TY - JOUR A1 - Jaenisch, Gerd-Rüdiger A1 - Ewert, Uwe A1 - Waske, Anja A1 - Funk, Alexander T1 - Radiographic Visibility Limit of Pores in Metal Powder for Additive Manufacturing N2 - The quality of additively manufactured (AM) parts is determined by the applied process parameters used and the properties of the feedstock powder. The influence of inner gas pores in feedstock particles on the final AM product is a phenomenon which is difficult to investigate since very few non-destructive measurement techniques are accurate enough to resolve the micropores. 3D X-ray computed tomography (XCT) is increasingly applied during the process chain of AM parts as a non-destructive monitoring and quality control tool and it is able to detect most of the pores. However, XCT is time-consuming and limited to small amounts of feedstock powder, typically a few milligrams. The aim of the presented approach is to investigate digital radiography of AM feedstock particles as a simple and fast quality check with high throughput. 2D digital radiographs were simulated in order to predict the visibility of pores inside metallic particles for different pore and particle diameters. An experimental validation was performed. It was demonstrated numerically and experimentally that typical gas pores above a certain size (here: 3 to 4.4 µm for the selected X-ray setup), which could be found in metallic microparticles, were reliably detected by digital radiography. KW - Additive manufacturing KW - Feedstock powder KW - Porosity KW - Digital radiography KW - Numerical simulation PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-517880 DO - https://doi.org/10.3390/met10121634 VL - 10 IS - 12 SP - 1634 PB - MDPI AN - OPUS4-51788 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Jaenisch, Gerd-Rüdiger A1 - Ewert, Uwe A1 - Jechow, Mirko T1 - Scatter radiation in radiography T2 - 10th European conference on non-destructive testing CY - Moscow, Russia DA - 2010-06-07 KW - Simulation KW - Streustrahlung KW - Abbildungskontrast KW - Bildqualität PY - 2010 IS - Paper 4.02.18 SP - 1 EP - 9 AN - OPUS4-22765 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Ewert, Uwe A1 - Beckmann, Jörg A1 - Bellon, Carsten A1 - Jaenisch, Gerd-Rüdiger A1 - Zscherpel, Uwe A1 - Jechow, Mirko A1 - Großer, A. T1 - Fehlergrößenabhängige Kontrastreduktion und zusätzliche Unschärfe durch Streustrahlung reduzierendie Bildqualität radiologischer Abbildungen - Film und digitale Detektoren im Vergleich T2 - DACH-Jahrestagung 2008 - Zerstörungsfreie Materialprüfung, ZfP in Forschung, Entwicklung und Anwendung CY - St. Gallen, Schweiz DA - 2008-04-28 KW - Digitale Radiologie KW - Streuverhältnis KW - Strahlenkontrast KW - Unschärfe PY - 2008 SN - 978-3-940283-09-2 IS - DGZfP-BB 113 (Di.1.A.1) SP - 133 EP - 144 AN - OPUS4-18349 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Ewert, Uwe A1 - Jaenisch, Gerd-Rüdiger A1 - Osterloh, Kurt A1 - Zscherpel, Uwe ED - Czichos, Horst ED - Tetsuya Saito, ED - Leslie Smith, T1 - Industrial Radiology KW - Fundamentals KW - Particle-Based Radiological Methods KW - Film Radiography KW - Digital Radiological Methods KW - Public Safety and Security PY - 2006 SN - 978-3-540-20785-6 SP - 844 EP - 858 PB - Springer CY - Berlin AN - OPUS4-14473 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gollwitzer, Christian A1 - Bellon, Carsten A1 - Deresch, Andreas A1 - Ewert, Uwe A1 - Jaenisch, Gerd-Rüdiger A1 - Zscherpel, Uwe A1 - Mistral, Q. ED - Thompson, D. O. ED - Chimenti, D. E. T1 - Simulation supported POD for RT test case - concept and modeling N2 - Within the framework of the European project PICASSO, the radiographic simulator aRTist (analytical Radiographic Testing inspection simulation tool) developed by BAM has been extended for reliability assessment of film and digital radiography. NDT of safety relevant components of aerospace industry requires the proof of probability of detection (POD) of the inspection. Modeling tools can reduce the expense of such extended, time consuming NDT trials, if the result of simulation fits to the experiment. Our analytic simulation tool consists of three modules for the description of the radiation source, the interaction of radiation with test pieces and flaws, and the detection process with special focus on film and digital industrial radiography. It features high processing speed with near–interactive frame rates and a high level of realism. A concept has been developed as well as a software extension for reliability investigations, completed by a user interface for planning automatic simulations with varying parameters and defects. Furthermore, an automatic image analysis procedure is included to evaluate the defect visibility. The radiographic modeling from 3D CAD of aero engine components and quality test samples are compared as a precondition for real trials. This enables the evaluation and optimization of film replacement for application of modern digital equipment for economical NDT and defined POD. T2 - 38th Annual Review of Progress in Quantitative Nondestructive Evaluation CY - Burlington, VT, USA DA - 2011-07-17 KW - X-ray imaging KW - Probability of detection KW - Simulation KW - ZfP KW - Radiographie KW - POD PY - 2012 SN - 978-0-7354-1013-8 DO - https://doi.org/10.1063/1.4716283 SN - 0743-0760 SN - 0094-243X N1 - Serientitel: AIP conference proceedings – Series title: AIP conference proceedings VL - 31 IS - 1430 SP - 605 EP - 612 PB - American Institute of Physics CY - Melville, NY AN - OPUS4-26696 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Müller, Christina A1 - Zscherpel, Uwe A1 - Ewert, Uwe A1 - Rosenthal, Martina A1 - Bellon, Carsten A1 - Jaenisch, Gerd-Rüdiger ED - Madalgue, X. P. V. T1 - Reliability investigation of NDE signals N2 - The reliability investigations are dedicated to throw light on the performance of the NDE system with respect to the required aim. This is especially of interest when digitized and processed signals are involved where it becomes hard to assess whether the quality of the system has raised or not. Three different ways to investigate reliability of NDE signals will be described. The first way of investigation, the performance demonstration, is preferred e.g. in the US American nuclear power industry. This is an integral consideration of the non destructive test as a system where the whole NDE system is packed in a black box and only the input in terms of the real existing flaws in the component is considered and compared to the output in terms of the indications of the human inspector or of the automated system. The second – the European tradition – relies on a standardized description of physical/technical parameters of the NDE system which are preconditions for successful system performance. An example for such a standardized set of performance parameters is given in the recently released standard about Xray film digitization CEN EN 14096. The third approach – the modular conception – is a marriage of both: The signal chain is cut into main modules. Each module is assessed in a most appropriate individual way e.g. via modeling calculations. The single results are joint together according to the reliability of the subsystems. Separating criteria for the system were proposed through a reliability formula developed during a series of European-American workshops on NDE reliability. Examples of all three approaches will be given. T2 - 4th International Workshop - Advances in Signal Processing for Nondestructive Evaluation of Materials CY - Québec, Canada DA - 2001-08-07 KW - Reliability of NDE Systems KW - Performance Demonstration KW - Essential Parameters KW - European Standards KW - Radiographic Testing KW - Film Digitalization KW - Austenitic Tube Welds KW - ROC KW - POD PY - 2002 UR - http://intl.gel.ulaval.ca/image_site/abs_quebec_01.pdf SN - 1-571-17091-X N1 - Geburtsname von Rosenthal, Martina: Scharmach, M. - Birth name of Rosenthal, Martina: Scharmach, M. N1 - Geburtsname von Jaenisch, Gerd-Rüdiger: Tillack, G.-R. - Birth name of Jaenisch, Gerd-Rüdiger: Tillack, G.-R. N1 - Serientitel: Topics on nondestructive evaluation series – Series title: Topics on nondestructive evaluation series IS - 6 SP - 61 EP - 72 PB - American Society for Nondestructive Testing CY - Columbus, Ohio AN - OPUS4-2007 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wieder, Frank A1 - Ewert, Uwe A1 - Vogel, Justus A1 - Jaenisch, Gerd-Rüdiger A1 - Bellon, Carsten T1 - A Novel Multi Slit X-Ray Backscatter Camera Based on Synthetic Aperture Focusing N2 - A special slit collimator was developed earlier for fast acquisition of X-ray back scatter images. The design was based on a twisted slit design (ruled surfaces) in a Tungsten block to acquire backscatter images. The comparison with alternative techniques as flying spot and coded aperture pin hole technique could not prove the expected higher contrast sensitivity. In analogy to the coded aperture technique, a novel multi slit camera was designed and tested. Several twisted slits were parallelly arranged in a metal block. The CAD design of different multi-slit cameras was evaluated and optimized by the computer simulation packages aRTist and McRay. The camera projects a set of equal images, one per slit, to the digital detector array, which are overlaying each other. Afterwards, the aperture is corrected based on a deconvolution algorithm to focus the overlaying projections into a single representation of the object. Furthermore, a correction of the geometrical distortions due to the slit geometry is performed. The expected increase of the contrast-to-noise ratio is proportional to the square root of the number of parallel slits in the camera. However, additional noise has to be considered originating from the deconvolution operation. The slit design, functional principle, and the expected limits of this technique are discussed. T2 - 43rd Annual Review of Progress in QNDE CY - Atlanta, GA, USA DA - 17.07.2016 KW - Deconvolution KW - Back scatter imaging KW - Computer simulation KW - Aperture focusing PY - 2017 SN - 978-0-7354-1474-7 DO - https://doi.org/10.1063/1.4974711 VL - 1806 SP - 1 EP - 9 PB - AIP Publishing AN - OPUS4-42429 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Jaenisch, Gerd-Rüdiger A1 - Bellon, Carsten A1 - Ewert, Uwe T1 - Simulation for high energy radiography and reliability assessment T2 - National Seminar on NDE of the Indian Society for Non-Destructive Testing CY - Kolkata, India DA - 2005-12-02 KW - Radiation techniques KW - Simulation KW - High-energy radiography KW - CAD PY - 2005 SP - 14 pages PB - Indian Society for Non-Destructive Testing CY - Kalkutta AN - OPUS4-11834 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Jaenisch, Gerd-Rüdiger A1 - Bellon, Carsten A1 - Ewert, Uwe ED - Thompson, D. O. T1 - Reliability assessment by simulation for high energy radiography T2 - 33th Annual Review of Progress in Quantitative Nondestructive Evaluation CY - Portland, OR, USA DA - 2006-07-30 KW - Simulation KW - Radiography KW - CAD KW - Probability of Detection PY - 2007 SN - 978-0-7354-0399-4 SN - 0743-0760 SN - 0094-243X N1 - Serientitel: AIP conference proceedings – Series title: AIP conference proceedings IS - 894 SP - 1831 EP - 1838 PB - American Institute of Physics CY - Melville, NY AN - OPUS4-15696 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Ewert, Uwe A1 - Beckmann, Jörg A1 - Bellon, Carsten A1 - Jaenisch, Gerd-Rüdiger A1 - Zscherpel, Uwe A1 - Jechow, Mirko T1 - Fehlergrößenabhängige Kontrastreduktion und zusätzliche Unschärfe durch Streustrahlung - Film und digitale Detektoren im Vergleich N2 - Die radiografische Bildqualität in ihrer klassischen Definition hängt von Kontrast, Rauschen und Unschärfe ab. Diese Parameter werden normalerweise mit Bildgüteprüfkörpern (BPK) bestimmt. Die Streustrahlung reduziert im Allgemeinen immer die Bildqualität in der Radiografie. Verschiedene Einflussgrößen werden unter Berücksichtigung von Techniken, wie Film-Radiografie, Computer-Radiografie mit Speicherfolien und digitale Radiographie mit Matrixdetektoren, analysiert. In Lehrbüchern und Standards werden das Streuverhältnis k und verschiedene Kontraste definiert. Für digitale Medien werden zusätzliche Parameter wie das Signal-Rausch-Verhältnis SNR und das Kontrast-Rausch-Verhältnis CNR eingeführt. In diesem Zusammenhang wird der Einfluss der Streustrahlung aus dem Messobjekt und dem Detektor bestehend aus Kassette bzw. Gehäuse und sensitiver Detektorschicht auf die Bildqualität ermittelt. Die numerische Modellierung wird eingesetzt, um die Streustrahlung und die Primärstrahlung aus dem Objekt separat zu bestimmen. Die Streustrahlung aus dem Objekt und Detektor erzeugen eine Abbildung des Objektes, die dem Primärstrahlungsbild überlagert ist, wobei das Streubild eine höhere Unschärfe aufweist. Dieser Effekt hängt von der Fehlergröße, dem Abstand zwischen Detektor und Objekt und der Zwischenfilterung ab. KW - Digitale Radiologie KW - Kontrast-Rausch-Verhältnis KW - Streuverhältnis KW - Röntgen Simulation PY - 2008 SN - 0025-5300 VL - 50 IS - 10 SP - 560 EP - 568 PB - Hanser CY - München AN - OPUS4-18346 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -