TY - JOUR A1 - Agea Blanco, Boris A1 - Walzel, S. A1 - Chi, J. A1 - Lüchtenborg, J. T1 - Making Binder Jetting Really Work for Technical Ceramics - Additive Manufacturing of Technical Ceramics N2 - As an alternative shaping method to the traditionally used processes, additive manufacturing (AM) can produce economical ceramic components in small lot sizes and/or with complex geometries. Powder-based additive manufacturing processes like binder jetting are popular in the field of metal AM. One reason is the increased productivity compared to other AM technologies. For ceramic materials, powder-based AM technologies result in porous ceramic parts, provided they are not infiltrated. CerAMing GmbH unites the advantages of powder-based processes with the production of dense ceramic by means of the Layerwise Slurry Deposition. By using a suspension, a high packing density of the powder bed is achieved which leads to high green body densities. Due to this advantage the approach overcomes the problems of other powder-based AM technologies. Furthermore, a very economical debinding time allows the production of parts with high wall thicknesses. KW - Additive Manufacturing KW - Binder Jetting KW - Layerwise Slurry Deposition KW - Lithography-based technologies KW - Technical Ceramics PY - 2021 SP - 49 EP - 52 PB - Göller Verlag CY - Baden-Baden AN - OPUS4-52948 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Agea Blanco, Boris A1 - Reinsch, Stefan A1 - Müller, Ralf T1 - Sintering and foaming of barium silicate glass powder compacts N2 - The manufacture of sintered glasses and glass-ceramics, glass matrix composites, and glass-bounded ceramics or pastes is often affected by gas bubble formation. Against this background, we studied sintering and foaming of barium silicate glass powders used as SOFC sealants using different powder milling procedures. Sintering was measured by means of heating microscopy backed up by XPD, differential thermal analysis, vacuum hot extraction (VHE), and optical and electron microscopy. Foaming increased significantly as milling progressed. For moderately milled glass powders, subsequent storage in air could also promote foaming. Although the powder compacts were uniaxially pressed and sintered in air, the milling atmosphere significantly affected foaming. The strength of this effect increased in the order Ar ≈ N2 < air < CO2. Conformingly, VHE studies revealed that the pores of foamed samples predominantly encapsulated CO2, even for powders milled in Ar and N2. Results of this study thus indicate that foaming is caused by carbonaceous species trapped on the glass powder surface. Foaming could be substantially reduced by milling in water and 10 wt% HCl. KW - Glass powder KW - Sintering KW - Foaming KW - SOFC PY - 2016 UR - http://journal.frontiersin.org/article/10.3389/fmats.2016.00045/full?&utm_source=Email_to_authors_&utm_medium=Email&utm_content=T1_11.5e1_author&utm_campaign=Email_publication&field=&journalName=Frontiers_in_Materials&id=214488 U6 - https://doi.org/10.3389/fmats.2016.00045 SN - 2296-8016 VL - 3 SP - Article 45, 1 EP - 10 AN - OPUS4-38303 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Agea Blanco, Boris A1 - Blaeß, Carsten A1 - Reinsch, Stefan A1 - Sojref, Regine A1 - Brauer, D. S. A1 - Müller, Ralf T1 - Sintering and foaming of barium and calcium silicate glass powders N2 - Unexpected bubble bursting (foaming) is a huge problem in the fabrication of sintered glasses, sintered glass-ceramics and glass matrix composites. In this presentation the main aspects of foaming are shown for two completely different glass powders: 1) used as a SOFC sealand 2) bioactive glass T2 - Glashüttentag 2016 CY - Berlin, Germany DA - 29.09.16 KW - Bubble KW - Foaming KW - Glass powders PY - 2016 AN - OPUS4-38319 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Agea Blanco, Boris A1 - Meyer, Christian A1 - Müller, Ralf A1 - Günster, Jens T1 - Sand erosion of solar glass: Specific energy uptake, total transmittance, and module efficiency N2 - Surface roughness, R Z , normal transmittance, Τ N , total transmittance, Τ T , and photovoltaic (PV) module efficiency, η S , were measured for commercial solar glass plates and PV test modules identically sandblasted with different loads of quartz sand (200 – 400 μ m), impact inclination angles, and sand particle speed. Measured data are presented versus the specific energy uptake during sand blasting, E (J/m2). Cracks, adhering particles, and scratch ‐ like textures probably caused by plastic flow phenomena could be observed after sand blasting. Their characteristic size was much smaller than that of sand particles. After blasting and subsequent cleaning, the glass surface was still covered with adhering glass particles. These particles, cracks, and scratch ‐ like textures could not be removed by cleaning. For sand blasting with α = 30° inclination angle and E = 30 000 J/m2, normal transmittance, total transmittance, and relative module efficiency decreased by 29%, 2% and ∽ 2%, respectively. This finding indicates that diffusive transmission of light substantially contributes to PV module efficiency and that the module efficiency decrease caused by sand erosion can be better estimated from total than by normal transmittance measurements. KW - Transmittance KW - Efficiency KW - Photovoltaic modules KW - Roughness KW - Sand blasting PY - 2018 U6 - https://doi.org/10.1002/er.3930 SN - 1099-114X SN - 0363-907X VL - 42 IS - 3 SP - 1298 EP - 1307 PB - Wiley & Sons, Ltd. AN - OPUS4-44157 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Chi, Jinchun A1 - Zocca, Andrea A1 - Agea Blanco, Boris A1 - Melcher, J. A1 - Sparenberg, M. A1 - Günster, Jens T1 - 3D Printing of Self-Organizing Structural Elements for Advanced Functional Structures N2 - A shape evolution approach based on the thermally activated self-organization of 3D printed parts into minimal surface area structures is presented. With this strategy, the present communication opposes currently established additive manufacturing strategies aiming to stipulate each individual volumetric element (voxel) of a part. Instead, a 3D structure is roughly defined in a 3D printing process, with all its advantages, and an externally triggered self-organization allows the formation of structural elements with a definition greatly exceeding the volumetric resolution of the printing process. For enabling the self-organization of printed objects by viscous flow of material, functionally graded structures are printed as rigid frame and melting filler. This approach uniquely combines the freedom in design, provided by 3D printing, with the mathematical formulation of minimal surface structures and the knowledge of the physical potentials governing self-organization, to overcome the paradigm which strictly orrelates the geometrical definition of 3D printed parts to the volumetric resolution of the printing process. Moreover, a transient liquid phase allows local programming of functionalities, such as the alignment of functional particles, by means of electric or magnetic fields. KW - Additive Manufacturing KW - Self-Assembly KW - 3D-Printing KW - Polymeric Materials PY - 2018 U6 - https://doi.org/10.1002/admt.201800003 SN - 2365-709X VL - 3 IS - 5 SP - 1800003-1 EP - 1800003-7 PB - Wiley-VCH CY - Weinheim AN - OPUS4-45714 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Agea Blanco, Boris A1 - Blaess, C. A1 - Reinsch, Stefan A1 - Brauer, D. A1 - Müller, Ralf T1 - Sintering and foaming of barium and calcium silicate glass powders N2 - Sintering and foaming of barium and calcium silicate glass powder compacts have been studied for different powder milling. Sintering was measured by means of heating microscopy backed up by XRD, DTA, Vacuum Hot Extraction (VHE) and electron microscopy. Foaming intensity strongly increased with decreasing glass partiefe size. Although powder compacts were uniaxially pressed and sintered in ambient air, foaming was affected by the milling atmosphere and most intensive for milfing in C02. Conformingly, VHE studies revealed that foaming of fully sintered samples was mainly driven by C02, even for powders milled in technical air, Ar and N2. Prolonged storage of air milled barium silicate glass powders in ambient air before pressing and sintering caused further increase of foaming intensity. These findings indicate that carbonaceous species are preferentially trapped to or close beneath the powder surface during milling and later storage. The temperature range of C02 degassing from fully sintered barium and calcium silicate g/ass powder compacts fits the temperature ranges of decomposition of BaC03 and CaC03 mix-milled with the respective barium and calcium silicate glass powders. T2 - IMAPS/ACerS 11th International CICMT conference and exhibition CY - Dresden, Germany DA - 20.04.2015 KW - Sintering KW - Foaming KW - Silicate glass powders KW - Barium and calcium silicate plass powders KW - Degassing PY - 2015 SN - 978-1510804562 SP - 31 EP - 37 AN - OPUS4-35250 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Agea Blanco, Boris A1 - Reinsch, Stefan A1 - Meyer, Christian A1 - Müller, Ralf A1 - Günster, Jens T1 - Quantification of sand erosion on PV solar glass N2 - Solar glass in arid and semi-arid regions is exposed to sand storms which can affect the durability of PV modules. Related erosion processes have been extensively studied but the results given are difficult to compare due to being obtained by different variables like particle speed and sand mass. This study correlates the damage of solar panels to the cumulative impact energy as a global parameter. T2 - 91. Glastechnische Tagung CY - Weimar, Germany DA - 29.05.2017 KW - Glass KW - Sandblasting KW - Erosion KW - Sandstorm KW - Transmittance KW - Roughness PY - 2017 AN - OPUS4-42856 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Agea Blanco, Boris A1 - Reinsch, Stefan A1 - Müller, Ralf T1 - Sintering and Foaming of Barium Silicate Glass Powders N2 - The manufacture of sintered glasses and glass-ceramics, glass matrix composites, and glass-bounded ceramics or pastes is often affected by gas bubble formation. Against this background, we studied sintering and foaming of barium silicate glass powders used as SOFC sealants using different powder milling procedures. Sintering was measured by means of heating microscopy backed up by XPD, differential thermal analysis, vacuum hot extraction (VHE), and optical and electron microscopy. Foaming increased significantly as milling progressed. For moderately milled glass powders, subsequent storage in air could also promote foaming. Although the powder compacts were uniaxially pressed and sintered in air, the milling atmosphere significantly affected foaming. The strength of this effect increased in the order Ar ≈ N2 < air < CO2. Conformingly, VHE studies revealed that the pores of foamed samples predominantly encapsulated CO2, even for powders milled in Ar and N2. Results of this study thus indicate that foaming is caused by carbonaceous species trapped on the glass powder surface. Foaming could be substantially reduced by milling in water and 10 wt% HCl. T2 - 91. Glastechnische Tagung CY - Weimar, Germany DA - 29.05.2017 KW - Glass powder sintering KW - Milling KW - Foaming KW - Degassing KW - SOFC PY - 2017 AN - OPUS4-42858 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Agea Blanco, Boris A1 - Reinsch, Stefan A1 - Müller, Ralf A1 - Günster, Jens T1 - The Effect of Sandblasting on Module Glazing N2 - Surface roughness, RZ, normal transmittance, ΤN, total transmittance, ΤT, and photovoltaic (PV) module efficiency, ηS, were measured for commercial solar glass plates and PV test modules identically sandblasted with different loads of quartz sand (200–400 μm), impact inclination angles, and sand particle speed. Measured data are presented versus the specific energy uptake during sand blasting, E (J/m2). Cracks, adhering particles, and scratch-like textures probably caused by plastic flow phenomena could be observed after sand blasting. Their characteristic size was much smaller than that of sand particles. After blasting and subsequent cleaning, the glass surface was still covered with adhering glass particles. These particles, cracks, and scratch-like textures could not be removed by cleaning. For sand blasting with α = 30° inclination angle and E = 30 000 J/m2, normal transmittance, total transmittance, and relative module efficiency decreased by 29%, 2% and ∽2%, respectively. This finding indicates that diffusive transmission of light substantially contributes to PV module efficiency and that the module efficiency decrease caused by sand erosion can be better estimated from total than by normal transmittance measurements. T2 - 7th SOPHIA PV-Module Reliability Workshop CY - Freiburg, Germany DA - 06.06.2017 KW - Photovoltaic Module KW - Sandstorm KW - Erosion KW - Sandblasting KW - Transmittance KW - Roughness KW - Efficiency PY - 2017 AN - OPUS4-42861 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -