TY - CONF A1 - Genga, R. M. A1 - Cornish, L. A. A1 - Woydt, Mathias A1 - van Vuuren, J. A1 - Polese, C. T1 - NbC: A machining alternative for dry and MQL face-milling of grey cast rion (GCI) N2 - NbC was studied as the major carbide phase with Ni and Co binders, produced by both spark plasma sintering (SPS) and liquid phase sintering (LPS), and tested as cutting inserts during dry and MQL (Minimum quantity lubrication) face-milling of grey cast iron (GCI) (BS 1452, Grade 17). T2 - World PM2016 CY - Hamburg, Germany DA - 09.10.2016 KW - Niobium carbide KW - NbC KW - Machining KW - Spark plasma sintering (SPS) KW - Liquid phase sintering (LPS) PY - 2016 SN - ISBN 978-1-899072-47-7 SP - 1 EP - 6 AN - OPUS4-37889 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Genga, R. A1 - Cornish, L. A1 - Woydt, Mathias A1 - van Vuuren, A. J. A1 - Polese, C. T1 - Face-milling of grey cast iron (BS 1452) using WC-based and NbC-based cutting tools N2 - NbC was studied as the major carbide phase with Ni and Co binders, produced by both spark plasma sintering (SPS) and liquid phase sintering (LPS), and tested as cutting inserts during dry and MQL (Minimum quantity lubrication) face-milling of gey cast iron (GCI) (BS 1452, Grade 17). T2 - 10th Tool Conference 2016 - TOOL 2016 CY - Bratislava, Slovakia DA - 04.10.2016 KW - NbC KW - Spark plasma sintering KW - Ni KW - Mechanical properties KW - Flank wear KW - Chemical stability PY - 2016 SN - ISBN 978-3-200-04786-0 SP - 336 EP - 342 AN - OPUS4-37869 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Genga, R. M. A1 - Conze, S. A1 - Berger, L.M. A1 - Pötschke, J. A1 - Witte, Julien A1 - Schröpfer, D. A1 - Cermak, A. A1 - Zeman, P. A1 - Ngongo, S. A1 - Janse van Vuuren, A. T1 - Enhanced Fe and Ni bonded NbC Laser Surface Engineered based Hardmetals: Alternative Cutter Materials for Electric Vehicle Applications N2 - The efforts to substitute both tungsten carbide (WC) and cobalt (Co) has gained prominence in recent years due to the classification of Co as a carcinogen and the classification of Co and W as critical raw materials in the EU as well as within regulations of the U.S. National Toxicology Program. In this study, substitution of both WC and Co with advanced hardmetals consisting of NbC with Ni and Fe-based metal binders are investigated for their use of machining of metals used electric vehicle manufacturing. The developed NbC-Ni/Fe based hardmetals employ a Machining Property Led Tailored Design (MPLTD) approach. This reverse engineering strategy uses data from machining performance to guide the development of microstructural, mechanical, and behavioral properties. Four advanced NbC-based hardmetals were produced, two with Ni-based binders and two with Fe-based binders, along with two reference materials for comparison (WC-Co and straight NbC-12Ni). Hardmetals were characterized using field emission scanning electron microscopy (FE-SEM), annular dark-field scanning transmission electron microscopy (ADF-STEM), Vickers hardness, fracture toughness, and elastic moduli. Cutting tool inserts were manufactured from the developed hardmetals and enhanced using femto-second laser surface engineering. The inserts’ performance was evaluated through face milling tests on AZ31 automotive magnesium alloy, providing insights into their suitability for high-demand industrial applications. T2 - 21. Plansee Seminar CY - Reutte, Österreich DA - 01.06.2025 KW - Niobium carbide KW - Alternative binders KW - Alternative hard phases KW - Face milling KW - AZ31 magnesium alloy PY - 2025 VL - 2025 SP - 1 EP - 10 AN - OPUS4-65382 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -