TY - JOUR A1 - Chan, Yin Yam A1 - Ma, C. A1 - Zhou, F. A1 - Hu, Y. A1 - Schartel, Bernhard T1 - A liquid phosphorous flame retardant combined with expandable graphite or melamine in flexible polyurethane foam JF - Polymer for Advanced Technologies N2 - A systematic series of flexible polyurethane foams (FPUF) with different concentrations of flame retardants, bis([dimethoxyphosphoryl]methyl) phenyl phosphate (BDMPP), and melamine (MA) or expandable graphite (EG) was prepared. The mechanical properties of the FPUFs were evaluated by a universal testing machine. The pyrolysis behaviors and the evolved gas analysis were done by thermogravimetric analysis (TGA) and TGA coupled with Fourier-transform infrared (TG-FTIR), respectively. The fire behaviors were studied by limiting oxygen index (LOI), UL 94 test for horizontal burning of cellular materials (UL 94 HBF), and cone calorimeter measurement. Scanning electronic microscopy (SEM) was used to examine the cellular structure's morphology and the postfire char residue of the FPUFs. LOI and UL 94 HBF tests of all the flame retarded samples show improved flame retardancy. BDMPP plays an essential role in the gas phase because it significantly reduces the effective heat of combustion (EHC). This study highlights the synergistic effect caused by the combination of BDMPP and EG. The measured char yield from TGA is greater than the sum of individual effects. No dripping phenomenon occurs during burning for FPUF-BDMPP-EGs, as demonstrated by the result of the UL 94 HBF test. EG performs excellently on smoke suppression during burning, as evident in the result of the cone calorimeter test. MA reduces the peak heat release rate (pHRR) significantly. The synergistic effect of the combination of BDMPP and EG as well as MA offers an approach to enhance flame retardancy and smoke suppression. KW - Bis([dimethoxyphosphoryl]methyl) phenyl phosphate KW - Expandable graphite KW - Flexible polyurethane foam KW - melamine KW - phosphorous flame retardant PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-541840 DO - https://doi.org/10.1002/pat.5519 SN - 1099-1581 VL - 33 IS - 1 SP - 326 EP - 339 PB - Wiley AN - OPUS4-54184 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Ma, S. A1 - Xiao, Y. A1 - Zhou, F. A1 - Schartel, Bernhard A1 - Chan, Yin Yam A1 - Korobeinichev, O. P. A1 - Trubachev, S. A. A1 - Hu, W. A1 - Ma, C. A1 - Hu, Y. T1 - Effects of novel phosphorus-nitrogen-containing DOPO derivative salts on mechanical properties, thermal stability and flame retardancy of flexible polyurethane foam JF - Polymer Degradation and Stability N2 - In this work, a series of 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide (DOPO) derivative salts containing phosphorus and nitrogen were synthesized, and their effects on mechanical properties, thermal stability and flame retardancy of flexible polyurethane foam (FPUF) were investigated. Studies have shown that the addition of DOPO derivatives will increase the tensile strength, compression set, and compression hardness of FPUF, but it will lead to a decrease in elongation at break. Thermogravimetric analysis showed that the initial decomposition temperature of FPUF containing DOPO derivatives was reduecd, but the char reside was significantly improved. A series of combustion tests indicated that the addition of DOPO derivative salts can improve the flame retardancy of FPUF, of which 10-hydroxy-9,10-dihydro-9-oxa-10 phosphaphenanthrene-10-oxide dicyandiamide salt (D-DICY) exhibited the best flame retardancy. When the load of D-DICY was 20 phr, the limiting oxygen index (LOI) of foam reached 24.5%, and the peak heat release rate and total heat release were decreased by 55.7% and 52.9%, respectively. Furthermore, based on the analysis of the gas phase combustion products and the char residue of the condensed phase, the possible flame retardant mechanism was proposed. KW - Flexible polyurethane foam KW - DOPO derivative salts KW - Mechanical properties KW - Thermal stability KW - Flame retardancy PY - 2020 DO - https://doi.org/10.1016/j.polymdegradstab.2020.109160 SN - 0141-3910 VL - 177 SP - 109160 PB - Elsevier Ltd. AN - OPUS4-50740 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zhou, F. A1 - Ma, C. A1 - Zhang, K. A1 - Chan, Yin Yam A1 - Xiao, Y. A1 - Schartel, Bernhard A1 - Döring, M. A1 - Wang, B. A1 - Hu, W. A1 - Hu, Y. T1 - Synthesis of Ethyl (Diethoxymethyl)phosphinate Derivatives and Their Flame Retardancy in Flexible Polyurethane Foam: Structure-flame Retardancy Relationships JF - Polymer Degradation and Stability N2 - Three novel liquid ethyl (diethoxymethyl)phosphinate derivatives (EDPs) were synthesized and incorporated into flexible polyurethane foams (FPUFs). The flame retardancy of FPUFs were evaluated by limiting oxygen index (LOI), vertical burning and cone calorimetry tests, and the results indicated the structure-flame retardancy relationship of EDPs. Among these EDPs, P-(diethoxymethyl)-N-phenylphosphonamidate (EDPPA) exhibited the best flame retardant effect, methyl 3-((diethoxymethyl)(ethoxy)phosphoryl)propanoate (EDPMA) the second, and ethyl phenyl (di-ethoxymethyl)phosphonate (EDPPO) the worst. When the incorporation of EDPPA was 10 wt%, the FPUFs could self-extinguish and pass the vertical burning test. Meanwhile, the LOI value of FPUF-PA increased to 23.6% with 20 wt% loading of flame retardant. According to the investigation of volatiles during the thermal degradation of FPUFs and the morphologies of char residues after cone test, we inferred the pos- sible flame retardant mechanism. The results indicated that EDPs could release phosphorus-containing compounds in the gas phase, which would generate phosphorus-containing radicals and play the role of radical scavenger. In the condensed phase, EDPs can promote the formation of dense, intact and thermal stably char layer on the surface of FPUFs. Moreover, we found that the structure influence on flame retardancy was attributed to the atoms linked to the central phosphorus. Our results indicate that these EDPs are promising flame retardants in FPUFs that can be applied to improve the flame retardancy of FPUFs in various practical applications. KW - Ethyl (diethoxymethyl)phosphinate derivatives KW - Flame retardant KW - Flexible polyurethane foam KW - Structure-flame retardancy relationship PY - 2021 DO - https://doi.org/10.1016/j.polymdegradstab.2021.109557 SN - 0141-3910 VL - 188 SP - 109557 PB - Elsevier Ltd. AN - OPUS4-53085 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Chan, Yin Yam A1 - Ma, C. A1 - Zhou, F. A1 - Hu, Y. A1 - Schartel, Bernhard T1 - Flame retardant flexible polyurethane foams based on phosphorous soybean-oil polyol and expandable graphite JF - Polymer Degradation and Stability N2 - A phosphorous soybean-oil–based polyol was derived via epoxidation and ring opening reaction as an alternative to petrochemical-based polyol for the synthesis of flexible polyurethane foams (FPUFs). 5-wt.% and 10-wt.% of expandable graphite (EG) were added to further improve flame retardancy. The mechanical properties (tensile strength and compression stress) of the foams were investigated. Thermogravimetric analysis (TGA) coupled with Fourier-transform infrared (FTIR) were conducted to evaluate the pyrolysis; limiting oxygen index (LOI), UL 94 and cone calorimeter were performed to analyze the fire performance of the foams; smoke density chamber was used to investigate the smoke released during burning. When 10-wt.% of EG was used, the flame retardancy of the foams was much enhanced due to the synergistic effect between phosphorus and EG. The char yield was three times higher (54wt.%). The fire load MARHE approached 100 kWm−2, half of the value expected for a superposition. The combination of phosphorous polyols and EG is proposed as strategy for future flame retarded FPUFs. KW - Phosphorous soybean-oil–based polyol KW - Flexible polyurethane foam KW - Expandable graphite KW - Flame retardancy KW - Smoke measurement PY - 2021 DO - https://doi.org/10.1016/j.polymdegradstab.2021.109656 SN - 0141-3910 VL - 191 SP - 9656 PB - Elsevier Ltd. AN - OPUS4-52907 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -