TY - JOUR A1 - Neumann, Martin A1 - Gröke, Carsten A1 - Wille, Frank T1 - BAM-GGR 016 - Auf dem aktuelle Stand N2 - Die BAM-GGR 016 zur Anerkennung und Überwachung von Managementsystemen für nicht zulassungspflichtige Verssandstücke für radioaktive Stoffe wurde kürzliche erstmals revidiert. KW - BAM-GGR 016 KW - Überwachung KW - Anerkennung KW - Radioaktive Stoffe PY - 2024 SN - 0944-6117 IS - 5 SP - 11 EP - 13 PB - Verlag Heinrich Vogel CY - München AN - OPUS4-59998 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Neumann, Martin A1 - Gleim, Tobias A1 - Gradt, Thomas A1 - Wille, Frank T1 - Friction coefficients for wood-wood and wood-steel interfaces in impact limiters for transport casks N2 - Wood is widely used in impact limiters of transport casks for radioactive material. Encapsulated by an outer and inner steel structure, spruce wood is often applied in layers of alternating direction. The friction at the interfaces between these layers is of crucial importance for the impact and energy absorption e.g., at an accidental impact of a cask against a hard target. In order to get detailed information for corresponding numerical calculations, in this study the friction coefficient for the combinations wood-wood and wood-steel was measured in the temperature range between -40°C and 90°C according to the relevant stress conditions for such casks. Results show decreasing friction with increasing temperature, ranging from 0.43 at -40°C to 0.22 for 90°C for wood-steel combinations and from 0.3 at -40°C to 0.24 at 90°C to for a wood-wood combination. T2 - 20th International Symposium on the Packaging and Transportation of Radioactive Materials CY - Juan-les-Pins, France DA - 11.06.2023 KW - Wood KW - Friction KW - Transport cask PY - 2023 SP - 1 EP - 11 AN - OPUS4-57334 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wille, Frank T1 - KI-Einsatz im gefahrgutrechtlichen Kontext N2 - Der Vortrag behandelt den Einsatz von Künstlicher Intelligenz im gefahrgutrechtlichen Kontext und beleuchtet deren Potenzial zur Effizienzsteigerung in ressourcenlimitierten Umgebungen. Anwendungsfelder an der BAM umfassen die Datenanalyse zur Verpackungssicherheit, die Automatisierung von Zulassungs- und Genehmigungsprozessen, die Unterstützung bei der Mitarbeit an Normen und Regelwerken sowie die Bearbeitung komplexer Forschungsfragen. Herausgestellt wird die wachsende Datenmenge und Komplexität in der Gremienarbeit (z. B. UN-Regelwerke), die manuelle Auswertung ineffizient macht. KI-gestützte Methoden wie LLM, RAG und Knowledge Graphs sollen digitale Qualitätsinfrastrukturen unterstützen, die Dokumenten- und Datenanalyse beschleunigen, ohne die menschliche Verantwortung für Sicherheitsbewertungen zu ersetzen. Zentrale Herausforderungen sind die Black-Box-Natur von KI, mögliche Halluzinationen, sowie die Sicherstellung von Reliabilität und Compliance. Ein innovativer Ansatz wird für die wiederkehrende Prüfung von Gasdruckspeichern vorgestellt: Durch die Kombination zerstörungsfreier Prüfungen mit ML-gestützter Datenanalyse können Sicherheitsreserven ausgewiesen und Kosten deutlich reduziert werden. T2 - 20. Gefahrgut-Technik-Tage CY - Berlin, Germany DA - 13.11.2025 KW - Artificial Intelligence KW - RAG KW - LLM PY - 2025 AN - OPUS4-64864 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Rolle, Annette A1 - Droste, Bernhard A1 - Schubert, Sven A1 - Probst, Ulrich A1 - Wille, Frank T1 - Verification of activity release compliance with regulatory limits within spent fuel transport cask assessment N2 - Admissible limits for activity release from type B(U) packages for spent fuel transport specified in the International Atomic Energy Agency regulations (10-6 A2 h-1 for normal conditions of transport and A2 per week for accidental conditions of transport) have to be kept by an appropriate function of the cask body and its sealing system. Direct measurements of activity release from the transport casks are not feasible. Therefore, the most common method for the specification of leak tightness is to relate the admissible limits of activity release to equivalent standardised leakage rates. Applicable procedure and calculation methods are summarised in the International Standard ISO 12807 and the US standard ANSI N14·5. BAM as the German competent authority for mechanical, thermal and containment assessment of packages liable for approval verifies the activity release compliance with the regulatory limits. Two fundamental aspects in the assessment are the specification of conservative design leakage rates for normal and accidental conditions of transport and the determination of release fractions of radioactive gases, volatiles and particles from spent fuel rods. Design leakage rates identify the efficiency limits of the sealing system under normal and accidental transport conditions and are deduced from tests with real casks, cask models or components. The releasable radioactive content is primarily determined by the fraction of rods developing cladding breaches and the release fractions of radionuclides due to cladding breaches. The influence of higher burn-ups on the failure probability of the rods and on the release fractions are important questions. This paper gives an overview about methodology of activity release calculation and correlated boundary conditions for assessment. KW - Containment compliance KW - Seals KW - Regulations KW - Activity release PY - 2012 DO - https://doi.org/10.1179/1746510913Y.0000000012 SN - 1746-5095 SN - 1746-5109 SN - 0957-476X VL - 23 IS - 3-4 SP - 149 EP - 152 PB - Ramtrans Publ. CY - Ashford AN - OPUS4-29244 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Neumann, Martin A1 - Günther, U. A1 - Ballheimer, Viktor A1 - Linnemann, Konrad A1 - Wille, Frank A1 - Droste, Bernhard T1 - Experiences by German authority with safety case approach for welding seams as part of SNF transport package containments N2 - Federal Institute for Materials Research and Testing (BAM) is the responsible authority for the assessment of mechanical and thermal safety as well as quality issues within the licensing procedure for transport casks for radioactive materials. The assessment includes a brittle fracture analysis of all relevant cask components. For cask bodies where a steel bottom is welded to a steel shell, specimens for testing of sufficient fracture resistance can normally not be extracted directly from the welding seam area of the cask. Therefore, a methodology has to be developed to ensure compliance with the safety Analysis considerations and the approved design specification. This paper describes such a methodology including brittle fracture analysis and de-termination of required material properties as well as aspects of quality assurance during manufacturing. T2 - RAMTRANSPORT 2012 - 9th International Conference on the Radioactive Materials Transport and Storage CY - London, UK DA - 22.05.2012 PY - 2012 IS - Session 4.2 RAM 18 SP - 1 EP - 6 AN - OPUS4-26344 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Neumann, Martin A1 - Ballheimer, Viktor A1 - Sterthaus, Jens A1 - Schubert, Sven A1 - Eisenacher, Germar A1 - Wille, Frank T1 - Material characterization and modeling within safety analysis of packages for transport of radioactive material N2 - In mechanical design safety assessment ofpackages for the transport of radioactive material the International Atomic Energy Agency (IAEA) regulations [1,2] require the use of one of four methods of demonstration of compliance with regulations: tests with prototypes, reference to previous satisfactory demonstrations, tests with scaled models as well as calculation or reasoned argument. In all cases characterization of material behavior is necessary. The need for material characterization can be split into three groups: characterization for material modeling in the design and verification process, determination of assessment criteria and inspections during manufacturing. The paper deals primarily with material characterization for the material modeling in the design phase and authorities approval process. Main package components are discussed: cask body and lids, screws, trunnions, impact limiter and basket(structure holding the content in specified position). Depending on the material used for these components this paper Shows exemplary a possible set of material investigations in order to allow modeling in design and assessment during the approval process. T2 - ASME 2012 Pressure vessels & piping division conference CY - Toronto, Ontario, Canada DA - 15.07.2012 PY - 2012 SP - PVP2012-78297, 1-6 PB - American Society of Mechanical Engineers CY - New York AN - OPUS4-26271 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wille, Frank T1 - BAM-Testzentrum Wasserstoffsicherheit - Reallabore und Materialprüfung N2 - Der Vortrag gibt einen kompakten Überblick über das BAM-Testzentrum Wasserstoffsicherheit und seine Rolle bei der Forschung, Prüfung und Entwicklung sicherheitsrelevanter Technologien entlang der gesamten Wasserstoff-Wertschöpfungskette. Das Kompetenzzentrum H2Safety@BAM vereint wissenschaftliche Expertise, einmalige Infrastruktur und praxisnahe Reallabore, um Vertrauen in Wasserstoff als zukünftigen Energieträger zu schaffen. Im Mittelpunkt steht das Testgelände für Technische Sicherheit, das mit 12 km² zu den umfassendsten europäischen Einrichtungen für Sicherheitstests im Realmaßstab zählt. Dazu gehören eine Wasserstofftankstelle, Wasserstoffnetze im Reallabormaßstab, Prüfstände für Kryotechnik, Brand- und Explosionsversuche sowie eine im Bau befindliche Anlage zur Druckbehälterprüfung. Die Infrastruktur ermöglicht Freistrahlversuche, Jetflame-Tests sowie Untersuchungen für 1000-bar-Systeme. Im Reallabor Wasserstoffnetze werden Materialien, Gasqualitäten, dynamische Strömungsszenarien und Komponenten unter realistischen und kritischen Bedingungen untersucht, um die sichere Integration von Wasserstoff in bestehende und neue Pipelineinfrastrukturen zu ermöglichen. Parallel dazu schafft das Reallabor Wasserstofftankstelle die Grundlage für neue digitale Methoden der Qualitätsinfrastruktur von Sensornetzwerken über Echtzeit-Datenerfassung bis zur Anlagenüberwachung. Ein Beispiel ist die Optimierung von Betankungsprozessen mittels Digital Twin, die eindrucksvoll demonstriert, wie die Sicherheit bei Schnellbetankungen aufgezeigt werden kann. Mit Blick auf die Zukunft adressiert die BAM zudem die Sektorenkopplung. Datengetriebene Ansätze, KI und digitale Zwillinge sollen den sicheren und effizienten Betrieb von Elektrolyse, Energiespeichern und Wasserstoffanwendungen vernetzt unterstützen. Insgesamt zeigt die Präsentation, dass die BAM eine zentrale Institution für die sichere Transformation hin zu einer Wasserstoffwirtschaft ist - mit exzellenter Infrastruktur, praxisnahen Reallaboren und tiefgreifender Forschungskompetenz. T2 - Wasserstofftour durch die Regionen 2026 CY - Cottbus, Germany DA - 11.02.2026 KW - Reallabor KW - QI-Digital KW - Materialprüfung KW - Elektrolyse KW - Wertschöpfungskette KW - Testgelände PY - 2026 AN - OPUS4-65537 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Qiao, Linan A1 - Zencker, Uwe A1 - Völzke, Holger A1 - Wille, Frank A1 - Musolff, André ED - Topping, B.H.V. T1 - Validation of numerical simulation models for transport and storage casks using drop test results N2 - The safety assessment of new designs for transport and storage casks for radioactive materials is a challenging task accomplished using different methods such as prototype tests, model tests, calculations and analogy reflections. At BAM (Federal Institute for Materials Research and Testing), the test procedures for the mechanical IAEA (International Atomic Energy Agency) test conditions often start with preliminary finite element (FE) calculations mostly with a small-scale cask model for verification of the proposed test cask instrumentation and test plan. On that basis the extensive test cask instrumentation is applied and checked. After that, a series of drop tests consisting of different test sequences is performed. Following the drop tests, numerical post-analyses are carried out. These analyses offer the possibility of a detailed calculation and assessment of stresses and strains in the entire test cask construction. The calculation results have to be carefully compared with the measurement data over the impact history to find out all relevant parameters for a realistic simulation of the impact scenario. The desired ideal boundary test conditions often cannot be met exactly during the drop tests. Therefore, the numerical post-analyses are carried out by using the real boundary conditions of the drop tests. The objective is to find a validated model, where the results of the numerical simulations satisfactorily meet the experimental results. Under test conditions according to the IAEA transport regulations, casks are usually equipped with impact limiters and dropped onto a so-called unyielding target. In general, it is difficult to verify a complex FE model by using results from only one drop test because of the complex impact process and the complex structure of such packages. After each drop test, numerical post-analyses should be carried out. Only if all drop tests were simulated successfully by using the same FE model under different test conditions, it is possible to obtain a validated numerical model for further investigations. In this case the results of the numerical simulations meet satisfactorily the experimental results. In this paper a study is presented, where the influence of different components on the cask loading is investigated systematically. T2 - 11th International conference on computational structures technology CY - Dubrovnik, Croatia DA - 04.09.2012 KW - Impact KW - Simulation KW - Cask KW - Dop test KW - Finite element model KW - Validation KW - Dynamics KW - Transport and storage cask PY - 2012 DO - https://doi.org/10.4203/ccp.99.273 SN - 1759-3433 IS - Paper 273 SP - 1 EP - 12 PB - Civil Comp Press AN - OPUS4-26537 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sterthaus, Jens A1 - Ballheimer, Viktor A1 - Kuschke, Christian A1 - Wille, Frank T1 - Numerical analysis of bolted trunnion systems of packages for radioactive materials N2 - Packages for the transport of radioactive material are generally equipped with particular components for crane operations and supporting the package during transport. As an example of such components the bolted trunnion system of heavy packages are analysed in this paper. According to the German guideline BAM-GGR 012 created by the BAM Federal Institute for Materials Research and Testing for analysis and assessment of bolted lid and trunnion Systems, the finite element (FE) method is to be used preferably in the analysis of such kind of structures to obtain more accurate and detailed Information about their stressing. The FE model of a trunnion System should include the trunnion itself, the bolts and an appropriate part of the packaging wall with necessary contact conditions on all interfaces between these components. The use of solid finite elements, which is generally recommended in the BAM-GGR 012 guideline, leads to local stress and strain fields as a result of the calculation. The modelling strategy, e.g. the way of modelling interaction between the components of the trunnion System, has an essential impact on these local values. The effect of different assumptions in a FE model is demonstrated in this paper using the calculation results for a reference trunnion System. The approaches for preparation and Interpretation of results in connection with local or nominal assessment criteria are discussed as well. T2 - ASME 2012 Pressure Vessels and Piping Division Conference - PVP 2012 CY - Toronto, Ontario, Canada DA - 15.07.2012 KW - Bolted trunnion KW - German guideline BAM-GGR 012 KW - Local stress and strain fields KW - Local and nominal assessment criteria PY - 2012 SP - 1 EP - 6 PB - American Society of Mechanical Engineers (ASME) CY - New York, NY AN - OPUS4-26835 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schönfelder, Thorsten A1 - Müller, Lars A1 - Komann, Steffen A1 - Wille, Frank ED - Schönfelder, Thorsten T1 - Design assessment of a dual purpose cask for damaged spent nuclear fuel N2 - German package design approvals were granted recently for dual purpose casks (DPC) intended for loading with encapsulated damaged spent nuclear fuel (DSNF). Comprehensive assessment procedures were carried out by the authority BAM with respect to the mechanical and thermal package design, the activity release of radioactive material and quality assurance aspects for manufacturing and operation of each packaging. The objective of each procedure was to verify the Package Design Safety Report (PDSR) and the relevant guidelines fulfils the requirements of the IAEA regulations. Previous approvals of German SNF package designs consider mainly standard fuel assemblies with defined specifications and properties for transport and interim storage. Due to the nuclear power phase-out in Germany all kinds of SNF, e.g. damaged spent fuel rods shall be packed in DPC now. Therefore specific requirements shall be considered in accordance with international experiences including IAEA technical reports. The main requirement for DSNF is a tight encapsulation with specific defined properties under transport and storage conditions. Due to the interim storage period of currently up to 40 years the encapsulation with DSNF in the casks shall also be long term durable. Thus specific loading and drying procedures are necessary and had to be qualified during the approval process. BAM assessed these drying procedures and could confirm the long-term behaviour of the encapsulation and the suitability of the drying equipment. This special equipment was qualified in a “cold handling”. In addition, it was shown that the behaviour of the test equipment used in the qualification process was comparable with the original equipment, e.g. test fuel rods or test encapsulation. In the development of the drying process, experience was obtained in how to put the requirements of the IAEA regulations and related IAEA technical reports into practice. The paper gives an overview of approval assessment and testing experience made by BAM and point out the main resulting requirements on drying processes for these kinds of encapsulations with DSNF. T2 - Proceedings of the 19th International Symposium on the Packaging and Transportation of Radioactive Materials PATRAM 2019 CY - New Orleans, USA DA - 04.08.2019 KW - Assessment KW - Dual purpose cask KW - Spent nuclear fuel PY - 2019 SP - Paper 1204, 1 EP - 10 AN - OPUS4-48685 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Linnemann, Konrad A1 - Müller, Lars A1 - Schönfelder, Thorsten A1 - Komann, Steffen A1 - Wille, Frank T1 - Authority Experience during Design Approval Procedure for Packages Loaded with Special Encapsulations for Damaged Spent Nuclear Fuel N2 - The first German package design approval certificate for a dual purpose cask intended for loading with damaged spent nuclear fuel was issued recently. BAM as part of the competent authority system in Germany carried out a comprehensive assessment procedure with respect to the mechanical and thermal design, the release of radioactive material and the quality assurance aspects of manufacturing and operation. Packages for the transport and storage of radioactive material have been assessed by BAM for many years, thus the common assessment procedure is well-known and good practice. Up to now only SNF without defects or HLW with well-defined properties were designated for long-term Interim storage and transports afterwards. Due to Germany’s nuclear phase out all other kinds of spent nuclear fuel in particular damaged spent nuclear fuel shall be packed as well. Damaged spent nuclear fuel needs a tight closure with Special encapsulations and clearly defined properties in Germany. In addition, these encapsulations shall be long-term durable, because they are not accessible after loading in a packaging within periodical inspections. The main difference to Standard package components is that encapsulations with a permanent closure achieve their specified conditions not after manufacturing but only during operation, after loading and closing. To ensure compliance with the specific conditions, special measures for quality assurance are necessary during operation of each encapsulation, e.g. drying and sealing, which were assessed by BAM. The present paper gives an overview of the conducted assessment from BAM and point out the findings concerning to the special closure lid of the approved encapsulation, which is screwed and welded. A wide verification concept is necessary to show the specific tightness under transport conditions. Together with quality assurance measures during first operation steps these encapsulations with damaged spent nuclear fuel can be handled like standard fuel assemblies in approved package designs. T2 - International Conference on the Management of Spent Fuel from Nuclear Power Reactors CY - Vienna, Austria DA - 24.06.2019 KW - Transport package KW - Design approval KW - Spent nuclear fuel KW - Special encapsulation PY - 2019 SP - 1 EP - 9 AN - OPUS4-48749 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Feldkamp, Martin A1 - Quercetti, Thomas A1 - Wille, Frank T1 - Fire reference test for IAEA package thermal testing in a propane gas fire test facility N2 - Packages for the transport of radioactive material shall withstand severe accidents. Therefore, the IAEA Regulations define different test scenarios to cover severe hypothetical accident conditions. One of these tests defined in detail is the thermal test, mainly consisting of a 30 minute fully engulfing 800 °C pool fire or an equally severe fire test. The heat fluxes into the package are of significant importance and depend substantially on the fire characteristics and the surface temperature of the package. In order to investigate the heat fluxes over a wide range of surface temperatures during a propane gas fire test and to get information about local fire impact a fire reference package, representing the outer geometry of a specific type of transport cask for radioactive waste, was designed. A closed steel sheet cylinder with a wall thickness of 10 mm was chosen as fire reference package. The cylinder was filled with refractory insulation material and instrumented with thermocouples distributed all over the cylinder. The local steel sheet temperatures measured allow the determination of local as well as global heat fluxes as a function of time and surface temperature. With this fire reference package three open-air propane gas fire tests were performed at BAM’s open air fire test stand. The flame exposure time period was changed for the different fire tests. Furthermore, the wind conditions changed between and during the tests. Test stand parameters like wind shield location and propane gas volume flow were chosen constant for the three tests. The test results were used to determine the changes of heat flux into the fire reference package in relation to the package surface temperature. This data also allows the calculation of local characteristics of the propane gas fire as there are the flame temperature, the fire convection coefficient and the radiation exchange coefficient in a first approach. The recently conducted tests provide an initial picture of local fire characteristics of the propane gas fire test facility. The test shows that the propane gas fire covers the IAEA-fire over a wide range of surface temperatures with the chosen test stand parameters. T2 - 19th International Symposium on the Packaging and Transportation of Radioactive Materials PATRAM 2019 CY - New Orleans, LA, USA DA - 04.08.2019 KW - Fire test KW - Propane gas KW - Calorimetric test KW - IAEA fire testing PY - 2019 SP - Paper 1141, 1 EP - 10 AN - OPUS4-48840 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weber, Mike A1 - Ballheimer, Viktor A1 - Wille, Frank A1 - Zencker, Uwe T1 - Numerical approach to determine a package dependent bar length for the iaea pin drop test N2 - The Federal Institute for Materials Research and Testing (BAM) is assessing the mechanical and thermal safety performance of packages for the transport of radioactive materials. Drop testing and numerical calculations are usually part of the safety case concepts, where BAM is performing the regulatory tests at their own test facility site. Among other mechanical tests the 1 meter drop onto a steel puncture bar shall be considered for accident safe packages. According to the IAEA regulations “the bar shall be of solid mild steel of circular section, 15.0 ± 0.5 cm in diameter and 20 cm long, unless a longer bar would cause greater damage…”. Particularly with regard to the German transport- and storage cask designs, often made from ductile cast iron, an accurate determination of the puncture bar length to guarantee a load impact covering the worst case scenario can be imperative. If the fracture mechanical proof for the cask material shall be provided by a test, small deviations in the concentrated load applied can be decisive for the question if the cask fails or not. The most damaging puncture bar length can be estimated by iterative procedure in numerical simulations. On the one hand, a sufficient puncture bar length shall guarantee that shock absorbers or other attachments do not prevent or reduce the local load application to the package, on the other hand, a longer and thus less stiff bar causes a smaller maximum contact force. The contrary influence of increasing puncture bar length and increasing effective drop height shall be taken into account if a shock absorber is directly placed in the target area. The paper presents a numerical approach to identify the bar length that causes maximum damage to the package. Using the example of two typical package masses the sensitivity of contact forces and puncture bar deformations to the initial length are calculated and assessed with regard to the international IAEA package safety requirements. T2 - PATRAM 2019 CY - New Orleans, LA, USA DA - 04.08.2019 KW - IAEA KW - 1-m-punch-bar-drop-test KW - Numerical approach KW - Bar length KW - Finite element analysis PY - 2019 UR - https://www.inmm.org/INMM-Resources/Proceedings-Presentations/PATRAM-Proceedings.aspx SP - 1 EP - 10 AN - OPUS4-49016 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rolle, Annette A1 - Ballheimer, Viktor A1 - Neumeyer, Tino A1 - Wille, Frank T1 - Application of leakage rates measured on scaled cask or component models to the package containment safety assessment N2 - The containment systems of transport and storage casks for spent fuel and highlevelradioactive waste usually include bolted lids with metallic or elastomeric seals. The mechanical and thermal loadings associated with the routine, normal and accident conditions of transport can have a significant effect on the leak tightness of such containment system. Scaled cask models are often used for providing the required mechanical and thermal tests series.Leak tests have been conducted on those models. It is also common practice to use scaled component tests to investigate the influence of deformations or displacements of the lids and the seals on the standard leakage rate as well as to study the temperature and time depending alteration of the seals. In this paper questions of the transferability of scaled test results to the full size design of the containment system will be discussed. T2 - 19th International Symposium on the Packaging and Transportation of Radioactive Materials PATRAM 2019 CY - New Orleans, LA, USA DA - 04.08.2019 KW - Leakage rate KW - Transport packages KW - Seals KW - Radioaktive PY - 2019 SP - Paper 1147, 1 AN - OPUS4-49053 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Komann, Steffen A1 - Ballheimer, Viktor A1 - Quercetti, Thomas A1 - Scheidemann, Robert A1 - Wille, Frank T1 - Design assessment by bam of a new package design for the transport of snf from a german research reactor N2 - For disposal of the German research reactor of the Technical University Munich FRM II a new transport and storage cask design was under approval assessment by the German authorities. The Bundesanstalt für Materialforschung und -prüfung (BAM) assessed the mechanical and thermal package safety and performed drop tests. The activity release approaches and subjects of quality assurance and surveillance for manufacturing and operation of the package were assessed by BAM as well. The cask body is made of ductile cast iron and closed by two bolted lid systems with metal seals. The material of the lids is stainless steel. On each end of the cask a wood-filled impact limiter is installed to reduce impact loads to the cask under drop test conditions. In the cavity of the cask a basket for five spent fuel assemblies is arranged. For the safety case a combination of experimental testing and analytical/numerical calculations were applied. In total, four drop tests were carried out at the BAM large drop test facility. Two tests were carried out as a full IAEA drop test sequence consisting of a 9m drop test onto an unyielding target and a 1m puncture bar drop test. The other two drop test were performed as single 9m drop tests and completed by additional analyses for considering the effects of an IAEA drop test sequence. The main objectives of the drop tests were the investigation of the integrity of the package and its safety against release of radioactive material as well as the test of the fastening system of the impact limiters. Furthermore, the acceleration and strain signals measured during the tests were used for the verification of Finite-Element-Analysis (FEA) used for the safety analysis of the package design. The finite-element models incorporated in the package design safety report include the cask body, the lid system, the inventory and the impact limiters with the fastening system. In this context special attention was paid to the modeling of the encapsulated wood-filled impact limiters. Additional calculations using the verified numerical models were done by the applicant and assessed by BAM to investigate e.g. the brittle fracture of the cask body made of ductile cask iron within the package design approval procedure. This paper describes the package design assessment from the view of the competent authority BAM including the applied assessment strategy, the conducted drop tests and the additional calculations by using numerical and analytical methods. T2 - 19th International Symposium on the Packaging and Transportation of Radioactive Materials PATRAM 2019 CY - New Orleans, LA, USA DA - 04.08.2019 KW - Numerical modelling KW - Drop test KW - Assessment method KW - Ductile cast iron KW - Package design KW - Experimental testing PY - 2019 SP - Paper 1176, 1 AN - OPUS4-49054 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Neumann, Martin A1 - Schilling, O. A1 - Kuschke, Christian A1 - Darnstädt, A. A1 - Schubert, Sven A1 - Günther, U. A1 - Wille, Frank T1 - Requirements for management systems for manufacturing of transport packages: the new revision of BAM-GGR 011 guideline N2 - In accordance with IAEA SSR-6 para 306 a management system shall be established and implemented to ensure compliance with the relevant provisions of the IAEA regulations. BAM has issued an update of the guideline: the BAM-GGR 011. The new revision describes necessary quality assurance measures for design, manufacture, testing, documentation, use, maintenance and inspection of packagings for package designs requiring competent authority approval for the transport of radioactive material. The measures can be categorised as system-related and design-related. They are independently approved and monitored by the German competent authority BAM and its authorised expert (BAM/T). The qualification of the organisation applying for the design approval certificate is reviewed in the context of the design approval procedure. The quality assurance measures for manufacture consist of three main steps. Pre-assessment of manufacturing documents such as quality plans, specifications etc., Manufacturing inspections according the pre-assessed documents and inspection before commissioning including documentation review. Periodic inspections during operation as well as relevant specifications for use and maintenance ensure that the properties specified in the approval certificate are preserved over the package life time. Special provisions for the return on experience regarding operational feedback for design, manufacture, use, maintenance and inspection are given. Special focus shall be given here to the rearranged and meanwhile established system of manufacturing inspections. This includes more transparent roles for a) the Producers authorised inspection 11282 representative, b) the independent inspection expert (S), acting on behalf of the manufacturer with acceptance of BAM, and c) BAM or its authorised expert (BAM/T). Additional attention shall be drawn to the management of deviations during manufacturing and provisions for maintenance and periodic inspections. T2 - 19th International Symposium on the Packaging and Transportation of Radioactive Materials PATRAM 2019 CY - New Orleans, LA, USA DA - 04.08.2019 KW - Quality assurance KW - Transport KW - Manufacturing KW - Surveillance KW - Radioactive material PY - 2019 SP - Paper 1128, 1 AN - OPUS4-49059 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wille, Frank A1 - Ballheimer, Viktor A1 - Apel, Andreas A1 - Kuschke, Christian A1 - Moutarde, M. A1 - Desnoyers, B. A1 - Kalinina, E. A1 - Ammerman, D. T1 - ISO-Standard and IAEA guidance material for package load attachment Points - Current approaches and developments N2 - For transport package design and operation according to the IAEA regulations, the package shall be securely stowed and its retention system shall be capable to withstand load conditions of routine transport. The supporting IAEA Advisory Material SSG-26 provides information how to do that. Up to now package designers in different countries use other load factors for the design of attachment points than those specified in the IAEA guidance material. In particular the acceleration values vary between different countries and lead to difficulties during the validation of foreign approval certificates. Therefore the IAEA started a discussion process to review the existing guidance text. An international working group was constituted in 2013. Representatives came from different stakeholders, e.g. transport operators, competent authorities and modal organizations. The discussions concluded especially on the transport conditions which has to be considered for stowage design, including on the one hand the relevance of the load factors used for strength and fatigue analysis and on the other hand the criteria which have to be considered for the attachment points. The proposed acceleration values will be compared to those measured during recent multi-modal testing by Sandia National Laboratories that measured the acceleration levels experienced by a spent fuel flask during heavy-haul truck, sea, and rail transport. The ISO standard 10276 is dealing with the load attachment systems of packages as well. This standard considers the trunnion design, manufacturing and operational aspects. The regular standard revision phase started in 2017. An expert group discussed new state-of-the-art technology, different analysis approaches for strength and fatigue analysis and proposed revised text for the ISO standard for international discussion. The finite-element analysis approach incl. appropriate acceptance criteria are described and referenced. The paper describes relevant tie-down aspects, gives background argumentation relevant to analysis approaches, and tries to support harmonized application of the revised IAEA guidance material and the future revised ISO standard. T2 - 19th International Symposium on the Packaging and Transportation of Radioactive Materials PATRAM 2019 CY - New Orleans, LA, USA DA - 04.08.2019 KW - Load attachment KW - Stowage KW - Trunnion KW - Bolt design KW - Retention KW - Acceleration KW - Transport KW - Load cycles PY - 2019 SP - Paper 1130, 1 EP - 10 AN - OPUS4-49095 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wille, Frank A1 - Debruyne, M. A1 - Eckert, B. A1 - Gauthier, F. A1 - Ben Ouaghrem, K. A1 - Le Bars, I. A1 - Jouve, A.-C. A1 - Cordier, N. T1 - Assessment of safety demonstrations relative to packages containing UF6 N2 - The safety demonstrations realized by applicants in the case of approval request for the package designs containing enriched UF6 have to take into account some specific technical issues. Concerning the shipment of enriched UF6, the package designs consist in general of a filled 30B cylinder surrounded by an overpack. The description of the content, considering the UF6 origin, i.e. natural or reprocessed, shall be clearly justified especially when the UF6 isotopic composition exceeds the limits specified in ASTM standards. Concerning the containment of the UF6, the applicant shall demonstrate in all conditions of transport the leak-tightness of the valve and plug of the cylinders filled with enriched UF6. In this regard, when mechanical justifications are based on numerical calculations, the absence of contact between these components of the cylinder and the internal surfaces of the overpack after the regulatory drop tests shall be shown to respect the IAEA regulations. Furthermore, the representativeness of the ballast used to simulate the behaviour of the UF6 loaded within the cylinder shall be justified if drop tests are performed. The representativeness of the ballast should also be justified for numerical calculations. In addition, the applicant shall demonstrate that the melting temperature of the valve and the plug, including the tinned joint, will not be exceeded during the regulatory fire test. Finally, specific provisions relative to the use of plugs and the maintenance of cylinders should be included in the safety analysis report. T2 - 19th International Symposium on the Packaging and Transportation of Radioactive Materials PATRAM 2019 CY - New Orleans, LA, USA DA - 04.08.2019 KW - Valve KW - Fire test KW - Content simulation KW - UF6 KW - Intumescent material PY - 2019 SP - Paper 1208, 1 EP - 8 AN - OPUS4-49094 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wille, Frank T1 - ISO-Standart and IAEA guidance material for package load attachment points N2 - For transport package design and operation according to the IAEA regulations, the package shall be securely stowed and its retention system shall be capable to withstand load conditions of routine transport. The supporting IAEA Advisory Material SSG-26 provides information how to do that. Up to now package designers in different countries use other load factors for the design of attachment points than those specified in the IAEA guidance material. In particular the acceleration values vary between different countries and lead to difficulties during the validation of foreign approval certificates. Therefore the IAEA started a discussion process to review the existing guidance text. An international working group was constituted in 2013. Representatives came from different stakeholders, e.g. transport operators, competent authorities and modal organizations. The discussions concluded especially on the transport conditions which has to be considered for stowage design, including on the one hand the relevance of the load factors used for strength and fatigue analysis and on the other hand the criteria which have to be considered for the attachment points. The proposed acceleration values will be compared to those measured during recent multi-modal testing by Sandia National Laboratories that measured the acceleration levels experienced by a spent fuel flask during heavy-haul truck, sea, and rail transport. The ISO standard 10276 is dealing with the load attachment systems of packages as well. This standard considers the trunnion design, manufacturing and operational aspects. The regular standard revision phase started in 2017. An expert group discussed new state-of-the-art technology, different analysis approaches for strength and fatigue analysis and proposed revised text for the ISO standard for international discussion. The finite-element analysis approach incl. appropriate acceptance criteria are described and referenced. The paper describes relevant tie-down aspects, gives background argumentation relevant to analysis approaches, and tries to support harmonized application of the revised IAEA guidance material and the future revised ISO standard. T2 - 19th International Symposium on the Packaging and Transportation of Radioactive Materials PATRAM 2019 CY - New Orleans, LA, USA DA - 04.08.2019 KW - Load attachment KW - Stowage KW - Trunnion KW - Bolt design KW - Retention KW - Acceleration KW - Transport KW - Load cycles PY - 2019 AN - OPUS4-49096 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Linnemann, Konrad A1 - Ballheimer, Viktor A1 - Sterthaus, Jens A1 - Rolle, Annette A1 - Wille, Frank A1 - Vlassopoulos, Efstathios A1 - Papaioannou, Dimitrios T1 - Numerical Simulation of Spent Fuel Segments under Transport Loads N2 - Packages for the transport of spent nuclear fuel shall meet the International Atomic Energy Agency regulations to ensure safety under different transport conditions. The physical state of spent fuel and the fuel rod cladding as well as the geometric configuration of fuel assemblies are important inputs for the evaluation of package capabilities under these conditions. Generally, the mechanical behavior of high burn-up spent fuel assemblies under transport conditions shall be analyzed with regard to the assumptions which are used in the containment and criticality safety analysis. Considering the complexity of the interactions between the fuel rods as well as between the fuel assemblies, basket, and cask containment, the exact mechanical analysis of such phenomena is nearly impossible. The gaps in Information concerning the material properties of cladding and pellet behavior, especially for the high burn-up fuel, make the analysis more complicated additionally. As a result, enveloping analytical approaches are usually used by BAM within the safety assessment of packages approved for transport of spent nuclear fuel. To justify the safety margins of such approaches additional analyses are necessary. In this paper, numerical simulations of a spent fuel assembly Segment are presented. The segment modeled represents the part of a generalized BWR fuel assembly between two spacers. Dynamic and quasi-static finite element calculations are performed to simulate the spent fuel behavior under regulatory defined accident conditions of transport. Beam elements are used for the modeling of the fuel rods representing the compound consisting of claddings and fuel pellets. The dynamic load applied is gathered from an experimental drop test with a spent fuel cask performed at BAM. A hot cell bending test performed at JRC Karlsruhe is the basis for obtaining the material behavior of the fuel rods. The material properties are determined by simulating the test setup of JRC and optimizing the results to fit the experimental load deflection curve. The simulations of the fuel assembly segment are used to get a better understanding about the loads on fuel rods under accident conditions of transport. T2 - 17th International High-Level Radioactive Waste Management Conference (IHLRWM 2019) CY - Knoxville, Tennessee, USA DA - 14.04.2019 KW - Spent Nuclear Fuel KW - Finite Element Simulation KW - Transport packages PY - 2019 SN - 978-1-51088-669-8 SP - 1 EP - 7 AN - OPUS4-52046 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gröke, Carsten A1 - Neumann, Martin A1 - Komann, Steffen A1 - Wille, Frank T1 - Anforderungen an die Bauartprüfung und Maßnahmen zur Qualitätssicherung für nicht zulassungspflichtige Versandstücke N2 - Überblick über die Regelwerksanforderungen an die Bauarten von nicht zulassungspflichtigen Versandstücken, sowie die zu erfüllenden Maßnahmen zur Qualitätssicherung für die Auslegung, die Herstellung und den Betrieb. T2 - KONTEC 2019 CY - Dresden, Germany DA - 27.03.2019 KW - Radioaktiv KW - Beförderung KW - IP-2 KW - IP-3 KW - Typ A KW - Anerkennung KW - Bauartprüfung PY - 2019 SP - 136 EP - 142 AN - OPUS4-56343 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Quercetti, Thomas A1 - Scheidemann, Robert A1 - Komann, Steffen A1 - Ballheimer, Viktor A1 - Wille, Frank T1 - Package testing of a dual purpose cask for SNF from German research reactors N2 - A new dual purpose cask design was developed for the safe transport and interim storage of spent fuel elements of German research reactors. In the framework of the safety assessment within the licensing procedure the Bundesanstalt für Materialforschung und –prüfung (BAM) as competent authority performed a series of drop tests according to the IAEA-Regulations [1]. The package consists of a cylindrical thick-walled ductile cast iron cask body closed by a double lid system with metallic seals. A lid and bottom sided impact limiter consisting of a wood/steel construction limit the mechanical impact loading. The full-scale test specimen was equipped with a basket and assembled with dummy-fuel elements. The package and test specimen, respectively have a total mass of approximately 24 metric tons. The mechanical test program included three 9m free drop tests, in horizontal, vertical and oblique cask orientation onto the lid system. Additionally, a 1m-puncture drop test followed the horizontal drop test to consider an IAEA-test sequence. The horizontal and vertical drop tests were performed at a temperature of minus 40°C. During the oblique drop test the upper impact limiter was heated to +80°C. The tests were conducted onto an unyielding target, fulfilling the requirements of the IAEA regulations [1]. The test specimen was considerably instrumented with strain gauges and accelerometers. Transient strains at selected locations of the inner and outer container walls, of the primary and secondary lid, as well as of the corresponding lid bolts were measured during the drop tests. Furthermore, decelerations in different locations at the cask body and the lids were measured. The complex geometrical deformation of the impact limiters due to the impact were determined by optical 3d- measurements using the projected fringe method in combination with multi-image photogrammetry. Before and after the drop tests the leakage rate of the lid system was determined by helium leakage testing. The experimental results contribute to the evaluation of the package response to mechanical tests, demonstrating safety under normal and accident conditions of transport. Especially to the verification of the dynamic finiteelement model of the package used in the package design safety report [2]. The paper describes the performance of the drop tests, selected test results focusing on the lid screws and the cask body and the deformation of the impact limiters as well as impact kinematics, respectively. T2 - IHLRWM2019 CY - Knoxville, TN, USA DA - 14.04.2019 KW - Drop test KW - Package testing KW - Dual purpose cask PY - 2019 SN - 978-0-89448-761-3 VL - 2019 SP - paper 27283, 1 EP - 7 PB - ANS AN - OPUS4-50619 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Quercetti, Thomas A1 - Scheidemann, Robert A1 - Komann, Steffen A1 - Ballheimer, Viktor A1 - Wille, Frank T1 - Drop Testing of a New Package Design for the Transport of SNF from German Research Reactors N2 - A new dual purpose cask design was developed for the safe transport and interim storage of spent fuel elements of German research reactors. In the framework of the safety assessment within the package approval procedure the Bundesanstalt für Materialforschung und –prüfung (BAM) as competent authority performed a series of drop tests according with the IAEA Transport Regulations. The package consists of a cylindrical thick-walled ductile cast iron cask body closed by a bolted lid system with metallic seals. A lid and bottom sided impact limiter consisting of a wood/steel construction limit the mechanical impact loading. The full-scale test specimen was equipped with a basket and assembled with dummy-fuel elements. The package and test specimen, respectively have a total mass of approximately 24 metric tons. The mechanical drop test program included three 9m free drop tests, in horizontal, vertical and oblique cask orientation onto the lid system. Additionally, a 1m-puncture bar drop test followed the horizontal drop test to consider an IAEA-drop test sequence. The horizontal and vertical drop tests were performed at a temperature of minus 40°C. During the oblique drop test the upper impact limiter was heated up to +80°C. The tests were conducted onto an unyielding target, fulfilling the IAEA requirements. The test specimen was considerably instrumented with strain gauges and accelerometers. Transient strains at selected locations of the inner and outer container walls, of the primary and secondary lid, as well as of the corresponding lid bolts were measured during the drop tests. Furthermore, decelerations in different locations at the cask body and the lids were measured. The complex geometrical deformation of the impact limiters due to the impact were determined by optical 3D- measurements. Before and after the drop tests the leakage rate of the lid system was determined by helium leakage testing. The experimental results contribute to the evaluation of the package response to mechanical tests, demonstrating safety under normal and accident conditions of transport and especially to the verification of the dynamic finite-element model of the package used in the package design safety report. T2 - PATRAM 2019 CY - New Orleans, LA, USA DA - 04.08.2019 KW - SNF KW - Drop testing KW - New package design PY - 2019 SP - Paper 19-A-1142,1 EP - 10 AN - OPUS4-50622 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Nehrig, Marko A1 - Bletzer, Claus Wilhelm A1 - Wille, Frank T1 - Safety assessment aspects of type B(U) packages containing wet intermediate level waste N2 - In Germany, the mechanical and thermal safety assessment of approved packages for the transport of RAM is carried out by BAM as the competent authority according to the International Atomic Energy Agency regulations. BAM was involved in several approval procedures with ductile cast iron containers containing wet intermediate level waste. These contents, which are not dried, only drained, consist of saturated ion exchange resin and a small amount of free water. Compared to the safety assessment of packages with dry content, attention must be paid to some more specific points. The physical and chemical compatibility of the content itself and of the content with materials of the package must be shown. From the mechanical resistance point of view, the package has to withstand the forces resulting from the freezing liquid. The most interesting point, however, is the pressure build-up inside the package due to vapourisation. This could be caused by radiolysis of the liquid and must be taken into account for the storage period. The paper deals primarily with the pressure build-up inside the package caused by the regulatory thermal test (30 min at 800°C) as part of the cumulative test scenario under accident conditions of transport. To determine the pressure, the temperature distribution in the content must be calculated for the whole period from the beginning of the thermal test until cooling down. In this case, calculating the temperature distribution requires, besides the consideration of conduction and heat radiation, consideration of evaporation and condensation including the associated processes of transport. KW - Type B KW - Wet content KW - Pressure build-up KW - Vapourisation KW - Thermal test KW - Radioactive waste KW - Thermal analysis PY - 2012 DO - https://doi.org/10.1179/1746510913Y.0000000024 SN - 1746-5095 SN - 1746-5109 SN - 0957-476X VL - 23 IS - 3-4 SP - 187 EP - 190 PB - Ramtrans Publ. CY - Ashford AN - OPUS4-29935 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Nehrig, Marko A1 - Bletzer, Claus Wilhelm A1 - Wille, Frank T1 - Safety assessment aspects of type B(U) packages containing wet intermediate level waste N2 - In Germany, the mechanical and thermal safety assessment of approved packages for the transport of RAM is carried out by BAM as the competent authority according to the International Atomic Energy Agency regulations. BAM was involved in several approval procedures with ductile cast iron containers containing wet intermediate level waste. These contents, which are not dried, only drained, consist of saturated ion exchange resin and a small amount of free water. Compared to the safety assessment of packages with dry content, attention must be paid to some more specific points. The physical and chemical compatibility of the content itself and of the content with materials of the package must be shown. From the mechanical resistance point of view, the package has to withstand the forces resulting from the freezing liquid. The most interesting point, however, is the pressure build-up inside the package due to vapourisation. This could be caused by radiolysis of the liquid and must be taken into account for the storage period. The paper deals primarily with the pressure build-up inside the package caused by the regulatory thermal test (30 min at 800°C) as part of the cumulative test scenario under accident conditions of transport. To determine the pressure, the temperature distribution in the content must be calculated for the whole period from the beginning of the thermal test until cooling down. In this case, calculating the temperature distribution requires, besides the consideration of conduction and heat radiation, consideration of evaporation and condensation including the associated processes of transport. T2 - RAMTRANSPORT 2012 - 9th International Conference on the Radioactive Materials Transport and Storage CY - London, UK DA - 22.05.2012 KW - Radioactive materials KW - Safety assessment KW - Pressure build-up KW - Wet intermediate level waste PY - 2012 SP - 1 EP - 7 AN - OPUS4-26314 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -