TY - JOUR A1 - Zurcher, Theo A1 - Serrano-Munoz, Itziar A1 - Mishurova, Tatiana A1 - Abreu Faria, Guilherme A1 - Degener, Sebastian A1 - Fridrici, Vincent A1 - Charkaluk, Eric A1 - Bruno, Giovanni T1 - Sliding wear resistance and residual stresses of parts repaired by laser metal deposition N2 - Large temperature gradients inherent to additive manufacturing (AM) processes induce large residual stress (RS) in the final part. Because RS can influence the tribological properties, this study focuses on the relationship between wear sliding properties and RS in IN718 coatings. Such coatings were deposited with a Laser metal deposition (LMD) machine using two different scanning strategies. The wear resistance and RS state were investigated after surface milling. RS were measured before and after wear tests on a reciprocating sliding test apparatus. Two different X-ray diffraction techniques were employed to measure the surface and subsurface state RS: Laboratory Energy Dispersive X-ray Diffraction (LEDXD) and Synchrotron X-ray Energy Dispersive Diffraction (SXEDD). Due to the milling process, the coatings show similar depth distributions of RS from 22 to 92 μm depth, but exhibit different magnitudes depending on the scanning strategy used. Reciprocating sliding wear tests induced high compressive residual stresses that erased the initial RS state, and a similar wear behavior was observed in the two samples. These samples possess similar texture and grain morphology. This demonstrates that the influence of RS on wear resistance is a second-order effect. Nevertheless, it was observed that RS can still impact the wear performance at the early testing stages of the repaired parts. KW - Additive manufacturing KW - Wear resistance KW - Residual stress PY - 2023 DO - https://doi.org/10.1007/s10853-023-09129-4 SN - 0022-2461 SP - 1 EP - 18 PB - Springer AN - OPUS4-59084 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schröder, Jakob A1 - Evans, Alexander A1 - Luzin, V. A1 - Abreu Faria, G. A1 - Degener, Sebastian A1 - Polatidis, E. A1 - Čapek, J. A1 - Kromm, Arne A1 - Dovzhenko, G. A1 - Bruno, Giovanni T1 - Texture-based residual stress analysis of laser powder bed fused Inconel 718 parts N2 - Although layer-based additive manufacturing methods such as laser powder bed fusion (PBF-LB) offer an immense geometrical freedom in design, they are typically subject to a build-up of internal stress (i.e. thermal stress) during manufacturing. As a consequence, significant residual stress (RS) is retained in the final part as a footprint of these internal stresses. Furthermore, localized melting and solidification inherently induce columnar-type grain growth accompanied by crystallographic texture. Although diffraction-based methods are commonly used to determine the RS distribution in PBF-LB parts, such features pose metrological challenges in their application. In theory, preferred grain orientation invalidates the hypothesis of isotropic material behavior underlying the common methods to determine RS. In this work, more refined methods are employed to determine RS in PBF-LB/M/IN718 prisms, based on crystallographic texture data. In fact, the employment of direction-dependent elastic constants (i.e. stress factors) for the calculation of RS results in insignificant differences from conventional approaches based on the hypothesis of isotropic mechanical properties. It can be concluded that this result is directly linked to the fact that the {311} lattice planes typically used for RS analysis in nickel-based alloys have high multiplicity and less strong texture intensities compared with other lattice planes. It is also found that the length of the laser scan vectors determines the surface RS distribution in prisms prior to their removal from the baseplate. On removal from the baseplate the surface RS considerably relaxes and/or redistributes; a combination of the geometry and the scanning strategy dictates the sub-surface RS distribution. KW - Additive manufacturing KW - Electron backscattered diffraction KW - Principal stress KW - Residual stress PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-578331 DO - https://doi.org/10.1107/S1600576723004855 SN - 1600-5767 VL - 56 IS - Pt 4 SP - 1076 EP - 1090 AN - OPUS4-57833 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kang, Chongjie A1 - Arcones, Daniel Andrés A1 - Becks, Henrik A1 - Beetz, Jakob A1 - Blankenbach, Jörg A1 - Claßen, Martin A1 - Degener, Sebastian A1 - Eisermann, Cedric A1 - Göbels, Anne A1 - Hegger, Josef A1 - Hermann, Ralf A1 - Kähler, Philipp A1 - Peralta, Patricia A1 - Petryna, Yuri A1 - Schnellenbach‐Held, Martina A1 - Schulz, Oliver A1 - Smarsly, Kay A1 - Fatih Sönmez, Mehmet A1 - Sprenger, Bjarne A1 - Unger, Jörg F. A1 - Vassilev, Hristo A1 - Weiser, Martin A1 - Marx, Steffen T1 - Intelligente digitale Methoden zur Verlängerung der Nutzungsdauer der Nibelungenbrücke N2 - Um die Lebensdauer von Bauwerken unter Wahrung derer Standsicherheit und Funktionsfähigkeit zu verlängern, bedarf es effektiver Monitorings‐ sowie Instandhaltungskonzepte. Im Rahmen des von der Deutschen Forschungsgemeinschaft (DFG) geförderten Schwerpunktprogramms 2388 „Hundert plus – Verlängerung der Lebensdauer komplexer Baustrukturen durch intelligente Digitalisierung“ (kurz: SPP 100+) werden hierfür innovative, interdisziplinäre Methoden entwickelt und an der Nibelungenbrücke in Worms (NBW) validiert. Der vorliegende Beitrag stellt einige dieser neuentwickelten digitalen Methoden vor. Unter anderem umfasst dies zwei Systeme des Structural Health Monitoring (SHM) und deren zielorientierte Verknüpfung von mehreren Beschleunigungsmessdaten zur umfassenden Zustandsbewertung. Ergänzend werden innovative datenbasierte Simulationsmethoden zur Bestimmung des Temperaturfelds des Brückenüberbaus vorgestellt sowie mehrere Finite‐Elemente‐Modelle unterschiedlicher Detailtiefe präsentiert und miteinander verglichen. Abschließend werden innovative Methoden zum Verwalten des Bestandswissens von Brückenbauwerken diskutiert. Die Methoden wurden überwiegend unabhängig voneinander entwickelt und an der NBW validiert. Im nächsten Schritt werden die Methoden integriert, um die Instandhaltung der NBW zu unterstützen. KW - Nibelungenbrücke Worms KW - Digitaler Zwilling KW - Prädiktive Instandhaltung KW - Bauwerksmonitoring KW - Nachrechnung KW - Verkehrsinfrastruktur KW - FE-Modell PY - 2025 DO - https://doi.org/10.1002/best.70070 SN - 0005-9900 VL - 121. Jahrgang 2026 SP - 1 EP - 18 PB - Ernst & Sohn a Wiley Brand CY - Wien, Austria AN - OPUS4-65288 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -