TY - JOUR A1 - Spranger, Felix A1 - Oliveira Lopes, M. A1 - Schirdewahn, S. A1 - Merklein, M. A1 - Hilgenberg, Kai T1 - Investigations on TaC Localized Dispersed X38CrMoV5-3 Surfaces With Regard to the Manufacturing of Wear Resistant Protruded Surface Textures N2 - The potential of lowered surface features as well as the application of wear resistant coatings have been known for many years to improve the tribological behavior of forming tools. More recent studies also discuss the capability of protruded microfeatures for adjusting the tribological behavior between contacting surfaces. The demand for a high wear resistance of such structures as well as their economical and reliable production, however, often limits the industrial application. The laser implantation process can overcome these limitations. In contrast to conventional cw-laser dispersing processes, where the formation of uniform metal matrix composite layers is intended, this surface engineering technique aims to improve the tribological behavior of contacting surfaces by a localized dispersing of pre-placed hard ceramic particles. This enables the formation of deterministic textures composed of separated wear resistant dome- or ring-shaped microstructures (implants). Since TaC shows very promising material properties for improving the wear resistance of tools exposed to severe operating conditions, this paper analyzes its suitability for pulsed laser implantation on X38CrMoV5-3 tool steel for the first time. In the experiments, the influence of the particles and the laser parameters (pulse power, pulse duration and focal diameter) on the material properties of the localized dispersed zones was studied by optical microscopy, scanning electron microscopy, energy dispersive X-ray spectroscopy and X-ray diffraction. The composite´s (micro-) hardness was measured and calculated by using a rule of mixture. Additionally, the influence of the laser parameters and the TaC particles on the geometrical properties of the implants was studied by optical microscopy and white light interferometry. The results showed that defect-free implants with hardness values of ~900 HV1 can be obtained at the focal spot, since a localized dispersing of the TaC particles is possible using a pulsed millisecond laser. However, in dependence of the laser intensity, also a partial dissolution of the initial particles occurs. This leads to the precipitation of new dendritic TaC nanoparticles and to varying contents of retained austenite in the matrix. Both effects have a strong influence on the implant hardness and must be considert by the rule of mixture. Regarding the geometrical response it was pointed out that protruded microfeatures with heights up to 10 µm can be created. In comparison to laser remelted zones, the implanted zones showed significantly altered weld pool profiles due to the influence of the particles on the melt convection. A transition of the implant shape from predominantly dome-shaped to predominantly ring-shaped was observed for intensities >1.7∙106 W/cm2 due to the onset of the keyhole effect. KW - Laser implantation KW - Surface texturing KW - TaC KW - Tantalum carbide KW - Hot-Stamping KW - X38CrMoV5-3 KW - Localized Laser Dispersing PY - 2019 DO - https://doi.org/10.1007/s40516-019-00106-x SN - 2196-7229 VL - 2019 IS - First Online SP - 1 EP - 22 PB - Springer Nature Switzerland AG. Part of Springer Nature. AN - OPUS4-50041 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Spranger, Felix A1 - Oliveira Lopes, M. A1 - Schirdewahn, S. A1 - Merklein, M. A1 - Hilgenberg, Kai T1 - Microstructural evolution and geometrical properties of TiB2 metal matrix composite protrusions on hot work tool steel surfaces manufactured by laser implantation N2 - The laser implantation–named technique aims to address the tribological problems frequently seen on tool surfaces during hot stamping. It is based on the creation of elevated dome- or ring-shaped hard structures on the surface of tool steels by a localized dispersing of hard particles. Therefore, a combination of the two distinct approaches that are normally used in surface Technology for optimizing friction and wear, i.e., surface texturing and surface material optimization, are realized in one processing step. In experimental studies, a localized dispersing of TiB2 particles in the surface layer of the hot work tool steel X38CrMoV5-3 was considered and compared with punctual laser–remelted textures. The structures (micro-) hardness was measured at top- and cross-sections. With the aid of a scanning electron microscope, energy dispersive X-ray spectroscopy and X-ray diffraction the interaction between the hard particles and the substrate material were studied. From the results, an optimal parameter range was identified for laser implantation. To the investigation’s end, the implant geometry was measured by optical microscopy and White light microscopy. Furthermore, a mathematic model was introduced, which allows a prediction of the implant geometry as a response to the laser parameters. It was shown that the implantation of TiB2 particles leads to a significant hardness increase up to 1600 HV1 due to the dispersion of initial particles and an in situ precipitation of new titanium-rich phases. It was possible to create defect-free dome- and ring-shaped microstructures on the surfaces. It was also shown that the implants geometry highly depends on the applied laser parameters. The applied central composite design shows a good agreement with the experimental results. KW - Laser implantation KW - Surface texturing KW - X38CrMoV5-3 KW - TiB2 KW - Hot-Stamping PY - 2019 DO - https://doi.org/10.1007/s00170-019-04630-0 SN - 0268-3768 VL - 2019 SP - 1 EP - 23 PB - Springer-Verlag London Ltd. CY - London AN - OPUS4-49827 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Brusamarello-Santos, L. C. C. A1 - Alberton, D. A1 - Valdameri, G. A1 - Camilios-Neto, D. A1 - Covre, R. A1 - Lopes, K. d. P. A1 - Zibetti Tadra-Sfeir, M. A1 - Faoro, H. A1 - Adele Monteiro, R. A1 - Barbosa-Silva, A. A1 - Broughton, William John A1 - Oliveira Pedrosa, F. A1 - Wassem, R. A1 - de Souza, E.M. T1 - Modulation of defence and iron homeostasis genes in rice roots by the diazotrophic endophyte Herbaspirillum seropedicae N2 - Rice is staple food of nearly half the world’s population. Rice yields must therefore increase to feed ever larger populations. By colonising rice and other plants, Herbaspirillum spp. stimulate plant growthand productivity. However the molecular factors involved are largely unknown. To further explore this interaction, the transcription profiles of Nipponbare rice roots inoculated with Herbaspirillum seropedicae were determined by RNA-seq. Mapping the 104 million reads against the Oryza sativa cv. Nipponbare genome produced 65 million unique mapped reads that represented 13,840 transcripts each with at least two-times coverage. About 7.4% (1,014) genes were differentially regulated and of these 255 changed expression levels more than two times. Several of the repressed genes encoded proteins related to plant defence (e.g. a putative probenazole inducible protein), plant disease resistance as well as enzymes involved in flavonoid and isoprenoid synthesis. Genes related to the synthesis and efflux of phytosiderophores (PS) and transport of PS-iron complexes were induced by the bacteria. These data suggest that the bacterium represses the rice defence system while concomitantly activating iron uptake. Transcripts of H. seropedicae were also detected amongst which transcripts of genes involved in nitrogen fixation, cell motility and cell wall synthesis were the most expressed. KW - Herbaspirillum seropedicae KW - Pathogen KW - Rice KW - qPCR KW - Genome PY - 2019 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-490122 DO - https://doi.org/10.1038/s41598-019-45866-w SN - 2045-2322 VL - 9 SP - 10573-1 EP - 10573-15 PB - Nature CY - London AN - OPUS4-49012 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Oliveira, D.F. A1 - Moreira, E.V. A1 - Silva, A.S.S. A1 - Rabello, J.M.B. A1 - Lopes, R.T. A1 - Pereira, M.S. A1 - Zscherpel, Uwe T1 - Application of the digital radiography in weld inspection of gas and oil pipelines N2 - The aim of this work is to evaluate the feasibility of the direct radiography on weld inspection in oil pipelines and gas pipeline during the manufacturing process. To that, 6 specimens with 6 different thickness and varied height of reinforced weld with 5 different kinds of defects were made. All samples were radiographied using Class I films and flat panel. For all specimens the inspection length was 8''. Thus, with the flat panel the detector-to-object distance varied so that it may adequate to several diameters of the tubes. The detector-to-object distance was calculated based on the physical size of the detector taking into consideration a safe distance between the tube curvature and the flat panel extremities, keeping the lowest possible magnification factor so that it could be obtained the length of the inspection. Images with 6 integration time for each experimental arrangement were obtained. The images obtained with the Flat Panel/YXLON system were analyzed according to their quality by using the Contrast parameters (essential wire) (DNV 2007/ IS0 12096 – with reinforcement and ISO 10893-7 – basis material), Basic Spatial Resolution – BSR (ISO 10893-7) and normalized signal-to-noise ratio - SNRN (ISO 10893-7) and by detectability using as reference the conventional radiography. The results showed that for all thickness, the exposure time used to meet the image quality requirements were below with direct radiography. However the BSR were not reached for thickness of 4.85, 6.40 and 9.67 mm, therefore the compensation principle established by ISO 10893-7 was considered, that is, one more contrast wire for a less wire pair. The digital technique proved to be more sensitive to real defects found on welds than the conventional technique. Then it can be conclude that the digital radiography utilizing the flat panel can be applicable to the oil and gas segment with advantages over conventional technique as to quality aspects, productivity, environment, safety and health. T2 - 10th European conference on non-destructive testing CY - Moscow, Russia DA - 2010-06-07 KW - Zerstörungsfreie Prüfung KW - Durchstrahlungsprüfung KW - Digitale Radiologie PY - 2010 UR - http://www.ndt.net/article/ecndt2010/reports/1_04_01.pdf IS - Paper 4.02.18 SP - 1 EP - 11(?) AN - OPUS4-22502 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -