TY - JOUR A1 - Herzel, Hannes A1 - Stemann, Jan A1 - Adam, Christian A1 - Krüger, Oliver A1 - Hermann, L. T1 - Thermochemische Verfahren zur Düngemittelherstellung im EU-Projekt P-REX N2 - Im Rahmen des EU-Projekts P-REX werden unter anderem die zwei thermischen Verfahren ASH DEC und Mephrec zur technischen Rückgewinnung von Phosphor aus Klärschlamm und Klärschlammaschen für die P-Düngemittelproduktion betrachtet. Die Produkte haben geringe Konzentrationen an Schwermetallen und eine bessere P-Löslichkeit als die nicht behandelten Klärschlammaschen. Die Klärschlammasche wird im ASH DEC-Verfahren mit Natriumverbindungen unter reduzierenden Bedingungen im Drehrohrofen behandelt. Das Verfahren wurde erfolgreich bei einem Demonstrationsversuch getestet. Das Mephrec-Verfahren ist ein metallurgisches Schmelzverfahren und wird unter reduzierenden Bedingungen im Schachtofen durchgeführt. Es ist eine Pilotanlage in Nürnberg geplant. T2 - Workshop 'Phosphor für die Landwirtschaft - Strategien für eine endliche Ressource' CY - Potsdam, Germany DA - 11.06.2014 KW - Phosphor KW - Rückgewinnung KW - Klärschlamm KW - Klärschlammasche KW - ASH DEC KW - Mephrec PY - 2014 SN - 0947-7314 IS - 86 SP - 65 EP - 72 CY - Potsdam AN - OPUS4-32639 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Adam, Christian A1 - Krüger, Oliver A1 - Herzel, Hannes ED - Lederer, J. ED - Laner, D. ED - Rechberger, H. ED - Fellner, J. T1 - Phosphorus flows in German sewage sludge ashes and potential recovery technologies N2 - Phosphorus (P) is essential for all forms of life and cannot be substituted. It is one of the macro nutrients applied in form of mineral or organic fertilizers in agricultural crop production. Mineral P fertilizers are generally based on phosphate rock, a limited resource. Western Europe completely depends on imports as it has no own relevant phosphate mines. The most abundant phosphate deposits are located only in a few countries such as Morocco, China, South Africa and the United States of America. Furthermore, phosphate rock and as a consequence mineral P fertilizers are often contaminated with the toxic elements cadmium and uranium. In Order to substitute phosphate rock P-bearing waste streams are investigated for their potential to be recyded as fertilizers. Wastewater is one of the important P-bearing waste streams that were in the focus of research in the last 10 years. German wastewater is e.g. a carrier of approx. 70,000 t of phosphorus per year. T2 - International workshop on technospheric mining - Mining the technosphere - drivers and barriers, challenges and opportunities CY - Vienna, Austria DA - 01.10.2015 KW - Phosphorus recovery KW - Sewage sludge ash PY - 2015 SN - 978-3-85234-132-3 SP - 77 EP - 80 AN - OPUS4-34542 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Herzel, Hannes A1 - Krüger, Oliver A1 - Adam, Christian T1 - Phosphorus fertilizer from sewage sludge ashes by thermochemical treatment - Benefits and challenges N2 - Mineral phosphorus (P) fertilizers are solely produced from phosphate rock. Europe completely depends on imports since there are no relevant phosphate rock deposits on the continent. Furthermore, phosphate rock is contaminated with heavy metals such as Cd and U that pollute the farmlands and pose environmental risks. Sewage sludge ash (SSA) might be a promising source for recycling fertilizer since it contains large amounts of P (up to 13 %). However, fertilizer from SSA has to comply with the respective ordinances, particularly the heavy metal limit values stated in the fertilizer ordinance, and requires sufficient P bioavailability. Thus, we conducted a complete survey of SSA from German mono-incineration facilities and developed a thermochemical treatment for SSA to reduce toxic elements and increase P bioavailability. T2 - RAMIRAN 2015 - 16th International conference Rural-Urban Symbiosis CY - Hamburg, Germany DA - 08.09.2015 PY - 2015 SN - 978-3-941492-95-0 SP - TA EP - O_20, 33 AN - OPUS4-34311 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Herzel, Hannes A1 - Krüger, Oliver A1 - Hermann, L. A1 - Adam, Christian T1 - Sewage sludge ash - A promising secondary phosphorus source for fertilizer production N2 - Sewage sludge incineration is extensively practiced in some European countries such as the Netherlands, Switzerland, Austria and Germany. A survey of German sewage sludge ash showed that the recovery potential is high, approx. 19,000 t of phosphorus per year. However, the survey also discovered that the bioavailability of phosphorus in the sewage sludge ash is poor and that more than half of the ashes cannot be used as fertilizers due to high heavy metal content. A new thermochemical process for sewage sludge ash treatment was developed that transforms the ash into marketable fertilizer products. Sewage sludge ash was thermochemically treated with sodium and potassium additives under reducing conditions, whereby the phosphate-bearing mineral phases were transformed into plant available phosphates. High P-bioavailability was achieved with a molar Na/P ratio > 1.75 in the starting materials. Sodium sulfate, carbonate and hydroxide performed comparably as additives for this calcination process. Potassium carbonate and -hydroxide have to be added in a molar K/P ratio > 2.5 to achieve comparable P-solubility. The findings of the laboratory scale investigations were confirmed by an industrial demonstration trial for an ash treatment with sodium sulfate. Simultaneously, the volatile transition metal arsenic (61% removal) as well as volatile heavy metals such as cadmium (80%), mercury (68%), lead (39%) and zinc (9%) were removed via the off-gas treatment system. The product of the demonstration trial is characterized by high bioavailability and a toxic trace element mass fraction below the limit values of the German fertilizer ordinance, thus fulfilling the quality parameters for a P-fertilizer. KW - Sewage sludge ash KW - Phosphorus recovery KW - Thermochemical treatment KW - Reducing conditions KW - Heavy metal evaporation KW - Bioavailability KW - Sodium sulfate PY - 2016 DO - https://doi.org/10.1016/j.scitotenv.2015.08.059 SN - 0048-9697 SN - 1879-1026 IS - 542 SP - 1136 EP - 1143 PB - Elsevier CY - Amsterdam AN - OPUS4-34165 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Adam, Christian A1 - Herzel, Hannes A1 - Krüger, Oliver ED - Schuhmann, R. T1 - Technische Prozesse zur Phosphorrückgewinnung aus Klärschlammaschen N2 - Klärschlammaschen weisen hohe Gehalte an Phosphor auf, dieser ist allerdings schlecht für Pflanzen verfügbar. Des Weiteren enthalten sie Schwermetalle die vor dem Einsatz als Düngemittel entfernt werden müssen. Vor diesem Hintergrund wurden in den letzten Jahren nasschemische und thermochemische Verfahren entwickelt und zum Teil bereits in Demonstrationsanlagen getestet. Ein thermochemischer Verfahrensansatz wird in diesem Beitrag näher vorgestellt. Klärschlammaschen werden mit Klärschlamm als Reduktionsmittel und Natriumsulfat als Aufschlussmittel im Drehrohrofen thermisch behandelt. Bei diesem Prozess wird pflanzenverfügbares NaCaPÜ4 gebildet, unerwünschte Elemente wie As, Cd, Hg und Pb werden zum Teil über die Gasphase separiert. Die Ergebnisse eines Demonstrationsversuchs werden vorgestellt. N2 - Sewage sludge ashes exhibit high phosphorus mass fractions. However, the availability of phosphorus to plants is poor. Furthermore, sewage sludge ashes contain eco-toxicologically relevant heavy metals that have to be removed prior to agricultural application. ln front of this background several wet-chemical and thermo-chemical processes were developed in the last years and some of them were already successfully demonstrated in large scale. A thermo-chemical approach is presented in this article. Sewage sludge ashes are mixed with dry sewage sludge as reductant and sodium sulfate. Düring thermal treatment in a rotary kiln at approx. 950°C plant available NaCaPCU is formed. Furthermore undesired elements such as As, Cd, Hg and Pb are separated via the gas phase. Results of demonstration trials are presented. T2 - 8. CMM-Tagung 2015 - Innovative Feuchtemessung in Forschung und Praxis - Material - Prozesse - Systeme CY - Karlsruhe, Germany DA - 07.10.2015 KW - Klärschlammasche KW - Phoshorrückgewinnung PY - 2015 N1 - Serientitel: Innovative Feuchtemessung in Forschung und Praxis – Series title: Innovative Feuchtemessung in Forschung und Praxis SP - 251 EP - 262 AN - OPUS4-34859 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Vogel, Christian A1 - Krüger, Oliver A1 - Herzel, Hannes A1 - Amidani, L. A1 - Adam, Christian T1 - Chemical state of mercury and selenium in sewage sludge ash based P-fertilizers N2 - Phosphorus-fertilizers from secondary resources such as sewage sludge ash (SSA) will become more important in the future as they could substitute conventional fertilizers based on the nonrenewable resource phosphate rock. Thermochemical approaches were developed which remove heavy metals from SSA prior to its fertilizer application on farmlands. We analyzed the chemical state of mercury and selenium in SSA before and after thermochemical treatment under different conditions for P-fertilizer production by X-ray absorption near edge structure (XANES) spectroscopy. In some incineration plants the mercury loaded carbon adsorber from off-gas cleaning was collected together with the SSA for waste disposal. SSAs from those plants contained mercury mainly bound to carbon/organic material. The other SSAs contained inorganic mercury compounds which are most probably stabilized in the SSA matrix and were thus not evaporated during incineration. During thermochemical treatment, carbon-bound mercury was removed quantitatively. In contrast, a certain immobile fraction of inorganic mercury compounds remained in thermochemically treated SSA, which were not clearly identified. HgSe might be one of the inorganic compounds, which is supported by results of Se K-edge XANES spectroscopy. Furthermore, the chemical state of selenium in the SSAs was very sensitive to the conditions of the thermochemical treatment. KW - X-ray absorption near edge structure (XANES) spectroscopy KW - Phosphorus recovery KW - Sewage sludge ash KW - Mercury KW - Selenium KW - Mercury selenide (HgSe) PY - 2016 UR - http://dx.doi.org/10.1016/j.jhazmat.2016.03.079 DO - https://doi.org/10.1016/j.jhazmat.2016.03.079 VL - 313 SP - 179 EP - 184 PB - Elsevier B.V. CY - Amsterdam, Netherlands AN - OPUS4-35718 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -