TY - JOUR A1 - Scheuschner, Nils A1 - Altenburg, Simon A1 - Pignatelli, Giuseppe A1 - Maierhofer, Christiane A1 - Straße, Anne A1 - Gornushkin, Igor B. A1 - Gumenyuk, Andrey T1 - Vergleich der Messungen der Schmelzbadtemperatur bei der Additiven Fertigung von Metallen mittels IR-Spektroskopie und Thermografie T1 - Comparison of measurements of the melt pool temperature during the additive production of metals by means of IR spectroscopy and thermography N2 - Im Rahmen des Themenfeldprojektes „Process Monitoring of AM“ (ProMoAM) evaluiert die Bundesanstalt für Materialforschung und -Prüfung (BAM) gegenwärtig die Anwendbarkeit verschiedenster ZfP-Verfahren zur in-situ Prozessüberwachung in der additiven Fertigung (AM) von Metallen in Hinblick auf die Qualitätssicherung. Einige der wichtigsten Messgrößen sind hierbei die Temperatur des Schmelzbades und die Abkühlrate, welche starken Einfluss auf das Gefüge und die Eigenspannung haben. Aufgrund der Zugänglichkeit zum Werkstück während des Bauprozesses bieten sich optische Verfahren zu Temperaturbestimmung an. Hierbei stellen jedoch u. a. die hohe Bandbreite der zu messenden Temperaturen, die Bestimmung der Emissivität und ihre Änderung bei Phasenübergängen der verwendeten Legierung große experimentelle Herausforderungen dar. Eine weitere Herausforderung stellt für die IR-Spektroskopie die Absorption durch das Schutzgas und weitere optische Elemente dar. Um diese auch in einem industriellen Umfeld kompensieren zu können, wurde eine Methode entwickelt, die das gemessene Spektrum bei der Verfestigung des Werkstoffes als Referenz nutzt. In diesem Beitrag wird die Anwendung dieser Methode für die IR-Spektrometrie als auch Thermografische Messungen beim Laser-Pulver-Auftragschweißen von 316L gezeigt, wobei beide Methoden weiterhin in Hinblick auf ihre individuellen Vor- und Nachteile miteinander verglichen werden. N2 - Within the topic area project “Process Monitoring of AM” (ProMoAM) the Federal Institute for Materials Research and Testing is currently evaluating the applicability of various NDT methods for in-situ process Monitoring in the additive manufacturing (AM) of metals with regard to quality assurance. Two of the most important variables to measure are the temperature of the molten pool and the cooling rate, which have a strong influence on the microstructure and the residual stress. Due to the accessibility of the workpiece during the construction process, optical methods for temperature determination are suitable. However, the wide range of temperatures to be measured, the determination of emissivity and its change during phase transitions of the alloy pose great experimental challenges. Another challenge for IR spectroscopy is the absorption by the inert gas and other optical elements. In order to be able to compensate for this in an industrial environment, a method was developed which uses the measured spectrum as a reference when the material is solidified. This paper shows the application of this method for IR spectrometry as well as thermographic measurements during laser powder cladding of 316L. Furthermore both methods are compared with respect to their individual Advantages and disadvantages. KW - Laser-Pulver-Auftragschweißen KW - Thermografie KW - Direct Energy Deposition KW - IR-Spektroskopie KW - Additive Fertigung KW - Laser metal deposition KW - Thermography KW - IR-spectroscopy KW - Additive manufacturing PY - 2021 DO - https://doi.org/10.1515/teme-2021-0056 VL - 88 IS - 10 SP - 626 EP - 632 PB - De Gruyter CY - Oldenburg AN - OPUS4-52987 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Shcheglov, Pavel A1 - Gumenyuk, Andrey A1 - Gornushkin, Igor B. A1 - Rethmeier, Michael T1 - Experimental investigation of the laser-plume interaction during high power fiber laser welding N2 - The effect of the well-known plasma absorption and refraction in CO2-laser metal welding plumes is in case of high power solid state laser welding negligibly small. By contrast, the diffraction effects of shorter wavelength laser radiation are considerable. According to the results of preliminary studies, the fine condensed metal particles in the welding plume can lead to essential worsening of the laser beam quality. This work is devoted to the investigation of the lasermatter interaction during up to 20 kW ytterbium fiber laser welding of thick mild steel plates. The plume attenuation of a probe 1.3 µm wavelength diode laser beam as well as of continuous radiation in 250-600 nm wavelength range was measured during welding with and without Ar shielding gas supply. The measured results allow it to calculate average size and concentration of fine condensed metal particles in different plume areas using the multi-wavelength method and the Mie scattering theory. The plume temperature, which determines the condensation conditions, was measured by means of Fe I atom spectral line emission registration. The obtained results can be also of interest for remote metal treatment with high-power fiber or disc lasers. T2 - 30th ICALEO - International congress on applications of lasers & electro-optics CY - Orlando, FL, USA DA - 2011-10-23 PY - 2011 SN - 978-0-912035-94-9 SP - Paper 1606, 637 EP - 645 AN - OPUS4-24921 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Shcheglov, Pavel A1 - Gumenyuk, Andrey A1 - Gornushkin, Igor B. A1 - Rethmeier, Michael A1 - Petrovskiy, V.N. T1 - Vapor-plasma plume investigation during high-power fiber laser welding N2 - This work is devoted to the investigation of the laser–matter interaction during up to 20 kW ytterbium fiber laser welding of thick mild steel plates. The plume attenuation of a probe 1.3 µm wavelength diode laser beam as well as of continuous radiation in the 250–600 nm wavelength range was measured during welding with and without Ar shielding gas supply. The measured results allow the calculation of the average size and concentration of fine condensed metal particles in different plume areas using the multi-wavelength method and the Mie scattering theory. The plume temperature, which determines the condensation conditions, was measured by means of Fe I atom spectral line emission registration. The spatial distribution of the extinction coefficient in the welding plume was measured and the plume attenuation of the high-power fiber laser beam during the welding process was estimated. PY - 2013 DO - https://doi.org/10.1088/1054-660X/23/1/016001 SN - 1054-660X SN - 1531-8494 VL - 23 IS - 016001 SP - 1 EP - 7 PB - MAIK Nauka/Interperiodica Publ. CY - Moscow AN - OPUS4-27280 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Straße, Anne A1 - Gumenyuk, Andrey A1 - Scheuschner, Nils A1 - Altenburg, Simon A1 - Pignatelli, Giuseppe A1 - Gornushkin, Igor B. A1 - Baensch, Franziska A1 - Rethmeier, Michael T1 - In-situ Prozessüberwachung beim Laser-Pulver-Auftragschweißen (LPA) mittels Thermografie, optischer Emissionsspektroskopie (OES) und Schallemissionsanalyse (SEA) N2 - Vor allem in den letzten Jahren ist das Interesse der Industrie an der additiven Fertigung deutlich gestiegen. Die Vorteile dieser Verfahren sind zahlreich und ermöglichen eine ressourcenschonende, kundenorientierte Fertigung von Bauteilen, welche zur stetigen Entwicklung neue Anwendungsbereiche und Werkstoffe führen. Aufgrund der steigenden Anwendungsfälle, nimmt auch der Wunsch nach Betriebssicherheit unabhängig von anschließenden kostenintensiven zerstörenden und zerstörungsfreien Prüfverfahren zu. Zu diesem Zweck werden im Rahmen des von der BAM durchgeführten Themenfeldprojektes „Prozessmonitoring in Additive Manufacturing“ verschiedenste Verfahren auf ihre Tauglichkeit für den in-situ Einsatz bei der Prozessüberwachung in der additiven Fertigung untersucht. Hier werden drei dieser in-situ Verfahren, die Thermografie, die optische Emissionsspektroskopie und die Schallmissionsanalyse für den Einsatz beim Laser-Pulver-Auftragschweißen betrachtet. T2 - 41. Assistentenseminar der Füge- und Schweißtechnik CY - Magdeburg, Germany DA - 02.09.2020 KW - Laser-Pulver-Auftragschweißen (LPA) KW - Thermographie KW - Optische Emissionsspektroskopie (OES) KW - Schallemissionsanalyse (SEA) PY - 2021 SN - 978-3-96144-141-9 VL - 370 SP - 132 EP - 140 PB - DVS MEdia CY - Düsseldorf AN - OPUS4-53967 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gornushkin, Igor B. T1 - LIBS as an Analytical Method 2.0 T2 - EMSLIBS CY - Rome, Italy DA - 2009-09-28 PY - 2009 AN - OPUS4-19840 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Matiaske, Anna-Maria A1 - Gornushkin, Igor B. A1 - Panne, Ulrich T1 - Double-pulse laser-induced breakdown spectroscopy for analysis of molten glass N2 - A mobile double-pulse laser-induced breakdown spectroscopy system for industrial environments is presented. Its capabilities as a process analytical technique for the recovery of metals from molten inorganic wastes are investigated. Using low-melting glass doped with different amounts of additives as a model system for recycling slags, the optimum number of shots, laser inter-pulse and acquisition delay times are optimized for solid and liquid (1200 °C) glass. Limits of detection from 7 ppm (Mn) to 194 ppm (Zn) are achieved working at a distance of 75 cm from the sample. To simplify the quantification of molten samples in an industrial furnace, the possibility is examined of using solid standards for analysis of molten material. KW - Laser-induced breakdown spectroscopy KW - LIBS KW - Double-pulse LIBS KW - Molten glass KW - Recycling PY - 2011 DO - https://doi.org/10.1007/s00216-011-5165-2 SN - 1618-2642 SN - 1618-2650 VL - 402 IS - 8 SP - 2597 EP - 2606 PB - Springer CY - Berlin AN - OPUS4-23950 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Gornushkin, Igor B. A1 - Panne, Ulrich T1 - Radiative models of laser-induced plasma and pump-probe diagnostics relevant to laser-induced breakdown spectroscopy N2 - The paper describes past and present efforts in modeling of laser-induced plasma and overviews plasma diagnostics carried out by pump-probe techniques. Besides general information on existing plasma models, the emphasis is given to models relevant to spectrochemical analysis, i.e. models of radiating plasma. Special attention is paid to collisional-radiative (CR) and collisional-dominated (CD) plasma models where radiative processes play an important role. Also, calibration-free (CF) models are considered which may endow with the possibility for standardless spectroscopic analysis. In the diagnostic part, only methods based on the use of additional diagnostic tools (auxiliary lasers, optics, and probes) are described omitting those based on plasma own radiation. A short review is provided on image-based diagnostics (shadowgraphy, schlieren, and interferometry), absorption and fluorescence, Langmuir probe, and less frequently used cavity ringdown and Thomson scattering methods. KW - Laser ablation KW - Modeling KW - Plasma diagnostics KW - Laser-induced breakdown spectroscopy PY - 2010 DO - https://doi.org/10.1016/j.sab.2010.03.021 SN - 0584-8547 SN - 0038-6987 VL - 65 IS - 5 SP - 345 EP - 359 PB - Elsevier CY - Amsterdam AN - OPUS4-24003 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gornushkin, Igor B. T1 - Novel low cost compact Echelle spectrograph for laser induced breakdown spectroscopy with a diode pumped solid state laser T2 - Colloquium Spectroscopicum Internationale XXXVII CY - Rio de Janeiro, Brazil DA - 2011-08-28 PY - 2011 AN - OPUS4-24633 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gornushkin, Igor B. T1 - Laser Induced Breakdown and Raman Spectroscopy with Diode Pumped Solid State (DPSS) Lasers T2 - ANAKON 2011 CY - Zurich, Switzerland DA - 2011-03-22 PY - 2011 AN - OPUS4-24881 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gornushkin, Igor B. T1 - Laser Induced Breakdown Spectroscopy (LIBS) and Raman Spectroscopy for Material Analysis T2 - 16. Tagung Festkörperanalytik CY - Vienna, Austria DA - 2011-07-04 PY - 2011 AN - OPUS4-24885 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hoehse, M. A1 - Paul, Andrea A1 - Gornushkin, Igor B. A1 - Panne, Ulrich T1 - Multivariate classification of pigments and inks using combined Raman spectroscopy and LIBS N2 - The authenticity of objects and artifacts is often the focus of forensic analytic chemistry. In document fraud cases, the most important objective is to determine the origin of a particular ink. Here, we introduce a new approach which utilizes the combination of two analytical methods, namely Raman spectroscopy and laser-induced breakdown spectroscopy (LIBS). The methods provide complementary information on both molecular and elemen tal composition of samples. The potential of this Hyphen ation of spectroscopic methods is demonstrated for ten blue and black ink samples on white paper. LIBS and Raman spectra from different inks were fused into a single data matrix, and the number of different groups of inks was determined through multivariate analysis, i.e., principal component analysis, soft independent modelling of class analogy, partial least-squares discriminant analysis, and support vector machine. In all cases, the results obtained with the combined LIBS and Raman spectra were found to be superior to those obtained with the individual Raman or LIBS data sets. KW - Pigments KW - Raman KW - LIBS KW - Chemometrics PY - 2012 DO - https://doi.org/10.1007/s00216-011-5287-6 SN - 1618-2642 SN - 1618-2650 VL - 402 IS - 4 SP - 1443 EP - 1450 PB - Springer CY - Berlin AN - OPUS4-25440 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Gornushkin, Igor B. A1 - Shabanov, Sergej V. A1 - Panne, Ulrich T1 - Abel inversion applied to a transient laser induced plasma: implications from plasma modeling N2 - We test the effects of non-uniformity, non-transparency, and non-stationarity of a laser-induced plasma on the results obtained by the Abel inversion method. The method is commonly used for obtaining spatially resolved emissivity of axially symmetric non-homogeneous radiating objects. Besides the axial symmetry, the plasma is assumed to be optically thin. As the method addresses a certain plasma state, the plasma is required to be stationary during measurements. It is difficult to satisfy the aforementioned conditions for transient laser induced plasmas. As such the plasmas are not stationary; they have steep gradients of thermodynamic parameters that rapidly vary during the plasma evolution. Therefore, any conclusion based on time-integrated measurements and the corresponding data processing should account for these effects. In this work, we use the collision-dominated plasma model to generate time- and spatially resolved synthetic spectra. The spectra are processed by executing the Abel inversion using two numerical algorithms. Thus obtained spatially resolved plasma parameters (emissivity, temperature, and number density) are compared with the exact parameters used to set up the model. In doing so, the accuracy of the Abel inversion method is assessed. Special attention is paid to the dynamic aspect of the expanding plasma and possible errors which result from time-integrated measurements. PY - 2011 DO - https://doi.org/10.1039/c1ja10044k SN - 0267-9477 SN - 1364-5544 VL - 26 IS - 7 SP - 1457 EP - 1465 PB - Royal Society of Chemistry CY - London AN - OPUS4-25824 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gornushkin, Igor B. T1 - Diagnostic and Modeling of Laser Induced Breakdown Spectroscopy Based on Optical Tomography T2 - SCIX (FACSS) CY - Kansas City, MO, USA DA - 2012-09-30 PY - 2012 AN - OPUS4-27325 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gornushkin, Igor B. T1 - Modeling and diagnostics of laser induced plasma for needs of spectrochemical analysis N2 - Two topics will be addressed: (1) calibration-free LIBS based on Monte Carlo spectral optimization and (2) insight into the possibility of simultaneous elemental and molecular analysis by LIBS. Both topics heavily rely on modeling of laser induced plasma and are closely connected to experiment. In Monte Carlo LIBS (MC LIBS), concentrations are found by fitting model-generated synthetic spectra to experimental spectra. The model of a static uniform isothermal plasma in local thermodynamic equilibrium is employed. Many configurations of plasma parameters and their corresponding spectra are simultaneously generated using a graphic processing unit (GPU). Using the GPU allows for the reduction of computational time down to several minutes for one experimental spectrum that presents the significant progress in comparison with earlier versions of MC LIBS. The method is tested by analyzing industrial oxides containing various concentrations of CaO, Fe2O3, MgO, and TiO2. The agreement within several percent between found and certified concentrations is achieved. Next, a newly developed collisional-dominated model of a laser induced plasma is introduced. The model includes the coupled Navier-Stokes, state, radiative transfer, and material transport equations and incorporates plasma chemistry through the equilibrium approach based on the use of atomic and molecular partition functions. Simple chemical systems are modeled including ablation of Si and C in N2 and Ar atmospheres.The model is used to study evolution of number densities of atomic and molecular species in the expanding plasma plume. The distribution is compared to experimental observations obtained by optical imaging and tomography. To further verify the model, dynamic plasma T2 - FLAMN 2016 CY - St. Petersburg, Russia DA - 27.06.2016 KW - Plasma diagnostics KW - Laser induced plasma KW - LIBS KW - Plasma modeling PY - 2016 AN - OPUS4-38775 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gornushkin, Igor B. T1 - Modeling and diagnostics of molecules in laser induced plasmasmodeling and diagnostics of molecules in laser induced plasmas N2 - A collisional-dominated model of a laser induced plasma will be presented which includes the coupled Navier-Stokes, state, radiative transfer, and material transport equations and incorporates plasma chemistry through the equilibrium approach based on the use of atomic and molecular partition functions. Simple chemical systems are modeled including ablation of Si, C, SiC, CaCl2 in N2 or Ar atmospheres with the formation of molecules N2, C2, Si2, CN, Cl2, SiN, SiC, CaCl, CaCl2 and their corresponding positive and negative ions1,2. The initial conditions are specially chosen to emulate the plasma state on the onset of expansion just after the laser pulse had ended. The model is used to study evolution of number densities of atomic and molecular species in the expanding plasma plume. The distribution is compared to experimental observations obtained by optical imaging and tomography. The model and experiment serve to elucidate mechanisms of molecular formation in LIPs, the topic which has recently received much attention in the LIBS community. T2 - LIBS 2016 CY - Chamonix, France DA - 12.09.2016 KW - Plasma diagnostics KW - Plasma physics PY - 2016 AN - OPUS4-38776 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -