TY - CONF A1 - Komann, Steffen A1 - Ballheimer, Viktor A1 - Quercetti, Thomas A1 - Scheidemann, Robert A1 - Wille, Frank T1 - Mechanical and thermal assessment by BAM of a new package design for the transport of SNF from a german research reactor T2 - Pressure Vessels Piping Conference N2 - For disposal of the research reactor of the Technical University Munich FRM II a new transport and storage cask design was under approval assessment by the German authorities on the basis of International Atomic Energy Agency (IAEA) requirements. The cask body is made of ductile cast iron and closed by two bolted lid systems with metal seals. The material of the lids is stainless steel. On each end of the cask the wood-filled impact limiters are installed to reduce impact loads to the cask under drop test conditions. In the cavity of the cask a basket for five spent fuel elements is arranged. This design has been assessed by the Bundesanstalt für Materialforschung und -prüfung (BAM) in view to the mechanical and thermal safety analyses, the activity release approaches, and subjects of quality assurance and surveillance for manufacturing and operation of the package. For the mechanical safety analyses of the package a combination of experimental testing and analytical/numerical calculations were applied. In total, four drop tests were carried out at the BAM large drop test facility. Two tests were carried out as a full IAEA drop test sequence consisting of a 9m drop test onto an unyielding target and a 1m puncture bar drop test. The other two drop tests were performed as single 9m drop tests and completed by additional analyses for considering the effects of an IAEA drop test sequence. The main objectives of the drop tests were the investigation of the integrity of the package and its safety against release of radioactive material as well as the test of the fastening system of the impact limiters. Furthermore, the acceleration and strain signals measured during the tests were used for the verification of finite-element (FE) models applied in the safety analysis of the package design. T2 - Pressure Vessels & Piping Conference 2020 CY - Online meeting DA - 03.08.2020 KW - Mechanik KW - radioaktives Material KW - Transportbehälter KW - Antragsverfahren KW - Zulassungen KW - Typ-B Versandstück KW - Thermik PY - 2020 VL - 2020 SP - 1 EP - 7 PB - ASME CY - New York AN - OPUS4-51103 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Feldkamp, Martin A1 - Quercetti, Thomas A1 - Wille, Frank T1 - Outcomes of three large scale fire reference tests conducted in BAM fire test facility T2 - Pressure Vessels & Piping Conference 2020 N2 - Packages for the transport of high-level radioactive material are designed to withstand severe accidents. Hypothetical severe accident conditions are defined in the IAEA Regulations for the Safe Transport of Radioactive Materials. One of these accident conditions is the thermal test, mainly consisting of a 30 minute fully engulfing 800°C pool fire or an equally severe fire test. The heat fluxes into the package depend substantially on the fire characteristics and the Surface temperature of the package. Fire tests can be performed at BAM on a propane gas fire test facility. In order to investigate the heat fluxes over a wide range of surface temperatures in this test facility a fire reference package was designed for multiple use. The package represented the outer geometry of a specific transport cask for radioactive waste. The fire reference package is a closed steel sheet cylinder with a wall thickness of 10 mm, a length of 1500 mm and a diameter of 1050 mm. The package was instrumented with thermocouples and filled with heat resistant insulation material. Three open-air fire tests were performed in the BAM propane gas fire test facility. The flames exposure time period varied slightly for the fire tests. The wind direction as well as the wind Speed were measured and changed between and during the tests. Test stand parameters such as wind shield location and propane gas volume flow were chosen constant for the three tests. The locally measured fire reference package steel sheet temperatures were used for the calculation of heat fluxes as function of time and surface temperature. The measured temperatures allowed further calculations. In a first approach effective fire characteristics of the propane gas fire, including the flame temperature, the fire convection coefficient and a Radiation exchange coefficient mathematically describing the determined average heat flux over the surface temperature were calculated. T2 - Pressure Vessels & Piping Conference 2020 CY - Online meeting DA - 03.08.2020 KW - Fire KW - Testing KW - Large scale testing KW - Calorimeter KW - Heat flux PY - 2020 SP - 1 EP - 9 PB - ASME CY - New York AN - OPUS4-51192 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rolle, Annette A1 - Komann, Steffen A1 - Wille, Frank ED - Baraldi, P. ED - Di Maio, F. ED - Zio, E. T1 - Ageing aspect in the safety evaluation of special form radioactive material T2 - e-proceedings of the 30th European Safety and Reliability Conference and 15th Probabilistic Safety Assessment and Management Conference (ESREL2020 PSAM15) N2 - In accordance with the IAEA transport regulations Special Form Radioactive Material (SFRM) is either an indispersible solid radioactive material or a sealed capsule containing radioactive material. The design of special form radioactive material has to resist a severe transport accident without undue loss or dispersal of radioactive material. The safety assessment for design approval shall include besides the required test program (impact, percussion, bending and heat test) also the evaluation of the management system for design, manufacture, testing, documentation, use, maintenance and inspection. The specified quality assurance measures have to assure, that every specimen of the approved design is produced in the same verified quality and every specimen must be able to survive the severe mechanical and thermal tests at any time of its working life. Due to the long-term use of SFRM the consideration of ageing is an important aspect in the approval procedure by BAM, the competent authority for SFRM approval in Germany. Different fields of application imply a wide range of environmental conditions, from clean room atmosphere to highly aggressive industrial conditions. So, besides of radioactive content, corrosion is a main factor for possible design degradation. This paper will describe major influencing factors to be taken into account to assess the ageing behavior of a SFRM design and will emphasize that there is a need for a regulatory specification of a SFRM-working life as basis for the aging evaluations. T2 - 30th European Safety and Reliability Conference and 15th Probabilistic Safety Assessment and Management Conference (ESREL2020 PSAM15) CY - Online meeting DA - 01.11.2020 KW - Special form radioactive material KW - Transport KW - Ageing KW - Material KW - Safety assessment KW - Management system PY - 2020 UR - https://www.rpsonline.com.sg/proceedings/esrel2020/html/3659.xml SN - 987-981-14-8593-0 SP - Paper 3659,1 EP - 5 PB - Research Publishing CY - Singapore AN - OPUS4-50969 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Quercetti, Thomas A1 - Wille, Frank A1 - Neumann, Martin A1 - Linnemann, Konrad ED - Baraldi, P. ED - Di Maio, F. ED - Zio, E. T1 - Safety Evaluation of a Package for Radioactive Waste by Full-Scale Drop Testing T2 - Proceedings of the 30th European Safety and Reliability Conference and 15th Probabilistic Safety Assessment and Management Conference (ESREL2020 PSAM15) N2 - As part of the evaluation of a package for the safe transport of radioactive waste the regulations of the IAEA International Atomic Energy Agency shall be fulfilled. The regulations define requirements for the package and specify mechanical and thermal test conditions. Different methods are allowed for the test performance to demonstrate compliance with the regulations. Next to calculational approaches and the use of models of an appropriate scale, the performance of full-scale testing with prototype packages respectively full-scale models is applied. The use of full-scale models has several advantages within the complete safety assessment procedure for a transport package approval. Scaling and corresponding similarity questions don’t have to be considered, additional material investigations can be limited and analyses to transfer test results to the original package design are reduced in number and complexity. Additionally, experience for future serial design procedures can be built up during manufacturing and assembling of the test model. BAM operates different drop and fire test facilities south of Berlin, Germany. BAM has started to perform a drop test campaign with a full-scale model of 120 metric tons weight for a transport package approval procedure. The paper describes experience with test preparation, drop performance and additional analyses. The measurement concept is explained and test goals regarding the package safety assessment and evaluation of safety margins are introduced. T2 - 30th European Safety and Reliability Conference and 15th Probabilistic Safety Assessment and Management Conference (ESREL2020 PSAM15) CY - Online meeting DA - 01.11.2020 KW - Slap-down KW - Transport safety KW - Package KW - Drop test KW - Similarity KW - FEA KW - Radioactive waste PY - 2020 UR - https://www.rpsonline.com.sg/proceedings/esrel2020/html/3809.xml SN - 987-981-14-8593-0 SP - Paper 3809,1 EP - 8 PB - Research Publishing Services CY - Singapore AN - OPUS4-50981 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wille, Frank T1 - Retaining Competence for Safe Transports of Radioactive Material N2 - The nuclear phase out in Germany will lead to a challenge finding skilled staff for all areas in nuclear business. Transport of spent fuel and high-level nuclear waste is an ongoing task over the next decades during the decommissioning of nuclear power plants and after the interim storage. The international regulations were adapted and address the issue of transports after storage now. The topic of aging and assessment of the development of the state-of-art technology are in focus. German research funds are supporting the investigations of future challenges of transport and storage of the nuclear heritage. BAM is involved and works on several topics related to the aging issue of packages. The behaviour of spent fuel claddings, long-term behaviour of metal and elastomeric gaskets and sensor/monitoring techniques of waste disposal are examples of research fields. T2 - 7th Nuclear Decommissioning & Waste Management Summit 2020 CY - London, UK DA - 12.02.2020 KW - Aging management KW - Transport KW - Spent fuel behaviour KW - Disposal PY - 2020 AN - OPUS4-50987 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Herrmann, Ralf A1 - Hille, Falk A1 - Said, Samir A1 - Sterthaus, Jens A1 - Müller, Karsten A1 - Quercetti, Thomas A1 - Wille, Frank A1 - Paffenholz, J.-A. A1 - Baeßler, Matthias ED - Papadrakakis, M. ED - Fragiadakis, M. ED - Papadimitriou, C. T1 - Implementing a Structural Health Monitoring system using digital models of the BAM large drop test facility in Horstwalde T2 - Proceedings of the XI International Conference on Structural Dynamics (EuroDyn 2020) N2 - At the Bundesanstalt für Materialforschung und -prüfung (BAM) full scale specimens for nuclear transport and storage containers (casks) are tested for their structural integrity in a series of drop tests on the Test Site Technical Safety in Horstwalde, 50 km south of Berlin. These drop tests cause a major stress not only on the casks, but also on the steel tower structure of the test facility, itself. The load pattern makes the structure very interesting for detailed investigation. The focus of the monitoring lies on the bolted joints of the flange connections that are a typical connection for cylindrical elements if welding is technical or economical unfavorable. The definition of the monitoring takes was done by investigating the existing documents and inspection results accompanied by building an initial digital representation of the structure, consisting of two finite element (FE) models and a geometrical 3D point cloud representation. As a first step the structures behavior during static and dynamic loading was analyzed using measurement data and an updated numerical FE Model. The idea behind is to use models for a digital planning and operation/evaluation of the structural health monitoring. A static FE simulation and a dynamic FE simulation are generated, to investigate how the structure behaves under the load conditions. T2 - XI International Conference on Structural Dynamics (EuroDyn 2020) CY - Online meeting DA - 23.11.2020 KW - Structural Health Monitoring KW - Drop Tests KW - System Identification KW - Digital Models KW - BIM PY - 2020 UR - https://generalconferencefiles.s3-eu-west-1.amazonaws.com/eurodyn_2020_ebook_procedings_vol1.pdf SN - 978-618-85072-0-3 VL - 1 SP - 1293 EP - 1304 PB - Institute of Structural Analysis and Antiseismic Research CY - Athen AN - OPUS4-51592 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Lars A1 - Scheidemann, Robert A1 - Schönfelder, Thorsten A1 - Komann, Steffen A1 - Wille, Frank T1 - Drop tests assessment of internal shock absorbers for packages loaded with encapsulations for damaged spent nuclear fuel T2 - Pressure Vessels & Piping Conference 2020 N2 - Damaged spent nuclear fuel (DSNF) can be loaded in German dual-purpose casks (DPC) for transport and interim storage. Encapsulations are needed to guarantee a safe handling and a tight closure, separated from the package enclosure. These encapsulations shall be durable and leak-tight for a long storage period, because they are usually not accessible within periodical inspections of the DPC. Due to the general design of DPCs for standard fuel assemblies, specific requirements have to be considered for the design of encapsulations for DSNF to ensure the loading in existing package designs. Especially the primary lid system of a DPC is designed for maximum loads due to the internal impact of the content during drop test conditions. The main difference of encapsulations for damaged spent nuclear fuel is that they have usually a much higher stiffness than standard fuel assemblies. Therefore the design of an internal shock absorber, e.g. at the head of an encapsulation is required to reduce mechanical loads to the primary lid system during impacts. BAM as part of the German competent authority system is responsible for the safety assessment of the mechanical and thermal package design, the release of radioactive material and the quality assurance of package manufacturing and operation. Concerning the mechanical design of the encapsulation BAM was involved in the comprehensive assessment procedure during the package design approval process. An internal shock absorber was developed by the package designer with numerical analyses and experimental drop tests. Experimental drop tests are needed to cover limiting parameters regarding, e.g. temperature and wall thickness of the shock absorbing element to enable a detailed specification of the whole load-deformation behavior of the encapsulation shock absorber. The paper gives an overview of the assessment work by BAM and points out the main findings which are relevant for an acceptable design of internal shock absorbers. The physical drop tests were planned on the basis of pre-investigations of the applicant concerning shape, dimension and material properties. In advance of the final drop tests the possible internal impact behavior had to be analyzed and the setup of the test facility had to be validated. The planning, performance and evaluation of the final drop tests were witnessed and assessed by BAM. In conclusion it could be approved that the German encapsulation system for damaged spent nuclear fuel with shock absorbing components can be handled similar to standard fuel assemblies in existing package designs. T2 - Pressure Vessels & Piping Conference 2020 CY - Online meeting DA - 03.08.2020 KW - Encapsulations for damaged spent nuclear fuel KW - Drop tests KW - Internal shock absorber KW - Design assessment of RAM packages PY - 2020 SP - 1 EP - 9 AN - OPUS4-51546 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -