt an analytischen Methoden. KW - BAM KW - Analytik KW - Analytical Sciences PY - 2016 SN - 0939-0065 IS - 2 SP - 6 EP - 8 AN - OPUS4-36508 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kern, Simon A1 - Meyer, Klas A1 - Paul, Andrea A1 - Maiwald, Michael T1 - Ugly Spectra and Lousy interfaces – Challenges for Compact NMR Spectroscopy in Process Control N2 - With the introduction of advanced process analytical technology, the closeness of key process variables to their limits can be directly controlled and the product can be classified or even released in real time. Compact NMR instruments can make NMR spectroscopy accessible in industrial and harsh environments for process control. T2 - ProcessNet-Jahrestagung und 32. DECHEMA-Jahrestagung der Biotechnologen 2016 CY - Aachen, Germany DA - 12.09.2016 KW - Online NMR Spectroscopy KW - Smart Sensors KW - Industrie 4.0 KW - Reaction Monitoring PY - 2016 UR - http://onlinelibrary.wiley.com/doi/10.1002/cite.201650243/full DO - https://doi.org/10.1002/cite.201650243 SN - 1522-2640 VL - 88 SP - 1304 EP - 1317 PB - Wiley-VCH Verlag GmbH & Co. KGaA CY - Weinheim AN - OPUS4-37317 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maiwald, Michael T1 - qNMR metrology and "primary" references N2 - qNMR provides the most universally applicable form of direct purity determination without need for reference materials of impurities or the calculation of response factors but only exhibiting suitable NMR properties. The development of CRMs addressing qNMR specific measurement issues will give analysts compounds ideally suited for the analytical method and also provide full characterisation of qNMR related parameters to enable more realistic uncertainty budgets. These materials will give users the tools to exploit qNMR more easily and enable them to speed up analytical method development and reduce the time and financial burden of multiple analytical testing. T2 - First qNMR Foundation Meeting CY - Köln, Germany DA - 10.06.2016 KW - qNMR KW - Quantitative NMR-Spektroskopie KW - purity KW - Referenzmaterialien KW - Reference Material PY - 2016 AN - OPUS4-36450 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Meyer, Klas A1 - Ruiken, J.-P. A1 - Illner, M. A1 - Paul, Andrea A1 - Müller, D. A1 - Esche, E. A1 - Repke, J.-U. A1 - Maiwald, Michael T1 - Prozessanalytik für die moderne Verfahrenstechnik – Online-NMR- und -Raman-Spektroskopie im mizellaren Stoffsystem N2 - Homogen katalysierte Reaktionen sind wichtige Werkzeuge der chemischen Industrie. Milde Reaktionsbedingungen und hohe Selektivitäten führen zu einer energie- und ressourcenschonenden Produktion. Ein bedeutender Prozessschritt ist die Hydroformylierung. Hier kommen Kobalt- und Rhodiumkomplexe mit mehrzähnigen Liganden zum Einsatz, die zumeist in wässriger Lösung vorliegen. Die Anwendbarkeit beschränkt sich demnach auf kurzkettige Edukte mit hinreichender Wasserlöslichkeit. T2 - ProcessNet-Jahrestagung und 32. DECHEMA-Jahrestagung der Biotechnologen 2016 CY - Aachen, Germany DA - 12.09.2016 KW - Hydroformylierung KW - Prozessanalytik KW - Prozess-Spektroskopie KW - NMR-Spektroskopie KW - Raman-Spektroskopie KW - Mizellen PY - 2016 UR - http://onlinelibrary.wiley.com/doi/10.1002/cite.201650219/epdf DO - https://doi.org/10.1002/cite.201650219 SN - 1522-2640 VL - 88 SP - 1304 EP - 1317 PB - Wiley-VCH Verlag GmbH & Co. KGaA CY - Weinheim AN - OPUS4-37316 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zhou, Z. A1 - Han, Q. A1 - Wang, D. A1 - Macé, T. A1 - Kipphardt, Heinrich A1 - Maiwald, Michael A1 - Tuma, Dirk A1 - Uehara, S. A1 - Akima, D. A1 - Shimosaka, T. A1 - Jung, J. A1 - Oh, S.-H. A1 - van der Veen, A. A1 - van Wijk, J.I.T. A1 - Ziel, P. R. A1 - Konopelko, L. A1 - Valkova, M. A1 - Mogale, D.M. A1 - Botha, A. A1 - Brewer, P. A1 - Murugan, A. A1 - Minnaro, M.D. A1 - Miller, M. A1 - Guenther, F. A1 - Kelly, M.E. T1 - CCQM K101 Final report international comparison CCQM-K101:Oxygen in nitrogen-a track B comparison and that the matrix contains argon N2 - This key comparison aims to assess the capabilities of the participants to determine the amount-of-substance fraction oxygen in nitrogen. The GAWG has classified this as a track B comparison, due to the unexpected 50 μmol/mol argon mole fraction content of the transfer standards, which effects the achievable performance of some measurement techniques such a GC-TCD. The separation of oxygen and argon is challenging, and not all systems in use are equally well designed for it. As this analytical challenge due to a substantial fraction of argon in the transfer standards became a reality, the Gas Analysis Working Group (GAWG) decided to qualify this key comparison as a regular key comparison and not as a core comparison, which may be used to support calibration and measurement capabilities (CMCs) for oxygen in nitrogen, or for oxygen in nitrogen mixtures containing argon only (see also the section on support to CMCs). KW - CCQM-K101 KW - Gas analysis PY - 2016 UR - http://iopscience.iop.org/article/10.1088/0026-1394/53/1A/08013 SN - 1681-7575 SN - 0026-1394 VL - 53 IS - Techn Suppl SP - 08013, 1 EP - 71 PB - IOP publishing AN - OPUS4-40013 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kern, Simon A1 - Michalik-Onichimowska, Aleksandra A1 - Riedel, Jens A1 - Panne, Ulrich A1 - King, Rudibert A1 - Maiwald, Michael ED - Maiwald, Michael T1 - “Click” analytics for “click” chemistry – a simple method for calibration-free evaluation of online NMR spectra N2 - Currently research in chemical manufacturing moves towards flexible plug-and-play approaches focusing on modular plants, capable of producing small scales on-demand with short down-times between individual cam-paigns. This approach allows for efficient use of hardware, a faster optimization of the process conditions, and thus, an accelerated introduction of new products to the market. Driven mostly by the search for chemical syntheses under biocompatible conditions, so-called “click” chemistry rapidly became a growing field of research. The re-sulting simple one-pot reactions are so far only scarcely accompanied by an adequate optimization via compara-bly straightforward and robust analysis techniques. Here we report on a fast and reliable calibration-free online high field NMR monitoring approach for technical mixtures. It combines a versatile fluidic system, continuous-flow measurement with a time interval of 20 s per spectrum, and a robust, automated algo-rithm to interpret the ob-tained data. All spectra were acquired using a 500 MHz NMR spectrometer (Varian) with a dual band flow probe having a 1/16 inch polymer tubing working as a flow cell. Single scan 1H spectra were recorded with an acquisition time of 5 s, relaxation delay of 15 s. T2 - 12. Kolloquium des Arbeitskreises Prozessanalytik CY - Berlin, Germany DA - 28.11.2016 KW - “Click” chemistry KW - Online NMR KW - Online monitoring PY - 2016 SP - 72 EP - 74 AN - OPUS4-38385 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kern, Simon A1 - Michalik-Onichimowska, Aleksandra A1 - Riedel, Jens A1 - Panne, Ulrich A1 - King, R. A1 - Maiwald, Michael ED - Herwig, Christoph T1 - “Click” analytics for “click” chemistry – a simple method for calibration-free evaluation of online NMR spectra N2 - Currently, research in chemical manufacturing moves towards flexible plug-and-play approaches focusing on modular plants, capable of producing small scales on-demand with short down-times between individual campaigns. This approach allows for efficient use of hardware, a faster optimization of the process conditions, and thus, an accelerated introduction of new products to the market. Driven mostly by the search for chemical syntheses under biocompatible conditions, so-called “click” chemistry rapidly became a growing field of research. The resulting simple one-pot reactions are so far only scarcely accompanied by an adequate optimization via comparably straightforward and robust analysis techniques. Here we report on a fast and reliable calibration-free online high field NMR monitoring approach for technical mixtures. It combines a versatile fluidic system, continuous-flow measurement with a time interval of 20 s per spectrum, and a robust, automated algorithm to interpret the obtained data. All spectra were acquired using a 500 MHz NMR spectrometer (Varian) with a dual band flow probe having a 1/16-inch polymer tubing working as a flow cell. Single scan 1H NMR spectra were recorded with an acquisition time of 5 s, relaxation delay of 15 s. As a proof-of-concept, the thiol-ene coupling between N-boc cysteine methyl ester and allyl alcohol was conducted in non-deuterated solvents while its time-resolved behaviour was characterised with step tracer experiments. Through the application of spectral modeling the signal area for each reactant can be deconvoluted in the online spectra and thus converted to the respective concentrations or molar ratios. The signals which were suitable for direct integration were used herein for comparison purposes of both methods. T2 - 11. Interdisziplinäres Doktorandenseminar CY - Berlin, Germany DA - 12.03.2017 KW - Process Monitoring KW - Online NMR Spectroscopy KW - Indirect Hard Modeling KW - Process Control KW - Process Analytical Technology KW - CONSENS KW - Click Chemistry PY - 2017 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-435531 SP - 33 EP - 35 PB - Gesellschaft Deutscher Chemiker (GDCh) CY - Frankfurt a. M. AN - OPUS4-43553 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - van der Hout, J. W. A1 - van der Veen, A. M. H. A1 - Ziel, P. R. A1 - Kipphardt, Heinrich A1 - Tuma, Dirk A1 - Maiwald, Michael A1 - Fernández, T. E. A1 - Gómez, C. A1 - Cieciora, D. A1 - Ochman, G. A1 - Dias, F. A1 - Silvino, V. A1 - Macé, T. A1 - Sutour, C. A1 - Marioni, F. A1 - Ackermann, A. A1 - Niederhauser, B. A1 - Fükő, J. A1 - Büki, T. A1 - Szilágyi, Z. N. A1 - Tarhan, T. A1 - Engin, E. T1 - International Comparison Euramet.QM-K111 – Propane in Nitrogen N2 - This key comparison aims to assess the core capabilities of the participants in gas analysis. Such competences include, among others, the capabilities to prepare Primary Standard gas Mixtures (PSMs), perform the necessary purity analysis on the materials used in the gas mixture preparation, the verification of the composition of newly prepared PSMs against existing ones, and the capability of calibrating the composition of a gas mixture. According to the Strategy for Key Comparisons of the Gas Analysis Working Group, this key comparison is classified as an RMO track A key comparison. The artefacts were binary mixtures of propane in nitrogen at a nominal amount-of-substance fraction level of 1000 μmol/mol. The values and uncertainties from the gravimetric gas mixture preparation were used as key comparison reference values (KCRVs). Each transfer standard had its own KCRV. The results are generally good. All results are within ± 1 % of the KCRV. KW - EURAMET.QM-K111 KW - Propane in nitrogen PY - 2017 DO - https://doi.org/10.1088/0026-1394/54/1A/08020 SN - 0026-1394 VL - 54 IS - Technical Supplement SP - 08020, 1 EP - 34 PB - IOP Science AN - OPUS4-44471 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Michalik-Onichimowska, Aleksandra A1 - Kern, Simon A1 - Riedel, Jens A1 - Panne, Ulrich A1 - King, R. A1 - Maiwald, Michael T1 - ‘‘Click” analytics for ‘‘click” chemistry – A simple method for calibration–free evaluation of online NMR spectra N2 - Driven mostly by the search for chemical syntheses under biocompatible conditions, so called "click" chemistry rapidly became a growing field of research. The resulting simple one-pot reactions are so far only scarcely accompanied by an adequate optimization via comparably straightforward and robust analysis techniques possessing short set-up times. Here, we report on a fast and reliable calibration-free online NMR monitoring approach for technical mixtures. It combines a versatile fluidic system, continuous-flow measurement of 1H spectra with a time interval of 20 s per spectrum, and a robust, fully automated algorithm to interpret the obtained data. As a proof-of-concept, the thiol-ene coupling between N-boc cysteine methyl ester and allyl alcohol was conducted in a variety of non-deuterated solvents while its time-resolved behaviour was characterized with step tracer experiments. Overlapping signals in online spectra during thiol-ene coupling could be deconvoluted with a spectral model using indirect hard modeling and were subsequently converted to either molar ratios (using a calibrationfree approach) or absolute concentrations (using 1-point calibration). For various solvents the kinetic constant k for pseudo-first order reaction was estimated to be 3.9 h-1 at 25 °C. The obtained results were compared with direct integration of non-overlapping signals and showed good agreement with the implemented mass balance. KW - Online NMR Spectroscopy KW - Reaction Monitoring KW - Automated Data Evaluation KW - Thiol-ene click chemistry KW - Click Chemistry KW - Process Analytical Technology PY - 2017 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-393232 UR - http://www.sciencedirect.com/science/article/pii/S1090780717300575 DO - https://doi.org/10.1016/j.jmr.2017.02.018 VL - 277 SP - 154 EP - 161 PB - Elsevier Inc. CY - Oxford AN - OPUS4-39323 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Meyer, Klas A1 - Rademann, K. A1 - Panne, Ulrich A1 - Maiwald, Michael T1 - Quantitative NMR spectroscopy for gas analysis for production of primary reference gas mixtures N2 - Due to its direct correlation to the number of spins within a sample quantitative NMR spectroscopy (qNMR) is a promising method with absolute comparison abilities in complex systems in technical, as well as metrological applications. Most of the samples studied with qNMR are in liquid state in diluted solutions, while gas-phase applications represent a rarely applied case. Commercially available NMR equipment was used for purity assessment of liquid and liquefied hydrocarbons serving as raw materials for production of primary reference gas standards. Additionally, gas-phase studies were performed within an online NMR flow probe, as well as in a high-pressure NMR setup to check feasibility as verification method for the composition of gas mixtures. KW - Quantitative NMR spectroscopy KW - Gas-phase NMR spectroscopy KW - Primary reference gas mixtures PY - 2017 UR - http://www.sciencedirect.com/science/article/pii/S1090780716302518 DO - https://doi.org/10.1016/j.jmr.2016.11.016 SN - 1090-7807 SN - 1096-0856 VL - 275 SP - 1 EP - 10 AN - OPUS4-38803 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Oudwater, R. J. A1 - van Wijk, J. I. T. A1 - Persijn, S. A1 - Wessel, R. M. A1 - van der Veen, A. M. H. A1 - Mace, T. A1 - Sutour, C. A1 - Couette, J. A1 - Milton, M. A1 - Harling, A. A1 - Vargha, G. A1 - Uprichard, I. A1 - Haerri, H.-P. A1 - Niederhauser, B. A1 - Tuma, Dirk A1 - Maiwald, Michael A1 - Boissière, Claudia T1 - Final report on EURAMET QM-S8: Analysis of impurities in pure and balance gases used to prepare primary standard gas mixtures by the gravimetric method N2 - This project concerns the purity analysis of nitrogen as used in reference gas mixture preparation. This project was carried out without adding impurities to the gas used for this comparison, and is therefore more representative to evaluate the analysis of CO, CO2, CH4, O2, Ar and H2O impurities in high purity nitrogen. The analysis of the amount–of–substance fraction water was optional. Two 50 litre high purity nitrogen cylinders were purchased from a well-qualified supplier of specialty gases. The listed components were expected to be present in the pure nitrogen at the target levels as a result of the purification of the nitrogen. From the start of this comparison it was clear that the comparison may not lead to reference values for the constituents analysed. The results indicate that analyses of high purity gases are often limited by the limits of detection of analytical equipment used. The reports of the participating laboratories also indicate that there is no agreed method of determination of the uncertainty on a detection Limit value. The results provide useful information on the Performance of participants. For all analysed components there is reasonable agreement in results for LNE, VSL, Metas and NPL. For BAM only the Argon result is in agreement. KW - Gas analysis KW - Nitrogen KW - Purity analysis PY - 2013 DO - https://doi.org/10.1088/0026-1394/50/1A/08023 SN - 0026-1394 SN - 1681-7575 VL - 50 IS - 08023 SP - 1 EP - 58 PB - Institute of Physics Publishing CY - Bristol AN - OPUS4-35896 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kern, Simon A1 - Michalik-Onichimowska, Aleksandra A1 - Riedel, Jens A1 - Panne, Ulrich A1 - King, R. A1 - Maiwald, Michael T1 - “Click” analytics for “click” chemistry – a simple method for calibration-free evaluation of online NMR spectra N2 - Currently research in chemical manufacturing moves towards flexible plug-and-play approaches focusing on modular plants, capable of producing small scales ondemand with short down-times between individual campaigns. This approach allows for efficient use of hardware, a faster optimization of the process conditions, and thus, an accelerated introduction of new products to the market. Driven mostly by the search for chemical syntheses under biocompatible conditions, so-called “click” chemistry rapidly became a growing field of research. The resulting simple one-pot reactions are so far only scarcely accompanied by an adequate optimization via comparably straightforward and robust analysis techniques. Here we report on a fast and reliable calibration-free online high field NMR monitoring approach for technical mixtures. It combines a versatile fluidic system, continuous-flow measurement with a time interval of 20 s per spectrum, and a robust, automated algorithm to interpret the obtained data. All spectra were acquired using a 500 MHz NMR spectrometer (Varian) with a dual band flow probe having a 1/16 inch polymer tubing working as a flow cell. Single scan 1H spectra were recorded with an acquisition time of 5 s, relaxation delay of 15 s. As a proof-of-concept, the thiol-ene coupling between N-boc cysteine methyl ester and allyl alcohol was conducted in non-deuterated solvents while its time-resolved behaviour was characterised with step tracer experiments Through the application of spectral modeling the signal area for each reactant can be deconvoluted in the online spectra and thus converted to the respective concentrations or molar ratios. The signals which were suitable for direct integration were used herein for comparison purposes of both methods. T2 - 4th European Conference on Process Analytics and Control Technology (EuroPACT 2017) CY - Potsdam, Germany DA - 10.05.2017 KW - Online NMR Spectroscopy KW - Process Analytical Technology KW - Click Chemistry KW - Reaction Monitoring KW - Process control KW - Indirect Hard Modeling KW - Spectral Modeling PY - 2017 SP - 156 EP - 157 CY - Frankfurt a. M. AN - OPUS4-40232 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maiwald, Michael A1 - Bornemann-Pfeiffer, Martin A1 - Guhl, Svetlana A1 - Kern, Simon A1 - Meyer, Klas A1 - Panne, Ulrich A1 - Riedel, Jens A1 - Wander, Lukas T1 - Integrated and networked systems and processes – A perspective for digital transformation of our chemical and pharmaceutical production N2 - Chemical and pharmaceutical companies have to find new paths to survive successfully in a changing environment, while also finding more flexible ways of product and process development to bring their products to market more quickly – especially high-quality high-end products like fine chemicals or pharmaceuticals. The potential of digital technologies belongs to these. A current approach uses flexible and modular chemical production units, which can produce different high-quality products using multi-purpose equipment with short downtimes between campaigns and reduce the time to market of new products. At the same time, we need to move towards knowledge-based production that takes into account all essential equipment, process and control data from plants and laboratories and makes valuable expertise available and transferable. The potential of data from production together with its contextual information is often not yet consistently used today for a comprehensive understanding of production. By giving examples this paper outlines a possible more holistic approach to digitalisation and the use of machine-based methods in the production of specialty chemicals and pharmaceuticals through the introduction of integrated and networked systems and processes. T2 - GDCh Science Forum 2021 - GDCh Wissenschaftsforum 2021 CY - Online meeting DA - 29.08.2021 KW - Process analytical technology KW - Online NMR spectroscopy KW - Process industry KW - Industry 4.0 KW - Digital transformation KW - Autonomous chemistry PY - 2021 AN - OPUS4-53171 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Meyer, Klas A1 - Panne, Ulrich A1 - Rademann, K. A1 - Maiwald, Michael T1 - Quantitative NMR Spektroskopie unter Druck - Anwendungen an fluiden und gasförmigen technischen Mischungen N2 - Die quantitative NMR-Spektroskopie (qNMR) gewinnt in den letzten Jahren immer mehr an Bedeutung, speziell hinsichtlich der Anwendung auf komplexe Fragestellungen der analytischen Chemie. Ein großer Vorteil dieser Methode ist die Möglichkeit der Relativquantifizierung durch das „Zählen von Kernspins" in der Probe. Unter der Voraussetzung eines korrekt ausgeführten NMR-Experiments ist so der direkte Vergleich von Signalflächen im Spektrum möglich, ohne dass zuvor zwingend eine Kalibrierung notwendig ist. T2 - 8. Interdisziplinäres Doktorandenseminar CY - Berlin, Germany DA - 23.02.2014 PY - 2014 SN - 978-3-9816380-1-1 SP - 20 AN - OPUS4-32090 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Gugin, Nikita A1 - Villajos Collado, José Antonio A1 - Dautain, O. A1 - Maiwald, Michael A1 - Emmerling, Franziska T1 - Optimizing the Green Synthesis of ZIF-8 by Reactive Extrusion Using In Situ Raman Spectroscopy N2 - We report the scale-up of a batch solid synthesis of zeolitic imidazolate framework-8 (ZIF-8) for reactive extrusion. The crystalline product forms in the extruder directly under the mixture of solid 2-methylimidazole and basic zinc carbonate in the presence of a catalytic amount of liquid. The process parameters such as temperature, liquid type, feeding rate, and linker excess were optimized using the setup specifically designed for in situ Raman spectroscopy. Highly crystalline ZIF-8 with a Brunauer–Emmett–Teller (BET) surface area of 1816 m2 g–1 was quantitatively prepared at mild temperature using a catalytic amount of ethanol and a small excess of the linker. Finally, we developed a simple and comprehensive approach to evaluating the environmental friendliness and scalability of metal–organic framework (MOF) syntheses in view of their large-scale production. KW - Mechanochemistry KW - In situ Raman KW - Large-scale processing KW - Metal−organic frameworks KW - Twin-screw extrusion (TSE) PY - 2023 DO - https://doi.org/10.1021/acssuschemeng.2c07509 SN - 2168-0485 VL - 11 IS - 13 SP - 5175 EP - 5183 PB - ACS Publications AN - OPUS4-57366 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maiwald, Michael A1 - Maiwald, Michael T1 - Integrierte und vernetzte Systeme und Prozesse – Eine Perspektive für das Messen in der Prozessindustrie N2 - Anhand von Beispielen wird in diesem Vortrag ein möglicher ganzheitlicherer Ansatz für die Digitalisierung und den Einsatz maschinengestützter Prozesse bei der Herstellung von Spezialchemikalien und Arzneimitteln durch die Einführung integrierter und vernetzter Systeme und Prozesse skizziert. Ein aktueller Ansatz und ein Beispiel in diesem Vortrag sind flexible und modulare chemische Produktionseinheiten, die Mehrzweckanlagen nutzen, um verschiedene hochwertige Produkte mit kurzen Stillstandszeiten zwischen den Kampagnen herzustellen und die Markteinführungszeit für neue Produkte zu verkürzen. Als zweites Beispiel wird kurz die Testplattform Wasserstofftankstelle vorgestellt, die als moderne Anlage der Prozessindustrie betrachtet werden kann, vergleichbar mit einer Anlage aus der chemischen oder pharmazeutischen Industrie. An ihr lassen sich alle derzeit entlang der Digitalen Transformation diskutierten Konzepte implementieren, um sie zu standardisieren und zu validieren. Dazu gehören Konzepte zur Konnektivität von Sensoren und Aktoren aus der Feldebene in höhere Ebenen der Automatisierung oder zur Einbringung zusätzlicher Sensoren oder Sensornetzwerke, die zunehmend flexibler gestaltet werden soll, die sichere und nachvollziehbare Parametrierung von Automatisierungskomponenten – vielleicht aus einem digitalen Abbild (Verwaltungsschale bzw. „Digitaler Zwilling“) heraus, Konzepte zur vorausschauenden Wartung („Predictive Maintenance“), Konzepte zu digitalen Entscheidungsprozessen, Zertifikaten und Signaturen oder der zunehmende Einsatz von komplexen Auswertungsalgorithmen und Applikationen in der Feldebene („Embedded Computing“) oder der „Kante“ zu Cloudbasierten Systemen der Informationstechnik („Edge-Computing“). Die beiden Beispiele sollen aktuelle Entwicklungsachsen des industriellen Messwesens im Rahmen der industriellen Automation aufzeigen, in denen Messwerte, deren Messunsicherheiten und Kontextinformationen eine wichtige Rolle einnehmen. T2 - 324. PTB-Seminar: Berechnung der Messunsicherheit – Empfehlungen für die Praxis CY - Berlin, Germany DA - 22.05.2023 KW - Messunsicherheit KW - Prozessindustrie KW - Datenerfassung KW - QI-Digital KW - Online-NMR-Spektroskopie PY - 2023 UR - https://www.ptb.de/cms/de/ptb/fachabteilungen/abt8/fb-84/ag-842/seminare/324-ptb-seminar-berechnung-der-messunsicherheit-empfehlungen-fuer-die-praxis.html AN - OPUS4-57533 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maiwald, Michael A1 - Meyer, Klas T1 - Quantitative NMR Spectroscopy (qNMR) as an Indispensable Instrumental Analytical Method and its Metrological Application N2 - Introduction NMR spectroscopy is one of the most important analytical methods in organic chemistry. While most analyses are carried out qualitatively with the aim of substance identification and structure elucidation, quantitative NMR spectroscopy (qNMR) is increasingly gaining importance in research and industry. qNMR provides the most universally applicable form of direct purity determination without need for reference materials of impurities or the calculation of response factors but only exhibiting suitable NMR properties. Methods One of the most attractive features of quantitative NMR spectroscopy is that the NMR peak areas can be used directly for concentration quantification without further calibration. Another advantage of NMR spectroscopy is that the method has a high linearity between absolute signal area and sample concentration, which makes it an absolute analytical comparison method that is independent of the matrix. This enables automated robust data evaluation strategies that can be used for online applications of qNMR spectroscopy. Jancke et al. proposed NMR spectroscopy as a relative primary analytical method because it can be fully described by mathematical equations from which a complete uncertainty budget can be derived, allowing it to be used at the highest metrological level. Weber et al. discussed in detail important aspects of the procedure that enable the realisation of low measurement uncertainties in qNMR measurements. Since certification of CRM requires expanded mea¬sure¬ment uncertainties of less than 0.5 % (relative), the work of Weber et al. demonstrated for the first time that qNMR can fulfil this criterion. Results To date, further comparative studies have been carried out in metrology and industry, demonstrating the performance of quantitative NMR spectroscopy and further reducing measurement uncertainties. The development of validation concepts and the commercial availability of suitable certified reference materials facilitate the application, especially in the usually highly regulated industrial environment. Users can thus accelerate the development of analytical methods. The talk will cover a wide range of topics from current metrological activities to new challenges for qNMR spectroscopy and also deals with aspects such as validation and accreditation. Innovative aspects • qNMR provides the most universally applicable form of direct purity determination • Expanded measurement uncertainties lower than 0.15 % (relative) possible • Benchtop NMR instruments increasingly used for qNMR spectroscopy T2 - ANAKON 2023 CY - Vienna, Austria DA - 11.04.2023 KW - Quantitative NMR Spectroscopy KW - qNMR KW - Process Analytical Technology KW - NMR Validation KW - NMR Accreditation KW - Purity KW - ANAKON PY - 2023 AN - OPUS4-57304 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maiwald, Michael A1 - Lubenau, U. T1 - Large-scale hydrogen storage in geological reservoirs: Current perspectives and requirements for metrology N2 - The course of the changeover of UGS from natural gas to hydrogen varies depending on the type of the underground gas storage (UGS). In caverns a changeover to high H2-contents can be achieved quickly, while pore storage tanks must be converted over long periods of time. The analytical requirements are correspondingly different. This information has been compiled through expert statement by underground storage operators. A significant number of new UGS is currently not expected. Public funds (project funding) are currently being raised for the conversion of caverns to hydrogen. In addition, investigations and evaluations of the material are currently being carried out at various storage facilities in order to determine the possibilities and costs of a conversion. H2 admixtures to natural gas, but also pure H2 caverns are considered. The bottleneck seems to be the availability of large volumes of hydrogen. The analytical requirements along with the different hydrogen qualities, which are currently discussed were compiled through expert discussions with underground storage operators and are at hand as early impact results. T2 - EEMUA Energy Transition Seminar CY - Rotterdam, Netherland DA - 23.06.2022 KW - Hydrogen Storage KW - Underground gas storage (UGS) KW - MefHySto KW - EMPIR PY - 2022 AN - OPUS4-55109 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maiwald, Michael T1 - Sicherheit und Prozesskontrolle in der Wasserstoff-Wirtschaft: Anforderungen an Sensoren und Prozessanalytik N2 - Der Vortrag ist ein Impulsvortrag, der kurz in die Prozessketten der potentiellen Wasserstoffwirtschaft einführt. An vielen Stellen werden spezifische Sensoren benötigt, die die Prozess-Sicherheit und die Zuverlässigkeit von Qualitätsparametern gewährleisten. Es wird auch kurz auf die Forschungsföerderungslandschaft zu diesem Thema eingegangen. T2 - Sensorik für die Digitalisierung Chemische Produktionsanlagen – Wir bringen neue Projektideen auf dem Weg! CY - Frankfurt am Main, Germany DA - 13.06.2022 KW - Sensoren KW - Wasserstoff-Wirtschaft KW - Forschungslandschaft Wasserstoff KW - ProcessNet KW - Digitale Transformation PY - 2022 AN - OPUS4-55110 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bornemann-Pfeiffer, Martin A1 - Meyer, Klas A1 - Lademann, J. A1 - Kraume, M. A1 - Maiwald, Michael T1 - Contributions towards variable temperature shielding for compact NMR instruments N2 - The application of compact NMR instruments to hot flowing samples or exothermically reacting mixtures is limited by the temperature sensitivity of permanent magnets. Typically, such temperature effects directly influence the achievable magnetic field homogeneity and hence measurement quality. The internal-temperature control loop of the magnet and instruments is not designed for such temperature compensation. Passive insulation is restricted by the small dimensions within the magnet borehole. Here, we present a design approach for active heat shielding with the aim of variable temperature control of NMR samples for benchtop NMR instruments using a compressed airstream which is variable in flow and temperature. Based on the system identification and surface temperature measurements through thermography, a model predictive control was set up to minimise any disturbance effect on the permanent magnet from the probe or sample temperature. This methodology will facilitate the application of variable-temperature shielding and, therefore, extend the application of compact NMR instruments to flowing sample temperatures that differ from the magnet temperature. KW - Benchtop NMR KW - Continuous Processes KW - Inline Analytics KW - Model Predictive Control KW - Process Analytical Tecnology KW - Temperature Control PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-579219 DO - https://doi.org/10.1002/mrc.5379 SN - 1097-458X SP - 1 EP - 10 PB - John Wiley & Sons Ltd. AN - OPUS4-57921 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maiwald, Michael T1 - Online NMR spectroscopy paves the way for short development times in industrial reaction and process monitoring N2 - Modular chemical production is a tangible implementation of the digital transformation of the specialty chemicals process industry. In particular, it enables acceleration of process development and thus faster time to market by flexibly interconnecting and orchestrating standardized physical modules and bringing them to life. For this purpose, specific (chemical) sensors of process analytics are needed, preferably without lengthy calibration or spectroscopic model development. An excellent example of a "direct" analytical method is online nuclear magnetic resonance (NMR) spectroscopy. NMR spectroscopy meets the requirements of a direct analytical method because of the direct correlation between the signal area in the spectrum ("counting" the nuclear spins) and the analyte amount of substance concentrations. It is also extremely linear over the concentration range. With the availability of compact benchtop NMR instruments, it is now possible to bring NMR spectroscopy directly into the field, in close proximity to specialized laboratory facilities, pilot plants, and even industrial-scale production facilities. The first systems are in TRL 8 (Qualified System with Proof of Functionality in the Field). The presentation will discuss the many building blocks of online nuclear magnetic resonance spectroscopy, from flow cells to automated data analysis. T2 - SFB 1527 HyPERiON “High Performance Compact Magnetic Resonance“ Online Seminar CY - Karlsruhe, Germany DA - 06.07.2023 KW - Online NMR Spectroscopy KW - Process Monitoring KW - Reaction Monitoring KW - Industry 4.0 KW - Automation KW - Modular Production PY - 2023 AN - OPUS4-57862 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maiwald, Michael T1 - Metrology for Advanced Hydrogen Storage Solutions (MefHySto) – Overviewand Tangible Results N2 - The European project MefHySto addresses the need of large-scale energy storage, which is required for a shift to renewable energy supply. The project is funded by the European Metrology Programme on Innovation and Research (EMPIR) and consists of 14 consortium partners from all over Europe (www.mefhysto.eu). It is demonstrated, how MefHySto is contributing to the EMN for Energy Gases aiming at prioritisation of the measurement gaps and challenges interacting with the EMN stakeholders. T2 - European Metrology Network Energy Gases “Measurement Solutions for Energy Gases” Workshop CY - Lisbon, Portugal DA - 21.03.2023 KW - MefHySto KW - EMPIR KW - Hydrogen Storage KW - Hydrogen Metrology KW - Hydrogen Purity KW - Geological Storage PY - 2023 AN - OPUS4-57193 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kipphardt, Heinrich A1 - Tuma, Dirk A1 - Khanipour, Peyman A1 - Maiwald, Michael T1 - Voll normal - Normen in der Gasanalytik N2 - In dieser Arbeit werden die Grundlagen der Normung, die Entstehung einer Norm und die für die Gasanalytik relevanten Normungsgremien kurz dargestellt. Dazu werden die wichtigsten Normen zur Gasanalytik entlang des analytischen Prozesses gruppiert und aufgeführt. Schließlich wird als Anwendungsbeispiel aus der eigenen Praxis der Prozess von der Herstellung bis zur Zertifizierung eines Kalibriergases beschrieben. KW - Zertifikat KW - Regel- und Messtechnik KW - Normung KW - Gasanalytik KW - Gasgualität KW - Gasreinheit PY - 2022 SN - 2366-9594 VL - 10 SP - 73 EP - 80 PB - Vulkan Verlag CY - Essen AN - OPUS4-56083 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maiwald, Michael A1 - Meyer, Klas A1 - Kern, S. A1 - Guhl, Svetlana A1 - Bornemann-Pfeiffer, Martin A1 - Wander, L. T1 - Modular process control with compact NMR spectroscopy – From Field Integration to Automated Data Analysis N2 - Chemical and pharmaceutical companies have to find new paths to survive successfully in a changing environment, while also finding more flexible ways of product and process development to bring their products to market more quickly – especially high-quality high-end products like fine chemicals or pharmaceuticals. A current approach uses flexible and modular chemical production units, which can produce different high-quality products using multi-purpose equipment with short downtimes between campaigns and reduce the time to market of new products. NMR spectroscopy appeared as excellent online analytical tool and allowed a modular data analysis approach, which even served as reliable reference method for further Process Analytical Technology (PAT) applications. Using the available datasets, a second data analysis approach based on artificial neural networks (ANN) was evaluated. Therefore, amount of data was augmented to be sufficient for training. The results show comparable performance, while improving the calculation time tremendously. In future, such fully integrated and interconnecting “smart” systems and processes can increase the efficiency of the production of specialty chemicals and pharmaceuticals. At the end of the article, ideas for solutions are discussed in order to speed up the implementation of new special products from the point of view of process analytics and to network the existing process chains more closely. T2 - PATriCK 2022 – Merck conference on PAT technology CY - Darmstadt, Germany DA - 19.10.2022 KW - Process Analytical Technology KW - Digitalisation KW - Process Industry KW - Online NMR Spectroscopy KW - Modular Production PY - 2022 AN - OPUS4-56089 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Maiwald, Michael A1 - Soruco Aloisio, Ricardo A1 - Meyer, Klas A1 - Klaus, Christian T1 - Auf dem Weg zu einer digitalen Qualitätsinfrastruktur - Eine Labor-Testplattform für die Integration von Sensoren und Messgeräten N2 - Um die internationale Spitzenposition deutscher Unternehmen der Prozessindustrie auch in Zukunft sicher zu stellen, müssen die Unternehmen ihre Prozesse und Geschäftsabläufe digitalisieren und gemeinsam mit der Forschung innovative neue Methoden, Apparate, Anlagen, Sensoren und Automatisierungstechnik sowie Datenkonzepte entwickeln. All dies erfordert den Aufbau neuer Fähigkeiten, Investition in Talente, interdisziplinäre Kommunikation zwischen verschiedenen Personen und Abteilungen und eine Bereitschaft zur Veränderung. KW - QI-Digital KW - Wasserstofftankstelle KW - IT-OT-Testplattform KW - Prozessindustrie PY - 2023 VL - 67 IS - 9 SP - 20 EP - 23 PB - Wiley-VCH CY - Weinheim AN - OPUS4-58461 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maiwald, Michael A1 - Meyer, Klas A1 - Kern, Simon A1 - Guhl, Svetlana A1 - Bornemann-Pfeiffer, Martin A1 - Wander, Lukas A1 - Kowarik, Stefan A1 - Liehr, Sascha T1 - Modular process control with compact NMR spectroscopy: From field integration to fully automated data analysis N2 - Chemical and pharmaceutical companies need to find new ways to survive successfully in a changing environment, while finding more flexible ways of product and process development to bring their products to market faster - especially high-value, high-end products such as fine chemicals or pharmaceuticals. This is complicated by changes in value chains along a potential circular economy. One current approach is flexible and modular chemical production units that use multi-purpose equipment to produce various high-value products with short downtimes between campaigns and can shorten time-to-market for new products. Online NMR spectroscopy will play an important role for plant automation and quality control, as the method brings very high linearity, matrix independence and thus works almost calibration-free. Moreover, these properties ideally enable automated and machine-aided data analysis for the above-mentioned applications. Using examples, this presentation will outline a possible more holistic approach to digitalization and the use of machine-based processes in the production of specialty chemicals and pharmaceuticals through the introduction of integrated and networked systems and processes. T2 - Benchtop NMR: From Academia to Industry CY - Online meeting DA - 28.09.2022 KW - Digital Transformatioin KW - Process Industry KW - Benchtop NMR Spectroscopy KW - Procee Analytical Technology KW - Modular Production KW - Specialty Chemicals KW - Industry 4.0 PY - 2022 UR - https://eventos.fct.unl.pt/benchtop_nmr_workshop2022/pages/welcome AN - OPUS4-55850 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maiwald, Michael A1 - Meyer, Klas A1 - Bornemann-Pfeiffer, Martin A1 - Guhl, Svetlana A1 - Wander, L. A1 - Kern, S. T1 - Integrierte und vernetzte Systeme und Prozesse – Eine Perspektive für die smarte Laborinfrastruktur N2 - Chemie- und Pharmaunternehmen müssen neue Wege gehen, um in einem sich wandelnden Umfeld erfolgreich zu überleben, und gleichzeitig flexiblere Wege der Produkt- und Prozessentwicklung finden, um ihre Produkte schneller auf den Markt zu bringen - vor allem hochwertige High-End-Produkte wie Feinchemikalien oder Arzneimittel. Dazu gehört auch das Potenzial der digitalen Technologien, um ein umfassenderes Wissensmanagement zu ermöglichen. Eine wichtige Wissensquelle sind analytische Labors, die Unternehmensweit aktiv sind – von F&E bis zur Produktion. Die ganzheitliche Einbindung von analytischen Labors und ein unternehmensweites Daten- und Wissensmanagement sind wichtige Bausteine zur Integration und Vernetzung aller Systeme und Prozesse. Das Potenzial von Daten aus der Produktion mit ihren Kontextinformationen wird heute oft noch nicht konsequent für ein umfassendes Verständnis der Produktion genutzt. Dieser Beitrag skizziert anhand von Beispielen einen möglichen ganzheitlicheren Ansatz zur Digitalisierung und zum Einsatz maschineller Verfahren in der Produktion von Spezialchemikalien und Pharmazeutika durch die Einführung integrierter und vernetzter Systeme und Prozesse. T2 - 6. Analytik-Tag des Institut für Energie- und Umwelttechnik e.V. (IUTA) CY - Duisburg, Germany DA - 10.11.2022 KW - Prozessindustrie KW - Online-NMR-Spektroskopie KW - Prozessanalytik KW - Digitalisierung KW - Datenauswertung KW - IUTA PY - 2022 AN - OPUS4-56226 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maiwald, Michael A1 - Wichmann, Peer A1 - Kipphardt, Heinrich A1 - Meyer, Klas A1 - Riedel, Jens A1 - You, Yi A1 - Ostermann, Markus T1 - Erfahrungsaustausch Labor-Robotik N2 - Die BAM setzt in ihren analytischen Labors zunehmend Labor-Robotik ein, um gefähliche oder zeitraubende Routineaufgaben zu automatisieren. Durch Automation kann auch die Reproduzierbarkeit solcher Anwendungen erhöht werden. Im Beitrag werden einige aktuelle Beispiele aus den Analytiklabors diskutiert, wie z. B. die Anwendung für die Herstellung und RFA-Analytik von Gläsern, eine Feinwäge-Robotik für 10-L-Gaszylinder im Rahmen der Herstellung von Primärnormalen oder die Automatisierung von Probenpräsentationen für optische Spektroskopie und chemical Imaging. Auch wird kurz auf den Einsatz von Speicherprogrammierbaren Steuerungen in der modularen Laborautomation und die Virtualisierung von analytischen Laborrechnern eingengangen. T2 - Industrienetzwerk Smartes Labor am Institut für Energie- und Umwelttechnik e.V. (IUTA) CY - Duisburg, Germany DA - 09.11.2022 KW - Laborautomation KW - Labor-Robotik KW - Automatisierung KW - Smartes Labor PY - 2022 AN - OPUS4-56227 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maiwald, Michael A1 - Askar, Enis A1 - Günzel, Stephan A1 - Holtappels, Kai A1 - Mair, Georg A1 - Orellana Pérez, Teresa A1 - Sobol, Oded A1 - Tiebe, Carlo T1 - Competence Centre H2Safety@BAM – Safeguarding the Quality Infrastructure in the Hydrogen Economy N2 - Hydrogen is a central component of the energy transition and the European Green Deal for a climate-neutral Europe. To achieve the goals defined for 2050, the EU and the German government have developed a framework for action and are making long-term investments in research, development, and the rapid implementation of innovative hydrogen technologies. With the Competence Centre "H2Safety@BAM", BAM is creating the safety-related prerequisites for the successful implementation of hydrogen technologies at national as well as European level. To this end, BAM conducts research, testing and consulting in a holistic and inter-disciplinary manner under one roof – in the Competence Centre H2Safety@BAM. The activities of the competence centre focus on ensuring the safety of infra-structures, plants, and processes as well as innovative hydrogen transport and storage systems based on digital quality testing and the experimental testing of components and systems. It thus creates the prerequisites for the implementation and adaptation of legal framework conditions as well as for standardization. Closely related to this are investigations into the properties and compatibility of metallic materials and polymers as well as friction systems for the safe operation of components, plants, processes, and systems. This interdisciplinary and holistic approach is complemented by the development of gas analytics and suitable sensors, online measurements of gas properties in process control, test scenarios under real conditions as well as impact assessments of accidents and risk assessments and risk management systems derived from them. With its portfolio of tasks and competences, BAM builds trust in the safety and reliability of technical system solutions for hydrogen. T2 - 772. WE-Heraeus-Seminar - Metrology and Process Safety for Hydrogen Technologies & Applications CY - Bad Honnef, Germany DA - 10.10.2022 KW - H2Safety@BAM KW - Hydrogen KW - Competence Center KW - Hydrogen Strategy KW - Green Deal KW - Safety KW - Risk Assessment KW - Quality Infrastructure PY - 2022 UR - https://www.we-heraeus-stiftung.de/veranstaltungen/metrology-and-process-safety-for-hydrogen-technologies-and-applications/ AN - OPUS4-55986 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maiwald, Michael A1 - Meyer, Klas A1 - Kern, Simon A1 - Guhl, Svetlana A1 - Bornemann-Pfeiffer, Martin A1 - Wander, Lukas A1 - Kowarik, Stefan A1 - Liehr, Sascha A1 - Abele, M. A1 - Falkenstein, S. T1 - Modular process control with compact NMR spectroscopy – From field integration to automated data analysis N2 - Chemical and pharmaceutical companies have to find new paths to survive successfully in a changing environment, while also finding more flexible ways of product and process development to bring their products to market more quickly – especially high-quality high-end products like fine chemicals or pharmaceuticals. A current approach uses flexible and modular chemical production units, which can produce different high-quality products using multi-purpose equipment with short downtimes between campaigns and reduce the time to market of new products. NMR spectroscopy appeared as excellent online analytical tool and allowed a modular data analysis approach, which even served as reliable reference method for further Process Analytical Technology (PAT) applications. Using the available datasets, a second data analysis approach based on artificial neural networks (ANN) was evaluated. Therefore, amount of data was augmented to be sufficient for training. The results show comparable performance, while improving the calculation time tremendously. In future, such fully integrated and interconnecting “smart” systems and processes can increase the efficiency of the production of specialty chemicals and pharmaceuticals. T2 - GIDRM Day (Gruppo Italiano Discussione Risonanze Magnetiche) - Data analysis and NMR: from fundamental aspects to health and material applications CY - Online meeting DA - 14.10.2022 KW - Process Control KW - Online NMR Spectroscopy KW - Industry 4.0 KW - Process Analytical Technology KW - Data Analysis KW - Machine-Assisted Workflows PY - 2022 DO - https://doi.org/http://www.gidrm.org/index.php/activities/workshops/2022-workshops/gidrm-day-data-analysis-and-nmr-from-fundamental-aspects-to-health-and-material-applications AN - OPUS4-56002 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maiwald, Michael A1 - Bornemann-Pfeiffer, Martin A1 - Guhl, Svetlana A1 - Kern, Simon A1 - Meyer, Klas A1 - Wander, Lukas T1 - Integrated and Networked Systems and Processes - How NMR Spectroscopy Can Transform our Chemical and Pharmaceutical Production N2 - Chemical and pharmaceutical companies need to find new ways to survive successfully in a changing environment, while finding more flexible ways of product and process development to bring their products to market faster - especially high-value, high-end products such as fine chemicals or pharmaceuticals. This is complicated by changes in value chains along a potential circular economy. One current approach is flexible and modular chemical production units that use multi-purpose equipment to produce various high-value products with short downtimes between campaigns and can shorten time-to-market for new products. Online NMR spectroscopy will play an important role for plant automation and quality control, as the method brings very high linearity, matrix independence and thus works almost calibration-free. Moreover, these properties ideally enable automated and machine-aided data analysis for the above-mentioned applications. Using examples, this presentation will outline a possible more holistic approach to digitalization and the use of machine-based processes in the production of specialty chemicals and pharmaceuticals through the introduction of integrated and networked systems and processes. T2 - 43rd FGMR Annual Discussion Meeting CY - Karlsruhe, Germany DA - 12.09.2022 KW - Digital Transformatioin KW - Process Industry KW - Pharmaceuticals KW - Specialty Chemicals KW - Automation KW - Online NMR Spectroscopy KW - Industry 4.0 PY - 2022 AN - OPUS4-55715 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - van der Veen, A. M H A1 - Zalewska, E. T. A1 - Kipphardt, Heinrich A1 - Beelen, R. R. A1 - Tuma, Dirk A1 - Maiwald, Michael A1 - Fükő, J. A1 - Büki, T. A1 - Szilágyi, Z. N. A1 - Beránek, J. A1 - Cieciora, D. A1 - Ochman, G. A1 - e.t al., T1 - Metrologia International Bureau of Weights and Measures (BIPM), find out more - KEY COMPARISON International comparison CCQM-K118 natural gas N2 - CCQM-K118 was an international key comparison on natural gas composition with two types of gases, i.e., a low calorific hydrogen-enriched natural gas and a high calorific LNG type of gas. There were 14 participating laboratories. The traveling standards (i.e., 14 mixtures each) were obtained from an external source and checked for homogeneity and stability before and after the participants' measurements at the two coordinating laboratories. The data evaluation was performed using a consensus value and a laboratory effect model. The results of the participants were benchmarked against a key comparison reference value computed from the largest consistent subset (LCS) of the submitted results, adjusted for the differences between the travelling standards. For the first time in a key comparison in gas analysis, the model included a term to account for excess variability in the LCS. Most of the participants reported one or a few (slightly) discrepant results. Partly this is due to the heterogeneity and heteroscedasticity of the datasets. In all, the results in this key comparison demonstrate the good comparability of the national measurement standards for natural gas composition maintained by the participating NMIs. Main text. To reach the main text of this paper, click on Final Report. Note that this text is that which appears in Appendix B of the BIPM key comparison database kcdb.bipm.org/. The final report has been peer-reviewed and approved for publication by the CCQM, according to the provisions of the CIPM Mutual Recognition Arrangement (MRA). To reach the main text of this paper, click on Final Report. Note that this text is that which appears in Appendix B of the BIPM key comparison database https://www.bipm.org/kcdb/. The final report has been peer-reviewed and approved for publication by the CCQM, according to the provisions of the CIPM Mutual Recognition Arrangement (CIPM MRA). KW - CCQM-K PY - 2022 DO - https://doi.org/10.1088/0026-1394/59/1A/08017 SN - 0026-1394 VL - 59 IS - 1A PB - IOP Publishing LTD AN - OPUS4-56308 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maiwald, Michael T1 - Aktuelles zur Technologie-Roadmap "Prozess-Sensoren 4.0" N2 - Die auf der NAMUR Hauptsitzung 2015 vorgestellte Technologie-Roadmap „Prozess-Sensoren 4.0“ zeigt die damaligen Anforderungen an Prozess-Sensoren sowie an deren Kommunikations-fähigkeiten auf. Wir berichten über die Umsetzungen der damaligen Ideen/Thesen aus heutiger Sicht und blicken nach vorn. T2 - Workshop NAMUR-Hauptsitzung 2020 CY - Online meeting DA - 05.11.2020 KW - Prozessindustrie KW - Technologie-Roadmap "Prozess-Sensoren 4.0" KW - NAMUR KW - Automation KW - Prozessanalytik KW - Sensoren PY - 2020 AN - OPUS4-51523 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maiwald, Michael A1 - Peters, Claudia A1 - Meyer, Klas T1 - Interlaboratory comparison of benchtop NMR spectrometers – Purities at 200 and 10 mmol/L N2 - Due to its advantages of being a direct comparison method, quantitative NMR spectroscopy (qNMR) becomes more and more popular in industry. While conventional high-field NMR systems are often associated with high investment and operational costs, the upcoming market of permanent-magnet based benchtop NMR systems show a considerable option for a lot of applications. The mobility of these systems allows to bring them more closely to the real production environment, e.g. for at-line quality control. In this work we present an interlaboratory comparison study investigating the qNMR performance of state-of-the-art benchtop NMR spectrometers. Therefore, BAM prepared two samples of a mixture of NMR reference standards tetramethylbenzene (TMB) and tetrachloronitrobenzene (TCNB) at concentration levels of 200 mM and 10 mM. These “ready-to-use” samples were sent to participant laboratories, which performed analysis on their benchtop NMR equipment of different vendors and fields from 43 to 80 MHz. Raw data was reported back and further investigated by using different data analysis methods at BAM. After this very first qNMR comparison study of benchtop NMR spectrometers show promising results, following studies are planned to cover more parts of the qNMR process, e.g. sample preparation and weighing, but also data analysis, as commonly done in similar studies for high-field NMR spectroscopy in industry and metrology. T2 - The United States Pharmacopeial Convention (USP) Emerging Technologies Workshop & Roundtable CY - Online meeting DA - 17.11.2020 KW - Quantitative NMR Spectroscopy KW - QNMR KW - Purity KW - Interlaboratory Comparison KW - Low-field NMR Spectroscopy PY - 2020 UR - https://www.cvent.com/events/emerging-technologies-workshop-roundtable-quantitative-nmr-and-digital-data-applications-overview-an/event-summary-f128e4bfbedc48d6946f554ea719d6b1.aspx?dvce=1 AN - OPUS4-51526 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bröcker, S. A1 - Klaer, R.-H. A1 - Kockmann, N. A1 - Maiwald, Michael T1 - Process Industry United in the Digital World - The current landscape of research for the digitalization of the process industry N2 - The Tutzing Symposium "100 % digital: survival strategies for the process industry" (see 4.1) in April 2018 was characterized by a great momentum which has been taken up and continued until today. The aim was to implement the ideas from the Tutzing Symposium in a coordinated and targeted manner. For this purpose, development needs as well as the numerous currently planned or already started research and development activities in the context of digitalisation were first compiled and analysed. This resulted in the current research landscape for digitalization in the process industry. It now enables to identify open topics and to translate them into research funding programs as well as to define new projects in the dialogue between users, suppliers and research, which are to be meaningfully interlinked and consolidated with existing projects. Due to the strong interest in digitalisation, activities are constantly being added, so that this paper can only provide a snapshot of the situation in the period 2019-2020. KW - Process Industry KW - Digitalisation KW - Tutzing Symposion KW - research landscape KW - Process Control PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-512265 UR - https://processnet.org/en/TAKdigital.html SP - 1 EP - 15 AN - OPUS4-51226 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maiwald, Michael T1 - Compact NMR Spectroscopy: A Versatile Tool for Automated Continuous-Flow Production of Chemicals and Pharmaceuticals N2 - Chemical companies must find new paths to successfully survive in a changing environment. The potential of digital technologies belongs to these. Flexible and modular chemical plants can produce various high-quality products using multi-purpose equipment with short down-times between campaigns and reduce time to market for new products. Intensified continuous production plants allow for difficult to produce compounds. Therefore, fully automated “chemical” process control along with real-time quality control are prerequisites to such concepts and thus should be based on “chemical” information. The advances of a fully automated NMR sensor were exploited, using a given pharmaceutical lithiation reaction as an example process within a modular pilot plant. A commercially available benchtop NMR spectrometer was integrated to the full requirements of an automated chemical production environment such as , e.g., explosion safety, field communication, and robust evaluation of sensor data. It was thereof used for direct loop advanced process control and real-time optimization of the process. NMR appeared as preeminent online analytical tool and allowed using a modular data analysis tool, which even served as reliable reference method for further PAT applications. Recently, AI procedures have also been successfully used for NMR data evaluation. In order to overcome the typical limitation of too small data sets from process developments, a new method was tested, which allows a physically motivated multiplication of the available reference data together with context information in order to obtain a sufficiently large data set for the training of machine learning algorithms. In future, such fully integrated and intelligently interconnecting “smart” systems and processes can speed up the high-quality production of specialty chemicals and pharmaceuticals. T2 - Compact NMR: Perspectives for (Bio)process Monitoring CY - Online meeting DA - 14.10.2020 KW - Process Industry KW - Real-time Process Monitoring KW - NMR Spectroscopy KW - Indirect Hard Modelling KW - Modular Production PY - 2020 AN - OPUS4-51430 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kern, Simon A1 - Guhl, Svetlana A1 - Meyer, Klas A1 - Wander, Lukas A1 - Paul, Andrea A1 - Bremser, Wolfram A1 - Maiwald, Michael T1 - Mathematical and statistical tools for online NMR spectroscopy in chemical processes N2 - Monitoring chemical reactions is the key to chemical process control. Today, mainly optical online methods are applied, which require excessive calibration effort. NMR spectroscopy has a high potential for direct loop process control while exhibiting short set-up times. Compact NMR instruments make NMR spectroscopy accessible in industrial and harsh environ¬ments for advanced process monitoring and control, as demonstrated within the European Union’s Horizon 2020 project CONSENS. We present a range of approaches for the automated spectra analysis moving from conventional multivariate statistical approach, (i.e., Partial Least Squares Regression) to physically motivated spectral models (i.e., Indirect Hard Modelling and Quantum Mechanical calculations). By using the benefits of traditional qNMR experiments data analysis models can meet the demands of the PAT community (Process Analytical Technology) regarding low calibration effort/calibration free methods, fast adaptions for new reactants or derivatives and robust automation schemes. T2 - Advanced Mathematical and Computational Tools in Metrology and Testing conference CY - Glasgow, United Kingdom DA - 29.08.2017 KW - Online NMR Spectroscopy KW - Process Control KW - Partial Least Squares Regression KW - Indirect Hard Modelling KW - Quantum Mechanics KW - First Principles PY - 2018 SN - 978-9-813-27429-7 VL - 89 SP - 229 EP - 234 PB - World Scientific CY - New Jersey AN - OPUS4-51391 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Maiwald, Michael ED - Tauschnitz, T. T1 - Erweiterung des NOA-Konzepts - M+O-Sensoren, NE 183 N2 - Der Sensorik kommt bei der Digitalisierung der Prozessindustrie eine Schlüsselrolle zu. Entsprechend ist sie ein zentraler Baustein der NAMUR Open Architecture Konzepts (NOA). M+O-Sensoren (Monitoring + Optimization) - stellen eine neue Geräteklasse für die zusätzliche Überwachung und Optimierung von Anlagen der Prozessindustrie dar. Diese deckt klassische und alternative Messprinzipien bis hin zur Nachbildung der menschlichen Sinne ab. Hier werden die Anforderungen an M+O-Sensoren als Bestandteile der NOA beschrieben. KW - Prozessanalytik KW - Prozessindustrie KW - Sensoren KW - M+O-Sensoren KW - NAMUR Open Architecture KW - NOA PY - 2021 SN - 978-3-8356-7451-6 SP - 39 EP - 45 PB - Vulkan-Verlag GmbH CY - Essen ET - 1 AN - OPUS4-52912 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Gottu Mukkula, A. R. A1 - Kern, Simon A1 - Salge, M. A1 - Holtkamp, M. A1 - Guhl, Svetlana A1 - Fleischer, C. A1 - Meyer, Klas A1 - Remelhe, M. A1 - Maiwald, Michael A1 - Engell, S. T1 - An Application of Modifier Adaptation with Quadratic Approximation on a Pilot Scale Plant in Industrial Environment N2 - The goal of this work is to identify the optimal operating input for a lithiation reaction that is performed in a highly innovative pilot scale continuous flow chemical plant in an industrial environment, taking into account the process and safety constraints. The main challenge is to identify the optimum operation in the absence of information about the reaction mechanism and the reaction kinetics. We employ an iterative real-time optimization scheme called modifier adaptation with quadratic approximation (MAWQA) to identify the plant optimum in the presence of plant-model mismatch and measurement noise. A novel NMR PAT-sensor is used to measure the concentration of the reactants and of the product at the reactor outlet. The experiment results demonstrate the capabilities of the iterative optimization using the MAWQA algorithm in driving a complex real plant to an economically optimal operating point in the presence of plant-model mismatch and of process and measurement uncertainties. KW - Process Analytical Technology KW - Online NMR Spectroscopy KW - Process Industry KW - Iterative real-time optimization KW - Modifier adaptation KW - Plant-model mismatch KW - Reactor control KW - CONSENS PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-524531 DO - https://doi.org/10.1016/j.ifacol.2020.12.685 SN - 1522-2640 VL - 53 IS - 2 SP - 11773 EP - 11779 PB - Elsevier CY - Amsterdam AN - OPUS4-52453 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maiwald, Michael A1 - Meyer, Klas A1 - Liehr, Sascha A1 - Wander, Lukas A1 - Bornemann-Pfeiffer, Martin A1 - Kern, Simon A1 - Müller, S. A1 - Kowarik, Stefan T1 - Integrated and Networked Systems and Processes – A Perspective for Digital Transformation in (Bio) Process Engineering N2 - The competitiveness of the process industry is based on ensuring the required product quality while making optimum use of equipment, raw materials and energy. Chemical companies have to find new paths to survive successfully in a changing environment, while also finding more flexible ways of product and process development to bring their products to market more quickly – especially high-quality high-end products like fine chemicals or pharmaceuticals. The potential of digital technologies belongs to these. One way is knowledge-based production, taking into account all essential equipment, process and regulatory data of plants and laboratories. Today, the potential of this data is often not yet consistently used for a comprehensive understanding of production. Another approach uses flexible and modular chemical plants, which can produce different high-quality products using multi-purpose equipment with short downtimes between campaigns and reduce the time to market of new products. Digital transformation is enabling completely new production concepts that are being used increasingly. Intensified continuous production plants also allow for difficult to produce compounds. This contribution aims to encourage a more holistic approach to the digitalization and use of machine-assisted methods in (bio) process engineering by introduction of integrated and networked systems and processes, which have the potential to speed up the high-quality production of specialty chemicals and pharmaceuticals. T2 - 6th BioProScale Symposium - industrial scale bioprocess intensification from process development to large-scale understanding CY - Online meeting DA - 29.03.2021 KW - Industry 4.0 KW - Biotechnology KW - Bio engineering KW - Process Analytical Technology KW - BioProScale KW - Artificial Neural Networks PY - 2021 UR - https://biotechnologie.ifgb.de/node/648 AN - OPUS4-52371 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Martins, Inês C.B. A1 - Al-Sabbagh, Dominik A1 - Meyer, Klas A1 - Maiwald, Michael A1 - Scholz, G. A1 - Emmerling, Franziska T1 - Insight into the Structure and Properties of Novel Imidazole-Based Salts of Salicylic Acid N2 - The preparation of new active pharmaceutical ingredient (API) multicomponent Crystal forms, especially co-crystals and salts, is being considered as a reliable strategy to improve API solubility and bioavailability. In this study, three novel imidazole-based salts of the poorly water-soluble salicylic acid (SA) are reported exhibiting a remarkable improvement in solubility and dissolution rate properties. All structures were solved by powder X-ray diffraction. Multiple complementary techniques were used to solve co-crystal/salt ambiguities: density functional Theory calculations, Raman and 1H/13C solid-state NMR spectroscopies. In all molecular salts, the Crystal packing interactions are based on a common charged assisted +N-H SA)...O-(co-former) hydrogen bond interaction. The presence of an extra methyl group in different positions of the co-former, induced different supramolecular arrangements, yielding salts with different physicochemical properties. All salts present much higher solubility and dissolution rate than pure SA. The most promising results were obtained for the salts with imidazole and 1-methylimidazole co-formers. KW - Salicylic acid KW - Imidazole KW - Salts KW - Powder X-ray diffraction KW - SsNMR KW - DFT PY - 2019 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-502825 DO - https://doi.org/10.3390/molecules24224144 VL - 24 IS - 22 SP - 4144 PB - MDPI AN - OPUS4-50282 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Maiwald, Michael T1 - Integrated and Networked Systems and Processes—A Perspective for Digital Transformation in Thermal Process Engineering N2 - Separation technology as a sub-discipline of thermal process engineering is one of the most critical steps in the production of chemicals, essential for the quality of intermediate and end products. The discipline comprises the construction of facilities that convert raw materials into value-added products along the value chain. Conversions typically take place in repeated reaction and separation steps—either in batch or continuous processes. The end products are the result of several production and separation steps that are not only sequentially linked, but also include the treatment of unused raw materials, by-products and wastes. Production processes in the process industry are particularly susceptible to fluctuations in raw materials and other influences affecting product quality. This is a challenge, despite increasing fluctuations, to deliver targeted quality and simultaneously meet the increasing dynamics of the market, at least for high value fine chemicals. In order to survive successfully in a changed environment, chemical companies must tread new paths. This includes the potential of digital technologies. The full integration and intelligent networking of systems and processes is progressing hesitantly. This contribution aims to encourage a more holistic approach to the digitalization in thermal process engineering by introduction of integrated and networked systems and processes. KW - Smarter Sensor KW - Digitalisation KW - Digital transformation KW - Process Industry KW - Thermal Process Engineering KW - Digital Twins PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-504964 DO - https://doi.org/10.3390/chemengineering4010015 SN - 2305-7084 VL - 4 IS - 15 SP - 1 EP - 9 PB - MDPI CY - Basel AN - OPUS4-50496 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Kern, Simon A1 - Liehr, Sascha A1 - Wander, Lukas A1 - Bornemann-Pfeiffer, Martin A1 - Müller, S. A1 - Maiwald, Michael A1 - Kowarik, Stefan T1 - Training data of quantitative online NMR spectroscopy for artificial neural networks N2 - Data set of low-field NMR spectra of continuous synthesis of nitro-4’-methyldiphenylamine (MNDPA). 1H spectra (43 MHz) were recorded as single scans. Two different approaches for the generation of artificial neural networks training data for the prediction of reactant concentrations were used: (i) Training data based on combinations of measured pure component spectra and (ii) Training data based on a spectral model. Synthetic low-field NMR spectra First 4 columns in MAT-files represent component areas of each reactant within the synthetic mixture spectrum. Xi (“pure component spectra dataset”) Xii (“spectral model dataset”) Experimental low-field NMR spectra from MNDPA-Synthesis This data set represents low-field NMR-spectra recorded during continuous synthesis of nitro-4’-methyldiphenylamine (MNDPA). Reference values from high-field NMR results are included. KW - NMR spectroscopy KW - Real-time process monitoring KW - Artificial neural networks KW - Online NMR spectroscopy KW - Automation KW - Process industry PY - 2020 DO - https://doi.org/10.5281/zenodo.3677139 PB - Zenodo CY - Geneva AN - OPUS4-50456 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Eifert, T. A1 - Eisen, K. A1 - Maiwald, Michael A1 - Herwig, C. T1 - Current and future requirements to industrial analytical infrastructure—part 2: smart sensors N2 - Complex processes meet and need Industry 4.0 capabilities. Shorter product cycles, flexible production needs, and direct assessment of product quality attributes and raw material attributes call for an increased need of new process analytical technologies (PAT) concepts. While individual PAT tools may be available since decades, we need holistic concepts to fulfill above industrial needs. In this series of two contributions, we want to present a combined view on the future of PAT (process analytical technology), which is projected in smart labs (Part 1) and smart sensors (Part 2). Part 2 of this feature article series describes the future functionality as well as the ingredients of a smart sensor aiming to eventually fuel full PAT functionality. The smart sensor consists of (i) chemical and process information in the physical twin by smart field devices, by measuring multiple components, and is fully connected in the IIoT 4.0 environment. In addition, (ii) it includes process intelligence in the digital twin, as to being able to generate knowledge from multi-sensor and multi-dimensional data. The cyber-physical system (CPS) combines both elements mentioned above and allows the smart sensor to be self-calibrating and self-optimizing. It maintains its operation autonomously. Furthermore, it allows—as central PAT enabler—a flexible but also target-oriented predictive control strategy and efficient process development and can compensate variations of the process and raw material attributes. Future cyber-physical production systems—like smart sensors—consist of the fusion of two main pillars, the physical and the digital twins. We discuss the individual elements of both pillars, such as connectivity, and chemical analytics on the one hand as well as hybrid models and knowledge workflows on the other. Finally, we discuss its integration needs in a CPS in order to allow is versatile deployment in efficient process development and advanced optimum predictive process control. KW - Smart sensors KW - Industry 4.0 KW - Digital twins KW - Process intelligence KW - Process analytical technology KW - Physical twin KW - Cyber-physical system PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-503980 DO - https://doi.org/10.1007/s00216-020-02421-1 SN - 1618-2642 VL - 412 IS - 9 SP - 2037 EP - 2045 PB - Springer CY - Berlin Heidelberg AN - OPUS4-50398 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Eisen, K A1 - Eifert, T A1 - Herwig, C A1 - Maiwald, Michael T1 - Current and future requirements to industrial analytical infrastructure—part 1: process analytical laboratories N2 - The competitiveness of the chemical and pharmaceutical industry is based on ensuring the required product quality while making optimum use of plants, raw materials, and energy. In this context, effective process control using reliable chemical process analytics secures global competitiveness. The setup of those control strategies often originate in process development but need to be transferable along the whole product life cycle. In this series of two contributions, we want to present a combined view on the future of PAT (process analytical technology), which is projected in smart labs (part 1) and smart sensors (part 2). In laboratories and pilot plants, offline chemical analytical methods are frequently used, where inline methods are also used in production. Here, a transferability from process development to the process in operation would be desirable. This can be obtained by establishing PAT methods for production already during process development or scale-up. However, the current PAT (Bakeev 2005, Org Process Res 19:3–62; Simon et al. 2015, Org Process Res Dev 19:3–62) must become more flexible and smarter. This can be achieved by introducing digitalization-based knowledge management, so that knowledge from product development enables and accelerates the integration of PAT. Conversely, knowledge from the production process will also contribute to product and process development. This contribution describes the future role of the laboratory and develops requirements therefrom. In part 2, we examine the future functionality as well as the ingredients of a smart sensor aiming to eventually fuel full PAT functionality—also within process development or scale-up facilities (Eifert et al. 2020, Anal Bioanal Chem). KW - Smart test laboratories KW - Laboratory 4.0 KW - Sustainable Production KW - Industry 4.0 PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-504020 DO - https://doi.org/10.1007/s00216-020-02420-2 SN - 1618-2642 VL - 412 IS - 9 SP - 2027 EP - 2035 PB - Springer CY - Berlin Heidelberg AN - OPUS4-50402 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Hampel, U. A1 - Schütze, A. A1 - Rädle, M. A1 - Rück, T. A1 - Krawczyk-Becker, M. A1 - Musch, T. A1 - Maiwald, Michael A1 - Fröhlich, H. J. A1 - Zeck, S. T1 - Positionspapier Sensorik für die Digitalisierung chemischer Produktionsanlagen N2 - Die chemische Industrie steht derzeit, wie viele andere Industriebereiche, vor den Herausforderungen einer Digitalisierung der Produktion. Sie ist der Schlüssel für die Flexibilisierung von Prozessen und Anlagen, für die Verkürzung von Produkteinführungszeiten sowie für den Zuschnitt der Produktion auf wechselnde Nachfrage und kürzere Produktlebenszyklen. Die Messtechnik und Sensorik spielt neben der intelligenten Datenverarbeitung eine Schlüsselrolle für die Digitalisierung. Flexiblere Anlagen benötigen Sensorik zur Überwachung des Anlagenzustandes, zur Früherkennung nicht bestimmungsgemäßer Betriebszustände sowie für eine bedarfsgerechte Wartung. Da die Entwicklung neuer und verbesserter Messtechnik und Sensorik grundlegend aus verschiedenen Richtungen gedacht werden muss, haben sich Akteure aus verschiedenen Branchen zusammengetan und dieses Positionspapier erstellt. Es basiert auf einer grundlegenden Analyse des Ist-Stands sowie des Bedarfs der Industrie, die unter anderem auf einem eigens dafür durchgeführten Workshop mit Sensorentwicklern, Anlagenherstellern sowie Anlagenbetreibern am 18. Juni 2019 bei der DECHEMA in Frankfurt a. M. diskutiert wurden. Diese Aktivitäten wurden maßgeblich von der Initiative Wanted Technologies der ProcessNet sowie dem AMA Verband für Sensorik und Messtechnik e.V. initiiert. KW - Prozessindustrie KW - Smarte Sensoren KW - Prozessanalytik KW - DECHEMA KW - Positionspapier PY - 2020 UR - https://dechema.de/Sensorik SP - 1 EP - 20 PB - DECHEMA CY - Frankfurt am Main AN - OPUS4-50403 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Maiwald, Michael T1 - Impulse zur Nutzung smarter Sensoren und Aktoren - Aktuelle Aktivitäten und Anwendungsbeispiele N2 - Eine der vielen Vorzüge smarter Sensoren und Aktoren ist die Bereitstellung zusätzlicher Informationen, auf die zukünftig neben bereits verwendeten Signalen zugegriffen werden kann. In verschiedenen Arbeitskreisen wird dieser Themenbereich im wechselseitigen Austausch mit Geräte- und Softwareherstellern und Forschungseinrichtungen vorangetrieben. In diesem Beitrag wird der aktuelle Stand der Diskussionen anhand von Beispielen erläutert. KW - Smarter Sensor KW - Smarter Aktor KW - Digitale Transformation KW - Prozessindustrie KW - NAMUR PY - 2020 DO - https://doi.org/10.17560/atp.v62i1-2.2468 SN - 2364-3137 VL - 62 IS - 1-2 SP - 72 EP - 79 PB - Vulkan-Verlag GmbH (Verlag) CY - Essen AN - OPUS4-50443 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maiwald, Michael A1 - Gräßer, Patrick A1 - Wander, Lukas A1 - Guhl, Svetlana A1 - Bornemann-Pfeiffer, Martin A1 - Paul, Andrea A1 - Meyer, Klas A1 - Kern, Simon T1 - Already producing or still calibrating? – Online NMR spectroscopy as smart field device N2 - The departure from the current automation landscape to next generation automation concepts for the process industry has already begun. Smart functions of sensors simplify their use and enable plug-and-play integration, even though they may appear to be more complex at first sight. Monitoring specific information (i.e., “chemical” such as physico-chemical properties, chemical reactions, etc.) is the key to “chemical” process control. The talk introduces a smart online NMR sensor module provided in an explosion proof housing as example. This sensor was developed for an intensified industrial process (pharmaceutical lithiation reaction step) funded by the EU’s Horizon 2020 research and innovation programme (www.consens-spire.eu). Due to NMR spectroscopy as an “absolute analytical comparison method”, independent of the matrix, it runs with extremely short set-up times in combination with “modular” spectral models. Such models can simply be built upon pure component NMR spectra within a few hours (i.e., assignment of the NMR signals to the components) instead of tedious calibrations runs. Industry 4.0, IIoT, or Lab 4.0 will enable us to handle more complex processes in shorter time. Intensified production concepts require for adaptive analytical instruments and control technology to realize short set-up times, modular control strategies. They are based on a digitized Laboratory 4.0. T2 - GA-Conference CY - BASF, Ludwigshafen, Germany DA - 16.05.2018 KW - Process Monitoring KW - Online NMR Spectroscopy KW - Industrie 4.0 KW - Indirect Hard Modeling KW - Laboratory 4.0 KW - CONSENS PY - 2018 N1 - Geburtsname von Bornemann-Pfeiffer, Martin: Bornemann, M. - Birth name of Bornemann-Pfeiffer, Martin: Bornemann, M. AN - OPUS4-44895 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maiwald, Michael T1 - Cyber-physical Testlabs: Anforderungen an modulare Labore im Zeitalter der Digitalisierung N2 - Von der zunehmenden Digitalisierung sind alle Bereiche von Wirtschaft, Industrie und Gesellschaft betroffen. Die Digitalisierung führt zu einer verstärkten virtuellen Nutzung von Ressourcen und zu einer hochdynamischen Entwicklung der zugehörigen Forschungs- und Technologiefelder. Neue Technologien sind die Basis für die erfolgreiche Weiterentwicklung des Wirtschaftsstandortes Deutschland und für eine Wertschöpfung in globalen Märkten. Die nachhaltige Sicherheit neuer Technologien schafft das Vertrauen der Bürger in den Wandel und sichert unsere Zukunft. Im Vortrag werden Anforderungen und Lösungsvorschläge für das Labor der Zukunft diskutiert. Industrie 4.0 bzw. das Labor 4.0 hilft uns, komplexere Prozesse schneller umzusetzen. Entwicklung von Anlagen und Prozessen beginnt im Labor 4.0. Dazu werden offene, nicht proprietäre Schnittstellen und Standards bei Laborgeräten und Feldgeräten dringend benötigt. Der Standard OPC-UA wird derzeit als gesetzt gesehen. Als nächstes ist die Festlegung der Semantik (Companion Specification) erfordert. Als Bitte an die Zulieferer und Geräterhersteller wird gerichtet, möglichst keine Alleingänge hinsichtlich Schnittstellen, Standards oder GUI zu unternehmen, sondern diese mit den Anwendern abzustimmen. Auf diese Weise ergibt sich das in Industrie 4.0 geforderte "durchgehende Engineering“. Die Sicherung der Wettbewerbsfähigkeit des Standorts Deutschland/Europa ergibt sich dann gleich in doppelter Hinsicht: Sichere, verfügbare und effiziente Herstellung international wettbewerbsfähiger Produkte für die Anwender sowie weltweiter Export von Mess- und Regeltechnik für die Messtechnikbranche. T2 - Analytica Expertenpanel: IoT im Labor 4.0 - Laborgeräte auf dem Weg zu Smart Devices CY - München, Germany DA - 11.04.2018 KW - Smarte Feldgeräte KW - Cyber-physical Test Labs KW - Industrie 4.0 KW - Cyberphysisches Labor PY - 2018 AN - OPUS4-44679 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Alfeld, M. A1 - Eckhardt, H.-S. A1 - Kraft, J. A1 - Maiwald, Michael A1 - Meermann, Björn A1 - Merz, K. A1 - Prikler, S. A1 - Richert, J. A1 - Steiner, G. A1 - von Tümpling, W. T1 - Trendbericht Analytische Chemie N2 - Zusätzlich zu Methodenentwicklung, Miniaturisierung und Kopplungsverfahren zeigen sich die Hyperspektroskopie zusammen mit Imaging‐Verfahren, der Einzelmolekülnachweis und der Einsatz von 3‐D‐Druckern als neue Schwerpunkte. Hinzu kommen künstliche Intelligenz bei Sensoren, Bildgebungsverfahren und Prozesssteuerung sowie die Vernetzung von Analyse‐ und Laborgeräten. Trends und Forschungsthemen aus der analytischen Chemie, zusammengestellt von elf Autoren, koordiniert von Günter Gauglitz. KW - Multielementanalytik KW - Multimodale Analytik KW - Kristallolgraphie KW - Prozessanalytik KW - Prozessindustrie KW - Industrielle Analytik KW - Chemometrik KW - Chemometrie PY - 2020 DO - https://doi.org/10.1002/nadc.20204095786 SN - 1868-0054 VL - 68 IS - 4 SP - 52 EP - 60 PB - Wiley CY - Weinheim AN - OPUS4-50609 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Maiwald, Michael ED - Meyer, Simon T1 - Voll integrierte und vernetzte Systeme und Prozesse - Perspektive: Smarte Sensorik, Aktorik und Kommunikation N2 - Unternehmen der chemischen Industrie müssen neuen Pfade beschreiten, um in einem veränderten Umfeld erfolgreich bestehen zu können. Dazu gehört insbesondere, das Potenzial digitaler Technologien zu nutzen. Die volle Integration und intelligente Vernetzung von Systemen und Prozessen kommt allerdings nur zögerlich voran. Dieser Beitrag ist ein Loblied auf die Feldebene. Er möchte dazu ermutigen, die Digitalisierung der Prozessindustrie auf Basis smarter Sensorik, Aktorik und Kommunikation ganzheitlicher zu denken und informiert über aktuelle technische Perspektiven, wie das Ein-Netzwerk-Paradigma, Ad-hoc-Vernetzungen, Edge-Computing, FPGAs, virtuelle Maschinen oder Blockchain. Diese geben smarter Sensorik, Aktorik und Kommunikation eine völlig neue Perspektive. KW - Smarte Sensoren KW - Smarte Aktoren KW - Digitalisierung KW - Prozessindustrie KW - Prozess-Sensoren 4.0 PY - 2019 SN - 978-3-8356-7436-3 SP - 28 EP - 40 PB - Vulkan-Verlag GmbH CY - Essen AN - OPUS4-50035 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maiwald, Michael T1 - Informationsmanagement in der Prozessindustrie auf Basis von Labor- und Produktionsdaten N2 - Die Wettbewerbsfähigkeit der Prozessindustrie basiert auf der Sicherung der geforderten Produktqualität bei einer optimalen Nutzung von Anlagen, Rohstoffen und Energie. Ein Weg zur wissensbasierten Produktion führt über die Betrachtung der wesentlichen Apparate-, Prozess- und Freigabedaten aus Betrieben und Labors. Das Potenzial dieser Daten wird heute vielfach noch nicht konsequent für ein umfassendes Verständnis der Produktion genutzt. Neben Fragen zur Datenerfassung, Datenkonnektivität und Datenintegrität müssen solche Daten für eine ganzheitliche Prozessanalyse zunächst mit Kontextinformationen zusammengebracht werden. Datenquellen enthalten Zeitwertpaare, aber auch diskrete Daten aus LIMS (Laboratory Information Management Systems) oder ELN (Electronic Laboratory Notebooks) und werden zunehmend durch 2D- und 3D-Daten aus der Chromatographie-Massenspektrometrie oder bildbasierter Analytik ergänzt. Für die automatisierte Merkmalsextraktion, etwa zur Extraktion chemischer Informationen aus den oben genannten Datenquellen werden multivariate Werkzeuge und Algorithmen genutzt. Multivariate Statistiken wie PCA (Principle Component Analysis), PLS (Partial Least Squares) und LDA (Latent Discriminant Analysis) bilden die erste Grundlage für die Datenanalyse. Für diese Verfahren sind heute Datenvorbehandlungsschritte nötig. Die Modellbildung geschieht manuell und ist sehr aufwendig. Können diese Daten im Zeitalter von ML (Machine Learning) und KI (Artificial Intelligence) anderweitig sinnvoll genutzt werden und ohne klassische Modellbildung? Die Bezeichnung „Big Data“ als Voraussetzung für datengetriebene Auswerteverfahren ist für die Prozessindustrie allerdings unpassend, denn auch bei mengenmäßig großen Datensätzen liegen für Kampagnen typischerweise nur Informationen über einige Batches mit einer Serie von Messdaten vor, die genügend Varianz für eine datengetriebene Auswertung aufweisen – nicht vergleichbar mit den Datenmengen im WWW oder von großen Internet-Konzernen. T2 - Bio-PAT-Workshop, Aktuelle Entwicklungen im Bereich PAT & Softsensortechnologien CY - Berlin, Germany DA - 04.12.2019 KW - Prozessindustrie KW - Digitalisierung KW - Datenanalyse KW - Datenvorbehandlung KW - Multivariate Datenanalyse PY - 2019 AN - OPUS4-49942 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maiwald, Michael T1 - Informationsmanagement in der Prozessindustrie auf Basis von Labor- und Produktionsdaten N2 - Ein Weg zur wissensbasierten Produktion führt über die Betrachtung der wesentlichen Apparate-, Prozess- und Freigabedaten aus Betrieben und Labors. Das Potenzial dieser Daten wird heute vielfach noch nicht konsequent für ein umfassendes Verständnis der Produktion genutzt. Neben Fragen zur Datenerfassung, Datenkonnektivität und Datenintegrität müssen solche Daten für eine ganzheitliche Prozessanalyse zunächst mit Kontextinformationen zusammengebracht werden. Datenquellen enthalten vor allem Zeitwertpaare, die numerisch vorbehandelt und möglichst vollautomatisch ausgewertet werden müssen. Am Beispiel NMR-spektroskopischer Daten wird der Stand der Auswertung mit physikalisch motivierten Modellen, wie z. B. dem IHM erläutert. T2 - Mathematisches Forschungskolloquium, Institut für Mathematik, Universität Rostock CY - Rostock, Germany DA - 02.12.2019 KW - Prozessindustrie KW - Prozesskontrolle KW - Datenanalyse KW - Datenvorbehandlung KW - Chemometrics PY - 2019 UR - https://www.mathematik.uni-rostock.de/veranstaltungen/regelmaessige-veranstaltungen/forschungskolloquium/2019/ AN - OPUS4-49939 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maiwald, Michael T1 - Compact NMR Spectroscopy: A Versatile Tool for Automated Continuous-Flow Production of Chemicals and Pharmaceuticals N2 - Chemical companies must find new paths to successfully survive in a changing environment. The potential of digital technologies belongs to these. Flexible and modular chemical plants can produce various high-quality products using multi-purpose equipment with short down-times between campaigns and reduce time to market for new products. Intensified continuous production plants allow for difficult to produce compounds. Therefore, fully automated “chemical” process control along with real-time quality control are prerequisites to such concepts and thus should be based on “chemical” information. The advances of a fully automated NMR sensor were exploited, using a given pharmaceutical lithiation reaction as an example process within a modular pilot plant. A commercially available benchtop NMR spectrometer was integrated to the full requirements of an automated chemical production environment such as , e.g., explosion safety, field communication, and robust evaluation of sensor data. It was thereof used for direct loop advanced process control and real-time optimization of the process. NMR appeared as preeminent online analytical tool and allowed using a modular data analysis tool, which even served as reliable reference method for further PAT applications. In future, such fully integrated and intelligently interconnecting “smart” systems and processes can speed up the high-quality production of specialty chemicals and pharmaceuticals. T2 - GDCh-Kolloquium der Universität Ulm CY - Ulm, Germany DA - 28.11.2019 KW - Process Analytical Technology KW - Reaction Monitoring KW - Online NMR Spectroscopy KW - Process Industry KW - Automation PY - 2019 AN - OPUS4-49855 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -