TY - JOUR A1 - Perret, Birgit A1 - Schartel, Bernhard A1 - Stöß, K. A1 - Ciesielski, M. A1 - Diederichs, J. A1 - Döring, M. A1 - Krämer, J. A1 - Altstädt, V. T1 - Novel DOPO-based flame retardants in high-performance carbon fibre epoxy composites for aviation JF - European polymer journal N2 - Two novel, halogen-free, phosphorus-based oligomeric flame retardants are investigated in the commercial epoxy resin RTM6 and ~70 wt.% carbon fibre RTM6 composites (RTM6-CF) with respect to pyrolysis and fire behaviour. The flame retardants are based on 9,10-dihydro-9-oxy-10-phosphaphenanthrene-10-oxide (DOPO) units linked to the star-shaped aliphatic ground body tetra-[(acryloyloxy)ethyl] pentarythrit (DOPP), or heterocyclic tris-[(acryloyloxy)ethyl] isocyanurate (DOPI), respectively. The glass transition temperature is reduced by adding DOPP and DOPI, but the mechanical properties of the composites (e.g. interlaminar shear strength (ILSS) and Gc in mode I and II) remain unchanged. Decomposition models are proposed based on mass loss, evolved gas analysis (TG–FTIR) and condensed product analysis (hot stage cell within FTIR). The fire behaviour is investigated comprehensively (UL 94, limiting oxygen index (LOI) and cone calorimeter). Both flame retardants act in the gas phase through flame inhibition and in the condensed phase through charring. The UL 94 of RTM6 is improved from HB to V-1 and V-0; the LOI from 25% to 34–38%. Peak heat release rate (PHRR) and total heat evolved (THE) are lowered by 31-49% and 40–44%, respectively. Adding CF increases the residue, reduces the THE, but suppresses the charring due to RTM6 and flame retardants. Thus the THE of RTM6-CF is reduced by about 25% when DOPI and DOPP are added. However, UL 94: V-0 and LOI of 45% and 48% are achieved with ~0.6 wt.% phosphorus. KW - Epoxy resin (RTM6) KW - DOPO KW - Carbon fibre reinforced composites KW - Mechanical properties KW - Flame retardancy PY - 2011 DO - https://doi.org/10.1016/j.eurpolymj.2011.02.008 SN - 0014-3057 SN - 1873-1945 VL - 47 IS - 5 SP - 1081 EP - 1089 PB - Elsevier Ltd. CY - Oxford AN - OPUS4-23548 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Perret, Birgit A1 - Schartel, Bernhard A1 - Stöß, K. A1 - Diederichs, J. A1 - Ciesielski, M. A1 - Döring, M. A1 - Krämer, J. A1 - Altstädt, V. ED - Lewin, M. T1 - Novel phosphorus-based flame retardants for epoxy resins and carbon fiber composites: Decomposition mechanisms and fire behavior T2 - 21st Annual conference on recent advances on flame retardancy of polymeric materials T2 - 21st Annual conference on recent advances on flame retardancy of polymeric materials CY - Stamford, USA DA - 2010-05-24 KW - DOPO KW - Fire retardancy KW - Flammability KW - Pyrolysis KW - Epoxy resin KW - Composites PY - 2010 SN - 1-59623-619-1 VL - 21 SP - 134 EP - 145 PB - BCC Research AN - OPUS4-22162 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Perret, Birgit A1 - Schartel, Bernhard A1 - Stöß, K. A1 - Ciesielski, M. A1 - Diederichs, J. A1 - Döring, M. A1 - Krämer, J. A1 - Altstädt, V. T1 - A new halogen-free flame retardant based on 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide for epoxy resins and their carbon fiber composites for the automotive and aviation industries JF - Macromolecular materials and engineering N2 - The pyrolysis and fire behavior of halogen-free flame-retarded DGEBA/DMC, RTM6 and their corresponding 60 vol.-% carbon fibers (CF) composites were investigated. A novel phosphorous compound (DOPI) was used. Its action is dependent on the epoxy matrix. DGEBA/DMC and DOPI decompose independently of each other. Only flame inhibition occurs in the gas phase. RTM6 shows flame inhibition and a condensed phase interaction increasing charring. Both mechanisms decrease with increasing irradiance, whereas in RTM6-CF charring is suppressed at low ones. RTM6+DOPI shows a higher LOI (34.2%) than DGEBA/DMC+DOPI and a V-0 classification in UL 94. Adding CF only enhances the LOI, DOPI+CF leads to a superposition in LOI for DGEBA/DMC-CF+DOPI (31.8%, V-0) and a synergism for RTM6-CF+DOPI (47.7%, V-0). KW - Composites KW - Flame retardancy KW - Glass transition KW - Pyrolysis KW - Thermosets PY - 2011 DO - https://doi.org/10.1002/mame.201000242 SN - 1438-7492 SN - 1439-2054 VL - 296 IS - 1 SP - 14 EP - 30 PB - Wiley-VCH Verl. CY - Weinheim AN - OPUS4-22957 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -