TY - CONF A1 - Rockel, Daniel A1 - Schartel, Bernhard A1 - Sanchez Olivares, Guadalupe T1 - Save your Skin with Skin – utiLizing leather waste fibers in flame retardant bio composites N2 - Leather is a widely used material for thousands of years and in modern days it is produced on industrial scale. This production produces high amounts of organic waste during the tannery process. These fibers can become a resource and act as a multi-functional bio-filler in flame retardant composites. This project investigates two leather fibers towards their ability to enhance the flame-retardancy in different composites. These composites use ammonium polyphosphate (APP) or aluminum trihydroxide (ATH) as flame retardants. Different silicon based synergists support polymers with ATH to reduce the load of flame retardant. The different modes of action (charring, gas phase activity, barrier effect) can be quantified of each composite. The new composites form a stable char layer resulting in an increase in residue, lower peak heat release rates (pHRR) and higher limiting oxygen index (LOI). In addition, the ratings in the UL94-classification increased up to V-0. T2 - 18th Fire Resistance in Plastics CY - Berlin, Germany DA - 20.11.2023 KW - Leather KW - Synergism KW - Sustainability KW - Bio-Polymers KW - Flame retardancy KW - Composites PY - 2023 AN - OPUS4-58948 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rockel, Daniel A1 - Schartel, Bernhard A1 - Sanchez Olivares, G. T1 - Save your Skin with Skin – Utilizing leather waste fibers in flame retardant bio composites N2 - Leather is a widely used material for thousands of years and in modern days it is produced on industrial scale. This production produces high amounts of organic waste during the tannery process. These fibers can become a resource and act as a multi-functional bio-filler in flame retardant composites. This project investigates two leather fibers towards their ability to enhance the flame-retardancy in different composites. These composites use ammonium polyphosphate (APP) or aluminum trihydroxide (ATH) as flame retardants. Different synergists support polymers with ATH. The new composites form a stable char layer resulting in an increase in residue, lower peak heat release rates (pHRR) and higher limiting oxygen index (LOI). In addition, the ratings in the UL94-classification increased up to V-0. T2 - 5th Asia-Oceania Symposium on Fire Safety Materials Science and Engineering CY - Sydney, Australia DA - 26.08.2023 KW - Leather KW - Circular Economy KW - Sustainability KW - Bio-Polymers KW - Flame retardancy KW - Composites PY - 2023 AN - OPUS4-58241 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Battig, Alexander A1 - Sanchez-Olivares, G. A1 - Rockel, Daniel A1 - Maldonado-Santoyo, M. A1 - Schartel, Bernhard T1 - Waste not, want not: The use of leather waste in flame retarded EVA JF - Materials and design N2 - Leather is among the most ancient, widely used materials worldwide. Industrial-scale leather production produces large quantities of organic waste attained during shaving and buffing steps during processing. In this study, leather wastes (LW) are used as fillers in flame retarded polymer composites. LW is investigated as a multifunctional bio-filler that enhances the fire performance of flame retarded poly(ethylene–vinyl acetate) (EVA) containing phosphorus flame retardants (P-FRs) ammonium polyphosphate (APP) or a melamine-encapsulated APP (eAPP). Using LW from tanneries as adjuvants to enhance P-FRs in EVA reduces industrial wastes that otherwise require costly waste management solutions. Materials are characterized multi-methodically via mechanical tests, electron microscopy, rheology, thermogravimetric analysis, evolved gas analysis, and condensed phase FTIR, also reaction-to-small-flames and cone calorimeter tests. EVA containing 10 wt-% LW and 20 wt-% P-FRs achieve 20% reductions in fire loads versus EVA, and up to 10% reduction in effective heats of combustion versus EVA with equal (30 wt-%) P-FR loadings. Enhanced char stabilization of EVA composites with LW and P-FRs lowered peaks of heat release rates up to 53% compared to EVA, and up to 40% compared to equal P-FRs loadings. Synergisms between LW and P-FRs in EVA are quantified. A chemical decomposition mechanism is proposed. KW - Leather waste KW - Tannery industry KW - EVA KW - Fire protection KW - Flame retardancy KW - Charring PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-532977 DO - https://doi.org/10.1016/j.matdes.2021.110100 SN - 0264-1275 VL - 210 SP - 1 EP - 16 PB - Elsevier CY - Amsterdam AN - OPUS4-53297 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Sanchez Olivares, G. A1 - Battig, Alexander A1 - Goller, Sebastian M. A1 - Rockel, Daniel A1 - Ramirez Gonzáles, V. A1 - Schartel, Bernhard T1 - Imparting Fire Retardancy and Smoke Suppression to Leather during Tanning Processes JF - ACS Omega N2 - Leather is considered a luxury good when used in seating and upholstery. To improve safety, flame retardancy in leather is usually achieved through various finishing processes such as spray or roller coating. These treatments require processing steps that cost time and are laborintensive. One avenue to achieving flame retardancy in leather is to add flame retardants during the tanning process. However, the influence on flame retardancy exerted by specific intumescent additives specifically added during leather tanning has yet to be investigated. This work explores the roles played by intumescent additive compounds in flame retarding leather when they are added during tanning instead of applied as a coating. Via a systematic investigation of various compound mixtures, the flame retardant effects in the condensed and the gas phases are elucidated. The results show a strong impact of melamine in the gas phase and of polyphosphates in the condensed phase. Their impact was quantified in fire and smoke analysis, showing a 14% reduction in the peak of heat release rate, strongly reduced burning lengths, and a 20% reduction in total smoke release compared to nontreated leather. These results illuminate the key role played by specific compounds in the flame retardancy of leather, particularly when they are added specifically during the tanning process instead of being applied as a coating. This method has great potential to reduce processing steps, lower costs, and improve material safety. KW - Leather KW - Fire protection KW - Intumescent additives KW - Smoke suppression PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-564777 DO - https://doi.org/10.1021/acsomega.2c05633 SN - 2470-1343 VL - 7 IS - 48 SP - 44156 EP - 44169 PB - ACS AN - OPUS4-56477 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Sanchez Olivares, G. A1 - Rockel, Daniel A1 - Calderas, F. A1 - Schartel, Bernhard T1 - Utilizing leather fibers from industrial wastes as bio-filler to improve flame retardancy in polypropylene JF - Journal of Industrial and Engineering Chemistry N2 - Combining buffing leather fibers from industrial waste streams with ammonium polyphosphate and bentonite clay is proposed as a flame-retardant additive for polypropylene. The paper addresses how they can be processed into attractive composites with the desired mechanical properties. Buffing leather fibers function as a multifunctional bio-filler and as a synergist for the flame retardant, resulting in fire retardancy successful enough to increase the oxygen index (LOI) by up to 7 vol.-% and to achieve a V0 UL 94 classification. Impressively reduced heat release rates are obtained in the cone calorimeter at 50 kW/m2 irradiation; for instance, the maximum average rate heat evolved (MARHE) drops from 765 to below 200 kW m􀀀 2. The synergistic effects are quantified and shown to be very strong for LOI and MARHE. This work opens the door to use waste buffing leather fibers as a promising multifunctional and synergistic bio-filler. KW - Polypropylene KW - Flame retardancy KW - Industrial waste KW - Leather fibers KW - Bio-filler PY - 2024 DO - https://doi.org/10.1016/j.jiec.2023.11.008 SN - 1226-086X SN - 1876-794X VL - 132 SP - 148 EP - 160 PB - Elsevier B.V. AN - OPUS4-59556 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -