TY - CONF A1 - Klinger, Christian T1 - Die Bedeutung des 'Materialfehlers' aus der Sicht von Laien, Juristen und Ingenieuren - 'Materialfehler' in Literatur, Regelwerk und Gutachten N2 - Der Begriff „Materialfehler“ wird nicht nur im Bereich der Schadensanalyse von Laien, Juristen und Ingenieuren sondern auch in der Öffentlichkeit sehr häufig verwendet, leider mit den verschiedensten Bedeutungen. Dies führt immer wieder zu Missverständnissen. Ziel der hier vorgestellten BAM-Untersuchung und Recherche war zu klären, ob und ggf. wo es Definitionen für den „Materialfehler“ gibt, wie der Begriff in den oben angesprochenen Bereichen verwendet wird. Weiterhin wurde untersucht, ob diese Verwendungen / Definitionen in die in der Schadensanalyse definierte Begriffswelt passen bzw. welche Definition ergänzt werden sollte. Im Gegensatz zu „Material“, „Werkstoff1 oder „Werkstofffehler“ ist der häufig verwendete Begriff „Materialfehler“ erstaunlicherweise bisher nicht definiert! Um den oft verwendeten Begriff des Materialfehlers für die Schadensanalyse und die damit befassten Bereiche einheitlich zu beschreiben, wird folgende Definition vorgeschlagen: „Materialfehler" sind Werkstoff- und/oder Fertigungsfehler. Darin sind alle Fehler (Abweichungen von Spezifikationen/Normen) im Werkstoff bzw. dessen Herstellung/Fertigung enthalten. Demgegenüber sind Konstruktions-/Planungsfehler oder Betriebsfehler keine Materialfehler. T2 - 37. VDI-Jahrestagung - Schadensanalyse - Produktverbesserung durch Schadensanalyse CY - Würzburg, Germany DA - 19.10.2011 KW - Schadensanalyse PY - 2011 SN - 978-3-18-092150-1 SN - 0083-5560 N1 - Serientitel: VDI-Berichte – Series title: VDI-Berichte VL - 2150 SP - 113 EP - 120 PB - VDI-Verl. CY - Düsseldorf AN - OPUS4-25024 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Klinger, Christian ED - Czichos, Horst T1 - Failure analysis: case studies N2 - Failure analysis is needed as a diagnostic tool to assess the sequence of primary, secondary and perhaps tertiary damage of different parts in a damaged system. This is a prerequisite to identify the contributing causes and the root cause for the causal failure. KW - Failure analysis KW - ICE3 axle fracture KW - Non metallic inclusions KW - Münsterland black out KW - Thomas steel embrittlement PY - 2013 SN - 978-3-642-25849-7 SN - 978-3-642-25850-3 DO - https://doi.org/10.1007/978-3-642-25850-3_18 IS - Chapter 18 SP - 355 EP - 385 PB - Springer CY - Berlin Heidelberg AN - OPUS4-27652 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wallstabe, Ronald A1 - Klinger, Christian T1 - Cause of an implant fracture: material- or fabrication failure? N2 - Intramedullary hip screws (IMHSs) are implanted for the fixture of pertrochanteric femoral fractures (thigh bone). The present work investigates the failure of an IMHS implant after the rehabilitation period which required a revision surgery where the upper femur had to be replaced by a hip endoprosthesis. Due to litigation the corresponding failure analysis was conducted at BAM Federal Institute for Materials Research and Testing and is the subject of this article. By order of the customer failure causes due to material and fabrication failures should be particularly investigated. Therefore, thorough fractographic, chemical as well as metallographic investigations were carried out. In order to assess possible fabrication failures selected dimensions of the components were compared with the technical drawings and the surface topography was analysed. The investigation revealed several causes for the fracture of the lag screw which is the implant component intended to fix the position of the femoral head. These are in descending order of relevance: (1) the screw was placed incorrectly and therefore had a smaller bending stiffness, (2) the femoral fracture zone was not stable, i.e., the lag screw 'moved out' of its proper position and (3) the laser marking on the lag screw was relatively large and led to a metallurgical notch at the now, because of the above mentioned points, severely stressed region. A material- or fabrication failure was not the root cause for the fracture of the lag screw. It was mainly due to its incorrect placement during surgery and the instability of the bone fracture. Furthermore, the implant geometry with 130° was not well-suited for the patient's anatomy. A 135°-IMHS might have been biomechanically preferable. Based on the determined failure causes and influences a relative lifetime estimation led to about 10% of the lifetime of a correctly placed 135°-IMHS assuming a sufficiently stable bone fracture zone. KW - Implant fracture KW - Intramedullary hip screw (IMHS) KW - Austenitic steel KW - Laser-marking KW - Implant placement PY - 2012 DO - https://doi.org/10.1016/j.engfailanal.2012.05.010 SN - 1350-6307 SN - 1873-1961 VL - 25 SP - 261 EP - 270 PB - Elsevier Science Publ. CY - Oxford AN - OPUS4-26238 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zerbst, Uwe A1 - Beretta, S. A1 - Köhler, G. A1 - Lawton, A. A1 - Vormwald, M. A1 - Beier, H.T. A1 - Klinger, Christian A1 - Cerný, I. A1 - Rudlin, J. A1 - Heckel, Thomas A1 - Klingbeil, Dietmar T1 - Safe life and damage tolerance aspects of railway axles - A review N2 - The paper gives an overview on safe life and damage tolerance methods applied to railway axles. It describes failure scenarios due to fatigue crack initiation and propagation. Besides common aspects of design, specific features such as corrosion and impact damage from flying ballast are discussed which may reduce the fatigue strength of axles during service. Potential effects of non-metallic inclusions from the steel manufacturing process are addressed in the context of the very high number of loading cycles railway axles are designed for. With respect to damage tolerance general lines of fracture mechanics residual lifetime analyses are introduced. More specific discussion is provided on aspects such as the threshold value of fatigue crack propagation and reliability aspects of non-destructive inspection. KW - Railway axle KW - Safe life design KW - Damage tolerance KW - Fatigue strength KW - Fatigue crack propagation KW - Inspection intervals PY - 2013 DO - https://doi.org/10.1016/j.engfracmech.2012.09.029 SN - 0013-7944 SN - 1873-7315 VL - 98 SP - 214 EP - 271 PB - Elsevier Science CY - Kidlington AN - OPUS4-27779 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Klinger, Christian T1 - Schadensanalyse mit Vergleichsversuchen. (BAM-Untersuchungen zur Estonia-Katastrophe. Über die Notwendigkeit von Vergleichsversuchen bei der Schadensanalyse) T2 - Deutsche Gesellschaft für Zerstörungsfreie Prüfung (DGZfP) Arbeitskreis CY - Hamburg, Germany DA - 2003-03-12 PY - 2003 AN - OPUS4-5200 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Klinger, Christian T1 - Schadensanalysen an Komponenten von Schienenfahrzeugen T2 - Kolloquium EBA-BAM CY - Berlin, Germany DA - 2003-09-03 PY - 2003 AN - OPUS4-5220 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Klinger, Christian T1 - Schadensanalyse mit Vergleichsversuchen - BAM-Untersuchungen zur Estonia-Katastrophe T2 - VDI/BAM Kollquium CY - Berlin, Germany DA - 2003-10-10 PY - 2003 AN - OPUS4-5203 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Klinger, Christian T1 - BAM-Untersuchungen an Prüfstüchen der ESTONIA T2 - Interview im ZDF-heite-Journal CY - Berlin, Germany DA - 2003-10-13 PY - 2003 AN - OPUS4-5204 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Klinger, Christian A1 - von Oppel, Kay A1 - Ritzmann, S. A1 - Stock, M. T1 - Force measurement to estimate resonances of black boxes - dynamic mass T2 - Arbeitskreissitzung "Kraftmessung und Kraftregelung für die Vibrationstestung" CY - Bremen, Germany DA - 2005-01-24 PY - 2005 AN - OPUS4-6353 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Klinger, Christian T1 - Sicherheit technische Systeme - Vergleichversuche für die Schadensanalyse T2 - BAM -Sonderkolloquium CY - Berlin, Germany DA - 2002-10-31 PY - 2002 AN - OPUS4-6172 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Klinger, Christian A1 - Häcker, Ralf A1 - Zunkel, Astrid T1 - Schadensanalyse zur Schadensprävention: BAM Untersuchungen und Konsequenzen für technische Regeln - Beispiele aus der Arbeit der Projektgruppe V.3902 T2 - BAM-Sonderkolloquium CY - Berlin, Germany DA - 2002-06-12 PY - 2002 AN - OPUS4-6173 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Klinger, Christian T1 - Schadenanalyse und Risikobewertung T2 - Arbeitskreis Risikobewertung der BAM CY - Berlin, Germany DA - 2002-03-22 PY - 2002 AN - OPUS4-6174 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Klinger, Christian A1 - Kinder, Joachim A1 - Klingbeil, Dietmar A1 - Österle, Werner T1 - Werkstoffuntersuchungen der BAM zu ESTONIA-Katastrophe - Neue Beurteilungskriterien für die Schadensanalyse T2 - SVMT Tagung, Fachgruppe Strukturintegrität "Beurteilung fehlerhafter Bauteile" CY - Aarau, Switzerland DA - 2002-03-06 PY - 2002 AN - OPUS4-6175 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Klinger, Christian A1 - Klingbeil, Dietmar A1 - Kinder, Joachim A1 - Österle, Werner T1 - ESTONIA-Katastrophe: Werkstoffuntersuchungen der BAM an Prüfstücken des Frontschotts T2 - DVS-Landesfachtagung 2002 CY - Heubach (Thuringia), Germany DA - 2002-11-15 PY - 2002 AN - OPUS4-6176 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Klinger, Christian A1 - Mehdianpour, Milad A1 - Bettge, Dirk A1 - Häcker, Ralf A1 - Klingbeil, Dietmar A1 - Lüddecke, Falk A1 - Baer, Wolfram T1 - Thomasstahl in Freileitungsmasten: Schadensanalyse der Mastumbrüche Münsterland 2005 und Empfehlungen T2 - 3. ETP-Konferenz CY - Düsseldorf, Germany DA - 2007-07-03 PY - 2007 AN - OPUS4-15204 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Klinger, Christian T1 - Vermeidung winderregter Schwingungen im Stahlbau - Schadensanalysen und daraus folgende Maßnahmen T2 - 33. VDI-Jahrestagung Schadensanalyse "Produktverbesserung durch Schadensanalyse" CY - Würzburg, Deutschland DA - 2007-09-27 PY - 2007 SN - 978-3-18-091985-0 SN - 0083-5560 IS - 1985 SP - 23 EP - 36 PB - VDI-Verl. CY - Düsseldorf AN - OPUS4-17564 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bettge, Dirk A1 - Klinger, Christian A1 - Klingbeil, Dietmar T1 - Schadensanalyse an Rohrbögen eines Dampferzeugers KW - Schadensanalyse KW - Brüche KW - Dampferzeuger KW - Transportschaden PY - 2007 SN - 1435-3199 VL - 87 IS - 4 SP - 92 EP - 95 PB - VGB PowerTech e.V. CY - Essen AN - OPUS4-14747 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Klinger, Christian T1 - Vermeidung winderregter Schwingungen im Stahlbau - Schadensanalysen und daraus folgende Maßnahmen T2 - 33. VDI-Jahrestagung Schadensanalyse CY - Würzburg, Germany DA - 2007-09-27 PY - 2007 AN - OPUS4-16154 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Klinger, Christian A1 - Bettge, Dirk A1 - Klingbeil, Dietmar A1 - Ell, Matthias A1 - von Oppel, Kay T1 - Schwingbruch durch Transport oder Betrieb? Komplexe Schadensanalyse der BAM an Kesselkomponeneten T2 - VDI-Arbeitskreis Schadensanalyse CY - Linz, Austria DA - 2005-02-15 PY - 2005 AN - OPUS4-12185 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Klinger, Christian A1 - Ell, Matthias A1 - Bettge, Dirk T1 - Implantatschäden: Analyse der Ursachen T2 - Werkstoffprüfung 2005, DVM CY - Berlin, Germany DA - 2005-12-01 PY - 2005 AN - OPUS4-12186 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Klinger, Christian A1 - Ell, Matthias A1 - Bettge, Dirk T1 - Implantatschäden: Analyse der Ursachen T2 - Werkstoffprüfung 2005, DVM CY - Berlin, Germany DA - 2005-12-01 PY - 2005 AN - OPUS4-12187 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bettge, Dirk A1 - Klinger, Christian A1 - Ell, Matthias A1 - Klingbeil, Dietmar A1 - von Oppel, Kay A1 - Singh, Kai A1 - Eberle, Arno A1 - Engelhardt, Monika A1 - Bogel, Bärbel A1 - Saliwan Neumann, Romeo T1 - Schadensanalyse an Rohrbögen von Dampferzeugeranlagen T2 - VGB-Fachtagung "Dampferzeuger, Industrie und Heizkraftwerke 2006" CY - Würzburg, Deutschland DA - 2006-09-04 KW - Schadensanalyse KW - Brüche KW - Dampferzeuger KW - Transportschaden PY - 2006 PB - VGB PowerTech e.V. CY - Essen AN - OPUS4-12817 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Klingbeil, Dietmar A1 - Zerbst, Uwe A1 - Klinger, Christian ED - Yu, S. ED - Feng, X.-Q. T1 - Safe life and damage tolerance concepts of railway axles N2 - On July 9, 2008 a high speed train derailed in Cologne main Station, Germany at a low speed because an axle was broken. Fortunately, the derailment happened at a low speed so that nobody was injured. The reason for the broken axle was investigated and it turned out that most likely large inclusions located shortly undemeath the surface in a T-transition were the origin of the final crack. Basing on that result, a systematic investigation on existing safety assessments of railway axles was performed. This results in an analysis of the production process of axles and in a critical review of existing of existing assessments. Improvements and future developments are outlined. T2 - ICF13 - 13th International conference on fracture CY - Beijing, China DA - 16.06.2013 KW - Railway axles KW - Derailment KW - Service loading fatigue KW - Inclusions KW - Safety assessment PY - 2013 SN - 978-988-12265-2-5 SP - 1 EP - 10 AN - OPUS4-29651 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Klinger, Christian A1 - Bettge, Dirk T1 - Axle fracture of an ICE3 high speed train N2 - In July 2008 an ICE3 high speed train rated for 330 km/h service speed derailed during departure from Cologne, Central Station, Germany, due to fatigue failure of one of the driving axles. The train was emergency stopped immediately and, due to low travel speed at this point, no serious injuries occurred to passengers. Referring to public interest, the public attorney’s office solicited the German Federal Institute for Materials Research and Testing (BAM) for the analysis of the root cause. No deviations from specification were found in the geometries of the basic parts of the bogie or the wheelset assembly. Inspection of the axle fragments using standard acoustic non-destructive testing (NDT) techniques revealed no additional cracks and no indications of oversized discontinuities. Metallographic and chemical inspection of the axle material and its microstructure revealed all parameters to be acceptable except for an elevated impurity level. The fracture surfaces of the axle fragments were heavily damaged due to some continued travel after final breakage on the high speed line before Cologne Central Station. Extensive visual inspection of the remaining beachmarks was carried out to find the origin of the fatigue crack. The region of the crack origin was located near the axle surface but could not be analysed in detail due to secondary damage. Fatigue was identified as the mechanism of crack growth until final fracture, but the reasons for crack initiation initially remained unclear. Neither standard NDT techniques nor metallography according to the relevant axle specifications were able to identify inclusions in the material that could have served as crack initiation sites. However, discontinuities were detected near the crack origin in micro computer tomography and ultrasonic immersion testing. Subsequent metallographic sample preparation was targeted to specific areas based on the location coordinates of the flaws identified by these NDT techniques. These revealed non-metallic inclusions that were much larger than admissible for the relevant specifications. It is likely that the fatigue crack in the highly loaded axle volume initiated at those non-metallic inclusions. KW - Railway axle fracture KW - Fatigue crack KW - Non-metallic inclusions KW - Ultrasonic immersion technique KW - Micro computer tomography PY - 2013 DO - https://doi.org/10.1016/j.engfailanal.2012.11.008 SN - 1350-6307 SN - 1873-1961 VL - 35 SP - 66 EP - 81 PB - Elsevier Science Publ. CY - Oxford AN - OPUS4-29663 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schurig, Michael A1 - Klinger, Christian T1 - Der Repetitive Shock Test für Intermediate Bulk Container (IBC) KW - IBC KW - Intermediate Bulk Container KW - Vibrationsprüfung KW - Repetitive-Shock-Test KW - UN-Prüfung PY - 2009 SN - 0341-230X SN - 1431-827X VL - 2 SP - 32 EP - 36 PB - Baltz CY - München AN - OPUS4-19743 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schurig, Michael A1 - Häßlich, Mirko A1 - Klinger, Christian T1 - Der Temperaturgang von Beschleunigungssensoren und sein Einfluss auf die Messunsicherheit bei kombinierten Vibrations- und Klimaprüfungen N2 - Die Empfindlichkeit von Beschleunigungssensoren hängt von der Temperatur ab, bei der sie eingesetzt werden. Aus diesem Grund fordert der Entwurf der Neuausgabe von IEC 60068-2-53, dass Beschleunigungssensoren bei allen Prüftemperaturen kalibriert sein müssen. Darüber hinaus müssen die Grenzabweichungen der entsprechenden dynamischen Prüfverfahrensnormen eingehalten werden. Das Messunsicherheitsbudget für die Beschleunigungsmessung bei einer kombinierten Vibrations- und Klimaprüfung wird aufgestellt. Einflussgrößen sind die Kalibrierunsicherheit, der Frequenz- und Temperaturgang des Sensors, sowie die Messunsicherheit der elektrischen Messkette. Anhand typischer Prüfbedingungen werden Kriterien aufgestellt, wann der Temperaturgang für die Prüfung relevant wird. Eigene Untersuchungen und Hinweise aus der Literatur zeigen, dass dies eher selten der Fall ist. Gegebenenfalls muss auf geeignete Maßnahmen zur Verringerung der Messunsicherheit zurückgegriffen werden. Eine Kompensation des Temperaturganges ist möglich, aber derzeit noch aufwändig. KW - Beschleunigungssensor KW - Vibrationsprüfung KW - Klimaprüfung KW - Messunsicherheit PY - 2010 SN - 0341-230X SN - 1431-827X VL - 43 IS - 2 SP - 33 EP - 38 PB - Baltz CY - München AN - OPUS4-21813 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Klinger, Christian A1 - Wallstabe, Ronald A1 - Schurig, Michael A1 - Bohse, Jürgen A1 - Bettge, Dirk A1 - Schriever, Sina T1 - Wer den Schaden hat... - Schadensanalyse als interdisziplinäre Aufgabe T2 - Abendvortrag auf der Tagung "Werkstoffprüfung 2009" CY - Bad Neuenahr, Germany DA - 2009-12-03 PY - 2009 AN - OPUS4-20730 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Klinger, Christian A1 - Häcker, Ralf A1 - Bettge, Dirk A1 - Heckel, Thomas A1 - Gohlke, Dirk A1 - Klingbeil, Dietmar T1 - Werkstoffuntersuchungen zur Schadensanalyse "Radsatzwellenbruch ICE3" T2 - DVM-Tag Bauteilsicherheit CY - Berlin, Germany DA - 2010-05-29 PY - 2010 AN - OPUS4-22117 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Klinger, Christian A1 - Häcker, Ralf A1 - Bettge, Dirk A1 - Heckel, Thomas A1 - Gohlke, Dirk T1 - Schadensanalyse an Eisenbahnkomponenten T2 - DGZfP, 6. Fachtagung Zersörungsfreie Prüfung im Eisenbahnwesen CY - Wittenberge, Germany DA - 2010-03-16 PY - 2010 AN - OPUS4-22118 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Klinger, Christian A1 - Braune, G. A1 - Lüddecke, F. T1 - Erhöhung der Restnutzungsdauer an ermüdungsüberanspruchten Bauteilen einer Stabbogenbrücke bei Lutherstadt Wittenberg N2 - An einer Eisenbahnbrücke über die Elbe bei Lutherstadt Wittenberg führten windinduzierte Schwingungen zu einer unplanmäßigen und frühzeitigen Ermüdung ausgewählter Bauteile und Verbindungen des Stahltragwerks. Für die zyklisch bereits vorbelasteten und noch im Bauwerk befindlichen Bauteile konnte rechnerisch eine ausreichende Restnutzungsdauer nicht ermittelt werden. Auf Basis von experimentellen Untersuchungen wurde daher ein ingenieurmäßiges und baustellengeeignetes Sanierungskonzept für die vorbelasteten Bauteile entwickelt, deren Hauptbestandteil das Beschleifen der betroffenen Oberflächen darstellt. Weiterhin wurden für die ermüdeten Schweißverbindungen bruchmechanische Berechnungen angestellt, um auch deren Restnutzungsdauer abschätzen zu können. Hierfür wurden den im Bereich der Deutschen Bahn AG geltenden Rechenansätzen vergleichend weitere Ansätze aus dem Maschinenbau gegenübergestellt. Durch die angestellten Berechnungen und Untersuchungen konnte nachgewiesen werden, dass für die betroffenen Bauteile nach deren Sanierung ausreichende Tragsicherheit und Ermüdungssicherheit vorschriftengemäß eingehalten werden. KW - Winderregte Schwingungen KW - Dämpfung KW - Schwingrisse KW - Ermüdung KW - Bruchmechanik PY - 2008 DO - https://doi.org/10.1002/stab.200810099 SN - 0038-9145 SN - 1437-1049 SN - 0932-6375 VL - 77 IS - 12 SP - 870 EP - 879 PB - Ernst CY - Berlin AN - OPUS4-22852 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Klinger, Christian A1 - Bettge, Dirk A1 - Schriever, Sina A1 - Häcker, Ralf A1 - Bohse, Jürgen A1 - Wallstabe, Ronald T1 - Fraktographie für die Schadensanalyse T2 - Gründungssitzung der AG Fraktographie, BAM CY - Berlin, Germany DA - 2010-09-03 PY - 2010 AN - OPUS4-22815 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Klinger, Christian A1 - Bettge, Dirk A1 - Klingbeil, Dietmar A1 - Singh, K.N. A1 - Eberle, Arno A1 - von Oppel, Kay T1 - Schadensanalyse an Rohrbögen von Dampferzeugeranlagen T2 - VDI-Jahrestagung Schadensanalyse 2008, Schadensanalyse in Kraftwerken CY - Würzburg, Germany DA - 2008-10-14 PY - 2008 AN - OPUS4-22783 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Klinger, Christian A1 - Häcker, Ralf A1 - Bettge, Dirk A1 - Klingbeil, Dietmar A1 - Baer, Wolfram A1 - Mehdianpour, Milad T1 - Failure analysis on broken power towers in the region Münsterland (Germany) November 2005 T2 - International Conference Engineering Failure Analysis CY - Cambridge, England DA - 2010-07-04 PY - 2010 AN - OPUS4-22785 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Klinger, Christian A1 - Mehdianpour, Milad A1 - Bettge, Dirk A1 - Häcker, Ralf A1 - Klingbeil, Dietmar A1 - Lüddecke, Falk A1 - Baer, Wolfram T1 - Schadensanalyse an umgebrochenen Strommasten im Münsterland 2005 T2 - SVMT Jahrestagung CY - Dübendorf, Switzerland DA - 2007-03-07 PY - 2007 AN - OPUS4-22817 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Klinger, Christian A1 - Häcker, Ralf A1 - Bettge, Dirk A1 - Gohlke, Dirk A1 - Heckel, Thomas T1 - Schadensanalyse zum Radsatzwellenbruch ICE 3 T2 - DGM Werkstoffprüfung 2010 CY - Neu-Ulm, Germany DA - 2010-12-03 PY - 2010 AN - OPUS4-22818 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Klinger, Christian A1 - Mehdianpour, Milad A1 - Bettge, Dirk A1 - Häcker, Ralf A1 - Klingbeil, Dietmar A1 - Lüddecke, Falk A1 - Baer, Wolfram T1 - Thomas-Stahl in Freileitungsmasten: "Strommastenschäden Münsterland 2005" - Untersuchungen, Ergebnisse und Maßnahmen T2 - Jahrestagung IHE Zittau, Instandhaltung in der Energiewirtschaft CY - Dessau-Roßlau, Germany DA - 2010-10-26 PY - 2010 AN - OPUS4-22819 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Klinger, Christian A1 - Bettge, Dirk A1 - Häcker, Ralf A1 - Heckel, Thomas A1 - Gohlke, Dirk A1 - Klingbeil, Dietmar T1 - Failure Analysis on a Broken ICE3 Railway Axle - Interdisciplinary Approach T2 - ESIS TC24 Workshop "Railway Structures" CY - Berlin, Germany DA - 2010-10-11 PY - 2010 AN - OPUS4-22820 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Klinger, Christian A1 - Bettge, Dirk A1 - Portella, Pedro Dolabella A1 - Baer, Wolfram T1 - Schadensanalysen der BAM am Beispiel der Strommastumbrüche Münsterland 2005 T2 - Tag der offenen Tür im BMWi CY - Berlin, Germany DA - 2007-08-25 PY - 2007 AN - OPUS4-22821 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Klinger, Christian A1 - Mehdianpour, Milad T1 - Schadensanalyse an umgebrochenen Strommasten (Münsterland 2005) T2 - VDI AK Werkstofftechnik und BAM-Kolloquium CY - Berlin, Germany DA - 2006-09-26 PY - 2006 AN - OPUS4-22822 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Klinger, Christian A1 - Bettge, Dirk A1 - Häcker, Ralf A1 - Heckel, Thomas A1 - Gohlke, Dirk ED - Pohl, M. T1 - Schadensanalyse zum Radsatzwellenbruch ICE3 T2 - DGM-Tagung Werkstoffprüfung 2010 CY - Neu-Ulm, Deutschland DA - 2010-12-02 KW - Radsatzwellenbruch KW - Nichtmetallische Einschüsse KW - Reinheitsgrad KW - Ultraschall-Hohlwellenprüfung PY - 2010 SP - 235 EP - 239 AN - OPUS4-23855 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zerbst, Uwe A1 - Klinger, Christian A1 - Klingbeil, Dietmar T1 - Structural assessment of railway axles - A critical review N2 - The safety assessment of railway axles is based on a two-stage approach: fatigue strength design and regular inspections which, in terms of a general safety philosophy refer to safe-life and damage tolerance concepts. Starting with a recent failure case, a broken axle of a German high speed train, a discussion is presented on issues of both safety levels. These include ideas for finite life design, the treatment of in-service effects on the fatigue strength due to flying ballast damage and corrosion pits, the effect of corrosion on fatigue crack initiation and propagation, potential effects of non-metallic inclusions in steels, the way to detect them by quality control measures and reliability aspects of non-destructive testing with respect to the detection of fatigue cracks. Proposals are made how the safety level could be further improved. KW - Railway axles KW - Safe life design KW - Damage tolerance design KW - Non-destructive testing KW - Flying ballast impact KW - Corrosion KW - Non-metallic inclusions PY - 2013 UR - http://www.sciencedirect.com/science/article/pii/S1350630712002531 SN - 1350-6307 SN - 1873-1961 VL - 35 IS - Special issue on ICEFA V- Part 1 SP - 54 EP - 65 PB - Elsevier Science Publ. CY - Oxford AN - OPUS4-29715 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zerbst, Uwe A1 - Klinger, Christian T1 - Anmerkungen zur Auslegung und zum sicheren Betrieb von Radsatzwellen aus der Sicht von Betriebsfestigkeit und Bruchmechanik N2 - Die Sicherheit von Radsatzwellen beruht gegenwärtig auf zwei Säulen: der Schwingfestigkeitsauslegung und periodischen Inspektionen. Ausgehend von einem Schadensfall, der gebrochenen ICE 3-Welle von Köln, 2008, sollen ausgewählte Aspekte beider Säulen diskutiert und Vorschläge zur weiteren Verbesserung gemacht werden. Diese betreffen u.a. Fragen einer Betriebszeitbegrenzung, Veränderungen der Schwingfestigkeit während des Betriebs infolge von Korrosion und Steinschlag, den Einfluss von Korrosion auf Schwingrissinitiierung und -fortschritt, den potentiellen Einfluss nichtmetallischer Einschlüsse auf die Schwingfestigkeit, die Möglichkeiten sie im Rahmen der Qualitätssicherung zu detektieren sowie Fragen der Bruchmechanik und der Zuverlässigkeit zerstörungsfreier Schwingriss-Prüfverfahren im Rahmen eines Konzepts regelmäßiger Inspektionen. T2 - 40. Tagung des DVM-Arbeitskreises Betriebsfestigkeit CY - Herzogenaurach, Germany DA - 09.10.2013 KW - Radsatzwellen KW - Schwingfestigkeit KW - Sichere Lebensdauer KW - Schadenstoleranz KW - Zerstörungsfreie Inspektion KW - Korrosion KW - Steinschlag KW - Nichtmetallische Einschlüsse KW - Railway axles KW - Fatigue strength KW - Safe life design KW - Damage tolerance design KW - Non-destructive inspection KW - Corrosion KW - Flying ballast impact KW - Non-metallic inclusions PY - 2013 N1 - Serientitel: DVM-Bericht – Series title: DVM-Bericht VL - 140 SP - 69 EP - 80 AN - OPUS4-29458 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Tiebe, Carlo A1 - Zunkel, Astrid A1 - Klein, Ulrich A1 - Schlischka, Jörg A1 - Klinger, Christian T1 - Materialuntersuchungen an einem explodierten Umlaufkühler N2 - Ein Umlaufkühler ist im Betrieb explodiert. Splitter des zerborstenen Gehäuses aus Kunststoff wurden mit dem Kühlwasser in die Umgebung geschleudert, am Betriebsort entstand Personenschaden. Bei Funktionsprüfungen am beschädigten Gerät traten unerwartet - aber reproduzierbar - Knalleffekte bei Berührung der Außenoberfläche der Kupfer-Kühlschlange auf. Ein möglicher Mechanismus konnte im Labor durch Synthese von Kupferazid auf Kupferproben und Auslösung vergleichbarer Knalleffekte nachgestellt werden. Damit ist die Plausibilität des beschriebenen Schadensereignisses mit diesem oder einem ähnlich reagierenden Stoff belegt. Ein eindeutiger Nachweis darüber, dass bei dem aufgetretenen Schadensfall dieselbe chemische Reaktion stattgefunden hat, war nicht möglich, da die Belag-Überreste aus dem explodierten Kühlgerät für eine Analyse nicht mehr in ausreichender Menge verfügbar gewesen sind. KW - Kupferazid KW - Umlaufkühler KW - Explosion KW - Gutachten KW - Schadensanalyse KW - Materialuntersuchung PY - 2022 SN - 2191-0073 VL - 12 IS - 7/8 SP - 15 EP - 21 PB - VDI Fachmedien CY - Düsseldorf AN - OPUS4-55570 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Klinger, Christian A1 - Michael, Thomas A1 - Bettge, Dirk T1 - Fatigue cracks in railway bridge hangers due to wind induced vibrations - Failure analysis, measures and remaining service life estimation N2 - Unexpected wind-induced vibrations of the hangers have caused an early fatigue crack on specific steel components and joints of a railway bridge over the Elbe River at Lutherstadt Wittenberg, Germany. During regular periodic inspection a fatigue crack of approximately 240 mm length was found near a butt weld of the longest hanger. The hanger was immediately secured by welded butt straps across the crack. Based on experimental investigations of hanger vibrations additional bracings were added between the hangers to avoid wind-induced vibrations. The weld heat influence zone which was affected by high cyclic stresses was replaced by new material. Nevertheless it was impossible to determine sufficient remaining service life for those remaining bridge components that were exposed to extreme high real load cycles. The grinding of the affected steel surfaces was the key element of the remedial actions. Furthermore, additional fracture mechanic calculations were carried out in order to assess the remaining service life of the welded joints. In this respect, the calculation approach used by Deutsche Bahn AG was compared to further procedures from the mechanical engineering field. These investigations showed that the studied, repaired components have both, bearing and fatigue capacities within the validity of standards. KW - Bridge hangers KW - Wind induced vibrations KW - Undamped structural elements KW - Fatigue crack KW - Remaining service life PY - 2014 DO - https://doi.org/10.1016/j.engfailanal.2014.02.019 SN - 1350-6307 SN - 1873-1961 VL - 43 IS - Special Issue 'A Tribute to Prof. A. Martens' SP - 232 EP - 252 PB - Elsevier Science Publ. CY - Oxford AN - OPUS4-31318 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zerbst, Uwe A1 - Klinger, Christian T1 - Anmerkungen zur Auslegung und zum sicheren Betrieb von Radsatzwellen aus der Sicht von Betriebsfestigkeit und Bruchmechanik N2 - Die Sicherheit von Radsatzwellen beruht gegenwärtig auf zwei Säulen: der Schwingfestigkeitsauslegung und periodischen Inspektionen. Ausgehend von einem Schadensfall, der gebrochenen ICE 3-Welle von Köln, 2008, werden ausgewählte Aspekte dieser beiden Säulen diskutiert und Vorschläge zur weiteren Verbesserung gemacht. Diese betreffen u. a. Fragen einer Betriebszeitbegrenzung, Veränderungen der Schwingfestigkeit während des Betriebs infolge von Korrosion und Steinschlag, den Einfluss von Korrosion auf Schwingrissinitiierung und -fortschritt, den potenziellen Einfluss nichtmetallischer Einschlüsse auf die Schwingfestigkeit, die Möglichkeiten, sie im Rahmen der Qualitätssicherung zu detektieren, sowie Fragen der Bruchmechanik und der Zuverlässigkeit zerstörungsfreier Schwingriss-Prüfverfahren im Rahmen eines Konzepts regelmäßiger Inspektionen. KW - Radsatzwellen KW - Schwingfestigkeit KW - Sichere Lebensdauer KW - Schadenstoleranz KW - Zerstörungsfreie Inspektion KW - Korrosion KW - Steinschlag KW - Nichtmetallische Einschlüsse PY - 2014 DO - https://doi.org/10.3139/120.110593 SN - 0025-5300 VL - 56 IS - 7-8 SP - 528 EP - 534 PB - Hanser CY - München AN - OPUS4-31355 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Klingbeil, Dietmar A1 - Klinger, Christian A1 - Kinder, J. A1 - Baer, Wolfram T1 - Investigations for indications of deliberate blasting on the front bulkhead of the ro-ro ferry MV Estonia N2 - The roll-on-roll-off passenger ferry MV ESTONIA sank during the night of 28 September 1994 in the Baltic Sea. In October 2000, divers recovered two palm-sized test pieces from the front bulkhead of the wreck. The investigators analysed these specimens to determine whether there were any indications of deliberate blasting. Since the wreck had been submerged for almost six years, it was clear that chemical traces would not be present on the surfaces of the test pieces. Therefore, the investigators performed comparative tests on shipbuilding steel to find a microstructural criterion that exclusively characterises a blast. The shipyard Jos. L. Meyer, Germany, had built the ESTONIA and supplied shipbuilding steel plates similar to that used for building the vessel in 1979/1980. The comparative tests comprised mechanical tests, shot peening tests and blasting tests using different explosives. Testing demonstrated that blasting always formed twinned ferrite grains in the microstructure over the whole cross-section of each of the 8 mm thick comparative plates. Although one of the original test pieces of the ESTONIA showed deformation twins, this was only confined up to 0.4 mm underneath the surfaces and not spread over the whole cross-section. Comparative shot peening tests produced the very same pattern of subsurface deformation twins. Therefore, the twins detected in the microsection of the test pieces of the ESTONIA wreck traced back to the shot peening process performed by the shipyard in 1979/1980 and not to a deliberate blast. KW - Investigations on parts of a ship wreck KW - Comparative blasting tests KW - Metallographic analyses of shipbuilding steel KW - Derivation of microstructural criteria for blasting KW - Deformation twins PY - 2014 DO - https://doi.org/10.1016/j.engfailanal.2014.03.016 SN - 1350-6307 SN - 1873-1961 VL - 43 IS - Special Issue 'A Tribute to Prof. A. Martens' SP - 186 EP - 197 PB - Elsevier Science Publ. CY - Oxford AN - OPUS4-31291 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bettge, Dirk A1 - Klinger, Christian A1 - Klingbeil, Dietmar A1 - Eberle, Arno T1 - Investigations on the breakdown of a heat recovery steam generator during the initial operation run N2 - Several years ago, in 2003, an industrial heat recovery steam generator in charge of generating process steam in a petrochemical refinery was installed and prepared for initial operation. The steam generator enclosed an evaporator section and a superheater section consisting mainly of bundles of tubes with the longest up to several metres in length. During initial operation test runs severe leakages in the evaporator and superheater modules became noticeable. The test runs were stopped and after disassembly, through-wall cracks in several tube bends were found. BAM was commissioned to carry out the investigations in order to find out the reasons for the failure of the tubes. During on-site inspection a number of relevant damaged components and parts were selected and taken away to the laboratories for detailed inspection. Planned analyses were to comprise metallographic as well as fractographic investigations, mechanical fatigue testing and experimental as well as finite element vibration analyses on specimens and components. Soon, the fracture mechanism was found to be mechanical fatigue due to the fact that the examined fracture surfaces showed the very characteristic beachmarks and colouring patterns. To identify the particular loading and time at which crack initiation and crack propagation took place, experimental and numerical vibration analyses of specific tubes as well as mechanical fatigue tests on tube bends were carried out. Thus it was possible to identify the eigenfrequencies of individual tubes, to estimate the dynamic response as well as the nominal stresses and, hence, experimentally characterise the in-service fatigue strength of the components. Mechanical and thermal comparative tests on tube bends were performed simulating the conditions during the initial test run in order to get crack surfaces comparable to that of the originally damaged components. Thereby it became obvious that the fatigue cracks were initiated by vibrations the tube bundles were exposed to during rail transport from the manufacturer’s site to the place of installation. Based on these results, the damaged components could be repaired or exchanged without modification of the construction, but the rules relating packaging and securing for shipping had to be revised. KW - Steam generator KW - Fatigue failure KW - Vibration analysis KW - Vibrations due to shipping KW - Transport failure KW - Fatigue PY - 2014 DO - https://doi.org/10.1016/j.engfailanal.2013.12.005 SN - 1350-6307 SN - 1873-1961 VL - 43 IS - Special Issue 'A Tribute to Prof. A. Martens' SP - 253 EP - 270 PB - Elsevier Science Publ. CY - Oxford AN - OPUS4-31490 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Klinger, Christian A1 - Bohraus, Stefan T1 - 1992 Northeim train crash - A root cause analysis N2 - Shortly after midnight on 15th November 1992, a severe train crash was caused by the break off of a buffer from a tool and gear wagon of a freight train. The buffer fell between the rails, tumbled, and then lifted one axle of a following freight wagon off the rails. Several freight wagons derailed in the station of Northeim, Germany, blocking the adjacent track. A night train travelling on that blocked track was already too close (only 180 m) to stop, despite emergency braking initiated immediately and automatically by the track signalling system. When the night train crashed into the freight wagons, some of its coaches were heavily damaged. Eleven people were killed, and 51 injured, some of them seriously. The task for failure analysts was to find out why the buffer broke off from the front frame of the tool and gear wagon. Therefore, the material of the attachment, the front frame, and the welds were tested. Chemical composition, hardness, and microstructure were allowable. The welds showed imperfections which were determined not to be causal. The fracture surfaces had graded corrosion – which again was not causal – and beach marks that depicted fatigue cracks before final fracture. The cause for the break off was the fact that the front frame had been repaired at this same buffer attachment some years before and that the repair patch used was thinner than the original front frame profile. Additionally, the force characteristics of the buffer showed reduced stroke but increased forces which was due to several friction springs that had been broken for a long time. The buffer forces in service were assessed from standards, literature, and the deformations of the attachment. The in-service stresses at the welds were estimated using FEM analysis. High cyclic stresses at the welds resulted in fatigue cracking and finally break off of the attachment with the buffer. KW - Buffer break off KW - Northeim train crash (Germany) KW - Friction spring fatigue fractures KW - Lamellar tearing KW - Disastrous coaction of events PY - 2014 DO - https://doi.org/10.1016/j.engfailanal.2013.10.004 SN - 1350-6307 SN - 1873-1961 VL - 43 IS - Special Issue 'A Tribute to Prof. A. Martens' SP - 171 EP - 185 PB - Elsevier Science Publ. CY - Oxford AN - OPUS4-31594 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Klinger, Christian T1 - Failures of cranes due to wind induced vibrations N2 - Self-excited vibrations with large amplitudes in natural wind may occur at slender structural elements with low damping. Because of the different designs (e. g. using solid sections today instead of cables for tension elements in the past) the susceptibility to wind induced oscillations has increased. Those wind induced vibrations of profiles with specific cross section geometry which are motion induced and therefore self-exciting are called 'galloping vibrations'. Especially systems with elements that are highly tensile loaded and undamped, like hangers of bridges or tension bars of cranes, are sensitive to wind induced vibrations. Therefore more and more fatigue problems caused by galloping oscillations have occurred in the 1990s. This paper describes exemplary the collapses of two modern cranes of different design and manufacturers. During standstill periods, both cranes suffered from wind induced vibrations of the tension bars, which bear up the counterweights. The failure analysis process to identify and explain the fatigue fractures as well as the comparative experiments and simulation to verify that they were caused by wind induced galloping-vibrations is described. It is shown, which parameters led to galloping-vibrations of the tension bars and how their onset wind speed and the amplitudes can be estimated with more accuracy by a non-linear and non-stationary approach. Furthermore it is shown that such dynamic stresses caused fatigue failure of the tension bars for the counter weights and subsequently collapsing of the cranes. For loss prevention knowledge and results gained by these investigations should be put at disposal to engineers working on this field of design. In the meantime, a contribution to development of appropriate technical standards on structural steelwork was given by the research works on galloping. Although new standards were introduced, which consider wind induced vibrations, such failures still occur. (Reference to the paper 'Fatigue crack in railway bridge hanger due to wind induced vibrations – failure analysis, measures and remaining service life estimation' in this same Special Issue 'A tribute to A. Martens' 2014). KW - Wind induced galloping vibrations KW - Onset wind speed KW - Undamped structural elements KW - Crane tension bars KW - Fatigue fracture PY - 2014 DO - https://doi.org/10.1016/j.engfailanal.2013.12.007 SN - 1350-6307 SN - 1873-1961 VL - 43 IS - Special issue: 'A tribute to A. Martens' SP - 198 EP - 220 PB - Elsevier Science Publ. CY - Oxford AN - OPUS4-31595 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bettge, Dirk A1 - Azevedo, César Roberto de Farias A1 - Klinger, Christian T1 - Editorial - Special Issue “A Tribute to A. Martens” N2 - The 100th anniversary of the death of Adolf Martens will be commemorated on July 24th, 2014. He is eponymously remembered today through the term martensite, which was first used by Floris Osmond as a name for the metastable phase that results from rapid quenching of carbon steels. Born in 1850 near to Hagenow in the region Mecklenburg, Germany, Martens was one of the pioneers of materials engineering in 19th century Europe. Martens began his career working for the Prussian Eastern Railway before joining the Royal Industrial Academy in Berlin in 1880. In 1884, he was appointed director of the Royal Mechanical Experimental Station, a small institution associated to the academy. Failure analysis was continuously practiced at this institution, which became later the nucleus of the German Federal Institute for Materials Research and Testing (BAM), for the 110 years since. The history of Martens will be dealt with in an in-depth article in this special issue. Since the 19th century, failure analysis techniques have been refined, and new methods of chemical analysis and non-destructive testing have been developed; however, the basic approach to failure analysis has not changed much since Martens' days. The basic tenets of failure analysis remain things like on-site inspection, extensive visual 'non-destructive' inspection, developing an understanding of the background story, performing materials testing, and 'connecting the dots.' Martens introduced and developed experimental techniques like macro photography, fractography, metallography, hardness measurements, and mechanical testing. Modern failure analysts continue adding even more techniques to this list, leading to a more interdisciplinary approach – which many would say is the only way to find the root causes of complex failure events. The present special issue of EFA presents an overview of more than 100 years of failure analysis at BAM and its predecessors, closing the circle from the beginnings of modern failure analysis done by Martens himself in the 1890s to its present-day application. This special issue starts with an excursion back to Martens' work and innovations and presents a newly translated original manuscript of Martens from 1890. Whereas some papers of Martens and his co-workers are well documented, only little can be found about failure analysis in the period from 1914 to the 1950s. Most documents of this period have not survived until today. Beginning in the 1960s more and more significant works are preserved, which were using the interdisciplinary approach of Martens. Since the beginning of the digital age in the 1980s almost all text documents are accessible, whereas digital images were stored since the 1990s. Since then the problem is no longer accessibility but copyright issues that prevent many interesting case studies from being published. Maybe the next generation of failure scientists can reveal some of them later on. PY - 2014 DO - https://doi.org/10.1016/j.engfailanal.2014.04.006 SN - 1350-6307 SN - 1873-1961 VL - 43 IS - Special Issue 'A Tribute to A. Martens' SP - 1 PB - Elsevier Science Publ. CY - Oxford AN - OPUS4-31591 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -