TY - CONF A1 - Scharf-Wildenhain, R. A1 - Hälsig, A. A1 - Hensel, J. A1 - Wandtke, Karsten A1 - Schröpfer, Dirk A1 - Kromm, Arne A1 - Kannengießer, Thomas T1 - Einfluss von Wärmeführung und Bauteildesign auf die Eigenschaften und fertigungsbedingten Beanspruchungen additiv geschweißter hochfester Feinkornbaustähle N2 - Hochfeste Feinkornbaustähle verfügen über großes Potenzial für gewichtsoptimierte, effiziente Strukturen in vielen modernen Stahlkonstruktion. Weitere Effizienzsteigerungen können durch additives Fertigen sowie bionische Bauweisen erreicht werden. Hochfeste Zusatzwerkstoffe für additives MSG-Schweißen (engl.: Wire Arc Additive Manufacturing, WAAM) sind bereits von den Schweißzusatzherstellern lieferbar. Eine breite industrielle Anwendung insbesondere für KMU ist aufgrund fehlender quantitativer Erkenntnisse und Richtlinien bezüglich schweißbedingter Beanspruchungen und Bauteilsicherheit während der Herstellung und des Betriebs derzeit stark limitiert. In einem gemeinsamen Forschungsprojekt (FOSTA-P1380/IGF21162BG) der BAM und der TU Chemnitz werden daher die mit Eigenspannungsausbildung und der Gefahr einer Kaltrissbildung verbundenen prozess- und werkstoffbedingten sowie konstruktiven Einflüsse beim WAAM hochfester Stähle untersucht. Der vorliegende Beitrag fokussiert die Analyse der Auswirkungen von Schweißwärmeführung und Design der WAAM-Bauteile auf die Abkühlbedingungen, Gefüge, mechanisch-technologischen Eigenschaften und Eigenspannungen. Hierfür werden geometrisch definierte Probenkörper (Hohlquader) vollautomatisiert mit einem speziellen, hochfesten WAAM-Massivdraht (Streckgrenze >790 MPa) geschweißt. Die Wärmeführung und Probenabmessungen werden innerhalb eines statistischen Versuchsplans variiert. Die Schweißwärmeführung wird dabei so eingestellt, dass die t8/5-Abkühlzeiten im empfohlenen Verarbeitungsbereich (ca. 5 s bis 20 s) sichergestellt sind. Hierzu ließen sich über zusätzliche thermo-physikalische Umformsimulationen mittels Dilatometer die komplexen Wärmezyklen abbilden und die resultierende Zugfestigkeit des Schweißgutes bestimmen. Das WAAM-Schweißen komplexer Geometrien mit variierenden Schweißwärmeführungen und geometrischen Verhältnissen bzw. Wanddicken bedingt neben den Auswirkungen auf die Abkühlbedingungen, Abkühlzeiten und Gefüge deutliche Einflüsse auf die konstruktiven Steifigkeitsverhältnisse beim Schweißen. Es zeigen sich anhand der Schweißexperimente signifikante Auswirkungen durch Probenskalierung und Wärmeeinbringung auf die resultierenden lokalen Eigenspannungen. Die Folge können ungünstige Bauteileigenschaften und risskritische Zugeigenspannungen sein. T2 - DVS Congress 2022 CY - Koblenz, Germany DA - 19.09.2022 KW - MAG-Schweißen KW - Additive Fertigung KW - Eigenspannungen KW - Hochfester Stahl KW - Kaltrisssicherheit KW - Wärmeführung KW - Windenergie PY - 2022 SN - 978-3-96144-189-1 VL - 382 SP - 737 EP - 745 PB - DVS Media GmbH CY - Düsseldorf AN - OPUS4-56719 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Scharf-Wildenhain, R. A1 - Hälsig, A. A1 - Hensel, J. A1 - Wandtke, Karsten A1 - Schröpfer, Dirk A1 - Kannengießer, Thomas T1 - Heat control and design‑related effects on the properties and welding stresses in WAAM components of high‑strength structural steels N2 - Commercial high-strength fller metals for wire arc additive manufacturing (WAAM) are already available. However, widespread industrial use is currently limited due to a lack of quantitative knowledge and guidelines regarding welding stresses and component safety during manufacture and operation for WAAM structures. In a joint research project, the process- and material-related as well as design infuences associated with residual stress formation and the risk of cold cracking are being investigated. For this purpose, reference specimens are welded fully automated with defned dimensions and systematic variation of heat control using a special, high-strength WAAM fller metal (yield strength>790 MPa). Heat control is varied by means of heat input (200–650 kJ/m) and interlayer temperature (100–300 °C). The ∆t8/5 cooling times correspond with the recommendations of fller metal producers (approx. 5–20 s). For this purpose, additional thermo-physical forming simulations using a dilatometer allowed the complex heat cycles to be reproduced and the resulting ultimate tensile strength of the weld metal to be determined. Welding parameters and AM geometry are correlated with the resulting microstructure, hardness, and residual stress state. High heat input leads to a lower tensile stress in the component and may cause unfavorable microstructure and mechanical properties. However, a sufciently low interlayer temperature is likely to be suitable for obtaining adequate properties at a reduced tensile stress level when welding with high heat input. The component design afects heat dissipation conditions and the intensity of restraint during welding and has a signifcant infuence on the residual stress. These complex interactions are analyzed within this investigation. The aim is to provide easily applicable processing recommendations and standard specifcations for an economical, appropriate, and crack-safe WAAM of high-strength steels. KW - GMA welding KW - Additive manufacturing KW - Residual stresses KW - High-strength steel KW - Cold cracking safety KW - Heat control KW - Wind energy PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-567397 DO - https://doi.org/10.1007/s40194-022-01450-x SN - 1878-6669 VL - 2022 SP - 1 EP - 11 PB - Springer CY - Berlin AN - OPUS4-56739 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schubnell, J. A1 - Konidena, S. K. A1 - Jung, M. A1 - Braun, M. A1 - Ehlers, S. A1 - Madia, Mauro A1 - Kannengießer, Thomas A1 - Löschner, D. T1 - Approach for the probabilistic fatigue assessment of welded joints based on the local geometry of the weld seam N2 - Welded joints show large variation of the weld toe geometry along the weld seam, which is one important reason for the comparably large scatter in fatigue life. Therefore, it is crucial to take the local geometry at the weld toe into account, to reduce the conservatism in fatigue assessment of welded joints. This study is based on the IBESS procedure for the calculation of the fatigue strength, whereby the evaluation of local geometrical parameters is carried out by means of 3D surface scans. The approach is validated against 26 fatigue test series. The fatigue life is in general overpredicted, whereas good agreement is achieved for high stress ratio (R = 0.5). A sensitivity analysis conducted with IBESS shows that weld toe radii ρ < 2 mm and flank angle α < 30° have a significant influence on the calculated fatigue strength. In contrast to this, no strong correlation between ρ and the fatigue strength was determined experimentally in this study. KW - 3D Scanning KW - Fatigue Strength KW - Fracture Mechanics KW - IBESS Approach KW - Local Weld Geometry KW - Welded Joints PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-585700 DO - https://doi.org/10.1111/ffe.14170 SN - 8756-758X SP - 1 EP - 20 PB - Wiley AN - OPUS4-58570 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Wandtke, Karsten A1 - Schröpfer, Dirk A1 - Scharf-Wildenhain, R. A1 - Hälsig, A. A1 - Kromm, Arne A1 - Kannengießer, Thomas A1 - Hensel, J. T1 - Fertigungsbedingte Beanspruchungen und Kaltrisssicherheit in generativ gefertigten Bauteilen aus hochfesten Feinkornbaustählen - Kurzdarstellung der Projektergebnisse, FOSTA P1380 N2 - Die Verwendung hochfester Feinkornbaustähle hat für viele Anwendungen des Stahlbaus ein großes Potenzial für gewichtsoptimierte, effiziente Strukturen mit ho-her mechanischer Beanspruchbarkeit. Weitere Zugewinne an Effizienz sind durch generative Fertigungsschritte sowie bionische Bauweisen erzielbar. Hierzu stehen bereits kommerzielle hochfeste drahtförmige Zusatzwerkstoffe für formgebendes MSG-Schweißen zur Verfügung. Dem Einsatz stehen noch fehlende quantitative Aussagen zu den fertigungsbedingten Beanspruchungen und der Bauteilsicherheit während Herstellung und Betrieb im Wege. Dies betrifft insbesondere prozess- sowie materialbedingte Einflüsse und die konstruktive Schrumpfbehinderung verbunden mit der Ausbildung hoher Zugeigenspannungen und damit zusammenhängenden Kaltrissbildung. Hierfür wurden im Projekt detaillierte und anwenderbezogene Kenntnisse zu den komplexen Wechselwirkungen zwischen Schweißprozess und Wärmeführung während der Fertigung, der metallurgischen Vorgänge und insbesondere der vorliegenden konstruktiven Einflüsse auf die entstehenden Eigenspannungen erarbeitet, um ein frühzeitiges Bauteilversagen aufgrund eines hohen fertigungsbedingten Beanspruchungsniveaus bis hin zu einer Rissbildung während der Fertigung sicher zu vermeiden. Gleichzeitig wurden die Einflüsse auf die mechanisch-technologischen Gütewerte systematisch analysiert. Zudem wurden die Auswirkungen trennender Verfahren durch Entfernen der Substratplatte sowie durch die spanende Bearbeitung der Vorformlinge zu Endbauteilgeometrien geklärt, da diese unmittelbar den Eigenspannungszustand beeinflussen und deutlichen Verzug der Bauteile auslösen. Für das generative Schweißen konnten Verarbeitungsempfehlungen sowie Normenvorgaben erarbeitet werden. Dies hilft insbesondere KMU eine wirtschaftliche, beanspruchungsgerechte und risssichere generative Fertigung von Bauteilen aus hochfesten Feinkornbaustählen zu ermöglichen. KW - MAG-Schweißen KW - Additive Fertigung KW - Eigenspannungen KW - Kaltrisssicherheit KW - Hochfester Stahl PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-582198 N1 - Das IGF-Vorhaben IGF-Nr. 21162 BG (P 1380) "Fertigungsbedingte Beanspruchungen und Kaltrisssicherheit in generativ gefertigten Bauteilen aus hochfesten Feinkornbaustählen" der Forschungsvereinigung Stahlanwendung e. V. wurde über die AiF im Rahmen des Programms zur Förderung der Industriellen Gemeinschaftsforschung (IGF) vom Bundesministerium für Wirtschaft und Klimaschutz aufgrund eines Beschlusses des Deutschen Bundestages gefördert. SP - 1 EP - 2 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-58219 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Kannengießer, Thomas A1 - Kromm, Arne A1 - Dixneit, Jonny A1 - Dilger, K. A1 - Nitschke-Pagel, T. A1 - Hensel, J. A1 - Eslami, H. T1 - Schwingfestigkeitsverbesserung hochfester Schweißverbindungen mit Hilfe neuartiger LTT-Zusatzwerkstoffe N2 - Die Verwendung von LTT-Zusatzwerkstoffen stellt einen alternativen Ansatz zu den sonst üblichen Verfahren der Schweißnahtnachbehandlung zur Schwingfestigkeitserhöhung geschweißter Stahlkonstruktionen dar. Der wesentliche Wirkmechanismus beruht auf der Beeinflussung des Eigenspannungszustands durch die niedrige Martensitstarttemperatur bereits während des Schweißens. Dadurch werden die Druckeigenspannungen aus der behinderten Volumenausdehnung infolge Phasenumwandlung voll wirksam. Weiter weist die Schweißnaht eine hohe Härte auf, die die Schwingrissbildung verzögern kann, allerdings auch zu einer niedrigen Kerbschlagarbeit führt. Im vorliegenden Forschungsvorhaben wurden grundlegende Untersuchungen zur schweißtechnischen Verarbeitung eines LTT-Zusatzwerkstoffes durchgeführt. Dies beinhaltet die Sicherstellung der Schweißbarkeit sowie die Charakterisierung der Verbindungseigenschaften. Untersuchungen zur Schweißeignung machten deutlich, dass ein sicherer Einsatz in dem für hochfeste Stähle zur Verfügung stehenden Arbeitsfenster möglich ist. Der verwendete LTT-Zusatz auf Cr-Ni-Basis lässt sich mit hoher Nahtgüte fügen. Auch die mechanischen Eigenschaften erlauben den Einsatz im Bereich hochfester Stähle mit einer Streckgrenze von 960 MPa. Entwicklungspotential gibt es hinsichtlich der Zähigkeit. Die in dieser Arbeit erreichten Kerbschlagwerte liegen deutlich unter denen kommerziell verfügbarer konventioneller Schweißgüter. Die Untersuchungen belegen, dass der Effekt der martensitischen Phasenumwandlung im gesamten Schweißgut zum Tragen kommt. Die angestrebten hohen Druckeigenspannungen finden sich vornehmlich im Schweißgutinnern. Im weiteren Vorgehen wurden Schwingfestigkeitsuntersuchungen an den Stählen S355J2 und S960Q unter Verwendung konventioneller Zusatzwerkstoffe im Vergleich zum LTT-Zusatz durchgeführt. Die verwendeten Konstruktionsdetails sind ein Stumpfstoß unter Variation der Schweißnahtausführung (DY-Naht und V-Naht), ein Kreuzstoß mit HV-Naht sowie ein Überlappstoß mit einseitig und beidseitig geschweißter Kehlnaht. Weitergehend wurde eine bauteilähnliche Probe (die Längssteife) untersucht, bei der der LTT-Zusatzwerkstoff als zusätzliche Schweißlage aufgebracht wurde. Neben der Schwingfestigkeit wurden die Schweißnähte hinsichtlich der Eigenspannungen, der Eigenspannungsstabilität im Schwingversuch sowie metallografisch charakterisiert. Eine generell positive Wirkung des LTT-Zusatzwerkstoffes im Hinblick auf die Schwingfestigkeitssteigerung kann nicht bestätigt werden. Teilweise ist eine Steigerung der Schwingfestigkeit bei Substitution konventioneller Zusatzwerkstoffe zu beobachten, teilweise zeigt sich kein Effekt. Ursächlich hierfür ist die bei manchen Stoßformen mangelnde Steifigkeit quer zur Schweißnaht, die zur Ausbildung hoher Druckeigenspannungen infolge Phasenumwandlung notwendig wäre. Die bauteilähnliche Längssteife bestätigt allerdings das grundlegende Potential der LTT-Zusatzwerkstoffe bei Vorliegen hinreichender Steifigkeit. KW - Schweißen KW - Eigenspannungen KW - Schwingfestigkeit KW - Hochfester Stahl KW - LTT PY - 2020 UR - https://matplus.shop/produkt/p-1060-schwingfestigkeitsverbesserung-hochfester-schweissverbindungen-mit-hilfe-neuartiger-ltt-zusatzwerkstoffe SN - 978-3-946885-75-7 VL - P 1060 SP - 1 EP - 123 PB - Verlag und Vertriebsgesellschaft CY - Düsseldorf AN - OPUS4-51216 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Dixneit, Jonny A1 - Kromm, Arne A1 - Hannemann, Andreas A1 - Friedersdorf, Peter A1 - Kannengießer, Thomas A1 - Gibmeier, J. T1 - In-situ load analysis in multi-run welding using LTT filler materials N2 - Modifying the level of mostly detrimental welding residual stresses already during the welding process would be highly attractive as time- and cost-consuming post processing may be prevented. The nature of stress buildup during welding-associated cooling is highly affected by phase transformations. Up to now, it is not clear in which way this is applicable to real component welding exhibiting high shrinkage restraint and complex heat input. In this study, two different low transformation temperature (LTT) alloys have been investigated concerning the stress development in restrained multi-run butt welding in order to evaluate the potential of stress reduction. Pulsed gas metal arc welding (P-GMAW) welding was executed on a testing facility designed to simulate real lifelike restraint conditions of component weldments. The effect of reducedMS-temperatures and the heat control on the globally acting stresses was monitored by in-situ measurement of the reaction forces during welding fabrication. Additional local residual stress measurements allowed analyzing global as well as local loading of the welded construction. Although phase transformation has a significant influence on unloading the joint during each weld pass, the reaction stress upon cooling to room temperature seems to be determined mainly by the heat input. On the surface, low longitudinal residual stresses were observed in case of LTT whereas transverse residual stresses are less affected. T2 - 69th IIW Annual Assembly and International Conference CY - Melbourne, Australia DA - 10.07.2016 KW - Phase transformation temperature KW - Residual stress KW - Welding KW - Dilution KW - Restraint PY - 2016 DO - https://doi.org/10.1007/s40194-016-0373-1 SN - 0043-2288 VL - 60 IS - 6 SP - 1159 EP - 1168 PB - Springer CY - Heidelberg AN - OPUS4-37892 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wandtke, Karsten A1 - Schröpfer, Dirk A1 - Scharf-Wildenhain, R. A1 - Hälsig, A. A1 - Kannengießer, Thomas A1 - Kromm, Arne A1 - Hensel, J. T1 - Influence of the WAAM process and design aspects on residual stresses in high-strength structural steels N2 - Wire arc additive manufacturing (WAAM) enables the efficient production of weight-optimized modern engineering structures. Further increases in efficiency can be achieved by using high-strength structural steels. Commercial welding consumables for WAAM are already available on the market. Lack of knowledge and guidelines regarding welding residual stress and component safety during production and operation leads to severely limited use for industry applications. The sensitive microstructure of high-strength steels carries a high risk of cold cracking; therefore, residual stresses play a crucial role. For this reason, the influences of the material, the WAAM process, and the design on the formation of residual stresses and the risk of cold cracking are being investigated. The material used has a yield strength of over 800 MPa. This strength is adjusted via solid solution strengthening and a martensitic phase transformation. The volume expansion associated with martensite formation has a significant influence on the residual stresses. The focus of the present investigation is on the additive welding parameters and component design on their influence on hardness and residual stresses, which are analyzed by means of X-ray diffraction (XRD). Reference specimens (hollow cuboids) are welded fully automated with a systematic variation of heat control and design. Welding parameters and AM geometry are correlated with the resulting microstructure, hardness, and residual stress state. Increased heat input leads to lower tensile residual stresses which causes unfavorable microstructure and mechanical properties. The component design affects heat dissipation conditions and the intensity of restraint during welding and has a significant influence on the residual stress. KW - DED-arc KW - Additive manufacturing KW - High-strength steel filler metal KW - Residual stress PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-572698 DO - https://doi.org/10.1007/s40194-023-01503-9 SN - 1878-6669 VL - 67 IS - 4 SP - 987 EP - 996 PB - Springer CY - Berlin AN - OPUS4-57269 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gibmeier, J. A1 - Weidemann, Jens A1 - Dixneit, Jonny A1 - Kannengießer, Thomas A1 - Kromm, Arne T1 - Influence of structural stiffness on the residual stresses during welding of low transformation temperature alloys N2 - Low Transformation Temperature (LTT) alloys are high alloyed filler materials, which exhibit a martensitic phase transformation at comparatively low temperatures in order to prevent high tensile residual stresses. A number of publications have already shown that even compressive residual stresses can be observed when using LTT filler materials. Up to know it is not clear in which way this it applicable to multi-run welding exhibiting high shrinkage restraint and complex heat input. In this study the potential for stress reduction during welding of LTT alloys was studied by numerical simulation. This allows for evaluation of the stress development in every single weid run. Additionally, the impact of the structural stiffness was incorporated by modelling a special sample geometry exhibiting a high intensity of restraint. The results show that the stress formation in weid longitudinal direction is determined by the phase transformation as high compressive residual stresses were found here independent from the weid run. On the other hand the transformation induced stresses in weid transverse direction are superimposed by tensile stresses originated from shrinkage restraint. With increasing number of runs the tensile residual stress level is raised. The results were confirmed by residual stress measurements using diffraction methods. T2 - 11th International Seminar - Numerical Analysis of Weldability CY - Graz, Austria DA - 27.09.2015 KW - Influence KW - Structural stiffness KW - Residual stresses KW - Low transformation KW - Temperature alloys KW - Welding PY - 2016 SN - 978-3-85125-490-7 SN - 2410-0544 SP - 259 EP - 276 PB - Verlag der Technischen Universität Graz CY - Graz AN - OPUS4-38998 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Held, E. A1 - Ohl, H. A1 - Gibmeier, J. A1 - Dixneit, Jonny A1 - Kromm, Arne A1 - Kannengießer, Thomas ED - Petzow, G. T1 - Mikrostruktur- und Härteentwicklung in Schweißnähten mit neuartigen LTT-Schweißzusatzwerkstoffen N2 - Das Schweißen von hochfesten Stahlstrukturen ist Gegenstand aktueller Forschungsbestrebungen wobei unter anderem der Eigenspannungsausbildung eine entscheidende Rolle zugeordnet wird. Neuartige LTT (Low Transformation Temperature) Schweißzusatzwerkstoffe mit deutlich abgesenkten Martensitstarttemperaturen wurden entwickelt, um die Eigenspannungsentwicklung in der Schweißnaht durch die späte Martensitumformung während des Abkühlens des Schweißguts kontrollieren zu können. Auf diese Weise können in den Schweißnähten nicht nur Zugeigenspannungen reduziert sondern sogar gezielt Druckeigenspannungen eingebracht werden. Dies konnte bereits in verschiedenen Arbeiten zu diesem Themenkomplex gezeigt werden. Durch das gezielte Einbringen von Druckeigenspannungen in die Schweißnaht kann die Lebensdauer und die mechanische Integrität von hochfesten Schweißverbindungen ohne aufwändige mechanische oder thermische Nachbehandlungsverfahren deutlich erhöht w erden. Einen großen Einfluss auf die Eigenspannungsausbildung in Schweißnähten haben die Umwandlungstemperatur und die Schrumpfungsbehinderung bei der Abkühlung. In der vorliegenden Arbeit wird nun untersucht, wie der Grad der Einspannung sich auf die Mikrostruktur- und Härteentwicklung in Schweißnähten mit LTT -Zusatzwerkstoffen auswirkt. Der in dieser Arbeit untersuchte neuartige LTT-Schweißzusatzstoff wurde nach dem 10%Ni - 10%Cr-Konzept nach 111 ausgewählt. Die Schweißeignung des untersuchten Werkstoffes sowie die Beeinflussung der Mikrostrukturausbildung durch eine Variation des Nickelgehalt wurden bereits in vorangehenden Arbeiten eingehend untersucht. Hierbei zeigte sich, dass der Nickelgehalt einen signifikanten Einfluss auf die Martensitstarttemperatur und damit auf die lokale Mikrostrukturausbildung hat. Eine Erhöhung des Nickelgehaltes von S auf 12 Ma-% führt zu einer Verminderung der Martensitstarttemperatur von 16()°C auf etwa 60°C (bestimmt mittels in-situ Röntgenbeugungsanalysen im reinen Schweißgut). T2 - 47. Metallographie-Tagung CY - Friedrichshafen, Germany DA - 18.09.2013 PY - 2013 SN - 978-3-88355-398-6 VL - 45 SP - 297 EP - 302 AN - OPUS4-29710 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Vanrostenberghe, S. A1 - Clarin, M. A1 - Shin, Y. A1 - Droesbeke, B. A1 - Van der Mee, V. A1 - Doré, M. A1 - Marquis, G. A1 - Parantainen, J. A1 - Kannengießer, Thomas A1 - Barsoum, Z. T1 - Improving the fatigue life of high strength steel welded structures by post weld treatments and specific filler materials (FATWELDHSS) N2 - The objective of the FATWELDHSS project was to study post-weld treatment techniques and their effect on the fatigue life of MAG welded attachments in High Strength Steel (HSS). Fatigue cracks in steel structures often occur at welded joints, where stress concentrations due to the joint geometry and tensile residual stresses are relatively high. Fatigue life improvement techniques, which rely on improving the stress field and/or the surface geometry around the welded joints, are generally known to be beneficial. Therefore, within the framework of this project, the following were examined: diode laser weld toe re-melting; High Frequency Mechanical Impact (HFMI) treatment; Low Transformation Temperature (LTT) filler wires Laser diode re-melting was used to improve the surface profile at the weld toe and thus reduce stress concentrations. HFMI treatment involving high frequency hammering of the weld toe is another technique that can produce a smooth weld toe profile but, more significantly, which also can introduce compressive residual stresses. Lastly, two new LTT filler wires were developed within the project as these can decrease or even remove tensile residual stresses resulting from weld zone shrinkage. An extensive fatigue testing programme was set up to establish the levels of improvement in the fatigue lives of the welded attachments achieved by application of the selected improvement techniques. Furthermore, two industrial demonstrators were selected that could show the project achievements in terms of facilitating the introduction of high strength steels by overcoming the limitations posed by the fatigue properties of the welded joints. In addition, modelling tools were developed to predict the residual stresses at the welded joint. Finally, practical guidelines were developed for enhancing the fatigue strength of HSS welded structures PY - 2015 SN - 978-92-79-44077-9 DO - https://doi.org/10.2777/705266 IS - EUR26929EN CY - Brüssel AN - OPUS4-35076 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kannengießer, Thomas A1 - Kromm, Arne A1 - Gibmeier, J. A1 - Rethmeier, Michael T1 - In-situ-Analyse der Phasenumwandlungskinetik während des Schweißens N2 - Zugeigenspannungen, wie sie beim Schweißprozess durch inhomogene Temperaturverteilungen und Schrumpfungen hervorgerufen werden, können die Lebensdauer geschweißter Verbindungen signifikant herabsetzen. Eine neue und außerordentlich attraktive Methode, um Druckeigenspannungen bereits während des Schweißens gezielt einzustellen, gelingt mit sogenannten LTT (Low Transformation Temperature)-Legierungen. LTT-Legierungen weisen eine martensitische Phasenumwandlung bei relativ niedrigen Temperaturen auf, wobei die damit verbundene Volumenexpansion zu einer Reduktion der Schrumpfeigenspannungen bzw. Erzeugung von Druckeigenspannungen führt. Zum direkten Nachweis der Phasenumwandlungen und der damit verbundenen resultierenden Schweißeigenspannungen wurden erstmals In-situ-Schweißexperimente unter Nutzung hoch energetischer, polychromatischer Synchrotronstrahlung (Weißstrahl) realisiert, um die Umwandlungskinetik während eines realen Schweißprozesses und die daraus resultierenden Schweißeigenspannungen zu analysieren. Es wird gezeigt, dass mit LTT-Legierungen signifikante Druckeigenspannungen in der Schweißnaht erreicht werden. PY - 2010 SN - 0025-5300 VL - 52 IS - 4 SP - 204 EP - 210 PB - Hanser CY - München AN - OPUS4-21219 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kannengießer, Thomas A1 - Kromm, Arne A1 - Rethmeier, Michael A1 - Gibmeier, J. A1 - Genzel, C. T1 - Residual stresses and in-situ measurement of phase transformation in low transformation temperature (LTT) welding materials PY - 2009 SN - 1097-0002 SN - 0069-8490 SN - 0376-0308 VL - 52 SP - 755 EP - 762 CY - Newtown Square, Pa., USA AN - OPUS4-19817 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Becker, D. A1 - Konnertz, Nora A1 - Böhning, Martin A1 - Schmidt, J. A1 - Thomas, A. T1 - Light-switchable polymers of intrinsic microporosity N2 - The interest in (micro)porous systems is greater than ever before with microporous polymers finding application in areas such as gas storage/separation and catalysis. In contrast to the vast majority of publications on microporous polymers seeking ever higher values for surface area or uptake capacity for a particular gas, this work presents a means to render a microporous system responsive to electromagnetic stimuli. The incorporation of a diarylethene (DAE) derivative in the backbone of a polymer of intrinsic microporosity (PIM) produces a microporous system that exhibits photochromism as proven by UV–vis absorption and NMR studies. In the resulting DAE-PIM, surface area is not a fixed unalterable property but can be influenced by the external and nondestructive stimulus light in a reversible manner. Furthermore, in combination with Matrimid, free-standing membranes can be produced that display light-switchable diffusivity and permeability for carbon dioxide and oxygen. In this way, material scientists are offered the potential to employ only one system that can assume several states with different properties for each. KW - Gaspermeation KW - Diffusion KW - Polymer intrinsischer Mikroporosität KW - UV-VIS PY - 2016 DO - https://doi.org/10.1021/acs.chemmater.6b02619 SN - 0897-4756 VL - 28 IS - 23 SP - 8523 EP - 8529 PB - ACS CY - Whashington,DC AN - OPUS4-38735 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Tscharntke, Dirk A1 - Heckel, Thomas A1 - Boehm, Rainer A1 - Erhard, Anton A1 - Krull, R. A1 - Lützner, J. A1 - Hintze, H. T1 - Development of in-service rail inspection systems using phased arrays PY - 2012 SN - 978-3-87155-608-1 SN - 1618-4513 VL - 4 SP - 182 EP - 187 PB - DVS Media GmbH CY - Düsseldorf ET - English Edition AN - OPUS4-26828 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Massiot, D. A1 - Müller, D. A1 - Hübert, Thomas A1 - Schneider, M. A1 - Kentgens, A. A1 - Coté, B. A1 - Coutures, J. A1 - Gessner, W. T1 - Double rotation and magic-angle spinning nuclear magnetic resonance study of 27Al: reexamination of the aluminium borate 9Al2O3 · 2B2O3 N2 - 27Al nuclear magnetic resonance spectra of polycrystalline aluminium borate 9Al2O3 · 2B2O3 have been measured in double rotation at 11.7 and 7.0 T and high-speed magic-angle spinning at 7.0, 9.4, 11.7, 14.1 and 17.6 T. Spinning sidebands from the satellite transitions were observed at 7.0 and 14.1 T. Each of the four structural aluminium sites [Al(IV), Al(V)(1), Al(V)(2) and Al(VI)] are observed, characterised and assigned in the spectra. The obtained parameter set gives a fully consistent interpretation in agreement with the crystal structure of the compound. KW - Aluminium KW - Kernresonanz, magnetisch KW - Winkel, magisch KW - Doppelrotation PY - 1995 DO - https://doi.org/10.1016/0926-2040(95)00021-H SN - 0926-2040 SN - 1527-3326 VL - 5 IS - 2 SP - 175 EP - 180 PB - Academ. Press CY - Orlando, Fla. AN - OPUS4-639 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lippitz, Andreas A1 - Unger, Wolfgang A1 - Gross, Thomas A1 - Güttler, J. T1 - Neues vom Urkilogramm KW - Oberflächenanalytik PY - 1999 SN - 0341-5163 SN - 1521-3854 VL - 47 IS - 7 SP - 784 EP - 786 PB - Wiley-VCH Verl. CY - Weinheim AN - OPUS4-791 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Kromm, Arne A1 - Kannengießer, Thomas A1 - Gibmeier, J. A1 - Genzel, C. A1 - Mee, V. van der T1 - Determination of Residual Stresses in Low Transformation Temperature (LTT-) Weld Metals using X-ray and High Energy Synchrotron Radiation KW - Filler material KW - Low transformation temperature KW - Synchrotron radiation KW - Phase specific residual stresses KW - Energy dispersive diffraction PY - 2007 IS - II-1658r1-07 SP - 1 EP - 17 PB - International Institute of Welding CY - Paris AN - OPUS4-15716 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Engelking, Lorenz A1 - Scharf-Wildenhain, R. A1 - Schröpfer, Dirk A1 - Hälsig, A. A1 - Kannengießer, Thomas A1 - Hensel, J. T1 - Influence of heat input on properties and residual stresses in hybrid addi-tive manufacturing of high strength steels using MSG processes N2 - The application of steels with a higher yield strength allows reductions in wall thickness, component weight and production costs. Hybrid additive manufacturing based on Gas Metal Arc Welding (GMAW) processes (DED-Arc) can be used to realise highly effi-cient component modifications and repairs on semi-finished products and additively manufactured structures. There are still a number of key issues preventing widespread implementation, particularly for SMEs. In addition to the manufacturing design, detailed information about assembly strategy and geometric adaptation of the component for modifications or repairs are missing. These include the welding-related stresses associ-ated with the microstructural influences caused by the additive manufacturing steps, particularly in the transition area of the substrate and filler material interface. The pre-sent research focuses the effect of welding heat control during DED-Arc process on the residual stresses, especially in the transition area. Defined specimens were welded fully automatically with a high-strength solid wire (yield strength > 790 MPa) especially adapted for DED-Arc on S690QL substrate. The working temperature and heat input were systematically varied for a statistical effect analysis on the residual stress state of the hybrid manufactured components. Regarding heat control, t8/5 cooling times within the recommended processing range (approx. 5 s to 20 s) were complied. The investiga-tion revealed a significant influence of the working temperature Ti on the compressive residual stresses in the transition area and the tensile residual stresses at the base of the substrate. High working temperatures result in lower compressive residual stresses, heat input E does not significantly affect the tensile stresses. T2 - 6. Symposium Materialtechnik CY - Clausthal-Zellerfeld, Germany DA - 20.02.2025 KW - DED-Arc KW - Residual stress KW - Heat control PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-632188 DO - https://doi.org/10.21268/20250506-3 SP - 110 EP - 122 AN - OPUS4-63218 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Lippold, J. C. A1 - Farajian, M. A1 - Kannengießer, Thomas A1 - Scotti, A. A1 - Raufelder, E. T1 - Welding in the world - 2024 update N2 - This is an editorial regarding the performance of the journal "Welding in the World" in the year 2023 (vol. 67). KW - Journal performance KW - Editorial PY - 2024 DO - https://doi.org/10.1007/s40194-024-01686-9 SN - 0043-2288 SN - 1878-6669 VL - 68 SP - 179 EP - 181 PB - Springer CY - Berlin AN - OPUS4-63013 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Scharf-Wildenhain, R. A1 - Hälsig, A. A1 - Hensel, J. A1 - Wandtke, Karsten A1 - Schröpfer, Dirk A1 - Kromm, Arne A1 - Kannengießer, Thomas T1 - Influence of Heat Control on Properties and Residual Stresses of Additive-Welded High-Strength Steel Components N2 - This contributed to the knowledge regarding the safe avoidance of cold cracking. In addition to a thermophysical simulation using a dilatometer of different high-strength steels with subsequent tensile testing, reference WAAM specimens (open hollow cuboids) were welded while utilizing a high-strength filler metal (ultimate tensile strength > 790 MPa). The heat control was varied by means of the heat input and interlayer temperature such that the Dt8/5 cooling times corresponded to the recommended processing range (approx. 5 s to 20 s). For the heat input, significant effects were exhibited, in particular on the local residual stresses in the component. Welding with an excessive heat input or deposition rate may lead to low cooling rates, and hence to unfavorable microstructure and component properties, but at the same time, is intended to result in lower tensile residual stress levels. Such complex interactions must ultimately be clarified to provide users with easily applicable processing recommendations and standard specifications for an economical WAAM of high-strength steels. These investigations demonstrated a major influence of the heat input on both the cooling conditions and the residual stresses of components manufactured withWAAM using high-strength filler materials. A higher heat input led to longer cooling times (Dt8/5) and approx. 200 MPa lower residual stresses in the surface of the top layer. KW - WAAM KW - Additive manufacturing KW - Heat control KW - High-strength filler metals KW - Residual stress PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-553982 UR - https://www.mdpi.com/2075-4701/12/6/951 DO - https://doi.org/10.3390/met12060951 VL - 12 IS - 6 SP - 951 PB - MDPI AN - OPUS4-55398 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Vollert, J. A1 - Dixneit, Jonny A1 - Kromm, Arne A1 - Buslaps, Th. A1 - Kannengießer, Thomas T1 - In situ EDXRD study of MAG-welding using LTT weld filler materials under structural restraint N2 - Welding using low transformation temperature (LTT) filler materials is an innovative approach to mitigate detrimental welding residual stresses without cost-intensive post weldtreatments. Due to the local Generation of compressive residual stresses in the weld line by means of a delayed martensite transformation a significant enhancement of the cold cracking resistance of highly stressed welded components can be expected. For the effective usage of These materials a deeper understanding of the microstructural evolution inside the weld material is necessary to determine the complex processes that cause the residual stress formation during welding. Solid-state phase transformation kinetics and the evolution of strain in LTT weld filler materials are monitored in-situ at the instrument ID15A at the ESRF in Grenoble, France. The transferability to real components is implemented by using a realistic MAG welding process under consideration of structural restraint. During welding of multilayer joints, the phase Transformation and phase specific strain evolution of each individual layer is investigated in transmission geometry by means of energy-dispersive X-ray diffraction EDXRD using high energy synchrotron Radiation with a counting rate of 2.5 Hz. The measurement results of a 10% Cr / 10% Ni LTT weld filler are compared to data monitored for the conventional weld filler material G89. The in-situ data clearly indicate a strong effect on the local strain evolution and the formation of compressive strain. This results from the restraint volume expansion during the postponed austenite to martensite transformation of the LTT weld filler, which counteracts the thermal shrinkage. In contrast, for the conventional weld filler material the thermal contraction strains lead to tensile residual strain during welding. Furthermore, the results of in-situ observation during welding Show that the transformation kinetic is dependent on the welding sequence. KW - High energy synchrotron diffraction KW - Low transformation temperature KW - Weld filler KW - Residual stress KW - Welding PY - 2017 DO - https://doi.org/10.4028/www.scientific.net/MSF.905.107 SN - 1662-9752 VL - 905 SP - 107 EP - 113 PB - Trans Tech Publications CY - Switzerland AN - OPUS4-41806 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Dixneit, Jonny A1 - Kromm, Arne A1 - Boin, M. A1 - Kannengießer, Thomas A1 - Gibmeier, J. ED - Olden, T.-M. ED - Muransky, O. Muransky ED - Edwards, L. T1 - Influence of heat control on residual stresses in low transformation temperature (LTT) large scale welds N2 - The current paper presents residual stress analyses of large scale LTT (Low Transformation Temperature) welds. LTT filler materials are specially designed for residual stress engineering by means of an adjusted martensite phase transformation. Controlling the level of mostly detrimental residual stresses already during the welding process would be highly attractive as time and cost consuming post processing may be prevented. In large scale welds the residual stress state is influenced by the heat control (e.g. interpass temperature) during welding. Therefore, welding residual stresses are studied here putting the focus on the influence of welding process parameters while joining heavy steel sections with a thickness of 25 mm. The residual stress state was determined at the top surface using X-ray diffraction as well as in the bulk by neutron diffraction. The results show that control of the interpass temperature is vital for the residual stresses present in the joints. This accounts for the top surface but is most pronounced for the bulk of the welds. While high interpass temperatures are appropriate to induce compressive residual stresses in the weld metal, low interpass temperatures favor unwanted tensile residual stresses instead. T2 - ICRS 2016 - 10th International Conference on Residual Stresses CY - Sydney, Australia DA - 03.07.2016 KW - LTT KW - Welding residual stress KW - Phase transformation KW - Interpass temperature PY - 2016 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-389628 SN - 978-1-94529117-3 SN - 978-1-94529116-6 DO - https://doi.org/10.21741/9781945291173-38 SN - 2474-395X VL - 2 SP - 223 EP - 228 PB - Materials Research Forum LLC CY - Millersville (PA), USA AN - OPUS4-38962 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael A1 - Kromm, Arne A1 - Schröpfer, Dirk A1 - Steger, J. A1 - Kannengießer, Thomas ED - Seefeldt, M. T1 - Residual stress formation in component related stress relief cracking tests of a welded creep-resistant steel N2 - Submerged arc welded (SAW) components of creep-resistant low-alloyed Cr-Mo-V steels are used for thick-walled heavy petrochemical reactors (wall-thickness up to 475 mm) as well as employed in construction of modern high-efficient fossil fired power plants. These large components are accompanied by significant restraints during welding fabrication, especially at positions of different thicknesses like welding of nozzles. As a result, residual stresses occur, playing a domi-nant role concerning so-called stress relief cracking (SRC) typically during post weld heat treat-ment (PWHT). Besides specific metallurgical factors (like secondary hardening due to re-precipitation), high tensile residual stresses are a considerable influence factor on SRC. For the assessment of SRC susceptibility of certain materials mostly mechanical tests are applied which are isolated from the welding process. Conclusions regarding the influence of mechanical factors are rare so far. The present research follows an approach to reproduce loads, which occur during welding of real thick-walled components scaled to laboratory conditions by using tests designed on different measures. A large-scale slit specimen giving a high restraint in 3 dimensions by high stiffness was compared to a medium-scale multi-pass welding U-profile specimen showing a high degree of restraint in longitudinal direction and a small-scale TIG-re-melted specimen. The small-scale specimens were additionally subjected to mechanical bending to induce loads that are found during fabrication on the real-scale in heavy components. Results show for all three cases compa-rable high tensile residual stresses up to yield strength with high gradients in the weld metal and the heat affected zone. Those high tensile stresses can be significant for cracking during further PWHT. T2 - European Conference on Residual Stresses 2018 - ECRS-10 CY - Leuven, Belgium DA - 11.09.2018 KW - Welding KW - Residual stresses KW - Stress Relief Cracking (SRC) KW - Creep-resistant steel KW - Post Weld Heat Treatment (PWHT) PY - 2018 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-459683 SN - 978-1-9452-9188-3 SN - 978-1-9452-9189-0 DO - https://doi.org/10.21741/9781945291890-29 SN - 2474-395X SN - 2474-3941 VL - 6 SP - 185 EP - 190 PB - Materials Research Forum LLC CY - Millersville, PA, USA AN - OPUS4-45968 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Eschlböck-Fuchs, S. A1 - Demidov, Alexander A1 - Gornushkin, Igor B. A1 - Schmid, Thomas A1 - Rössler, R. A1 - Huber, N. A1 - Panne, Ulrich A1 - Pedarnig, J. D. T1 - Tomography of homogenized laser-induced plasma by Radon transform technique N2 - Tomography of a laser-induced plasma in air is performed by inverse Radon transform of angle-resolved plasma images. Plasmas were induced by single laser pulses (SP), double pulses (DP) in collinear geometry, and by a combination of single laser pulses with pulsed arc discharges (SP-AD). Images of plasmas on metallurgical steel slags were taken at delay times suitable for calibration-free laser-induced breakdown spectroscopy (CFLIBS). Delays ranged from few microseconds for SP and DP up to tens of microseconds for SP-AD excitation. The white-light and the spectrally resolved emissivity ε(x,y,z) was reconstructed for the three plasma excitation schemes. The electron number density Ne(x,y,z) and plasma temperature Te(x,y,z) were determined from Mg and Mn emission lines in reconstructed spectra employing the Saha-Boltzmann plot method. The SP plasma revealed strongly inhomogeneous emissivity and plasma temperature. Re-excitation of plasma by a second laser pulse (DP) and by an arc discharge (SP-AD) homogenized the plasma and reduced the spatial variation of ε and Te. The homogenization of a plasma is a promising approach to increase the accuracy of calibration-free LIBS analysis of complex materials. KW - Plasma tomography KW - Laser induced plasma KW - Radon transform technique KW - Laser induced breakdown spectroscopy (LIBS) KW - Steel slag KW - Calibration-free analysis PY - 2016 DO - https://doi.org/10.1016/j.sab.2016.07.007 VL - 123 SP - 59 EP - 67 PB - Elsevier B.V. AN - OPUS4-37452 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Rhode, Michael A1 - Mente, Tobias A1 - Steppan, E. A1 - Kannengießer, Thomas A1 - Steger, J. T1 - Hydrogen trapping in T24 Cr-Mo-V steel weld joints - microstructure effect vs. experimental influence on activation energy for diffusion N2 - Hydrogen-assisted cracking is a critical combination of local microstructure, mechanical load and hydrogen concentration. Welded microstructures of low-alloyed creep-resistant Cr-Mo-V steels show different hydrogen trapping kinetics. This influences the adsorbed hydrogen concentration as well as the diffusion by moderate or strong trapping. A common approach to describe hydrogen traps is by their activation energy that is necessary to release hydrogen from the trap. In the present study, Cr-Mo-V steel T24 (7CrMoVTiB10-10) base material and TIG weld metal were investigated. Electrochemically hydrogen charged specimens were analyzed by thermal desorption analysis (TDA) with different linear heating rates. The results show two different effects. At first, the microstructure effect on trapping is evident in terms of higher hydrogen concentrations in the weld metal and increased activation energy for hydrogen release. Secondly, it is necessary to monitor the real specimen temperature. A comparison between the adjusted heating rate and the real specimen temperature shows that the calculated activation energy varies by factor two. Thus, the trap character in case of the base material changes to irreversible at decreased temperature. Hence, the effect of the experimental procedure must be considered as well if evaluating TDA results. Finally, realistic temperature assessment is mandatory for calculation of activation energy via TDA. KW - Creep-resistant steel KW - Hydrogen assisted cracking KW - Thermal desorption analysis KW - Welding KW - Microstructure KW - Diffusion PY - 2018 DO - https://doi.org/10.1007/s40194-017-0546-6 SN - 0043-2288 SN - 1878-6669 VL - 62 IS - 2 SP - 277 EP - 287 PB - Springer CY - Berlin, Heidelberg AN - OPUS4-44505 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Dixneit, Jonny A1 - Kromm, Arne A1 - Boin, M. A1 - Wimpory, Robert A1 - Kannengießer, Thomas A1 - Gibmeier, J. A1 - Schröpfer, Dirk T1 - Residual stresses of LTT welds in large-scale components N2 - Residual stresses of welds become more and more important influencing cold cracking as well as the fatigue life of welded components. Low transformation temperature (LTT) filler materials offer the opportunity to alter the residual stresses already during the welding process by means of ad- justed martensite phase transformation temperature (MS). In the current paper, welding residual stresses are studied putting the focus on MS while joining heavy steel sections with a thickness of 20 and 25 mm, respectively. The residual stress state was determined at the top surface using X-ray diffraction as well as in the bulk by neutron diffraction. The results com- pare the residual stresses present in a conventional weld and LTT welds when multi-pass welding of large-scale compo- nents was applied. Repeated phase transformation in the case of the LTT weld is more vital for the residual stresses present in the real-life-like joints. This accounts for the top surface in longitudinal direction but is most pronounced for the bulk of the welds. Detrimental tensile residual stresses are mainly re- duced in the bulk in comparison to a conventional filler wire even in multi-pass welds of thick steel sections. T2 - IIW AA 2016 CY - Melbourne, Australia DA - 10.07.2016 KW - LTT KW - Welding residual stress KW - Phase transformation KW - Interpass temperature PY - 2017 DO - https://doi.org/10.1007/s40194-017-0502-5 SN - 0043-2288 SN - 1878-6669 VL - 61 IS - 6 SP - 1089 EP - 1097 PB - Springer CY - Heidelberg AN - OPUS4-41169 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kromm, Arne A1 - Kannengießer, Thomas A1 - Gibmeier, J. A1 - Genzel, C. A1 - Van der Mee, V. T1 - Determination of residual stresses in low transformation temperature (LTT -) welds metals using X-rayand high energy synchrotron radiation N2 - Crack and fatigue resistance are relevant evaluation criteria for welded joints and are decreased by tensile residual stresses resulting from the welding and cooling process, while compressive residual stresses can have a positive influence on the characteristics mentioned. In order to generate compressive residual stresses, a set of post weld treatment procedures is available, like shot peening, hammering, etc. These procedures have the disadvantage that they are time and cost extensive and have to be applied after welding. As another point, such technologies can only produce compressive stresses at the top surface, i.e. can only contribute to the reduction of the risk of cracks initiated at the surface, like fatigue cracks. A chance to generate compressive stresses over the complete weld joint during the welding procedure is offered by the so-called Low Transformation Temperature (LTT -) filler wires. Compared to conventional wires, these materials show lower phase transformation temperatures, which can work against coolingrelated tensile stresses, resulting from respective shrinkage restraint. In consequence, distinct compressive residual stresses can be observed within the weld and adjacent areas. The strength of these fillers makes them potentially applicable to high-strength steel welding. Welds produced with different LTT – filler wires have shown different levels and distributions of the resulting residual stresses depending on the specific transformation temperature. The transformation temperatures are determined by temperature measurement. Classical X-ray diffraction as well as diffraction methods using high energy synchrotron radiation have been used for residual stress analysis. By means of high energy synchrotron diffraction in reflection mode residual stress depth gradients can be determined nondestructively. The phase selective nature of the diffraction measurements enables the simultaneous determination of the phase specific residual stresses of all contributing crystalline phases within one experiment. The application of white beam diffraction implies recording of a multitude of diffraction lines within the energy range of the provided energy spectrum of the white beam. By this means phase specific residual stress depth distributions up to distances of 150 ìm below the surface can be analysed for steel using the energy dispersive set-up of the HMI-beamline EDDI at the Bessy site, Berlin, providing an energy range between 20-150 keV. As a side effect quantitative phase analysis can be carried out using white energy dispersive diffraction e.g. the determination of the content of retained austenite in the weld. KW - Filler materials KW - Low temperature KW - Reference lists KW - Residual stresses KW - Temperature KW - Transformation KW - Synchrotron radiation KW - Phase specific residual stresses KW - Energy dispersive diffraction PY - 2009 SN - 0043-2288 SN - 1878-6669 VL - 53 IS - 1/2 SP - 3 EP - 16 PB - Springer CY - Oxford AN - OPUS4-19214 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kromm, Arne A1 - Kannengießer, Thomas A1 - Gibmeier, J. T1 - In-situ observation of phase transformations during welding of low transformation temperature filler material KW - LTT filler material KW - In-situ observation KW - Energy dispersive diffraction KW - Transformation temperature KW - Residual stress PY - 2010 DO - https://doi.org/10.4028/www.scientific.net/MSF.638-642.3769 SN - 0255-5476 VL - 638-642 SP - 3769 EP - 3774 PB - Trans Tech Publications CY - Aedermannsdorf, Switzerland AN - OPUS4-20725 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Scharf-Wildenhain, R. A1 - Hälsig, A. A1 - Hensel, J. A1 - Wandtke, Karsten A1 - Schröpfer, Dirk A1 - Kannengießer, Thomas T1 - Korrelation von Wärmeführung, Nahtgeometrie, Bauteildesign und Eigenspannungen bei DED-Arc mit hochfesten Zusatzwerkstoffen N2 - Hochfeste Feinkornbaustähle verfügen über großes Potenzial für gewichtsoptimierte, effiziente Strukturen in vielen modernen Stahlkonstruktion. Weitere Effizienzsteigerungen können durch additives Fertigen sowie bionische Bauweisen erreicht werden. Hochfeste Zusatzwerkstoffe für formgebendes MSG-Schweißen (engl.: Wire Arc Additive Manufacturing, WAAM) sind bereits von den Schweißzusatzherstellern lieferbar. Eine breite industrielle Anwendung insbesondere für KMU ist aufgrund fehlender quantitativer Erkenntnisse und Richtlinien bezüglich schweißbedingter Beanspruchungen und Bauteilsicherheit während der Herstellung und des Betriebs derzeit stark limitiert. In einem gemeinsamen Forschungsprojekt (FOSTA-P1380/IGF21162BG) der BAM und der TU Chemnitz werden daher die mit Eigenspannungsausbildung und der Gefahr einer Kaltrissbildung verbundenen prozess- und werkstoffbedingten sowie konstruktiven Einflüsse beim WAAM hochfester Stähle untersucht. Der vorliegende Beitrag fokussiert die Analyse der Auswirkungen von Schweißwärmeführung und Design der WAAM-Bauteile auf Nahtgeometrie, Materialausnutzung und Eigenspannungen. Hierfür werden geometrisch definierte Probenkörper (Hohlquader) vollautomatisiert mit einem speziellen, hochfesten WAAM-Massivdraht (Streckgrenze >790 MPa) geschweißt. Die Wärmeführung wird innerhalb eines statistischen Versuchsplans so variiert, dass die Dt8/5-Abkühlzeiten im empfohlenen Verarbeitungsbereich (ca. 5 s bis 20 s) liegen. Das WAAM-Schweißen komplexer Geometrien mit variierenden Schweißwärmeführungen und geometrischen Verhältnissen bzw. Wanddicken bedingt neben den Auswirkungen auf die Abkühlbedingungen, Abkühlzeiten und Gefüge deutliche Einflüsse auf die konstruktiven Steifigkeitsverhältnisse beim Schweißen. Es zeigen sich anhand der Schweißexperimente signifikante Auswirkungen durch Probenskalierung und Wärmeeinbringung auf die resultierenden lokalen Eigenspannungen. Die Folge können ungünstige Bauteileigenschaften und risskritische Zugeigenspannungen sein. T2 - 43. Assistentenseminar Füge- und Schweißtechnik 2022 CY - Chemnitz, Germany DA - 27.09.2022 KW - Additive Fertigung KW - Hochfester Stahl KW - Eigenspannungen PY - 2023 VL - 386 SP - 1 EP - 7 PB - DVS Media CY - Düsseldorf AN - OPUS4-59232 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wandtke, Karsten A1 - Schröpfer, Dirk A1 - Kannengießer, Thomas A1 - Scharf-Wildenhain, Ronny A1 - Hälsig, Andre A1 - Kromm, Arne A1 - Hensel, J. T1 - Fertigungsbedingte Beanspruchungen und Kaltrisssicherheit in generativ gefertigten Bauteilen aus hochfesten Feinkornbaustählen N2 - Additive Fertigungsverfahren wie das Direct Energy Deposition-Arc (DED-Arc) oder Wire Arc Additive Manufacturing (WAAM) ermöglichen die effiziente Herstellung gewichtsoptimierter, endkonturnaher Bauteile im modernen Stahlbau. Steigerungen der Effizienz können durch den Einsatz hochfester Stähle erreicht werden, insbesondere durch Verringerung von Wandstärken und Bauteilgewicht sowie signifikante Einsparung von Kosten, Zeit und Ressourcen. DED-Arc Schweißzusatzwerkstoffe sind bereits auf dem Markt verfügbar, allerdings fehlen Richtlinien und quantitative Kenntnisse über die schweißbedingte Beanspruchung während der Fertigung und im Betrieb, welche den industriellen Einsatz stark limitieren. In einem gemeinsamen Projekt der BAM und der Technischen Universität Chemnitz wurden die wesentlichen Einflüsse und komplexen Wechselwirkungen von Werkstoff, Fertigungsverfahren, Konstruktion und Bearbeitungsschritten auf die Eigenspannungen untersucht. Ziel war es, den stahlverarbeitenden Anwendern, insbesondere KMU, eine risssichere und beanspruchungsgerechte Herstellung und Modifizierung von Bauteilen und Halbzeugen aus hochfesten Feinkornbaustahl unter Verwendung MSG-basierter generativer Verfahren zu ermöglichen. T2 - DVS Innovationstage 2024 CY - Düsseldorf, Germany DA - 10.04.2024 KW - Feinkornbaustähle KW - Additive Fertigung KW - Kaltrisssicherheit KW - Direct Energy Deposition-Arc (DED-Arc), Wire Arc Additive Manufacturing (WAAM) PY - 2024 AN - OPUS4-61934 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pauli, Jutta A1 - Brehm, Robert A1 - Grabolle, Markus A1 - Behnke, Thomas A1 - Mathejczyk, J. A1 - Hamann, F. A1 - Alves, F. A1 - Hilger, I. A1 - Resch-Genger, Ute ED - Achilefu, S. ED - Raghavachari, R. T1 - Dye-biomolecule conjugates and NIR-fluorescent particles for targeting of disease-related biomarkers N2 - Indispensable for fluorescence imaging are highly specific and sensitive molecular probes that absorb and emit in the near infrared (NIR) spectral region and respond to or target molecular species or processes. Here, we present approaches to targeted fluorescent probes for in vivo imaging in the intensity and lifetime domain exploiting NIR dyes. Screening schemes for the fast identification of suitable fluorophores are derived and design criteria for highly emissive optical probes. In addition, as a signal amplification strategy that enables also the use of hydrophobic NIR fluorophores as fluorescent reporters, first steps towards versatile strategies for the preparation of NIR-fluorescent polymeric particles are presented that can be utilized also for the design of targeted and analyte-responsive probes. KW - Fluorescence KW - Fluorescence lifetime imaging KW - Near-infrared KW - NIR KW - Cyanine dye KW - Cancer KW - In vivo imaging KW - Aggregation KW - Nanoparticle PY - 2011 DO - https://doi.org/10.1117/12.876828 SN - 1605-7422 N1 - Serientitel: Proceedings of SPIE – Series title: Proceedings of SPIE IS - 7910 SP - 791014-1 EP - 791014-15 AN - OPUS4-24353 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Würth, Christian A1 - Behnke, Thomas A1 - Gienger, J. A1 - Resch-Genger, Ute T1 - Efficiency scale for scatteringluminescent particles linkedto fundamental and measurablespectroscopic properties N2 - Comparing the performance of molecular and nanoscale luminophores and luminescent microand nanoparticles and estimating achievable signal amplitudes and limits of detection requires a standardizable intensity scale. This initiated the development of the relative MESF (number of molecules of equivalent soluble fluorochromes) and ERF (equivalent reference fluorophores) scales for flow cytometry and fluorescence microscopy. Both intensity scales rely on fluorescence intensity values assigned to fluorescent calibration beads by an intensity comparison to spectrally closely matching fluorophore solutions of known concentration using a spectrofluorometer. Alternatively, the luminophore or bead brightness (B) can be determined that equals the product of the absorption cross section (σa) at the excitation wavelength (σa(λex)) and the photoluminescence quantum yield (Φpl). Thereby, an absolute scale based on fundamental and measurable spectroscopic properties can be realized which is independent of particle size, material, and luminophore staining or labeling density and considers the sensitivity of the optical properties of luminophores to their environment. Aiming for establishing such a brightness scale for light-scattering dispersions of luminescent particles with sizes exceeding a few ten nanometers, we demonstrate how the brightness of quasi-monodisperse 25 nm, 100 nm, and 1 μm sized polystyrene particles (PSP), loaded with two different dyes in varying concentrations, can be obtained with a single custom-designed integrating sphere setup that enables the absolute determination of Φpl and transmittance and diffuse reflectance measurements. The resulting Φpl, σa(λex), imaginary parts of the refractive index, and calculated B values of these samples are given in dependence of the number of incorporated dye molecule per particle. Finally, a unitless luminescence efficiency (LE) is defined allowing for the direct comparison of luminescence efficiencies of particles with different sizes. KW - Brightness KW - Quantum yield KW - Cross section KW - Lluminescence PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-573680 DO - https://doi.org/10.1038/s41598-023-32933-6 VL - 13 IS - 1 SP - 14 PB - Nature AN - OPUS4-57368 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Napp, J. A1 - Behnke, Thomas A1 - Fischer, L. A1 - Würth, Christian A1 - Wottawa, M. A1 - Katschinski, D.M. A1 - Alves, F. A1 - Resch-Genger, Ute A1 - Schäferling, M. T1 - Targeted luminescent near-infrared polymer-nanoprobes for in vivo imaging of tumor hypoxia N2 - Polystyrene nanoparticles (PS-NPs) were doped with an oxygen-sensitive near-infrared (NIR)-emissive palladium meso-tetraphenylporphyrin and an inert reference dye which are both excitable at 635 nm. The nanosensors were characterized with special emphasis on fundamental parameters such as absolute photoluminescence quantum yield and fluorescence lifetime. The PS-NPs were employed for ratiometric dual-wavelength and lifetime-based photoluminescent oxygen sensing. They were efficiently taken up by cultured murine alveolar macrophages, yielding a characteristic and reversible change in ratiometric response with decreasing oxygen concentration. This correlated with the cellular hypoxic status verified by analysis of hypoxia inducible factor-1α (HIF-1α) accumulation. In addition, the surface of PS-NPs was functionalized with polyethylene glycol (PEG) and the monoclonal antibody herceptin, and their binding to HER2/neu-overexpressing tumor cells was confirmed in vitro. First experiments with tumor-bearing mouse revealed a distinctive ratiometric response within the tumor upon hypoxic condition induced by animal sacrifice. These results demonstrate the potential of these referenced NIR nanosensors for in vitro and in vivo imaging that present a new generation of optical probes for oncology. KW - Fluorescence KW - NIR KW - Nanoparticles KW - Microparticles KW - Imaging KW - Cancer KW - Oxygene PY - 2011 DO - https://doi.org/10.1021/ac201870b SN - 0003-2700 SN - 1520-6882 VL - 83 IS - 23 SP - 9039 EP - 9046 PB - American Chemical Society CY - Washington, DC AN - OPUS4-24987 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Markus, M. A. A1 - Napp, J. A1 - Behnke, Thomas A1 - Mitkovski, M. A1 - Monecke, S. A1 - Dullin, C. A1 - Kilfeather, S. A1 - Dressel, R. A1 - Resch-Genger, Ute A1 - Alves, F. T1 - Tracking of inhaled near-infrared fluorescent nanoparticles in lungs of SKH-1 mice with allergic airway inflammation N2 - Molecular imaging of inflammatory lung diseases, such as asthma, has been limited to date. The recruitment of innate immune cells to the airways is central to the inflammation process. This study exploits these cells for imaging purposes within the lung, using inhaled polystyrene nanoparticles loaded with the near-infrared fluorescence dye Itrybe (Itrybe-NPs). By means of in vivo and ex vivo fluorescence reflectance imaging of an ovalbumin-based allergic airway inflammation (AAI) model in hairless SKH-1 mice, we show that subsequent to intranasal application of Itrybe-NPs, AAI lungs display fluorescence intensities significantly higher than those in lungs of control mice for at least 24 h. Ex vivo immunofluorescence analysis of lung tissue demonstrates the uptake of Itrybe-NPs predominantly by CD68+CD11c+ECF-L+MHCIIlow cells, identifying them as alveolar M2 macrophages in the peribronchial and alveolar areas. The in vivo results were validated by confocal microscopy, overlapping tile analysis, and flow cytometry, showing an amount of Itrybe-NP-containing macrophages in lungs of AAI mice significantly larger than that in controls. A small percentage of NP-containing cells were identified as dendritic cells. Flow cytometry of tracheobronchial lymph nodes showed that Itrybe-NPs were negligible in lung draining lymph nodes 24 h after inhalation. This imaging approach may advance preclinical monitoring of AAI in vivo over time and aid the investigation of the role that macrophages play during lung inflammation. Furthermore, it allows for tracking of inhaled nanoparticles and can hence be utilized for studies of the fate of potential new nanotherapeutics. KW - Itrybe nanoparticles KW - In vivo near-infrared fluorescence imaging KW - Allergic airway inflammation KW - Cell tracking KW - Alveolar macrophages PY - 2015 DO - https://doi.org/10.1021/acsnano.5b04026 SN - 1936-0851 VL - 9 IS - 12 SP - 11642 EP - 11657 PB - ACS Publ. CY - Washington, DC, USA AN - OPUS4-35302 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Scharf-Wildenhain, R. A1 - Engelking, Lorenz A1 - Hälsig, A. A1 - Schröpfer, Dirk A1 - Kannengießer, Thomas A1 - Hensel, J. T1 - Effect of heat control on mechanical properties and residual stresses at the transition zone of component and substrate in hybrid DED‑arc manufacturing N2 - In hybrid additive manufacturing, components or semi-finished products manufactured by conventional primary forming are enhanced or modified by additive manufactured structures. However, systematic investigations focusing on the critical transition area between the specific properties of the substrate (like high-strength) and the additively manufactured component, made of specific filler material, are still lacking. The focus of the present study was to determine the influence of heat control on the Δt8/5 cooling time, the distortion, the mechanical properties, and the residual stresses in the transition area of hybrid-additive components. This contributed to the knowledge regarding the safe avoidance of cold cracking, excessive distortion, a reduction in yield stress, and the implementation of hybrid DED-arc manufacturing. The heat control was varied by means of heat input and working temperature such that the Δt8/5 cooling times corresponded to the recommended processing range. The heat input has a greater influence on the cooling time in the transition area than the working temperature. Working temperature and the total energy applied per layer have a significant effect on component distortion. The lowest working temperature of 100 °C in combination with the highest total energy per layer leads to significantly greater distortion compared to manufacturing with a high working temperature of 300 °C and low total energy per layer. In addition, the longitudinal residual compressive stresses in the sensitive transition area are reduced from − 500 MPa to approx. − 200 MPa by adjusting the working temperature from 100 to 300 °C. Such complex interactions must be clarified comprehensively to provide users with easily applicable processing recommendations and standard specifications for an economical hybrid additive manufacturing of components made, for example, of high-strength steels in the transition area. T2 - IIW Annual Assembly and International Conference CY - Rhodes Island, Greece DA - 07.07.2024 KW - Hybrid additive manufacturing KW - DED-arc KW - Heat control KW - High-strength metals KW - Residual stress PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-630415 DO - https://doi.org/10.1007/s40194-025-02036-z SN - 1878-6669 SP - 1 EP - 15 PB - Springer AN - OPUS4-63041 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Behnke, Thomas A1 - Laux, Eva-Maria A1 - Hoffmann, Katrin A1 - Peters, S. A1 - Haueisen, J. A1 - Klemm, M. A1 - Resch-Genger, Ute T1 - Simple approaches to fluorescence lifetime standards using dye-quencher pairs N2 - Photoluminescence techniques are amongst the most widely used tools in the material and life sciences, with new and exciting applications continuously emerging. Advantages include their comparative ease of use, unique sensitivity, non-invasive character, and potential for multiplexing, remote sensing, and miniaturization. Increasing applications of fluorescence techniques in the life sciences and emerging medical applications of fluorescence microscopic techniques including 1P and 2P fluorescence microscopy combined with fluorescence lifetime imaging (FLIM) in e.g. in vivo eye diagnostics boosted the demand for robust, easy-to-use, and reliable fluorescence standards to ensure the reliability and comparability of fluorescence data. This includes fluorescence standards for the consideration of instrument-specific spectral and intensity distortions of measured signals and instrument performance validation, fluorescence intensity standards for the quantification of measured intensities and for signal referencing, and lately, also fluorescence lifetime standards. T2 - BMT 2012 - 46. DGBMT Jahrestagung CY - Jena, Germany DA - 16.09.2012 PY - 2012 DO - https://doi.org/10.1515/bmt-2012-4499 SN - 0013-5585 SN - 1862-278X VL - 57 IS - Suppl. 1 SP - 613 PB - De Gruyter CY - Berlin AN - OPUS4-27682 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lu, Xin A1 - Christensen, J. A1 - Thomas, P. A1 - Failleau, G. A1 - Eisermann, R. A1 - Hicke, Konstantin A1 - Krenek, S. T1 - Fiber artefact for performance evaluation of time domain distributed fiber sensor interrogators N2 - Distributed fiber sensing (DFS) is a powerful tool for structural health monitoring (SHM), allowing continuous and seamless measurements of temperature and strain along the fiber. The spatial accuracy of a DFS interrogator, as a key parameter of the system, is vital for precisely locating structural perturbations or defects. Its evaluation and calibration methods however attract little attention. A fiber optic artefact based on a fiber loop is developed to evaluate distance accuracy and signal quality for both self-developed and commercial sensing systems based on Rayleigh, Raman, and Brillouin scattering effects, respectively. The measured distance is corrected to remove the influence of the pulse width. Additionally, the obtained SNRs are compared for different loop trips and pulse widths, assisting to assess signal quality for SHM applications. KW - Structural health monitoring KW - Distributed fiber sensing KW - Distributed temperature sensing KW - Fiber artefact KW - Spatial correction PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-648966 DO - https://doi.org/10.1088/1361-6501/ae214e VL - 36 IS - 11 SP - 1 EP - 10 PB - IOP Publishing Ltd CY - Bristol, UK AN - OPUS4-64896 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hübert, Thomas A1 - Majewski, J. A1 - Banach, Ulrich A1 - Detjens, Marc A1 - Tiebe, Carlo T1 - Response Time Measurement of Hydrogen Sensors N2 - The efficiency of gas sensor application for facilitating the safe use of hydrogen depends considerably on the sensor response to a change in hydrogen concentration. Therefore, the response time has been measured for five different-type commercially available hydrogen sensors. Experiments showed that all these sensors surpass the ISO 26142 standard; for the response times t90 values of 2 s to 16 s were estimated. Results can be fitted with an exponential or sigmoidal function. It can be demonstrated that the results on transient behaviour depend on both the operating parameters of sensors and Investigation methods, as well as on the experimental conditions: gas change rate and concentration jump. T2 - 7th International Conference on Hydrogen Safety (ICHS 2017) CY - Hamburg, Germany DA - 11.09.2017 KW - Response time KW - Hydrogen sensor KW - Test facility KW - t90 value PY - 2017 SN - 978-88-902391 SP - 1251 EP - 1261 AN - OPUS4-47592 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Titscher, Thomas A1 - Unger, Jörg F. A1 - Oliver, J. T1 - Implicit explicit integration of gradient enhanced damage models N2 - Quasi-brittle materials exhibit strain softening. Their modeling requires regularized constitutive formulations to avoid instabilities on the material level. A commonly used model is the implicit gradient-enhanced damage model. For complex geometries, it still Shows structural instabilities when integrated with classical backward Euler schemes. An alternative is the implicit–explicit (IMPL-EX) Integration scheme. It consists of the extrapolation of internal variables followed by an implicit calculation of the solution fields. The solution procedure for the nonlinear gradient-enhanced damage model is thus transformed into a sequence of problems that are algorithmically linear in every time step. Therefore, they require one single Newton–Raphson iteration per time step to converge. This provides both additional robustness and computational acceleration. The introduced extrapolation error is controlled by adaptive time-stepping schemes. This paper introduced and assessed two novel classes of error control schemes that provide further Performance improvements. In a three-dimensional compression test for a mesoscale model of concrete, the presented scheme was about 40 times faster than an adaptive backward Euler time integration. KW - Implicit explicit schemes KW - Gradient-enhanced damage model KW - Adaptive time stepping KW - Continuum damage KW - Robustness PY - 2019 DO - https://doi.org/10.1061/(ASCE)EM.1943-7889.0001608 SN - 0733-9399 SN - 1943-7889 VL - 145 IS - 7 SP - 04019040-1 EP - 04019040-13 PB - ASCE - American Society of Civil Engineers AN - OPUS4-48361 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bhuyan, Md Delwar Hossain A1 - Döhler, M. A1 - Lecieux, Y. A1 - Lupi, C. A1 - Thomas, J. A1 - Schoefs, F. A1 - Hille, Falk A1 - Mevel, L. T1 - Statistical Subspace-based Damage Localization on Saint-Nazaire Bridge Mock-Up N2 - The subject of damage localization is an important issue for Structural Health Monitoring (SHM) particularly in mechanical or civil structures under ambient excitation. In this paper, the statistical subspacebased damage localization method has been applied on a benchmark application, namely a 1/200 scale model of the Saint-Nazaire Bridge, which is a cable-stayed bridge located on the Loire River near the river’s mouth. The employed damage localization method combines data-driven features with physical parameter information from a finite element model in statistical tests, avoiding typical ill-conditioning problems of FE model updating. Damage is introduced in the mockup for cable failures on some of the 72 cables. The purpose of the experiment is to assess the capability of damage assessment methods to find a cable failure. T2 - International Operational Modal Analysis Conference CY - Copenhagen, Danmark DA - 13.05.2019 KW - Structural health monitoring KW - Damage localization KW - Cable-stayed bridge KW - Cable failure PY - 2019 SP - 1 EP - 9 AN - OPUS4-48243 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lippold, J. C. A1 - Böllinghaus, Thomas A1 - Richardson, I. T1 - Welding in the world - Update 2018 N2 - In 2018, the Journal "Welding in the World" published 6 issues that contained 120 papers and over 1300 pages of fundamental and applied research associated with materials joining and allied technologies. KW - Journal KW - Editorial Board KW - Year in Review PY - 2019 DO - https://doi.org/10.1007/s40194-018-00695-9 SN - 0043-2288 SN - 1878-6669 VL - 63 IS - 1 SP - 1 PB - Springer CY - Berlin AN - OPUS4-50064 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Sebald, M.A. A1 - Gebauer, J. A1 - Sommerfeld, Thomas A1 - Koch, Matthias T1 - First Synthesis of (−)-Altenuene-D3 Suitable as Internal Standard for Isotope Dilution Mass Spectrometry N2 - Metabolites from Alternaria fungi exhibit a variety of biological properties such as phytotoxic, cytotoxic, or antimicrobial activity. Optimization of a literature procedure culminated in an efficient total synthesis of (−)-altenuene as well as a stable isotope-labeled derivative suitable for implementation in a LC-MS/MS method for mycotoxin analysis. KW - Altenuene KW - Alternaria mycotoxins KW - Food safety KW - Isotope-labeled KW - SIDA-LC-MS/MS KW - Suzuki coupling PY - 2019 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-500696 DO - https://doi.org/10.3390/molecules24244563 SN - 1420-3049 VL - 24 SP - 4563 PB - MDPI CY - Basel AN - OPUS4-50069 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Sarhan, R. M. A1 - Koopman, W. A1 - Schuetz, R. A1 - Schmid, Thomas A1 - Liebig, F. A1 - Koetz, J. A1 - Bargheer, M. T1 - The importance of plasmonic heating for the plasmondriven photodimerization of 4-nitrothiophenol N2 - Metal nanoparticles form potent nanoreactors, driven by the optical generation of energetic electrons and nanoscale heat. The relative influence of these two factors on nanoscale chemistry is strongly debated. This article discusses the temperature dependence of the dimerization of 4-nitrothiophenol (4-NTP) into 4,4′-dimercaptoazobenzene (DMAB) adsorbed on gold nanoflowers by Surface-Enhanced Raman Scattering (SERS). Raman thermometry shows a significant optical heating of the particles. The ratio of the Stokes and the anti-Stokes Raman signal moreover demonstrates that the molecular temperature during the reaction rises beyond the average crystal lattice temperature of the plasmonic particles. The product bands have an even higher temperature than reactant bands, which suggests that the reaction proceeds preferentially at thermal hot spots. In addition, kinetic measurements of the reaction during external heating of the reaction environment yield a considerable rise of the reaction rate with temperature. Despite this significant heating effects, a comparison of SERS spectra recorded after heating the sample by an external heater to spectra recorded after prolonged illumination shows that the reaction is strictly photo-driven. While in both cases the temperature increase is comparable, the dimerization occurs only in the presence of light. Intensity dependent measurements at fixed temperatures confirm this finding. KW - Nanoparticles KW - Plasmonic heating KW - Raman spectroscopy PY - 2019 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-475140 DO - https://doi.org/10.1038/s41598-019-38627-2 SN - 2045-2322 VL - 9 IS - 1 SP - 3060, 1 EP - 8 PB - Nature Publishing Group AN - OPUS4-47514 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Riedel, Soraya A1 - Hülagü, Deniz A1 - Bennet, Francesca A1 - Carl, Peter A1 - Flemig, Sabine A1 - Schmid, Thomas A1 - Schenk, J. A. A1 - Hodoroaba, Vasile-Dan A1 - Schneider, Rudolf T1 - Electrochemical Immunomagnetic Ochratoxin A Sensing: Steps Forward in the Application of 3,3’,5,5’- Tetramethylbenzidine in Amperometric Assays N2 - Electrochemical methods offer great promise in meeting the demand for user-friendly on-site devices for Monitoring important parameters. The food industry often runs own lab procedures, for example, for mycotoxin analysis, but it is a major goal to simplify analysis, linking analytical methods with smart technologies. Enzyme-linked immunosorbent assays, with photometric detection of 3,3’,5,5’-tetramethylbenzidine (TMB),form a good basis for sensitive detection. To provide a straightforward approach for the miniaturization of the detectionstep, we have studied the pitfalls of the electrochemical TMB detection. By cyclic voltammetry it was found that the TMB electrochemistry is strongly dependent on the pH and the electrode material. A stable electrode response to TMB could be achieved at pH 1 on gold electrodes. We created a smartphonebased, electrochemical, immunomagnetic assay for the detection of ochratoxin A in real samples, providing a solid basis forsensing of further analytes. KW - Ochratoxin A KW - Amperometry KW - Cyclic voltammetry KW - Electrochemistry KW - Immunoassay PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-530421 DO - https://doi.org/10.1002/celc.202100446 N1 - Geburtsname von Riedel, Soraya: Höfs, S. - Birth name of Riedel, Soraya: Höfs, S. VL - 8 IS - 13 SP - 2597 EP - 2606 AN - OPUS4-53042 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kotschate, Daniel A1 - Gohlke, Dirk A1 - Dobrovolskij, P. A1 - Vrana, J. A1 - Heckel, Thomas T1 - Herausforderungen bei der Prüfung von Schmiedeteilen durch Vorsatzkeile für Longitudinalwellenprüfköpfe N2 - Trotz moderner Sensortechnologien und Rekonstruktionsmethoden, findet die manuelle und automatisierte Ultraschallprüfung durch konventionelle Senkrecht- und Winkelprüfköpfe vielfach industriellen Einsatz. Um einen flexiblen Prüfeinsatz und die Prüfbarkeit von einfachen sowie komplexen Geometrien zu gewährleisten, werden dort oftmals Vorlaufkeile für die Winkelprüfung mit Longitudinalwellen angewendet um eine Anzeigenschräglage und deren Reflektivität auszugleichen bzw. zu verbessern. Durch den unterschiedlichen Aufbau, im Vergleich zu integrierten Scherwellen-Winkelprüfköpfen, können jedoch während der Prüfung Fehlanzeigen generiert werden. Diese fehlerhaften Anzeigen beruhen auf Mehrfachreflexionen und Wellenumwandlungen innerhalb des Vorlaufkeils, aufgrund der Geometrie und können im Feld nur bedingt von realen Anzeigen unterschieden werden. Dieser Beitrag zeigt die geometrische Betrachtung bei der Verwendung von Vorlaufkeilen und wurde experimentell durch die Bestimmung der Richtcharakteristik und dem Einsatz von elektrodynamischen Sonden validiert. Des Weiteren ermöglichen die so gewonnenen Abhängigkeiten einen vom Keilwinkel abhängigen Verstärkungsausgleich und somit eine korrekte Größenbestimmung durch einen geeigneten Vergleichsfehler. T2 - DACH-Jahrestagung 2019 CY - Friedrichshafen, Germany DA - 27.05.2019 KW - Richtcharakteristik KW - Vorlaufkeile KW - Mehrfachreflexion PY - 2019 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-480999 VL - 2019 SP - 1 EP - 7 PB - DGZfP Deutsche Gesellschaft für Zerstörungsfreie Prüfung AN - OPUS4-48099 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Schaepe, Kaija A1 - Jungnickel, H. A1 - Heinrich, Thomas A1 - Tentschert, J. A1 - Luch, A. A1 - Unger, Wolfgang ED - Hodoroaba, Vasile-Dan ED - Unger, Wolfgang ED - Shard, A. G. T1 - Secondary ion mass spectrometry N2 - This chapter provides an introduction in secondary ion mass spectrometry as one of the leading surface chemical analysis and imaging techniques with molecular specificity in the field of material sciences. The physical basics of the technique are explained along with a description of the typical instrumental setups and their modes of operation. The application paragraph specifically focuses on nanoparticle analysis by SIMS in terms of surface spectrometry, imaging, analysis in organic and complex media, and depth profiling. A review of the existing literature is provided, and selected studies are showcased. Limitations and pitfalls as well as current technical developments of SIMS application in nanoparticle surface chemical analysis are equally discussed. KW - Time-of-flight secondary ion mass spectrometry KW - Surface chemical analysis KW - Imaging KW - Nanomaterials KW - Nanoparticles KW - Core-shell PY - 2020 SN - 978-0-12-814182-3 DO - https://doi.org/10.1016/B978-0-12-814182-3.00025-0 SP - 481 EP - 509 PB - Elsevier CY - Amsterdam AN - OPUS4-50187 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Perez, Jeffey Paulo H. A1 - Tobler, Dominique J. A1 - Thomas, Andrew N. A1 - Freeman, Helen M. A1 - Dideriksen, Knud A1 - Radnik, Jörg A1 - Benning, Liane G. T1 - Adsorption and reduction of arsenate during the Fe2+-induced transformation of ferrihydrite N2 - Iron (oxyhydr)oxides play an important role in controlling the mobility and toxicity of arsenic (As) in contaminated soils and groundwaters. However, dynamic subsurface geochemical conditions can potentially impact As sequestration since this is highly dependent on the dominant iron mineral phases present and the pathways through which they form. In this study, we investigated the Fe2+-induced transformation of As(V)-bearing ferrihydrite (As-FH) to more crystalline phases under relevant anoxic subsurface conditions. Specifically, we examined the influence of varying Fe2+(aq)/Fe(III)solid¬ ratios on the behavior and speciation of the mineral-bound As species during the mineralogical transformation of As-FH at pH 6.5 for 24 h. At lower Fe2+(aq)/Fe(III)solid¬ ratios (0.5 to 1), goethite, green rust sulfate (GR¬SO4) and lepidocrocite formed within the first 2 hours of the reaction, but only goethite and some unreacted FH remained after 24 h. At Fe2+(aq)/Fe(III)solid¬ ratio = 2, GRSO4 remained stable throughout the 24 h reaction, alongside goethite and unreacted FH. Despite >82% of the As-FH being transformed to goethite  GRSO4 in these reactions, no significant As release (>99.9% removal) was observed. However, while As remained mineral-bound, partial oxidation of the initially added As(V) was reduced to As(III), most likely, by the goethite-Fe2+(aq) redox couple. The extent of As(V) reduction increased from ~40% to ~50%, as the Fe2+(aq)/Fe(III)solid¬ ratio increased from 0.5 to 2. Overall, these results provide important insights into transformation pathways of iron (oxyhydr)oxide minerals in As contaminated, anoxic soils and sediments, and also demonstrate the great impact these can have on As oxidation state and, hence, toxicity and mobility in these environments. KW - Ferrihydrite KW - Mineral tranformation KW - XPS KW - Green rust KW - Goethite KW - XAS PY - 2019 DO - https://doi.org/10.1021/acsearthspacechem.9b00031 SN - 2472-3452 VL - 3 IS - 6 SP - 884 EP - 894 PB - ACS AN - OPUS4-48436 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Yadav, Anur A1 - Iost, R. M. A1 - Neubert, T. J. A1 - Baylan, S. A1 - Schmid, Thomas A1 - Balasubramanian, Kannan T1 - Selective electrochemical functionalization of the graphene edge N2 - We present a versatile and simple method using electrochemistry for the exclusive functionalization of the edge of a graphene monolayer with metal nanoparticles or polymeric amino groups. The attachment of metal nanoparticles allows us to exploit surface-enhanced Raman scattering to characterize the chemistry of both the pristine and the functionalized graphene edge. For the pristine patterned graphene edge, we observe the typical edge-related modes, while for the functionalized graphene edge we identify the chemical structure of the functional layer by vibrational fingerprinting. The ability to obtain single selectively functionalized graphene edges routinely on an insulating substrate opens an avenue for exploring the effect of edge chemistry on graphene properties systematically. KW - Graphene KW - Nanoparticles KW - Nanosciences KW - Surface-enhanced Raman scattering KW - Atomic force microscopy PY - 2019 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-474357 DO - https://doi.org/10.1039/C8SC04083D SN - 2041-6520 VL - 10 IS - 3 SP - 936 EP - 942 PB - Royal Society of Chemistry AN - OPUS4-47435 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Sprengel, Maximilian A1 - Ulbricht, Alexander A1 - Evans, Alexander A1 - Kromm, Arne A1 - Sommer, Konstantin A1 - Werner, Tiago A1 - Kelleher, J. A1 - Bruno, Giovanni A1 - Kannengießer, Thomas T1 - Towards the optimization of post-laser powder bed fusion stress-relieve treatments of stainless steel 316L N2 - This study reports on the stress relaxation potential of stress-relieving heat treatments for laser powder bed fused 316L. The residual stress is monitored non-destructively using neutron diffraction before and after the heat treatment. Moreover, the evolution of the microstructure is analysed using scanning electron microscopy. The results show, that a strong relaxation of the residual stress is obtained when applying a heat treatment temperature at 900°C. However, the loss of the cellular substructure needs to be considered when applying this heat treatment strategy. KW - Residual stress KW - Additive manufacturing KW - Neutron diffraction KW - Projekt AGIL - Alterung additiv gefertigter metallischer Materialien und Komponenten PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-536045 DO - https://doi.org/10.1007/s11661-021-06472-6 SN - 1543-1940 VL - 52 IS - 12 SP - 5342 EP - 5356 PB - Springer CY - Boston AN - OPUS4-53604 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Rades, Steffi A1 - Borghetti, P. A1 - Ortel, Erik A1 - Wirth, Thomas A1 - Blanco, M. A1 - Gómez, E. A1 - Martinez, A. A1 - Jupille, J. A1 - Martra, G. A1 - Hodoroaba, Vasile-Dan T1 - Control of functionalization of supports for subsequent assembly of titania nanoparticle films N2 - For self‐assembling of TiO2 nanoparticles in multiple layers by layer‐by‐layer deposition to be applied to TiO2 thin films with defined and homogeneous thickness for large‐scale applications, the proper functionalization of substrate surface is a prerequisite to guarantee sufficient adhesion. The substrates selected and tested in the present paper were conductive, fluorine‐doped tin oxide (FTO) glass, nonconductive silica glass, and titanium alloy. The current study focusses on the analytical control of the stepwise functionalization of the substrates with 3‐aminopropyltriethoxysilane and glutaraldehyde (GA) for both the FTO glass and silica glass and with 3‐aminepropyl phosphonic acid and GA for Ti alloy. The analyses have been conducted by means of surface sensitive methods, X‐ray photoelectron spectroscopy, Auger electron spectroscopy, and time‐of‐flight secondary ions mass spectrometry. Chemical composition of surface of functionalized substrates shows differences in the degree and type of modification in dependence on substrate. It could be demonstrated that the best functionalized substrates were the conductive FTO glasses. The analysis of the functionalized Ti substrates has revealed that the surface coverage with 3‐aminepropyl phosphonic acid and GA molecules is an inhomogeneous one, and further optimization of the two‐step functionalization on the Ti alloy substrate is necessary. KW - Nanoparticles KW - Surface functionalization KW - TiO2 KW - SEM/EDX KW - Auger Electron Spectroscopy KW - ToF-SIMS KW - Thin films PY - 2018 DO - https://doi.org/10.1002/sia.6398 SN - 0142-2421 SN - 1096-9918 VL - 50 IS - 11 SP - 1200 EP - 1206 PB - John Wiley & Sons, Ltd. AN - OPUS4-46406 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -