TY - CONF A1 - Jaunich, Matthias T1 - Aging investigations of metal seals used in containers for interim storage of spent fuel N2 - In Germany dual purpose containers with double lid systems are used for the transport and storage of spent fuel and high level radioactive waste. The bolted lids are equipped with metal seals (e.g. Helicoflex®) to ensure the safe enclosure of the inventory for the required time period. The used metal seals have a layered structure consisting of three components. In the center a helical spring is positioned that is surrounded by two C-shaped jackets. The helical spring is mainly responsible for generation of the required restoring force. The inner jacket is made of stainless steel and homogenizes the restoring force generated by the helical spring. The outer jacket is made of silver or aluminum. Both metals are soft in comparison to the contact partners (lid and container body). During bolting of the lid the seal is compressed between lid and container body. The generated restoring force of the helical spring causes a plastic deformation of the outer jacket which adapts to the surfaces of the lid and the container body. Hence, leakage paths are closed and the sealing function is caused. Typical durations for existing interim storage licenses in Germany are 40 years, but due to the challenges in selection and construction of a final repository it can be expected that they have to be extended to longer periods. An extension of license periods requires knowledge of the long-term behavior of the seals. To meet this challenge long-term investigations have been started at Bundesanstalt für Materialforschung und –prüfung (BAM) in 2009. These tests focus on seals assembled in test flanges which are stored at temperatures ranging from room temperature to 150 °C for accelerated aging. The aged seals are tested repeatedly after certain aging steps and the performance is evaluated in respect to the leakage rate, the remaining seal force, and the useable resilience upon decompression. In this contribution an update on the running investigations in respect to earlier publications (Grelle et al. 2019, Goral et al. 2023) will be given and the implications of the results for resilient long-term safety will be presented. New activities will be addressed and their expected outcome be discussed. T2 - PVP2024, Pressure Vessels & Piping Conference CY - Bellevue, WA, USA DA - 29.07.2024 KW - Metal seal KW - Aging KW - Interim storage PY - 2024 AN - OPUS4-61355 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Jaunich, Matthias T1 - Low temperature properties of rubber seals N2 - Understanding the failure mechanisms that lead to leakage of rubber seals at low temperatures is important. Rubber properties are highly temperature dependent. Changes in behaviour at low temperatures can result from the rubber-glass transition and for some rubbers by partial crystallisation. Experimental results on the low temperature behaviour of different rubber seals were discussed to help understand seal failure processes. T2 - Rubber in Engineering Group (RIEG) webinar an Elastomers at Low Temperatures CY - Online meeting DA - 11.09.2020 KW - Low temperature KW - Rubber seal KW - Compression set KW - Glass transition PY - 2020 UR - https://www.iom3.org/rubber-engineering-group/event/elastomers-low-temperatures AN - OPUS4-51306 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Jaunich, Matthias A1 - Stark, Wolfgang A1 - Wolff, Dietmar T1 - Druckverformungsrest bei tiefen Temperaturen N2 - Der Druckverformungsrest (DVR) stellt insbesondere für Dichtungsanwendungen eine wichtige Kenngröße zur Beurteilung der Eignung eines Elastomers dar. Er ermöglicht die Einschätzung des zeitabhängigen Rückstellverhaltens eines Werkstoffs nach Deformation. Neben der Prüfung bei erhöhten Temperaturen, zur Beurteilung des Alterungsverhaltens, lässt sich bei der Durchführung bei tiefen Temperaturen die limitierende Einsatztemperatur bestimmen. Die Versuchsdurchführung unterscheidet sich je nach angewandter Norm und kann einen deutlichen Einfluss auf den DVR-Wert haben. Um bei tiefen Temperaturen eine schnelle Aussage zu gestatten, ist eine im Vergleich zu genormten Methoden deutlich schneller durchzuführende, automatisierte Methode entwickelt und mit Standardmethoden verglichen worden. Durch kontinuierliche Messung des Druckverformungsrests kann die Kinetik der Materialrückstellung betrachtet und dadurch ein effizienter Materialvergleich und eine effiziente Materialauswahl ermöglicht werden. Compression set (CS) is especially for sealing applications an important parameter for material selection. It allows an assessment of the time dependent recovery after deformation. In addition to testing at elevated temperatures which aims at the evaluation of the ageing behaviour, testing at low temperatures permits the determination of the low working temperature limit. The test procedure varies depending on the applied standard and can show a significant effect on the CS value. In order to allow a quick statement regarding low temperatures an automated procedure being significantly faster realisable in relation to the standardised methods has been developed and compared with standard procedures. Continuous measurement of the compression set allows evaluating the recovery kinetics and therefore an efficient comparison and selection of materials. KW - Druckverformungsrest KW - Elastomere KW - Dichtung KW - O-Ring PY - 2014 SN - 0176-1625 VL - 67 IS - 8 SP - 487 EP - 491 PB - Gupta CY - Ratingen AN - OPUS4-31572 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Jaunich, Matthias T1 - Long-Term Performance of Elastomer seals - From Aging Tests to Lifetime Estimations N2 - Elastomers show a high versatility which makes them ideal materials for sealing applications in various fields. Especially under changing application conditions the high recovery potential of this class of material is beneficial to compensate temperature or pressure fluctuation, and geometrical changes resulting from mechanical loads in e.g. accident conditions. Out of these reasons elastomers are also used in containers for low and intermediate level radioactive waste and for spent fuel transportation casks. In cask designed for low and intermediate level waste elastomer seals can act as primary seal responsible for the containment function whereas in spent fuel storage and transportation casks (dual purpose casks (DPC)) elastomer seals are used as auxiliary seals to allow leakage rate measurements of metal barrier seals. An inherent prerequisite for this kind of application is the long time-scale of operation without or with limited possibility of seal replacement. In Germany an interim storage license for DPC`s is typically issued for 40 years, a timeframe which might increase in future due to challenges of the final repository siting procedure. For low and intermediate level waste, also long time periods are required before final disposal can be achieved. Therefore, the performance of elastomer seals over extended time periods is, as for other applications, of high importance. A typical approach to ensure long-term functionality is to perform accelerated aging tests to calculate an estimated lifetime by assuming e.g. Arrhenius like equations for the time-temperature relationship. This approach requires a suitable end of life criterion considering the application of interest. This often can represent a challenge on its own. As BAM is involved in most of the cask licensing procedures and especially responsible for the evaluation of cask-related long-term safety issues we initiated several test programs for investigating the behavior of elastomer seals. Experiments concerning the low temperature performance down to -40°C and the influence of gamma irradiation have been started first. Currently the thermal aging behavior of elastomer seals, which is the topic of this contribution, is examined. For our aging investigations we use a broad approach to first determine the property changes in different elastomer materials due to thermo-oxidative aging at elevated temperatures and secondly we test how the typical methods of lifetime extrapolation can be applied to these results. This approach enables us to detect and exclude undesired side effects which very often influence lifetime estimations. In this contribution, our recent results are discussed. T2 - ASME Pressure Vessels and Piping Conference 2018 CY - Prague, Czech Republic DA - 15.07.2018 KW - Seal KW - Rubber KW - Degradation PY - 2018 AN - OPUS4-45923 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wolff, Dietmar A1 - Jaunich, Matthias A1 - Probst, Ulrich A1 - Nagelschmidt, Sven T1 - Understanding the long-term behavior of sealing systems and neutron shielding material for extended dry cask storage N2 - In Germany, the concept of dry interim storage in dual purpose metal casks before disposal is being pursued for spent nuclear fuel (SF) and high active waste (HAW) management. However, since there is no repository available today, the initially planned and established dry interim storage license duration of up to 40 years will be too short and its extension will become necessary. For such a storage license extension it is required to assess the long-term performance of SF and all safety related storage system components in order to confirm the viability of extended storage. The main safety relevant components are the thick-walled dual purpose metal casks. These casks consist of a monolithic cask body with integrated neutron shielding components (polymers, e.g. polyethylene) and a monitored double lid barrier system with metal and elastomeric seals. The metal seals of this bolted closure system guarantee the required leak-tightness whereas the elastomeric seals allow for leakage rate measurement of the metal seals. This paper presents an update on running long-term tests on metal seals at different temperatures under static conditions over longer periods of time. In addition, first results of our approach to understand the aging behavior of different elastomeric seals and neutron radiation shielding material polyethylene are discussed. T2 - PSAM 12 - Probabilistic safety assessment and management CY - Honolulu, Hawaii, USA DA - 22.06.2014 KW - Extended storage KW - Dual purpose casks KW - Metal seals KW - Elastomeric seals KW - Neutron shielding material PY - 2014 SP - 1 EP - 9 AN - OPUS4-32072 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Jaunich, Matthias T1 - Editorial: Shape memory polymers N2 - In this editorial the focus lies on the testing of shape memory materials. KW - Shape memory polymer KW - Testing PY - 2017 DO - https://doi.org/10.1016/j.polymertesting.2017.08.019 SN - 0142-9418 VL - 62 SP - A1 PB - Elsevier CY - Oxford AN - OPUS4-41714 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Jaunich, Matthias T1 - Investigation of Elastomer Seal Behavior for Transport and Storage Packages T2 - 17th International Symposium on the Packaging and Transportation of Radioactive Materials (PATRAM 2013) CY - San Francisco, CA, USA DA - 2013-08-18 PY - 2013 AN - OPUS4-29044 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Jaunich, Matthias T1 - Untersuchung des Tieftemperaturverhaltens von Elastomeren im Dichtungseinsatz T2 - Polymerwissenschaftliches Seminar des Fachgebietes Polymertechnik/-physik der TU-Berlin CY - Berlin, Germany DA - 2011-02-17 PY - 2011 AN - OPUS4-23288 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Vega Puga, E. A1 - Wachtendorf, Volker A1 - Kömmling, Anja A1 - Brendelberger, S. A1 - Jaunich, Matthias A1 - Sattler, C. T1 - Lifetime prediction and degradation assessment of FKM and FFKM O-rings under high temperature thermo-oxidative ageing N2 - To support the development of solar reactor technologies for hydrogen production, this study investigates the thermo-oxidative degradation mechanisms of fluorinated elastomers and predicts their lifetimes at high temperatures (200–300 ◦C) consistent with the application requirements. An accelerated ageing programme is conducted with FKM and FFKM O-rings and flat samples for up to 21 days. Optical microscopy is used to analyse the exposed seals’ morphological changes, while IR microscopy is utilised to investigate the underlying chemical degradation mechanisms of both elastomers. Findings suggest that FKM’s degradation arises from dehydrofluorination of the polymer, followed by chain scission and backbone cleavage as a result of the oxidation of newly formed C=C double bonds. FFKM’s degradation is primarily associated with chain scission, but there is also indication that post-curing processes may occur during material ageing. Furthermore, hardness, equilibrium compression set (CS), continuous compression stress relaxation (CSR) and leakage rate tests are used to evaluate changes in the mechanical properties and sealing performance of the elastomers. Equilibrium CS data is extrapolated using time-temperature shifts (TTS) and used to derive an end-of-life criterion of 75 % equilibrium CS, which correlates to leakage rates higher than a predetermined threshold. Service lifetime predictions of FKM and FFKM O-rings at several temperatures are performed and a seal operating temperature of 200 ◦C is suggested, which ensures reasonable O-ring replacement intervals of more than half a year in the solar reactor for both considered materials. KW - Fluoroelastomer KW - Perfluoroelastomer KW - Thermo-oxidative ageing KW - Lifetime prediction KW - Compression set PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-630112 DO - https://doi.org/10.1016/j.polymertesting.2025.108820 SN - 1873-2348 VL - 147 SP - 1 EP - 17 PB - Elsevier BV CY - Amsterdam AN - OPUS4-63011 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Liu, Yung A1 - Völzke, Holger A1 - Zencker, Uwe A1 - Jaunich, Matthias T1 - Cooperation in Advanced Technologies Associated with the Back End of Nuclear Fuel Cycle N2 - A Memorandum of Understanding (MOU) between Argonne National Laboratory (Argonne) and the German Bundesanstalt für Materialforschung und -prüfung (BAM) was signed in October 2014. Its objectives are to promote cooperation among scientists and specialists at Argonne and BAM and establish a framework for collaboration in advanced technologies associated with the back end of the nuclear fuel cycle. Collaborative activities involving Argonne and BAM may be implemented through the promotion of joint research activities and scientific workshops and conferences; exchange of technical information; and visits by scientists, specialists, and graduate, postgraduate, and Ph.D. students. The MOU was renewed in January 2020 for another five years. Highlights of the progress and achievements are provided in identified topical areas for collaboration on ageing management guidance, storage, transportation and disposal R&D, joint conference activities, and conclude with the benefits of the MOU in fostering Argonne and BAM collaboration. T2 - 26th International Conference on Structural Mechanics in Reactor Technology - SMiRT 26 CY - Potsdam, Germany DA - 10.07.2022 KW - Nuclear fuel cycle KW - Back end KW - Spent fuel performance KW - Storage KW - Transportation PY - 2022 SP - 1 EP - 10 AN - OPUS4-55861 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Trappe, Volker A1 - Günzel, Stephan A1 - Jaunich, Matthias T1 - Correlation between crack propagation rate and cure process of epoxy resins N2 - Fracture mechanics approaches are increasingly applied for the characterization of epoxy resin and adhesive mechanical properties. Therefore, the fracture toughness and crack resistance under static load ISO 13586 are often regarded as state of the art to analyse material improvements. However, experimental investigations on fatigue behaviour, thus the crack propagation according to ISO 15850, seem to be much more sensitive to characterize the materials for in service loading conditions. Firstly, an efficient testing concept was developed at BAM. In this framework, the geometry for a modified single edge notched tensile specimen (SET) was developed in order to assure appropriate resolution in measuring the crack length via a CCD-camera. In the next step, the influence of the cure temperature on the fracture-mechanical properties was investigated. KW - Fracture toughness KW - Crack resistance KW - Fracture mechanics KW - Plastics KW - Crack propagation PY - 2012 DO - https://doi.org/10.1016/j.polymertesting.2012.03.007 SN - 0142-9418 VL - 31 IS - 5 SP - 654 EP - 659 PB - Elsevier Science CY - Amsterdam [u.a.] AN - OPUS4-26937 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - von der Ehe, Kerstin A1 - Jaunich, Matthias A1 - Wolff, Dietmar T1 - UHMW-PE - a shielding material with special properties influenced by radiation N2 - Ultra high molecular weight polyethylene (UHMW-PE) - due to its high hydrogen content - is used as neutron shielding material in casks for storage and transport of radioactive materials. Besides this, UHMW-PE - as a high-performance polymer - has been used for several years in medical technology due to its excellent slip and wear properties. Due to the special properties of UHMW-PE which result basically from its extreme chain lengths and its high degree of crystallinity, it is predestinated for the aforementioned applications. In both cases, irradiation and its impact on the molecular structure of polyethylene play an important role. In the first case, irradiation exists as a by-product of inserting the radioactive material in the cask. Hence PE has to withstand any type of degradation affecting safety relevant aspects to be applicable for long term radiation shielding purposes for instance over a period of 40 years. In the second case irradiation is applied deliberately for purposes such as sterilization and crosslinking, leading to partial improvement of the mechanical properties (e.g. fracture toughness, crack propagation resistance, wear resistance) and better Chemical stability. Specifically concerning their use in the field of medical technology, different types of UHMW-PE have been objects of numerous publications. It is generally accepted that two parallel and competitive processes, based on chain scission and reactions of Ccentered radicals and molecular fragments, occur in PE as a consequence of radiation: radical recombination accounts for crosslinking, together with some disproportionation, formation of low molecular weight fragments, and recrystallization. Furthermore, formation of oxygenated structures in the presence of traces of oxygen is an antagonist of the C-centered radicals. Radiation induced scission preferentially takes place in the amorphous phase and noncrystalline surface of the crystals. It is followed by folding of molecular fragments, crystallinity growth and increased perfection in the crystal lamellae [4, 5]. Chain scission results in shorter polymer molecules, fewer entanglements, and consequently, increased molecular mobility. The scope of our investigation comprises an estimation of the radiation and thermal impact on the molecular and supra molecular structure of the two types of PE used for neutron shielding cask components. A further point which is worth to explore is to what extent these changes are detectable by thermo-analytical (TA) methods, such as Differential Scanning Calorimetry (DSC), Thermo Mechanical Analysis (TMA), Dynamic Mechanical Analysis (DMA) and Thermogravimetry (TG). Additionally FT-IR and solubility measurements have been performed. In our studies we focused on the UHMW-PE material GUR 4120 which was y irradiated at RT and compared to the untreated material. T2 - Jahrestagung Kerntechnik 2011 CY - Berlin, Germany DA - 17.05.2011 PY - 2011 SP - 1 EP - 5 AN - OPUS4-24620 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kömmling, Anja A1 - Jaunich, Matthias A1 - Wolff, Dietmar T1 - Ageing of elastomeric seals for storage containers N2 - At BAM Federal Institute for Materials Research and Testing in Germany, it is our responsibility to audit the safety of casks designed for transport and/or storage of radioactive material. With regard to the requirements on long-term safety of the containers, it is necessary to evaluate the service lifetime of the elastomeric seals used in the containers. With ageing, the elastomers will gradually lose their elasticity and their ability for recovery, which might result in a leakage above the allowed level or in a release of radioactivity during an incident. It is important to know the rate of degradation and which property can be used as an practical and easily measurable end-of-lifetime criterion. For this reason, we devised ageing experiments on different kinds of elastomers, namely FKM, EPDM and HNBR. The former two are actually used in containers for radioactive wastes – either as auxiliary seal in casks containing high activity waste, or as main seal in casks for medium or low activity waste. The latter is an often used seal material that is tested for comparative reasons. In our ageing program, these three materials are aged at four different temperatures (75 °C, 100 °C, 125 °C and 150 °C) in order to extrapolate the data to service temperature using a suitable model. They are examined at logarithmic time intervals of several days up to 5 years. The samples are aged in their undeformed O-ring state as well as compressed between flanges with a deformation corresponding to the actual compression during service. Thus we can compare the ageing between relaxed and stressed sample. Additionally, we are ageing samples in flanges that allow leakage rate measurements. Other measurements include monitoring of the recovery force of the seal and the compression set. Furthermore, the samples are examined by thermal and dynamic-mechanical analysis for detecting changes in the glass transition temperature due to crosslinking or chain scission in the material. Besides, hardness is measured as a practical macroscopic indicator. Until now, we have analyzed samples aged up to 100 days. At the highest ageing temperature of 150 °C, the compressed EPDM has already reached a compression set of 95 %, while HNBR and FKM have reached 80 % and 30 %, respectively. Furthermore, HNBR has reached a Shore D hardness of 85, which is an immense increase after the initial value of 80 Shore A. However, when looking at the cross-section of the sample, it was obvious that only a layer of about 1 mm thickness has become so hard, while the inner part remained rubbery. This shows that there has been intense crosslinking mostly near the surface of the HNBR which forms a kind of oxygen diffusion barrier, inhibiting the thermooxidation of the inner part of sample which can retain elastic properties. In EPDM, the oxygen permeability is much greater, which leads to a more homogeneous degradation across the whole sample and thus resulted in a higher compression set. The low compression set of FKM shows the outstanding high-temperature properties of this material. T2 - Annual Meeting on Nuclear Technology 2015 CY - Berlin, Germany DA - 2015-05-05 KW - Elastomer KW - Rubber KW - Aging KW - Lifetime KW - Seal KW - Cask KW - Compression PY - 2015 SN - 978-3-926956-98-9 SP - 1 EP - 10(?) PB - INFORUM-Verl. u. Verwaltungsges. AN - OPUS4-33782 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Jaunich, Matthias T1 - Low Temperature - For a seal this depends on the applied material T2 - Deutsche Kautschuk-Tagung 2012 CY - Nuremberg, Germany DA - 2012-07-02 PY - 2012 AN - OPUS4-24421 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kömmling, Anja A1 - Jaunich, Matthias A1 - Wolff, Dietmar T1 - Aging of elastomeric seals for storage casks N2 - Elastomeric seals are used in many containers, including casks for radioactive waste. However, like all polymers, elastomers are prone to aging, which leads to a loss of sealing force and the ability for recovery which can ultimately result in leakage. Therefore it is important to be able to define an end-of-lifetime criterion and to judge the lifetime of elastomeric seals. For this reason, we started an aging program on three kinds of rubbers (HNBR, EPDM, FKM), monitoring the change of properties at four different aging temperatures over extended periods up to five years. The measured data is used for lifetime prediction by applying a suitable model. T2 - WM2015 Conference CY - Phoenix, Arizona, USA DA - 15.03.2015 KW - Aging KW - Elastomer KW - Seal KW - Leakage KW - Compression PY - 2015 SN - 978-0-9828171-4-8 SP - 15080, 1 EP - 12 AN - OPUS4-33253 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Jaunich, Matthias A1 - Stark, Wolfgang A1 - Wolff, Dietmar T1 - Low temperature properties of rubber seals T2 - 9th Fall rubber colloquium CY - Hannover, Germany DA - 2010-11-03 KW - Dichtungen KW - Elastomere KW - Tieftemperaturverhalten PY - 2010 SN - 978-3-9814076-0-0 SP - 175 EP - 178 AN - OPUS4-22331 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Jaunich, Matthias T1 - Ageing under Hydrogen: effects on O-ring seals N2 - In this work we present results for three typical sealing materials (EPDM, HNBR, FKM) after up to 100 days ageing at high temperature under hydrogen. To allow for a better evaluation of the occurring changes the results are compared with effects of ageing in air on the material properties. Despite the common assumption that ageing under hydrogen atmosphere is expected to be less severe for the material in com-parison to air ageing, this is not seen for every material. T2 - Technomer 2023 CY - Chemnitz, Germany DA - 09.11.2023 KW - Hydrogen KW - Ageing KW - Seal KW - Compression set PY - 2023 AN - OPUS4-58818 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Jaunich, Matthias T1 - Understanding the low temperature properties of rubber seals T2 - PATRAM 2010 CY - London, England DA - 2010-10-03 PY - 2010 AN - OPUS4-21502 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Jaunich, Matthias A1 - Stark, Wolfgang A1 - Wolff, Dietmar T1 - Low temperature properties of rubber seals N2 - Rubber is widely used as sealing material in various applications. In many fields the sealing function at low temperatures is necessary. Therefore the understanding of failure mechanisms is of high importance. Rubbers are normally used above their glass-rubber transition region but the minimum working temperature limit is not defined precisely. Therefore the lower operation temperature limit of rubber seals should be determined in dependence of the material properties. The results of Differential Scanning Calorimetry (DSC) and Dynamic Mechanical Analysis (DMA) are combined with the results of the standardized compression set according to ISO 815 respectively a modified test using the DMA equipment. N2 - Tiefentemperaturverhalten von Elastomerdichtungen Elastomere werden vielfach als Dichtungsmaterial für verschiedene Anwendungen eingesetzt. In vielen Bereichen ist die Funktion der Dichtung auch bei tiefen Temperaturen erforderlich. Daher ist das Verständnis des Versagensmechanismus von großer Bedeutung. Normalerweise werden Elastomere oberhalb ihres Glass-Gummi Übergangsbereiches eingesetzt aber die minimale Einsatztemperatur ist nicht exakt definiert. Daher ist es sinnvoll diese untere Temperatureinsatzgrenze in Abhängigkeit von den Materialeigenschaften zu bestimmen. Die Ergebnisse der DSC und der DMA werden mit den Ergebnissen des standardisierten Druckverformungsrestes nach ISO 815 und einer abgewandelten Messung mit der DMA kombiniert. KW - Sealing material KW - Elastomer KW - Compression set KW - Dynamic mechanical analysis KW - Low temperature behaviour PY - 2011 SN - 0948-3276 SN - 0022-9520 IS - 03 SP - 52 EP - 55 PB - Hüthig CY - Heidelberg AN - OPUS4-23422 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Jaunich, Matthias T1 - Requirements for the use of elastomer seals in casks for final disposal of low and intermediate level waste N2 - Elastomer seals are widely used as barrier seals in containers for low and intermediate level radioactive waste and in some countries for spent fuel transportation casks. Depending on the area of use, the rubber materials have to demonstrate proper sealing performance with regard to mechanical, thermal and environmental conditions as well as irradiation during the entire operation period. In Germany the low and intermediate level radioactive waste is planned to be disposed in the Konrad repository in standardized containers. Many of these containers use an elastomer seal between lid and container body. Depending on the radiactive inventory and a possible containment of the waste in inner barrels and/or concrete structures, such containers may require a specific leak tightness. In such cases, specified leakage rates are shall not be exceeded by the the seals to keep potential activity releases from the inventories well below defined limits. Generally, all waste containers have to fulfill the waste acceptance criteria for the Konrad repository as defined by the reports BfS SE-IB-29/08 and SE-IB-30/08. From these criteria several requirements for seal performance are derived. The seals have to: - ensure full functionality until final container disposal, - maintain its function in case of a thermal or mechanical accident, - ensure encapsulation also at -20 °C. This combination of requirements is challenging especially as a seal exchange, which is typical for many other applications, is hardly possible and thus a sound understanding of how to perform safety evaluation of containers is required. Therefore BAM has initiated investigations on elastomer seal behaviour. This work focuses on low temperature behaviour and sealing performance concerning static conditions as well as partial loss of compression and ageing of elastomer seals. Concerning ageing, property changes caused by long-term thermooxidative conditions as well as gamma irradiation are investigated. This contribution presents an overview and explanation of the aims of the ongoing research and gives an update of the most relevant results. T2 - 13th International Symposium "Conditioning of Radioactive Operational & Decomissioning Wastes" CY - Dresden, Germany DA - 22.03.2017 KW - Disposal KW - Konrad repository KW - Seal KW - Ageing PY - 2017 AN - OPUS4-39868 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Jaunich, Matthias T1 - Investigations of Aged Metal Seals for Interim Storage N2 - The storage of spent fuel and high level radioactive waste in Germany is performed in interim storage containers with double lid systems. The lids are bolted and equipped with metal seals (e.g. Helicoflex®) to ensure the safe enclosure of the inventory. The used metal seals have a layered structure consisting of three components as can be seen schematically in the cross-sectional view in Fig. 1. In the center a helical spring is positioned that is surrounded by two C-shaped jackets and is mainly responsible for generation of the required restoring force. The inner jacket is made of stainless steel and homogenizes the restoring force of the helical spring. The outer jacket is made of silver or aluminium which both are soft metals in comparison to the contact partners (lid and container body). During bolting of the lid to the container body the seal is compressed. The generated restoring force of the helical spring causes a plastic deformation of the outer jacket and adapts to the surfaces of the lid and the container body. Hence, leakage paths are closed and the sealing function is generated. Typical durations for existing interim storage licenses in Germany are 40 years, but it can be expected that they have to be extended to longer periods as a final repository will not be available before the end of the running licence periods. This extension of license periods requires a solid understanding of the long-term behaviour of the seals under storage conditions. To meet this challenge long-term investigations have been started at Bundesanstalt für Materialforschung und –prüfung (BAM) in 2009. These tests focus on seals assembled in test flanges which are stored at temperatures ranging from room temperature to 150 °C for accelerated ageing. The aged seals are tested repeatedly after certain ageing steps and the leakage rate as indicator for sealing performance, the remaining seal force, and the useable resilience upon decompression are determined. In the poster an update on the performed investigations in respect to earlier publications (Grelle et al. 2019, Goral et al. 2023) will be given and the implications of the results for resilient long term safety will be presented. Additionally, a focus will be laid on the currently planned further investigations and the question “What is additionally needed for evaluation of an interim storage period extension in regard to the used metal seals?” will be addressed. T2 - safeND2023: Forschungssymposium des BASE CY - Berlin, Germany DA - 13.09.2023 KW - Metal seal KW - Interim storage KW - Ageing PY - 2023 AN - OPUS4-58568 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Jaunich, Matthias T1 - Comparison of Ageing Behavior of O-Ring Seals Under Hydrogen and Air N2 - Elastomeric seals are essential components in the infrastructure which prevent leakage of gas and ensure proper function of technical devices and are therefore highly safety relevant. For proper function a remaining resilience and tolerance to pressure changes is required. The ageing of elastomers is an undesirable but inevitable process leading to a limited lifetime of rubber products such as seals. Independent of the application, as e.g. automotive, piping or container applications, a long lifetime or at least a timely exchange of a seal before occurrence of critical failure is desired. Hydrogen is a key element for the energy turnaround and therefore the compatibility of seals with hydrogen is essential. In addition to the effect of hydrogen uptake and release, which might also cause destructive effects such as rapid gas decompression, ageing at high temperature under hydrogen atmosphere is of interest too. Most of the existing work is addressing the performance of new materials and comprises only very limited investigations concerning long-term use and the behaviour of aged materials in contact with hydrogen. As ageing can lead to substantial changes of material properties, it must be evaluated whether these changes are beneficial or deteriorating for the component function. In this work we present and compare results of the characterization of three sealing materials (EPDM, HNBR, FKM) after ageing at high temperature under hydrogen and air. Despite the common assumption that ageing under hydrogen atmosphere should be less severe for the material in comparison to air ageing, this is not the case for every material. T2 - ASME PVP2025, Pressure Vessels & Piping Conference CY - Montreal, Canada DA - 20.07.2025 KW - Aging KW - Seal KW - Compression set KW - Atomic force microscopy PY - 2025 AN - OPUS4-63888 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Jaunich, Matthias T1 - Elastomerdichtungen für Wasserstoffanwendungen - Vergleich des Alterungsverhaltens in Luft und Wasserstoff N2 - In diesem Beitrag soll ein Fokus auf das Alterungsverhalten von Elastomerdichtungen unter Wasserstoff gelegt werden. Hierfür wurden Untersuchungen bei einem mittleren Wasserstoffdruck über Alterungszeiten von bis zu 100 Tagen durchgeführt. Das Alterungsverhalten wird im Vergleich der Alterungseffekte unter thermooxidativen Bedingungen betrachtet und bewertet. Die Annahme, dass der Alterungseffekt unter Wasserstoff stets weniger ausgeprägt ist als an Luft bestätigt sich nicht durch die Ergebnisse. T2 - 4. O-Ring-Forum der Firma ISGATEC CY - Bad Schönborn, Germany DA - 15.05.2025 KW - Wasserstoff KW - Dichtung KW - Thermische Alterung KW - Elastomer PY - 2025 AN - OPUS4-63135 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Jaunich, Matthias T1 - Können UF-Formmassen überhärten? Die Aussage des Kochversuchs! T2 - 1. Wildauer Duromer-Tagung CY - Wildau, Germany DA - 2008-03-11 PY - 2008 AN - OPUS4-16730 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Jaunich, Matthias A1 - Stark, Wolfgang A1 - Wolff, Dietmar T1 - Comparison of low temperature properties of different elastomer materials investigated by a new method for compression set measurement N2 - The method for the determination of compression set values with a Dynamic Mechanical Analysis (DMA) setup at low temperatures, which was presented previously, allows a much faster and readily automated procedure than the standardized compression set test according to ISO 815-2. This method is applied to a series of different elastomeric materials that are commonly used for sealing applications. The results of the compression set test are compared with results from thermal analysis to allow an in depth comparison of the material behaviour at low temperatures. Furthermore, a comparison between two EPDM materials is presented. These materials show very similar properties determined by thermo analytical methods such as Differential Scanning Calorimetry (DSC) and Dynamic Mechanical Analysis (DMA) but differ clearly in their compression set behaviour. This comparison shows the importance and value of information of the compression set test in addition to thermal analysis to judge the behaviour of sealing materials and confirms the relevance of the new compression set test method for the investigation of low temperature properties of elastomers. KW - Sealing material KW - Elastomer KW - Compression set KW - Dynamic mechanical analysis KW - Low temperature behaviour PY - 2012 DO - https://doi.org/10.1016/j.polymertesting.2012.07.016 SN - 0142-9418 VL - 31 IS - 8 SP - 987 EP - 992 PB - Elsevier Science CY - Amsterdam [u.a.] AN - OPUS4-26538 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Jaunich, Matthias A1 - Wolff, Dietmar A1 - Stark, Wolfgang T1 - Low temperature properties of rubber seals - results of component tests N2 - Rubbers are widely used as sealing material in various applications. In many fields the function of seal materials at low temperatures is required. Therefore the understanding of failure mechanisms that lead to leakage at low temperatures is of high importance. Therefore the lower operation temperature limit of rubber seals should be determined in dependence of the material properties. The results of Differential Scanning Calorimetry (DSC) and Dynamic Mechanical Analysis (DMA) are combined with results of standardized measurements as the compression set according to ISO 815. To reduce the test time of the standard tests a faster and more efficient technique was developed and applied. In addition the breakdown temperature of the sealing function of O-ring seals at low temperatures is measured in a component test setup in dependence of the material and the degree of compression. T2 - 10th Fall rubber colloquium CY - Hannover, Germany DA - 07.11.2012 PY - 2012 SN - 978-3-9814076-1-7 IS - khk2012_jaunich.pdf SP - 1 EP - 8 AN - OPUS4-26995 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Jaunich, Matthias A1 - Stark, Wolfgang A1 - Wolff, Dietmar T1 - Low temperature - For a seal this depends on the applied material T1 - Tieftemperatur - Bei Dichtungen entscheidet dies der eingesetzte Werkstoff N2 - For many sealing applications rubbers are applied due to their special material properties and easy use. In many applications as e.g. in aviation, traffic or process technology the material can be exposed to low temperatures during Operation. Therefore it is important to know the material behavior at those low temperatures to determine the temperature ränge that allows a safe Operation of the seal. One of our main Interests is to ensure the safe enclosureof dangerous goods under various conditions such as different temperatures and over long periods of time. For low temperatures the seal function of an elastomer is limited by the rubber-glass transition during which the material properties change from rubber-like to stiff and glass-like. For a given application this correlation is not trivial, as the glass-rubber transition covers a broad temperatureregion and is strongly influenced by the applied loading frequency. Therefore the applicability of a seal material has to be assessed by its properties in relation to the application conditions and the necessary level of tightness. To characterize the material and the seal function thermal analysis (Differential Scanning Calorimetry (DSC) and Dynamic Mechanical Analysis (DMA)), a modlfied method for the accelerated determination of compression set and component tests were applied to different rubber classes, The results show that the temperature ränge where the compression set values come close to 100 % correlates well with the onset temperature of the storage modulus measured by DMA ata measurement frequency of 1 Hz. An in depth analysis of the compression set data allows an estimation of the expected time- and temperature-dependent recovery behavior. T2 - DKT 2012 - German Rubber Conference CY - Nuremberg, Germany DA - 02.07.2012 PY - 2012 IS - 10-2330_5-L-1530 SP - 1 EP - 4 PB - Deutsche Kautschuk-Gesellschaft CY - Frankfurt am Main AN - OPUS4-26190 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Jaunich, Matthias A1 - Stark, Wolfgang A1 - Wolff, Dietmar T1 - Material behaviour of static seals at low temperatures N2 - For many sealing applications rubber materials are applied due to their Special material properties and easy use. The crucial advantage of elastomeric seals in comparison to other seal is their high resilience. In many applications as e.g. in aviation, traffic or process technology the material can be exposed to low temperatures during Operation. Therefore it is important to know the material behavior at those low temperatures to determine the temperature ränge that allows a safe Operation of the seal. For low temperatures the seal function of an elastomer is in a way limited by the rubber-glass transition during which the material properties change from rubber-like to stiff and glass-like. This may result in a direct loss of the sealing function but especially for purely static applications a leak tightness well below the rubber-glass transition was observed, For a given application this correlation is not trivial, as the glass-rubber transition covers a broad temperature region and is strongly influenced by the applied load period. Therefore the applicability of a seal material has to be assessed by its properties in relation to the application conditions and the -ecessary level of tightness. T2 - 17th ISC - International sealing conference CY - Stuttgart, Germany DA - 13.09.2012 PY - 2012 SN - 978-3-00-039198-9 IS - A 16 SP - 295 EP - 300 CY - Frankfurt/M. AN - OPUS4-26524 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -