TY - CONF A1 - Weber, Mike A1 - Kömmling, Anja A1 - Jaunich, Matthias A1 - Wolff, Dietmar A1 - Zencker, Uwe A1 - Völzke, Holger A1 - Schulze, Dietmar A1 - Probst, Ulrich T1 - Testing and Numerical Simulation of Elastomers - From Specimen Tests to Simulation of Seal Behavior under Assembly Conditions N2 - Due to delays in the siting procedure to establish a deep geological repository for spent nuclear fuel and high level radioactive waste as well as in construction of the already licensed Konrad repository for low and intermediate level radioactive waste, extended periods of interim storage become more relevant in Germany. BAM is involved in most of the cask licensing procedures and especially responsible for the evaluation of cask-related long-term safety issues. The long-term performance of elastomer seals for lid systems of transport and storage casks, whether used as auxiliary seals in spent fuel casks or as primary seals for low and intermediate level waste packages, is an important issue in this context. The polymeric structure of these seals causes a complex mechanical behavior with time-dependent sealing force reduction. The results of a comprehensive purpose-designed test program consisting of basic compression and tension tests as well as relaxation tests on unaged specimens of representative types of elastomers (fluorocarbon rubber (FKM) and ethylene propylene diene rubber (EPDM)) at different temperatures and strain rates are presented. They were used to identify the constitutive behavior and to obtain parameters for finite element material models provided by the computer code ABAQUS®. After estimating the influence of uncertainties such as Poisson’s ratio and friction coefficient by sensitivity analyses, the chosen parameters had to prove their suitability for the finite element simulation of the specimen tests themselves. Based on this preliminary work the simulation of a specific laboratory test configuration containing a typical elastomer seal with circular cross section is presented. The chosen finite element material model and the implemented parameters had to show that they are able to represent not only the specimen behavior under predominantly uniaxial load but also the more complex stress states in real components. Deviations between the measured and calculated results are pointed out and discussed. For the consideration of long-term effects in the simulation of elastomer behavior, test results of aged specimens are needed. First information about a new test program, started recently and planned to provide these data, are given. T2 - ASME 2017 Pressure Vessels & Piping Conference (PVP2017) CY - Waikoloa, Hawaii, USA DA - 16.07.2017 KW - Time dependent effects KW - Low temperature behavior KW - Elastomeric seals KW - Aging KW - Simulation KW - Testing PY - 2017 SN - 978-0-7918-5802-8 VL - 7 SP - Article UNSP V007T07A035, 1 EP - 8 AN - OPUS4-41841 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Völzke, Holger A1 - Wolff, Dietmar A1 - Probst, Ulrich A1 - Nagelschmidt, Sven A1 - Schulz, Sebastian T1 - Long-term performance of metal seals for transport and storage casks N2 - Dual purpose casks for the transportation and storage of spent nuclear fuel and other radioactive materials require very high leak-tightness of lid closure Systems under accident conditions as well as in the long-term to prevent activity release. For that purpose metal seals of specific types with an inner helical spring and outer metal liners are widely used and have shown their excellent performance if certain quality assurance requirements for fabrication and assembling are satisfied. Well defined surface roughness, clean and dry inert conditions are therefore essential. No seal failure in a loaded cask happened under these conditions until today. Nevertheless, the considered and licensed Operation period is limited and all safety assessments have been performed and approved for this period of time which is 40 years in Germany so far. But in the meantime longer storage periods might be necessary for the future and therefore additional material data will be required. BAM is involved in the qualification and evaluation procedures of those seals from the early beginning. Because long-term tests are always time consuming BAM has early decided to perform additional tests with specific test seal configurations to gain a better understanding of the long-term behavior with regard to seal pressure force, leakage rate and useable resilience which is safety relevant mainly in case of accidental mechanical loads inside a storage facility or during a subsequent transport. Main test parameters are the material of the outer seal jacket (silver or aluminum) and the temperature. This paper presents the BAM test program including an innovative test mock-up and most recent test results. Based on these data extrapolation models to extended time periods are discussed, and also future plans to continue tests and to investigate seal behavior for additional test parameters are explained. T2 - PATRAM 2013 - 17th International symposium on the packaging and transportation of radioactive materials CY - San Francisco, CA, USA DA - 18.08.2013 PY - 2013 SP - 1 EP - 13 PB - Omnipress AN - OPUS4-30136 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Nagelschmidt, Sven A1 - Probst, Ulrich A1 - Völzke, Holger A1 - Wolff, Dietmar T1 - Long-term investigations of metal seals for storage casks of radioctive materials N2 - The Bundesanstalt für Materialforschung und –prüfung (BAM) is a federal institute for materials research and testing in Germany and has been involved in the qualification and safety evaluation procedures of metal seals from the early beginning of the interim storage licensing procedures for radioactive materials, stored in dual purpose casks. Regarding this subject, BAM investigates the long-term behavior of metal seals under the influence of temperature using experimental data and analytical approaches. The development of numerical models is in progress as well. Systematic experimental investigations performed by BAM indicate a continuous decrease of the remaining seal force and the usable resilience considering the leak tightness. Hence, there is a fundamental interest of describing time and temperature dependency to gain predictable values for the long-term behavior and to achieve reliable results with help of short-term tests. The paper gives an overview about the sealing principle, test program and test results of metal seals of the type HELICOFLEX® HN200. The aging effect, respectively the long-term behavior in dependency of time and temperature, are introduced for two different outer liner materials, aluminum and silver. T2 - PVP ASME Conference CY - Vancouver, Canada DA - 17.07.2016 KW - Long-Term Behaviour KW - Metal Seal KW - Metal Gasket PY - 2016 SN - 978-0-7918-5045-9 VL - 7 SP - 63596-1 EP - 63596-5 AN - OPUS4-38039 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Völzke, Holger A1 - Wolff, Dietmar A1 - Probst, Ulrich A1 - Nagelschmidt, Sven A1 - Schulz, Sebastian T1 - Long term performance of metal seals for transport and storage casks N2 - Dual purpose casks for the transportation and storage of spent nuclear fuel and other radioactive materials require very high leak tightness of lid closure systems under accident conditions as well as in the long term to prevent activity release. For that purpose metal seals of specific types with an inner helical spring and outer metal liners are widely used and have shown their excellent performance if certain quality assurance requirements for fabrication and assembling are satisfied. Well defined surface roughness, clean and dry inert conditions are therefore essential. No seal failure in a loaded cask happened under these conditions until today. Nevertheless, the considered and licensed operation period is limited and all safety assessments have been performed and approved for this period of time which is 40 years in Germany so far. However, in the meantime longer storage periods might be necessary for the future and therefore additional material data will be required. BAM is involved in the qualification and evaluation procedures of those seals from the early beginning. Because long term tests are always time consuming BAM has early decided to perform additional tests with specific test seal configurations to gain a better understanding of the long term behaviour with regard to seal pressure force, leakage rate and useable resilience which is safety relevant mainly in case of accidental mechanical loads inside a storage facility or during a subsequent transport. Main test parameters are the material of the outer seal jacket (silver or aluminium) and the temperature. This paper presents the BAM test program including an innovative test mock-up and most recent test results. Based on these data extrapolation models to extended time periods are discussed, and also future plans to continue tests and to investigate seal behaviour for additional test parameters are explained. KW - Metal Seal KW - Spent Fuel KW - Storage KW - Ageing KW - Cask KW - Leak tightness PY - 2014 DO - https://doi.org/10.1179/1746510914Y.0000000057 SN - 1746-5095 SN - 1746-5109 SN - 0957-476X VL - 25 IS - 1 SP - 8 EP - 15 PB - Ramtrans Publ. CY - Ashford AN - OPUS4-32327 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Nagelschmidt, Sven A1 - Herbrich, Uwe A1 - Probst, Ulrich A1 - Wolff, Dietmar ED - Van Breugel, K. ED - Koenders, E.A.B. T1 - Evaluation of test results with regard to ageing mechanisms of metal seals in casks for dry storage of spent nuclear fuel N2 - Metal seals are widely used for extreme applications, e.g. in dual-purpose casks for dry interim storage of spent nuclear fuel in Germany. Due to the fact that interim storage must be safe at least for the approved period of 40 years there is a major interest to investigate the long-term behaviour and ageing mechanisms of metal seals. Experimental analyses indicate a time and temperature dependency of seal characteristics. This dependency was researched with a time- and temperature parameterization based up on Larson-Miller. The paper describes the derivation of the material parameter C from test results and the applicability of the Larson-Miller-Relationship for those metal seals in principle. Overall a constant material parameter C was not. Nevertheless, an approach comparable to the Larson-Miller-Parameter was developed. T2 - 1st Ageing of materials & structures 2014 conference CY - Delft, The Netherlands DA - 26.05.2014 KW - Metal seal KW - Ageing KW - Larson-Miller-Parameter KW - Aluminium KW - Silver KW - Larson and Miller relationship KW - Casks KW - Spent fuel PY - 2014 SN - 978-94-6186-313-3 SP - 126 EP - 133 AN - OPUS4-30821 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Probst, Ulrich A1 - Hagenow, Peter A1 - Völzke, Holger A1 - Wolff, Dietmar A1 - Wossidlo, Peter A1 - Abbasi, Behboud A1 - Achelpöhler-Schulte, Andreas A1 - Schulz, Sebastian T1 - Investigation of seal effects according to axial compression variation of metal seals for transport and storage casks N2 - Casks for the transport and storage of heat generating radioactive waste in Germany are normally provided with screwed lid systems, which are in most cases equipped with double jacket metal seals with an inner spring wire to provide long term resistance to the seal compression force. Preservation of the high sealing quality of those seals under operational and accidental stress conditions is essentially important to the safety of those casks. Relative displacements of the lid system surfaces caused by specific impact scenarios cannot be excluded and have to be evaluated with respect to a possible increase in the leakage rate. To get representative data for such metal sealed lid systems, BAM has developed a special conceptualised flange system placed in an appropriate testing machine for relevant mechanical loading of the metal seals under static and cyclic conditions. Furthermore, the flange system enables continuous measurement of the standard helium leakage rate during each test. The primary aim of the investigation is to identify the correlation between variation of installation conditions (axial displacements) caused by external loads and the standard helium leakage rate. An essential parameter in this case is the useable resilience ru of a metal seal under relevant stress conditions. The useable resilience ru is the vertical difference in the cross-section between the seal's assembling status and the point where the leakage rate, by means of external load relieving, exceeds the quality criterion of 10-8 Pa m3 s-1. Load relieving can instantly occur due to modification of the seal groove dimension caused by accident impacts and deformation of the lid system. Furthermore, component specific basis data for the development of finite element calculation models should be collected. In the tests, seals are subjected to static and cyclic loads. All tests are performed at ambient temperature. This paper presents the test configuration, different test series and results of the current experiments. Typical load-displacement-leakage rate correlations are presented and discussed. KW - Seal effects KW - Axial compression variation KW - Metal seals KW - Helium leakage rate KW - Cyclic load PY - 2008 DO - https://doi.org/10.1179/174651008X278948 SN - 1746-5095 SN - 1746-5109 SN - 0957-476X VL - 19 IS - 1 SP - 47 EP - 52 PB - Ramtrans Publ. CY - Ashford AN - OPUS4-17540 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Probst, Ulrich A1 - Hagenow, Peter A1 - Völzke, Holger A1 - Wolff, Dietmar A1 - Wossidlo, Peter A1 - Abbasi, Behboud A1 - Achelpöhler-Schulte, Andreas A1 - Schulz, Sebastian T1 - Investigation of seal effects according to axial compression variation of metal seals for transport and storage casks T2 - PATRAM 2007, 15th International Symposium on the Packaging and Transportation of Radioactive Materials CY - Miami, Florida, USA DA - 2007-10-21 KW - Metal Seals KW - Axial Compression KW - Cycling Tests KW - Helium Leakage Rate PY - 2007 SP - 1 EP - 8 PB - Institute of Nuclear Materials Management AN - OPUS4-17542 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Völzke, Holger A1 - Wolff, Dietmar A1 - Probst, Ulrich T1 - Advanced investigations to evaluate spent fuel cask safety for extended storage periods T2 - 50th Annual Meeting of the Institute of Nuclear Materials Management (INMM) CY - Tucson, Arizona, USA DA - 2009-07-12 KW - Behälter KW - Beständigkeit KW - Sicherheit KW - Dichtungen KW - Polymere KW - Lagerung KW - Radioaktive Stoffe PY - 2009 SP - 1 EP - 10 AN - OPUS4-20707 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wolff, Dietmar A1 - Probst, Ulrich A1 - Völzke, Holger A1 - Droste, Bernhard A1 - Rödel, Roland T1 - Safety aspects of long-term dry interim storage of type-B spent fuel and HLW transport casks KW - Transport casks KW - Interim storage KW - Leak tightness KW - KOBAF PY - 2004 SN - 1746-5095 SN - 1746-5109 SN - 0957-476X VL - 15 IS - 3-4 SP - 207 EP - 213 PB - Ramtrans Publ. CY - Ashford AN - OPUS4-7414 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Völzke, Holger A1 - Probst, Ulrich A1 - Wolff, Dietmar A1 - Nagelschmidt, Sven A1 - Schulz, Sebastian T1 - Investigations on the long term behavior of metal seals for spent fuel storage casks N2 - Metal seals are in common use as an essential component for the leak tight closure of transport and storage casks for spent fuel and vitrified high active waste from reprocessing. They are placed between the massive monolithic cask body made of ductile cast iron or forged steel and the primary and secondary lids, which are fixed with screws around the lid circumference, in order to ensure long term safe enclosure of the radioactive cask inventory. Hereby, long term reliable pressure forces in combination with a tight surface contact are as important as well maintained seal and surface qualities and dry and clean conditions during seal assembly and operation. A few years ago BAM started systematic investigation on the long term seal behavior with re-spect to longer storage periods and seal behavior in accidental cask scenarios with dynamic de-formations of the seal groove geometry or short term drop in pressure force up to lid lifting. BAM has developed test flanges for seals with full scale cross section diameter but much small-er outer diameter to gain representative data for metal-sealed lid systems. They are placed in appropriate testing machines for relevant mechanical loading under static and dynamic condi-tions with the ability to measure the standard helium leakage rate continuously during each test phase. This paper focuses on BAM long term tests of different seal types with aluminum and silver jackets at three different temperatures of +20°C, +100°C and +150°C under static conditions over longer periods of time. Due to creeping effects, a reduction of the pressure force does ap-pear during loading and unloading depending on prior holding times. So far, test results of up to 2 years indicate a clear correlation between seal pressure forces and holding time, temperature and seal type allowing for extrapolating to much longer periods of time. The paper presents basic correlations, test and evaluation procedures as well as important provisional results and gives an outlook on further investigations. T2 - 52nd INMM Annual meeting CY - Palm Desert, CA, USA DA - 17.07.2011 PY - 2011 SP - 1 EP - 9 AN - OPUS4-24173 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -