TY - JOUR A1 - Hamann, Christopher A1 - Spanka, M. A1 - Stolle, Dirk A1 - Auer, G. A1 - Weingart, Eric A1 - Al-Sabbagh, Dominik A1 - Ostermann, Markus A1 - Adam, Christian T1 - Recycling of blast-furnace sludge by thermochemical treatment with spent iron(II) chloride solution from steel pickling N2 - One of the typical wastes produced in blast-furnace (BF) ironmaking is BF sludge, which mostly consists of carbon and iron oxides, but also contains toxic trace metals such as Zn, Pb, Cd, As, and Hg that render the material hazardous. Due to the lack of an established recycling process, BF sludges are landfilled, which is ecologically questionable and costly. Here, we investigate selective removal of Zn, Pb, and Cd from BF sludge by chlorination–evaporation reactions using thermodynamic modelling and laboratory-scale experiments. Specifically, BF sludge was thermochemically treated at 650–1000 °C with a spent iron(II) chloride solution from steel pickling and the effects of process temperature and retention time on removal of Zn, Pb, and Cd were investigated. Zinc and Pb were quantitatively removed from BF sludge thermochemically treated at 900–1000 °C, whereas Fe and C as well as other major elements were mostly retained. The Zn, Pb, and Cd contents in the thermochemically treated BF sludge could be lowered from ∼56 g/kg, ∼4 g/kg, and ∼0.02 g/kg to ≤0.7 g/kg, ≤0.02 g/kg, and ≤0.008 g/kg, respectively, thus rendering the processed mineral residue a non-hazardous raw material that may be re-utilized in the blast furnace or on the sinter band. KW - Blast-furnace sludge KW - Selective chlorination KW - Zinc chloride PY - 2021 DO - https://doi.org/https://doi.org/10.1016/j.jhazmat.2020.123511 SN - 0304-3894 VL - 402 IS - 123511 SP - 1 EP - 12 PB - Elsevier CY - Amsterdam AN - OPUS4-51141 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Taube, Mareike Carolin A1 - Adamczyk, Burkart A1 - Adam, Christian A1 - Feldmann, Ines A1 - Ostermann, Markus A1 - Reuter, M. A1 - Stelter, M. T1 - Tantalrecycling aus pyrometallurgischen Rückständen N2 - Gegenstand dieser Arbeit ist die Untersuchung eines bestehenden pyrometallurgischen Prozesses zur Rückgewinnung von Tantal und Niob aus metallurgischen Reststoffen mit vorwiegend niedriger Wertstoffkonzentration. Zur näheren Erforschung der im vorliegenden Stoffsystem ablaufenden Reduktionsprozesse wurden in einem Elektrolichtbogenofen Schmelzversuche im Pilotmaßstab durchgeführt. Als Reduktionsmittel diente Koks, welcher mithilfe einer Argon-gespülten Eisenlanze in die flüssige mineralische Schmelze eingebracht wurde. Während der Reduktionsbehandlung werden Refraktärmetalle wie Tantal und Niob in ihre Carbide überführt und anschließend in der erschmolzenen eisenbasierten Metallphase am Boden des Reaktors angereichert. Neben Tantal und Niob gelangt auch ein Teil des im Einsatzmaterial enthaltenen Titans als unerwünschtes Begleitelement in die Metallphase. Sein Großteil verbleibt jedoch als Oxid in der Schlacke und wird dort hauptsächlich im Mineral Perowskit (CaTiO3) gebunden. Die erstarrten Schlackeproben wurden mit verschiedenen Methoden wie Röntgenfluoreszensanalyse, Röntgenbeugung und Rasterelektronenmikroskopie mit gekoppelter energiedispersiver Röntgenanalyse untersucht, um die Bildung tantalhaltiger Mineralphasen zu verschiedenen Stadien des Reduktionsprozesses zu verfolgen. Die hier gewonnenen Erkenntnisse zeigen, dass weniger die durch das Einblasen von Koks verursachte Reduktionsreaktion, sondern das Absinken der tantalreichen Eisentröpfchen in der flüssigen mineralischen Schmelze, gefolgt von ihrer Anreicherung in die Metallphase, für die Kinetik ausschlaggebend ist. N2 - An existing pyrometallurgical process for tantalum and niobium recovery, mainly from low grade pyrometallurgical residues, was investigated. Melting experiments were carried out in a pilot-scale electric arc furnace to study the material system during the reduction process caused by blowing coke into the liquid mineral melt. During the pyrometallurgical treatment refractory metals such as tantalum and niobium are converted into their carbides and enriched in the molten iron-based metal phase. Titanium is also enriched in the metal phase as an unwanted accompanying element, but most of it remains in oxidic form in the slag and is mainly bound in the mineral perovskite. Cooled down slag samples were analysed using XRF, XRD, SEM and EDX to investigate the formation of mineral phases rich in tantalum during various stages of the reduction process. The results show that the settling of the tantalum-rich iron droplets in the molten slag into the metal phase May play a greater role for the kinetics than the actual reduction reaction caused by blowing in coke. KW - Tantal KW - Recycling KW - Reduktionsprozess KW - Perowskit KW - Elektrolichtbogenofen PY - 2020 SN - 1613-2394 VL - 73 IS - 4 SP - 196 EP - 205 PB - GDMB Verlag GmbH CY - Clausthal-Zellerfeld AN - OPUS4-51064 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hamann, Christopher A1 - Piehl, Patrick A1 - Weingart, Eric A1 - Stolle, Dirk A1 - Al-Sabbagh, Dominik A1 - Ostermann, Markus A1 - Auer, Gerhard A1 - Adam, Christian T1 - Selective removal of zinc and lead from electric arc furnace dust by chlorination–evaporation reactions N2 - Re-melting of scrap in an electric arc furnace (EAF) results in the accumulation of filter dust from off-gas treatment that predominantly consists of iron and zinc oxides. Filter dust is classified as hazardous waste due to its high contents of potentially toxic or ecotoxic elements such as Pb, Cr, Cd, and As. A promising processing route for this waste is selective chlorination, in which the non-ferrous metal oxides are chlorinated and selectively evaporated in form of their respective chlorides from the remaining solids via the process gas flow. Here, we investigate stepwise thermochemical treatment of EAF dust with either waste iron(II) chloride solution or hydrochloric acid at 650, 800, and 1100 ◦C. The Zn and Pb contents of the thermochemically processed EAF dust could be lowered from 29.9% and 1.63% to 0.09% and 0.004%, respectively. Stepwise heating allowed high separation between zinc chloride at the 650 ◦C step and sodium-, potassium-, and lead-containing chlorides at higher temperatures. Furthermore, the lab-scale results were transferred to the use of an experimental rotary kiln highlighting the possibilities of upscaling the presented process. Selective chlorination of EAF dust with liquid chlorine donors is, therefore, suggested as a potential recycling method for Zn-enriched steelworks dusts. KW - Electric arc furnace dust KW - Zinc KW - Selective Chlorination KW - Hazardous waste KW - Resource Recovery PY - 2024 DO - https://doi.org/10.1016/j.jhazmat.2023.133421 SN - 0304-3894 VL - 465 SP - 1 EP - 13 PB - Elsevier AN - OPUS4-59345 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ostermann, Markus A1 - Herzel, Hannes A1 - Adam, Christian A1 - Kühn, A. A1 - Wedell, R. A1 - Mory, D. T1 - Integrierte Systeme (RFA und LIBS) zur Düngemittelgewinnung und zum Management der Bodenfruchtbarkeit N2 - Aufgrund der natürlichen und vom Menschen verursachten Heterogenität von Böden erfordert der Erhalt und die Verbesserung ihrer Fruchtbarkeit durch landwirtschaftliche Bewirtschaftungsmaßnahmen sorgfältig geplante Ent-scheidungen, die auf einer detaillierten Erfassung der Bodeneigenschaften und einem vertieften Verständnis der Bodenprozesse beruhen. Es ist bekannt, dass die konventionelle, flächen-einheitliche Bewirtschaftung Ertragsver-luste durch zu geringe Bewirtschaftungsintensität (z. B. Düngung) auf einen Teil der Fläche verursacht, während andere Teile des Feldes zu hohe Dosen erhalten und es dadurch zu Verschwendung von Ressourcen und zu Um-weltbelastungen kommt. Trotz der Verfügbarkeit von Technologien für ortsspezifische Düngung ist die Akzeptanz ortsspezifischer Bewirtschaftung (Precision Agriculture) in der Praxis noch gering. Ein wesentlicher Grund dafür ist das Fehlen von kostengünstigen Methoden zur Erfassung der bewirtschaftungsrelevanten Bodenmerkmale. So-wohl für die elementanalytische Untersuchung von Böden als auch für die Untersuchung von Ausgangsmaterialien (z.B. Klärschlammaschen) für ihre Verwendung als Dünger ist eine zuverlässige Analytik und Prozessüberwachung erforderlich. T2 - 11. Kolloquium Arbeitskreis Prozessanalytik CY - Wien, Austria DA - 30.11.2015 KW - LIBS KW - Online-RFA KW - Düngemittelgewinnung KW - Bodenfruchtbarkeit KW - BONARES PY - 2015 SP - 23 EP - 24 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-38843 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ostermann, Markus T1 - Online-Prozessanalytik an Klärschlammaschen mit LIBS und RFA T2 - 4. VDI Fachkonferenz "Prozessanalytische Messtechnik in der Chemieindustrie" CY - Cologne, Germany DA - 2014-02-26 PY - 2014 AN - OPUS4-30620 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ostermann, Markus T1 - Prozessanalytik mittels RFA und LIBS bei der Düngemittelgewinnung aus Klärschlammaschen T2 - Anakon 2015 CY - Gräz, Östereich DA - 2015-03-23 PY - 2015 AN - OPUS4-33138 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ostermann, Markus T1 - In-situ Prozessanalytik im Lichtbogenofen zur Wertstoffrückgewinnung T2 - ANAKON CY - Berlin, Germany DA - 2009-03-17 PY - 2009 AN - OPUS4-19207 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ostermann, Markus T1 - Reference materials for online process monitoring of phosphorus and other elements in sewage sludge ash N2 - Around 2.5 million tons of municipal sewage sludge (dry matter) are produced in Ger-many every year. The disposal or recycling of this mass often confronts plant operators with considerable problems. In addition to organic substances, sewage sludges also contain important inorganic nutrients that can be recycled. Due to the finite nature of phosphorus as a resource and in favor of natural material cycles, it makes sense to utilize the phosphorus bound in sewage sludge. Therefore, Phosphorus recycling from sewage sludge will be obligatory in Germany from 2029. However, the pollutants pre-sent in sewage sludge, such as heavy metals and organic trace pollutants, are prob-lematic. In many cases, the sewage sludge is incinerated, removing organic compo-nents, and leaving a mineral residue. Various processes exist for the reprocessing of sewage sludge ashes. Reliable analytics and process monitoring are required for all of them. In this context, the first and most important task of BAM regarding new materials or processes is safety in technology and chemistry through validated and correct analyt-ics. Since there are no reference materials for sewage sludge ashes so far, it is not possible to make any statements about the extent to which the measured values of the comparative measuring methods are correct at all. Therefore, suitable, and representa-tive reference materials are indispensable for the validation of the measurement results and the quality assurance during the entire recycling process. Great care is required to select and prepare these reference materials. The reference materials must corre-spond in matrix to the samples that are to be investigated in the industrial process. An iron-rich and an aluminum-rich sewage sludge ash from mono-incineration plants were selected for this purpose. 10 kg of each sewage sludge ash were homogenized, char-acterized, and prepared. The main, minor and trace element compositions of the sew-age sludge ashes are determined by different measuring methods. The candidate ref-erence materials will be available as BAM-U200 und BAM-U201. T2 - 17. Process Analytics Colloquium (PAT) CY - Amersfoort, The Netherlands DA - 20.09.2022 KW - Reference Material KW - Sewage sludge ash KW - Circular economy PY - 2022 AN - OPUS4-56170 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Sichler, Theresa Constanze A1 - Adam, Christian A1 - Becker, Roland A1 - Sauer, Andreas A1 - Ostermann, Markus A1 - Barjenbruch, M. T1 - Phosphorus determination in sewage sludge: comparison of different aqua regia digestion methods and ICP-OES, ICP-MS and photometric determination N2 - Phosphorus recycling from sewage sludge will be obligatory in Germany from 2029. Phosphorus content determination in sewage sludge is crucial to assess the prescribed recycling rates. Currently, German law regards sample preparation using aqua regia digestion in a microwave or under reflux conditions as well as instrumental phosphorus determination by ICP-OES, ICP-MS, or photometric determination with ammonium molybdate as equivalent. However, it is questionable whether these methods are indeed equivalent regarding phosphorus quantification in sludges near the limit of 20 g/kg for mandatory recycling. To answer this question, 15 sewage sludges of 11 different wastewater treatment plants were investigated with all permitted method (digestion and measurement) combinations. Moreover, one sewage sludge was also examined in an interlaboratory comparison (ILC) with 28 participants. This study shows that the above-mentioned methods differ in some cases significantly but across all method combinations and sludges, phosphorus recovery was between 80 and 121% after normalization to the grand mean (average of 15 sludges between 85 and 111%). The ILC and the examination of 15 sludges produced largely similar results. There is a tendency to higher phosphorus recovery after microwave digestion compared to reflux digestion and ICP-OES measurements determine higher phosphorus contents than ICP-MS and photometric phosphorus determination. As a result, the authors recommend ICP-OES determination of phosphorus in sewage sludge after microwave digestion. KW - Sewage sludge KW - ICP-OES KW - Phosphous recovery KW - ICP-MS KW - Photometric P determination KW - Interlaboratory comparison PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-558869 DO - https://doi.org/10.1186/s12302-022-00677-1 VL - 34 IS - 99 SP - 1 EP - 14 PB - Springer AN - OPUS4-55886 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ostermann, Markus T1 - Integrierte Systeme (RFA und LIBS) zur Düngemottelgewinnung und zum Management der Bodenfruchtbarkeit T2 - 11. Kolloquium AK Prozessanalytik CY - Wien, Austria DA - 2015-12-01 PY - 2015 AN - OPUS4-35061 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -