TY - CONF A1 - Heinze, Christoph T1 - Einflüsse in der Schweißsimulation eines MAG-Schweißprozesses T2 - Workshop "Anwendungsnahe Schweißsimulation" CY - Berlin, Germany DA - 2011-05-19 PY - 2011 AN - OPUS4-23695 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Heinze, Christoph T1 - Simulation des Eigenspannungszustandes in Ein- und Mehrlagenschweißungen T2 - DVS Bezirksverband Berlin CY - Berlin, Germany DA - 2009-03-25 PY - 2009 AN - OPUS4-20636 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Heinze, Christoph T1 - Optimierung von Verzug und Eigenspannungen beim Schweißen dickwandiger Bauteile T2 - FOSTA-Veranstaltung für Industrievertreter, Präsentation von aktuellen Forschungsergebnissen, BAM CY - Berlin, Germany DA - 2010-09-23 PY - 2010 AN - OPUS4-22029 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Heinze, Christoph A1 - Schwenk, Christopher A1 - Rethmeier, Michael ED - Zoch, H.-W. ED - Lübben, T. T1 - Influences on the result quality of numerical calculation of welding-induced distortion N2 - The present investigations cover different relevant influences on the numerical calculation of welding-induced distortion. Therefore, a single-layer pulsed gas metal arc (GMA) weld of structural Steel S355J2+N with a thickness Öf5 mm is experimentally and numerically investigated. The influences of mesh density, tack-welds, and continuous cooling transformation (CCT) diagrams on welding-induced distortion are studied. The quality and quantity of These effects are clarified based on the used experimental and numerical set up. The occurring differences between the investigated cases achieve significant values. Consequently, prediction of welding-induced distortion can be improved considering the present investigations. T2 - IDE 2011 - 3rd International conference on distortion engineering 2011 CY - Bremen, Germany DA - 14.09.2011 KW - Welding simulation KW - Welding-induced distortion KW - Mesh analysis KW - Tack welding KW - Continuous cooling transformation behaviour PY - 2011 SN - 978-3-88722-724-1 SP - 277 EP - 285 AN - OPUS4-24363 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Heinze, Christoph A1 - Pittner, Andreas A1 - Rethmeier, Michael A1 - Babu, S. S. T1 - Dependency of martensite start temperature on prior austenite grain size and its influence on welding-induced residual stresses N2 - Austenite grain growth during welding is a critical factor for controlling weld microstructure in addition to nominal composition and thermal cycles. Recently, experimental data suggesting a decrease in martensite start temperature with a decrease in prior austenite grain size has been published. However, the actual sensitivity of this phenomenon on residual stresses evolution in the heat-affected zone has not been investigated, yet. Therefore, a numerical model was modified to consider this phenomenon. Numerical simulations were performed for welding of a low-alloy structural steel with minimum yield strength of 355 MPa (S355J2+N) and a heat-resistant steel P91 or 9Cr–1Mo, respectively. The results clarify the influence of prior austenite grain size on the residual stress development and show the importance martensite transformation temperatures and final martensite fraction. Consequently, the residual stress evolution of P91, which completely transforms to martensite while cooling, based on the enhanced model leads to maximum stress differences of 200 MPa in the heat-affected zone. KW - Prior austenite grain size KW - Martensite start temperature KW - Welding-induced residual stress KW - Numerical simulation KW - Gas metal arc welding PY - 2013 DO - https://doi.org/10.1016/j.commatsci.2012.11.058 SN - 0927-0256 VL - 69 SP - 251 EP - 260 PB - Elsevier CY - Amsterdam AN - OPUS4-27633 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Heinze, Christoph A1 - Schwenk, Christopher A1 - Rethmeier, Michael A1 - Caron, J. T1 - Numerical sensitivity analysis of welding-induced residual stress depending on variations in continuous cooling transformation behavior N2 - The usage of continuous cooling transformation (CCT) diagrams in numerical welding simulations is state of the art. Nevertheless, specifications provide limits in chemical composition of materials which result in different CCT behavior and CCT diagrams, respectively. Therefore, it is necessary to analyze the influence of variations in CCT diagrams on the developing residual stresses. In the present paper, four CCT diagrams and their effect on numerical calculation of residual stresses are investigated for the widely used structural steel S355J2 + N welded by the gas metal arc welding (GMAW) process. Rather than performing an arbitrary adjustment of CCT behavior, four justifiable data sets were used as input to the numerical calculation: data available in the Sysweld database, experimental data acquired through Gleeble dilatometry tests, and TTT/CCT predictions calculated from the JMatPro and Edison Welding Institute (EWI) Virtual Joining Portal software. The performed numerical analyses resulted in noticeable deviations in residual stresses considering the different CCT diagrams. Furthermore, possibilities to improve the prediction of distortions and residual stress based on CCT behavior are discussed. KW - Welding simulation KW - GMAW KW - CCT sensitivity KW - Welding residual stress PY - 2011 DO - https://doi.org/10.1007/s11706-011-0131-7 SN - 1673-7377 SN - 1673-7482 VL - 5 IS - 2 SP - 168 EP - 178 PB - Springer ; [Beijing] : Higher Education Press CY - Secaucus, N.J. ; Heidelberg AN - OPUS4-23835 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Heinze, Christoph T1 - Welding Residual Stresses Depending on Solid-State Transformation Behaviour Studied by Numerical and Experimental Methods T2 - 8th European Conference on Residual Stresses CY - Riva del Garda, Italy DA - 2010-06-26 PY - 2010 AN - OPUS4-22996 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Heinze, Christoph T1 - Sensitivity Analysis of Martensite Transformation Temperatures with respect to Numercial Calculation of Welding-Induced Residual Stresses T2 - 9th International Seminar Numercial Analysis of Weldability CY - Seggauberg, Austria DA - 2009-09-28 PY - 2009 AN - OPUS4-20637 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Heinze, Christoph T1 - Experimentelle und numerische Analyse des Geometrieeinflusses auf den Schweißeigenspannungszustand T2 - SYSWELD Forum CY - Weimar, Germany DA - 2009-10-22 PY - 2009 AN - OPUS4-20638 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Caron, J. A1 - Heinze, Christoph A1 - Schwenk, Christopher A1 - Rethmeier, Michael A1 - Babu, S. S. A1 - Lippold, J. T1 - Effect of continuous cooling transformation variations on numerical calculation of welding-induced residual stresses N2 - Continuous cooling transformation (CCT) behavior affects the transient state of material properties employed in a numerical welding simulation, having a direct influence on the developing stress state. Three different CCT diagrams for S355J2 steel were employed to understand the influence of variations in CCT behavior on the numerical calculation of welding-induced residual stresses. The CCT diagrams were constructed from transformation data contained in the Sysweld software database, measured dilatometric data from Gleeble experiments, and transformation data calculated from the JMatPro software. The calculated transverse and longitudinal residual stress distributions provided a qualitative correction only in comparison to experimental measurements, with the largest deviation occurring near the weld interface. Overall, the results indicate a weak dependency of the calculated residual stresses due to anticipated CCT variations. The most significant effect on the calculated residual stresses was shown to be related to the proportion of formed martensite. It is suggested that CCT data of approximate accuracy is sufficient for reliable calculation of welding-induced residual stresses. KW - Continuous cooling transformation diagrams KW - Residual stresses KW - Gas metal arc welding KW - C-Mn steels KW - Welding simulation KW - Schweißsimulation KW - Eigenspannungen KW - Martensitbildung KW - Sensitivitätsanalyse KW - Sysweld KW - Martensite kinetic KW - Sensitivity analysis PY - 2010 SN - 0043-2296 SN - 0096-7629 VL - 89 SP - 151-s - 160-s PB - American Welding Society CY - New York, NY AN - OPUS4-21444 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Heinze, Christoph A1 - Kromm, Arne A1 - Schwenk, Christopher A1 - Kannengießer, Thomas A1 - Rethmeier, Michael T1 - Welding residual stresses depending on solid-state transformation behaviour studied by numerical and experimental methods N2 - The development of high-strength structural steels with yield strengths up to 1000 MPa results in the requirement of suitable filler materials for welding. Recently designed low transformation temperature (LTT) alloys offer appropriate strength. The martensitic phase transformation during welding induces compressive residual stress in the weld zone. Therefore, the mechanical properties of welded joints can be improved. The present paper illustrates numerical simulation of the residual stresses in LTT-welds taking into account the effect of varying Ms/Mf-temperatures, and therefore different retained austenite contents, on the residual stresses. Residual stress distributions measured by synchrotron diffraction are taken as evaluation basis. A numerical model for the simulation of transformation affected welds is established and can be used for identification of appropriate Ms-temperatures considering the content of retained austenite. KW - Welding simulation KW - Residual stress KW - Low transformation temperature filler material KW - Martensitic transformation KW - Retained austenite PY - 2011 DO - https://doi.org/10.4028/www.scientific.net/MSF.681.85 SN - 0255-5476 VL - 681 SP - 85 EP - 90 PB - Trans Tech Publications CY - Aedermannsdorf, Switzerland AN - OPUS4-23357 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Caron, J. A1 - Heinze, Christoph A1 - Schwenk, Christopher A1 - Rethmeier, Michael A1 - Babu, S. S. A1 - Lippold, J. ED - Cerjak, H. ED - Enzinger, N. T1 - Sensitivity analysis of martensite transformation temperatures with respect to numerical calculation of welding-induced residual stresses KW - Schweißsimulation KW - Eigenspannungen KW - Martensitbildung KW - Sensivitätsanalyse KW - Sysweld KW - Welding simulation KW - Residual stresses KW - Martensite kinetic KW - Sensitivity analysis PY - 2010 SN - 978-3-85125-127-2 SP - 215 EP - 238 PB - Verlag der Technischen Universität Graz AN - OPUS4-23008 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -