TY - JOUR A1 - Huber, F. A1 - Herzel, Hannes A1 - Adam, Christian A1 - Mallow, O. A1 - Blasenbauer, D. A1 - Fellner, J. T1 - Combined disc pelletisation and thermal treatment of MSWI fly ash N2 - An environmentally friendly and cost efficient way for the management of municipal solid waste incineration (MSWI) fly ash represents its thermal co-treatment together with combustible waste. However, the safe introduction and storage of MSWI fly ash in the waste bunker is challenging and associated with severe problems (e.g. dust emissions, generation of undefined lumps and heat in case of moistened MSWI fly ash). Therefore, the aim of this study is to investigate the suitability of pelletisation as a pretreatment of MSWI fly ash. In particular, MSWI fly ash was characterised after sampling, pelletisation and thermal treatment and the transfer of constituents to secondary fly ash and flue gas was investigated. For this purpose, MSWI fly ash pellets with a water content of about 0.15 kg/kg and a diameter of about 8 mm have been produced by disc pelletiser and treated in an electrically heated pilot-scale rotary kiln at different temperatures, ranging from 450°C to 1050°C. The total contents of selected elements in the MSWI fly ash before and after thermal treatment and in the generated secondary fly ash have been analysed in order to understand the fate of each element. Furthermore, leachable contents of selected elements and total content of persistent organic pollutants of the thermally treated MSWI fly ash were determined. Due to the low total content of Hg (0.7 mg/kg) and the low leachate content of Pb (<0.36 mg/kg), even at the lowest treatment temperature of 450°C, thermally treated MSWI fly ash pellets can be classified as nonhazardous waste. However, temperatures of at least 650°C are necessary to decrease the toxic equivalency of PCDD/F and DL-PCB. The removal of toxic heavy metals like Cd and Pb is significantly improved at temperatures of 850°C, 950°C or even 1050°C. The observed metal removal led to relatively high contents of e.g. Cu (up to 11,000 mg/kg), Pb (up to 91,000 mg/kg) and Zn (up to 21,000 mg/kg) in the secondary fly ash. This metal enriched secondary fly ash might represent a potential raw material for metal recovery (e.g. via acidic leaching). Due to the high content of total dissolved solids observed in the leachate of thermally treated MSWI fly ash pellets, a wet extraction procedure is suggested to enable its safe disposal at non-hazardous waste landfills. KW - MSWI fly ash KW - Thermal treatment PY - 2018 DO - https://doi.org/10.1016/j.wasman.2017.12.020 SN - 0956-053X VL - 73 SP - 381 EP - 391 PB - Elsevier Ltd. CY - Rotterdam AN - OPUS4-44481 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Herzel, Hannes A1 - Stemann, J. A1 - Simon, Sebastian A1 - Adam, Christian T1 - Comparison of thermochemical treatment of sewage sludge ash with sodium sulphate in laboratory-scale and pilot-scale experiments N2 - There is an ongoing debate on European scale concerning the criticality of phosphorus. In Switzerland and Germany, phosphorus recovery from phosphorus-rich waste streams will become obligatory. Sewage sludge ash is rich in phosphorus and may become an important secondary feedstock. Thermochemical treatment of sewage sludge ash with sodium sulphate under reducing conditions was shown to remove heavy metals from the solid product and produce the fully plant available crystalline phase CaNaPO4. Pilot-scale experiments in a rotary kiln were carried out at temperatures between 750 and 1000 °C and were compared to laboratory-scale experiments with crucibles. Process upscaling was successfully demonstrated but a series of differences were noticed: In comparison to laboratory-scale, solubility of phosphorus in samples from pilot-scale experiments was lower at all chosen treatment temperatures because of shorter retention time and incomplete decomposition of sodium sulphate. X-ray diffraction analysis revealed remaining phase fractions of whitlockite (Ca3-x(Mg,Fe)x(PO4)2) and sodium sulphate from the starting materials in products and thus indicated incomplete reaction. In contrast to the results of laboratory-scale experiments, the crystalline phase CaNaPO4 was clearly absent in the products from the rotary kiln but instead a Mg-bearing phase (Ca,Mg)NaPO4 was formed. Laboratory-scale experiments confirmed (Ca,Mg)NaPO4 is an intermediate phase between whitlockite and CaNaPO4. However, both crystalline phases are characterized by high plant availability. It was shown that heavy metal removal increased at higher temperatures whereas solubility and thus plant availability of phosphorus already reached its maxima at temperatures of 950 °C in pilot-scale and 875 °C in laboratory-scale experiments. KW - Crystalline phase identification KW - Heavy metal removal KW - Phosphorus availability KW - Process upscaling KW - Recovery KW - Rhenanite PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-524084 DO - https://doi.org/10.1007/s13762-021-03252-y VL - 19 IS - 3 SP - 1997 EP - 2006 PB - Springer AN - OPUS4-52408 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Herzel, Hannes A1 - Krüger, Oliver A1 - Hermann, L. A1 - Adam, Christian T1 - Sewage sludge ash - A promising secondary phosphorus source for fertilizer production N2 - Sewage sludge incineration is extensively practiced in some European countries such as the Netherlands, Switzerland, Austria and Germany. A survey of German sewage sludge ash showed that the recovery potential is high, approx. 19,000 t of phosphorus per year. However, the survey also discovered that the bioavailability of phosphorus in the sewage sludge ash is poor and that more than half of the ashes cannot be used as fertilizers due to high heavy metal content. A new thermochemical process for sewage sludge ash treatment was developed that transforms the ash into marketable fertilizer products. Sewage sludge ash was thermochemically treated with sodium and potassium additives under reducing conditions, whereby the phosphate-bearing mineral phases were transformed into plant available phosphates. High P-bioavailability was achieved with a molar Na/P ratio > 1.75 in the starting materials. Sodium sulfate, carbonate and hydroxide performed comparably as additives for this calcination process. Potassium carbonate and -hydroxide have to be added in a molar K/P ratio > 2.5 to achieve comparable P-solubility. The findings of the laboratory scale investigations were confirmed by an industrial demonstration trial for an ash treatment with sodium sulfate. Simultaneously, the volatile transition metal arsenic (61% removal) as well as volatile heavy metals such as cadmium (80%), mercury (68%), lead (39%) and zinc (9%) were removed via the off-gas treatment system. The product of the demonstration trial is characterized by high bioavailability and a toxic trace element mass fraction below the limit values of the German fertilizer ordinance, thus fulfilling the quality parameters for a P-fertilizer. KW - Sewage sludge ash KW - Phosphorus recovery KW - Thermochemical treatment KW - Reducing conditions KW - Heavy metal evaporation KW - Bioavailability KW - Sodium sulfate PY - 2016 DO - https://doi.org/10.1016/j.scitotenv.2015.08.059 SN - 0048-9697 SN - 1879-1026 IS - 542 SP - 1136 EP - 1143 PB - Elsevier CY - Amsterdam AN - OPUS4-34165 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Herzel, Hannes A1 - Stemann, Jan A1 - Adam, Christian A1 - Krüger, Oliver A1 - Hermann, L. T1 - Thermochemische Verfahren zur Düngemittelherstellung im EU-Projekt P-REX N2 - Im Rahmen des EU-Projekts P-REX werden unter anderem die zwei thermischen Verfahren ASH DEC und Mephrec zur technischen Rückgewinnung von Phosphor aus Klärschlamm und Klärschlammaschen für die P-Düngemittelproduktion betrachtet. Die Produkte haben geringe Konzentrationen an Schwermetallen und eine bessere P-Löslichkeit als die nicht behandelten Klärschlammaschen. Die Klärschlammasche wird im ASH DEC-Verfahren mit Natriumverbindungen unter reduzierenden Bedingungen im Drehrohrofen behandelt. Das Verfahren wurde erfolgreich bei einem Demonstrationsversuch getestet. Das Mephrec-Verfahren ist ein metallurgisches Schmelzverfahren und wird unter reduzierenden Bedingungen im Schachtofen durchgeführt. Es ist eine Pilotanlage in Nürnberg geplant. T2 - Workshop 'Phosphor für die Landwirtschaft - Strategien für eine endliche Ressource' CY - Potsdam, Germany DA - 11.06.2014 KW - Phosphor KW - Rückgewinnung KW - Klärschlamm KW - Klärschlammasche KW - ASH DEC KW - Mephrec PY - 2014 SN - 0947-7314 IS - 86 SP - 65 EP - 72 CY - Potsdam AN - OPUS4-32639 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Maresca, A. A1 - Krüger, O. A1 - Herzel, Hannes A1 - Adam, Christian A1 - Kalbe, Ute A1 - Astrup, T. F. T1 - Influence of wood ash pre-treatment on leaching behaviour, liming and fertilising potential N2 - In Denmark, increasing amounts of woody biomass are being used for the production of renewable energy, resulting in more wood ashes being generated. While these materials have been mainly landfilled, wood ashes may also be utilised for fertilizing and liming purposes on top of soils. Pre-treatments involving hardening or granulation may be carried out prior to soil application. In this study, two Danish wood ash samples were hardened and/or granulated. Lab-hardening induced rapid changes in the shape of the acid neutralisation capacity curve of the ashes. Up-flow column tests, assuming local equilibrium conditions, were employed to investigate the leaching from pre-treated ashes. Granules and loose ashes demonstrated similar leaching behaviours, indicating that similar geochemical processes were governing their leaching. In comparison with untreated fresh ashes, the hardened ashes demonstrated reduced leaching of Ca, Ba, Pb and Zn with concentration levels generally below or close to the analytical limits of quantification; to the contrary, the leaching of As, P, Sb, Si, V and Mg was enhanced in the hardened ashes. The release of alkalinity was reduced by hardening. In general, all granules were barely breakable by finger-pinching and they could withstand one month of continuous leaching, preserving their overall shape. The solubility of phosphorous in neutral ammonium citrate indicated that about 30–51% of the total P content in the ash samples was released, suggesting that the ashes could be potentially valuable as P-fertiliser if applied onto soil. KW - Wood ash KW - Phoshpor availability KW - Leaching KW - Forest soils PY - 2019 DO - https://doi.org/10.1016/j.wasman.2018.11.003 SN - 0956-053X VL - 83 SP - 113 EP - 122 PB - Elsevier AN - OPUS4-46583 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -