TY - CONF A1 - Quercetti, Thomas A1 - Ballheimer, Viktor A1 - Zeisler, Peter A1 - Müller, Karsten T1 - Interactions between Cask Components and Content of Packaging for the Transport of Radioactive Material During Drop Tests N2 - This paper describes the analytical, numerical and experimental investigations on the phenomenon of interactions between cask components and content of packages for the transport of radioactive material during drop tests required according to the IAEA Regulations for the Safe Transport of Radioactive Material. Radial and axial gaps between cask components and content are usually necessary for thermal reasons but larger gaps can exist because of the geometrical dimensions of the specified content. Consequently interactions between content and cask components (lid system, cask body, etc.) are possible and can not be excluded during drop tests. Interactions in this context are relative movements between cask and content which are mainly due to elastic spring effects after releasing the cask for the free drop. These relative movements can cause interior collisions between content and cask during the main impact of the package onto the unyielding target. Drop tests with various types of Type A and Type B packages fully instrumented with strain gauges and accelerometers showed that these interactions respectively interior collisions can be considerable relating to high forces acting on cask lids, lid bolts and the content. Of course the real quantitative consequences of the interactions depend upon different conditions, among others the drop orientation, the design characteristics of the impact limiters, the dimensions of the gaps, the material characteristics of the contents, etc. . In order to investigate more precisely the phenomenon of interactions BAM carried out finite element calculations for the named casks using the ABAQUS/ Standard and ABAQUS/ Explicit computer code comparing them with results obtained from experiments. Additionally, tests with a simplified model instrumented with accelerometers were carried out accompanied by finite element calculations and analytical calculations using MATHEMATICA. The investigations on the mentioned phenomena of interaction show that they should be considered in approval design tests and/ or calculations. T2 - 17th International Conference on Structural Mechanics in Reactor Technology ; SMiRT 17 CY - Prague, Czech Republic DA - 2003-08-17 PY - 2003 UR - http://www.iaea.org/inis/collection/NCLCollectionStore/_Public/36/071/36071659.pdf IS - G04-4 SP - 1(?) EP - 8(?) CY - Prague AN - OPUS4-2825 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Ballheimer, Viktor A1 - Quercetti, Thomas A1 - Zeisler, Peter T1 - Effects and Consequences of Interactions between Containment Components and Content of Type B Packages during 9 m Drop Tests N2 - Tests with different Type B casks confirm the existence of effects with stress peaks in cask components due to interactions between the cask and its contents. These effects can be caused by a delayed strike of the content onto surrounding cask components which cannot be excluded if the content is movable. Some results of the drop tests with two different Type B casks and with a model designed for the study of this problem are presented in the paper. Results of calculations performed with the ABAQUS computer code and by use of analytical methods to simulate the measured effects are discussed. T2 - 6th International Conference on Radioactive Materials Transport ; 6th International Conference CY - Edinburgh, Scotland, UK DA - 2002-11-05 PY - 2002 UR - http://www.tes.bam.de/de/umschliessungen/behaelter_radioaktive_stoffe/dokumente_veranstaltungen/pdf/rmtp2002133-4305.pdf SN - 0957-476X VL - 130 IS - 3-4 SP - 305 EP - 312 PB - Nuclear Technology Publ. CY - Ashford, Kent AN - OPUS4-2590 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Quercetti, Thomas A1 - Ballheimer, Viktor A1 - Wieser, Günter T1 - Analytical, numerical and experimental investigations on the impact behaviour of packagings for the transport of radioactive material under slap down conditions T2 - PATRAM 2001, 13th International Symposium on Packaging and Transportation of Radioactive Materials CY - Chicago, IL, United States of America DA - 2001-09-03 PY - 2001 SN - 0893-6188 VL - 30 IS - 3 SP - 18 EP - 25 PB - Institute of Nuclear Materials Management CY - Northbrook, Ill. AN - OPUS4-1940 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ballheimer, Viktor A1 - Quercetti, Thomas A1 - Zeisler, Peter T1 - Effects and Consequences of Interactions Between Containment Components and Contents of Type B Packages During 9M Drop Tests T2 - 6th International Conference on Radioactive Materials Transport - 2002 CY - Edinburgh, Scotland DA - 2002-11-05 PY - 2002 AN - OPUS4-5720 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ballheimer, Viktor A1 - Droste, Bernhard A1 - Wieser, Günter A1 - Qiao, Linan T1 - Spent fuel transport associated with other dangerous goods in regular train units - assessment of hypothetical explosion impacts T2 - 14th International Symposium on the Packaging and Transportation of Radioactive Materials, September 20-24, 2004, Berlin CY - Berlin, Germany DA - 2004-09-20 KW - Transport spent fuel cask KW - Accident KW - Blast wave KW - Finite element analysis PY - 2004 IS - 235 SP - 1 EP - 7(?) PB - BAM CY - Berlin AN - OPUS4-11906 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Koch, Frank A1 - Ballheimer, Viktor A1 - Zeisler, Peter T1 - Berechnung und Bewertung hochbelasteter Schrauben in Deckel- und Tragzapfensystemen von Transportbehältern für radioaktive Stoffe T2 - Schraubenverbindungen : Berechnung, Gestaltung, Anwendung CY - Dresden, Deutschland DA - 2005-10-05 KW - Transportbehälter KW - Radioaktiv KW - Deckel KW - Tragzapfen KW - Schrauben KW - FEM PY - 2005 SN - 3-18-091903-5 N1 - Serientitel: VDI-Berichte – Series title: VDI-Berichte IS - 1903 SP - 193 EP - 210 PB - VDI-Verl. CY - Düsseldorf AN - OPUS4-10826 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Koch, Frank A1 - Ballheimer, Viktor A1 - Zeisler, Peter A1 - Krietsch, Torsten T1 - New BAM-Guideline for the Calculation and Assessment of Lid and Trunnion Systems for RAM Packages with Respect to IAEA-96 Requirements T2 - 7th International Conference on Radioactive Materials Transport 2005 CY - Cambridge, England, UK DA - 2005-09-27 PY - 2005 SP - 11 pages PB - The Institution of Nuclear Engineers (INucE) CY - Cambridge AN - OPUS4-11231 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Karsten A1 - Ballheimer, Viktor A1 - Droste, Bernhard A1 - Rödel, Roland A1 - Völzke, Holger A1 - Zencker, Uwe T1 - Die Anwendung der Bruchmechanik im Sicherheitsnachweis von Transportbehältern für die Beförderung radioaktiver Stoffe T2 - 36. Tagung des DVM-Arbeitskreises Bruchvorgänge CY - Köln, Deutschland DA - 2004-02-17 KW - Gusseisen mit Kugelgraphit KW - Bruchmechanischer Sicherheitsnachweis KW - Stoßbeanspruchung KW - Transportbehälter KW - Radioaktive Stoffe KW - Ductile iron KW - Fracture mechanics safety assessment KW - Mechanical impact KW - Transport casks KW - Radioactive material PY - 2004 SN - 0943-3473 IS - 236 SP - 225 EP - 238 PB - DVM CY - Berlin AN - OPUS4-5336 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Ballheimer, Viktor A1 - Droste, Bernhard A1 - Wieser, Günter A1 - Qiao, Linan T1 - Spent fuel transport associated with other dangerous goods in regular train units - assessment of hypothetical explosion impacts KW - Transport spent fuel cask KW - Accident KW - Blast wave KW - Finite element analysis PY - 2004 SN - 1746-5095 SN - 1746-5109 SN - 0957-476X VL - 15 IS - 3-4 SP - 239 EP - 245 PB - Ramtrans Publ. CY - Ashford AN - OPUS4-11975 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Neumann, Martin A1 - Günther, U. A1 - Ballheimer, Viktor A1 - Linnemann, Konrad A1 - Wille, Frank A1 - Droste, Bernhard T1 - Experiences by German authority with safety case approach for welding seams as part of SNF transport package containments N2 - Federal Institute for Materials Research and Testing (BAM) is the responsible authority for the assessment of mechanical and thermal safety as well as quality issues within the licensing procedure for transport casks for radioactive materials. The assessment includes a brittle fracture analysis of all relevant cask components. For cask bodies where a steel bottom is welded to a steel shell, specimens for testing of sufficient fracture resistance can normally not be extracted directly from the welding seam area of the cask. Therefore, a methodology has to be developed to ensure compliance with the safety analysis considerations and the approved design specification. This paper describes such a methodology including brittle fracture analysis and de-termination of required material properties as well as aspects of quality assurance during manufacturing. T2 - RAMTRANSPORT 2012 - 9th International Conference on the Radioactive Materials Transport and Storage CY - London, UK DA - 2012-05-22 PY - 2012 IS - Session 4.2 RAM 18 SP - 1 EP - 6 AN - OPUS4-26344 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ballheimer, Viktor A1 - Wille, Frank A1 - Rolle, Annette A1 - Droste, Bernhard T1 - Mechanical behaviour of high burn-up SNF under normal and accident transport conditions - present approaches and perspectives N2 - Transport packages for spent fuel have to meet the International Atomic Energy Agency requirements for different transport conditions. Physical state of spent fuel and fuel rod cladding as well as geometric configuration of fuel assemblies are important inputs for the evaluation of package capabilities under these conditions. In this paper, the mechanical behaviour of high burn-up spent fuel assemblies under transport conditions is analysed with regard to assumptions to be used in the activity release and criticality safety analysis. In particular the different failure modes of the fuel rods (fine cracks or complete breakage), which can cause release of gas, volatiles, fuel particles or fragments have to be properly considered in these assumptions. In view of the complexity of interactions between the fuel rods as well as between fuel assemblies, basket, and cask containment, the exact mechanical analysis of such phenomena is nearly impossible. The gaps in information concerning the material properties of cladding and pellets, especially for the high burn-up fuel, make the analysis more complicated additionally. In this context some practical approaches based on experiences of BAM Federal Institute for Material Research and Testing within safety assessment of packages for transport of spent fuel are discussed. T2 - ASME 2012 Pressure vessels & piping division conference CY - Toronto, Ontario, Canada DA - 15.07.2012 KW - Fuel rods KW - High burn-up KW - Mechanical behaviour KW - Transport conditions PY - 2012 SP - PVP2012-78302, 1-7 PB - American Society of Mechanical Engineers CY - New York AN - OPUS4-26320 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ballheimer, Viktor A1 - Rolle, Annette A1 - Droste, Bernhard T1 - Mechanical Behaviour of High burn-Up SNF under Normal and Accident Transport conditions - Present Approaches an Perspectives - T2 - ASME Pressure Vessels & Piping Division Conference 2012 CY - Toronto, Canada DA - 2012-07-15 PY - 2012 AN - OPUS4-26326 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Linnemann, Konrad A1 - Ballheimer, Viktor A1 - Sterthaus, Jens A1 - Wille, Frank T1 - Methodological aspects for finite element modeling of lid systems for type B(U) transport packages N2 - The regulatory compliance of the containment system is of essential importance for the assessment process of Type B(U) transport packages. The requirements of the IAEA safety standards for transport conditions implies high loading on the containment system. The integrity of the containment system has to be ensured in mechanical and thermal tests. The containment system of German SNF and HLW transport packages usually includes bolted lids with metal gaskets. The finite element (FE) method is recommended for the analysis of lid systems according to the guideline BAM-GGR 012 for assessment of bolted lid and trunnion systems. FE analyses provide more accurate and detailed information about loading and deformation of such kind of structures. The results allow the strength assessment of the lid and bolts as well as the evaluation of relative displacements between the lid and the cask body in the area of the gasket groove. This paper discusses aspects concerning FE simulation of lid systems for Type B(U) packages for the transport of SNF and HLW. The work is based on the experiences of BAM Federal Institute for Materials Research and Testing as the German competent authority for the mechanical design assessment of such kind of packages. The issues considered include modeling strategies, analysis techniques and the interpretation of results. A particular focus of this paper is on the evaluation of the results with regard to FE accuracy, influence of the FE contact formulation and FE modeling techniques to take the metallic gasket into account. T2 - RAMTRANSPORT 2012 - 9th International Conference on the Radioactive Materials Transport and Storage CY - London, UK DA - 2012-05-22 PY - 2012 IS - Paper 2.2 RAM 27 SP - 1 EP - 8 AN - OPUS4-26353 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kuschke, Christian A1 - Ballheimer, Viktor A1 - Wille, Frank A1 - Komann, Steffen T1 - Mechanical assessment criteria of spent fuel assemblies basket design N2 - Packages for the transport of radioactive material are generally equipped with specific structures (basket) to support the radioactive content in defined position. The safety function of the basket depends on the kind of transported inventory. In case of transport cask for spent fuel, the basket design has to ensure the subcriticality of the fissile material in all conditions of transport in particular. Therefore the evaluation of structural integrity and neutron absorption capability of the basket is an important part of complete safety analysis. Sufficient heat transfer to maintain fuel assembly and cask temperature within allowable limits has to be verified as well. Corrosion resistance is an additional requirement on basket materials owing to contact with water during loading and unloading operations. Computational and experimental methods or their combination along with additional material and component tests can be used to analyse the mechanical and thermal basket behaviour under transport conditions defined in IAEA regulations. By deciding between the analysis methods, the design features (including material selection concept) as well as specific safety function should be accounted. In approval procedures of transport packages for radioactive materials, the competent authority mechanical and thermal safety assessment is carried out in Germany by BAM. Some questions of safety evaluation of basket designs are discussed in this paper based on the BAM experience within approval procedures. The paper focuses primarily on the mechanical behaviour of baskets with regard to the assumptions that have to be used in the criticality safety demonstration. The state of the art methodologies for computational basket stress and deformation analysis as well as for interpretation of drop tests results are presented. T2 - PATRAM 2010 - 16th International symposium on the packaging and transport of radioactive materials CY - London, UK DA - 2010-10-03 KW - Transport conditions KW - Spent fuel assemblies KW - Basket design PY - 2010 SP - 1 EP - 7 (Thursday T36/92) AN - OPUS4-24345 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Neumann, Martin A1 - Ballheimer, Viktor A1 - Sterthaus, Jens A1 - Schubert, Sven A1 - Eisenacher, Germar A1 - Wille, Frank T1 - Material characterization and modeling within safety analysis of packages for transport of radioactive material T2 - ASME 2012 Pressure vessels & piping division conference CY - Toronto, Ontario, Canada DA - 2012-07-15 PY - 2012 SP - PVP2012-78297, 1-6 PB - American Society of Mechanical Engineers CY - New York AN - OPUS4-26271 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wille, Frank A1 - Ballheimer, Viktor A1 - Droste, Bernhard T1 - Suggestions for correct performance of IAEA 1 m puncture bar drop test with reduced scale packages considering similarity theory aspects T2 - PATRAM 2007, 15th International Symposium on the Packaging and Transportation of Radioactive Materials CY - Miami, Florida, USA DA - 2007-10-21 KW - Similarity theory KW - Puncture bar drop test KW - Reduced scale packages KW - Drop height adaption PY - 2007 DO - https://doi.org/10.1179/174651007X191233 SN - 1746-5095 SN - 1746-5109 SN - 0957-476X VL - 18 IS - 2 SP - 111 EP - 116 PB - Ramtrans Publ. CY - Ashford AN - OPUS4-15891 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Neumann, Martin A1 - Ballheimer, Viktor A1 - Wille, Frank T1 - Estimation of cask deceleration and impact limiter deformation under 9m drop test conditions using the calculation tool “ImpactCalc” T2 - PATRAM 2007, 15th International Symposium on the Packaging and Transportation of Radioactive Materials CY - Miami, Florida, USA DA - 2007-10-21 KW - Impact limiter KW - Calculation KW - Maximum deceleration KW - Maximum deformation PY - 2007 SP - 1 EP - 8 PB - Institute of Nuclear Materials Management AN - OPUS4-17496 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Neumann, Martin A1 - Wille, Frank A1 - Ballheimer, Viktor T1 - Approximation of package deceleration and shock absorber deformation under 9 m drop test conditions using simplified numerical tool ImpactCalc KW - Impact limiter KW - Calculation KW - Maximum deceleration KW - Maximum deformation PY - 2008 SN - 1746-5095 SN - 1746-5109 SN - 0957-476X VL - 19 IS - 1 SP - 35 EP - 40 PB - Ramtrans Publ. CY - Ashford AN - OPUS4-17499 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ballheimer, Viktor A1 - Droste, Bernhard A1 - Wieser, Günter A1 - Qiao, Linan T1 - Spent Fuel Transport Associated with other Dangerous Goods in Regular Train Units - Assessment of Hypothetical Explosion Impacts - T2 - 14th International Symposium on the Packaging and Transportation of Radioactive Materials (PATRAM 2004) CY - Berlin, Germany DA - 2004-09-20 PY - 2004 AN - OPUS4-4691 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ballheimer, Viktor A1 - Koch, Frank A1 - Kuschke, Christian A1 - Droste, Bernhard T1 - Similarity aspects for closure systems in small scale package drop testing T2 - PATRAM 2007 The 15th International Symposium on the Packaging and Transportation of Radioactive Material CY - Miami, FL, USA DA - 2007-10-21 PY - 2007 AN - OPUS4-16016 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Koch, Frank A1 - Ballheimer, Viktor A1 - Zeisler, Peter T1 - BAM guideline draft for lid and trunnion systems: contents, structure, compatibility and use N2 - The Federal Institute for Materials Research and Testing (BAM) intends to provide a new guideline for the analysis and assessment of lid and trunnion systems. This guideline is discussed in the present paper with respect to its contents and structure, its compatibility with other guidelines and selective technical issues to demonstrate its use. Particularly, the motivation, the principles and the background of the guideline are addressed. Therefore, the present paper discusses current conclusions drawn from experimental results and the wide use of advanced analysis methods such as finite element analysis as well as the incorporation of these aspects in the guideline draft. KW - Guideline KW - Trunnion KW - Bolts KW - Seals KW - Fatigue PY - 2006 SN - 1746-5095 SN - 1746-5109 SN - 0957-476X VL - 17 IS - 3 SP - 153 EP - 157 PB - Ramtrans Publ. CY - Ashford AN - OPUS4-14360 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wille, Frank A1 - Ballheimer, Viktor A1 - Droste, Bernhard T1 - Suggestions for correct performance of IAEA 1 m puncture bar drop test with reduced-scale packages considering similarity theory aspects T2 - PATRAM 2007, 15th International Symposium on the Packaging and Transportation of Radioactive Materials CY - Miami, Florida, USA DA - 2007-10-21 KW - Similarity KW - Puncture Bar Drop Test KW - Scale Models KW - IAEA Regulations PY - 2007 IS - CD-ROM SP - 1 EP - 8 PB - Institute of Nuclear Materials Management AN - OPUS4-16104 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ballheimer, Viktor A1 - Koch, Frank A1 - Kuschke, Christian A1 - Droste, Bernhard T1 - Similarity aspects for closure systems in small scale package drop testing T2 - PATRAM 2007, 15th International Symposium on the Packaging and Transportation of Radioactive Materials CY - Miami, Florida, USA DA - 2007-10-21 KW - Scale model KW - Closure system KW - Drop tests PY - 2007 SP - 1 EP - 8 PB - Institute of Nuclear Materials Management AN - OPUS4-19654 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sterthaus, Jens A1 - Ballheimer, Viktor A1 - Droste, Bernhard A1 - Koch, Frank A1 - Probst, Ulrich A1 - Völzke, Holger A1 - Wille, Frank T1 - Analysis of bolted flange joints for lids of packages for radioactive materials T2 - ASME 2009 Pressure vessels and piping conference CY - Prague, Czech Republic DA - 2009-07-26 KW - Bolted flange joints KW - FEA KW - Modelling of gaskets KW - Assessment of leak tightness KW - Results from experiments PY - 2009 SP - PVP2009-77284, 1-8 PB - American Society of Mechanical Engineers CY - New York AN - OPUS4-19786 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weber, Mike A1 - Wille, Frank A1 - Ballheimer, Viktor A1 - Musolff, André T1 - Numerische Analyse der 1-m-Fallprüfung auf einen Stahldorn T2 - Jahrestagung Kerntechnik 2010 CY - Berlin, Deutschland DA - 2010-05-04 KW - IAEO KW - 1-m-Fallprüfung KW - Stahldorn KW - Numerische Analyse KW - Verifizierung PY - 2010 IS - Sektion 5 / 505 SP - 1 EP - 5 CY - Berlin AN - OPUS4-21292 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Droste, Bernhard A1 - Ballheimer, Viktor A1 - Zeisler, Peter A1 - Tso, C.F. A1 - Donelan, P. A1 - Hüggenberg, R. ED - Droste, B. ED - Kowalewsky, H. T1 - Evaluation of safety of casks impacting different types of targets T2 - PATRAM 98 - 12th International conference on the packaging and transportation of radioactive materials CY - Paris, France DA - 1998-05-10 PY - 1998 VL - 3 SP - 1343 EP - 1351 PB - Nuclear Technology Publishing CY - Paris, France AN - OPUS4-21658 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Ballheimer, Viktor A1 - Probst, Axel A1 - Droste, Bernhard T1 - Numerical assessment of spent fuel casks impacting on real targets PY - 2000 SN - 0957-476X VL - 11 IS - 1-2 SP - 45 EP - 51 PB - Nuclear Technology Publ. CY - Ashford, Kent AN - OPUS4-21859 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Qiao, Linan A1 - Neumann, Martin A1 - Komann, Steffen A1 - Ballheimer, Viktor T1 - Dynamic and quasi-static FE calculation of impact from 9 metre drop of spent fuel transport cask N2 - The drop from 9 m height onto a rigid target is one of the required proofs of safety for packages of radioactive materials. Direct dynamic finite element method (FEM) calculations and combined two step analytical quasi-static finite element (FE) calculations are both applied for the simulation of a 9 m drop test. This paper gives a comparative example of both approaches for the 9 m side drop simulation of the spent fuel transport cask with wood filled impact limiter. The model for dynamic FEM consists of cask body and impact limiter. Detailed material properties and geometry descriptions from each component of the impact limiter are required. The results (stress fields in the cask body) are obtained directly from the calculation. The combined method provides as intermediate results the force-deformation characteristic of impact limiter. The maximum impact limiter force determined by the law of energy conservation during the drop is then - in a second step - applied on the cask body in a quasi-static FE model in order to calculate the stresses. In this paper, the rigid body deceleration and the maximum stress in the middle of the cask body are used for the comparison between the dynamic FEM and the combined method. Similar maximum rigid body deceleration-time curves were obtained by both methods for the horizontal 9 m free fall. Concerning the stress in the cask body the dynamic FEM results oscillate about values calculated by the combined quasi-static approach. If the combined quasi-static approach is used in the safety assessment of a cask, a suitable factor has to be applied on its results to take into account the additional dynamic effects. KW - Drop test KW - Spent fuel transport cask KW - Finite element calculation KW - Dynamic simulation KW - Impact limiter KW - Wood PY - 2009 DO - https://doi.org/10.1179/174650909X12553336148026 SN - 1746-5095 SN - 1746-5109 SN - 0957-476X VL - 20 IS - 4 SP - 174 EP - 178 PB - Ramtrans Publ. CY - Ashford AN - OPUS4-20819 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Ballheimer, Viktor A1 - Koch, Frank A1 - Kuschke, Christian A1 - Droste, Bernhard T1 - Similarity aspects for closure systems in reduced scale package drop testing KW - Transport cask KW - Drop test KW - Scale model KW - Closure system KW - Bolted joints PY - 2010 DO - https://doi.org/10.1179/174650909X12603543809800 SN - 1746-5095 SN - 1746-5109 SN - 0957-476X VL - 21 IS - 1 SP - 31 EP - 36 PB - Ramtrans Publ. CY - Ashford AN - OPUS4-21178 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Komann, Steffen A1 - Neumann, Martin A1 - Ballheimer, Viktor A1 - Wille, Frank A1 - Weber, Mike A1 - Qiao, Linan A1 - Droste, Bernhard T1 - Static and dynamic calculation approaches for mechanical design assessment of type B packages for radioactive material transport - 10193 T2 - WM2010 Conference CY - Phoenix, Arizona, USA DA - 2010-03-07 KW - Mechanische Bewertung KW - Radioaktives Material KW - Numerische Analyse KW - Typ B(U)-Verpackung PY - 2010 SP - 1 EP - 9 AN - OPUS4-21240 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rolle, Annette A1 - Probst, Ulrich A1 - Ballheimer, Viktor A1 - Müller, Karsten A1 - Winkler, H. P. T1 - Transport condition effects on the sealing system and activity release within spent fuel transport casks T2 - RAMTRANSPORT 2012 - 9th International Conference on the Radioactive Materials Transport and Storage CY - London, UK DA - 2012-05-22 KW - Radioactive material KW - Safety assessment KW - Spent fuel KW - Leak tightness PY - 2012 SP - 1 EP - 9(?) AN - OPUS4-26498 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Apel, Andreas A1 - Ballheimer, Viktor A1 - Kuschke, Christian A1 - Schubert, Sven A1 - Wille, Frank T1 - Approach for the use of acceleration values for packages of radioactive material under routine conditions of transport N2 - The most relevant source of reference for load cases of packages for the transport of radioactive material under routine conditions is Appendix IV of the International Atomic Energy Agency (IAEA) Advisory Material TS-G-1·1. The acceleration values given there leave many questions open and have to be agreed upon with the involved competent authorities. Consequently, the actual load cases applied for a safety analysis may differ widely and could cause problems for international transport. To avoid such difficulties, it seems obvious that the according passages in TS-G-1·1 should be modified with the objective of making the load case data more consistent for a harmonized application in the IAEA member states. Papers pointing out in this direction were discussed at the PATRAM 2010 conference. The way to improve the acceleration data may lie in investigations and measurements considering, for example different types of vehicles and package masses. However, what should be the goal of such kind of surveys? Can such investigation provide values for every worldwide load case possible under routine conditions of transport? In particular, the different designs of vehicles give a reason to doubt that such an aim is realistic. The approach in this paper is to show that a less ambitious aim is more effective. Therefore, an approximate scheme is preferred, which renders better assistance in determining the appropriate acceleration values. T2 - RAMTRANSPORT 2012 - 9th International Conference on the Radioactive Materials Transport and Storage CY - London, UK DA - 22.05.2012 KW - Radioactive materials KW - Safety assessment KW - IAEA regulations KW - Lost cases KW - Routine conditions of transport PY - 2012 SP - 1 EP - 8 AN - OPUS4-26747 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sterthaus, Jens A1 - Ballheimer, Viktor A1 - Kuschke, Christian A1 - Wille, Frank T1 - Numerical analysis of bolted trunnion systems of packages for radioactive materials T2 - ASME 2012 Pressure vessels & piping division conference CY - Toronto, Ontario, Canada DA - 2012-07-15 KW - Bolted trunnion KW - German guideline BAM-GGR 012 KW - Local stress and strain fields KW - Local and nominal assessment criteria PY - 2012 SP - PVP2012-78499, 1-6 PB - American Society of Mechanical Engineers CY - New York AN - OPUS4-26835 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Weber, Mike A1 - Wille, Frank A1 - Ballheimer, Viktor A1 - Musolff, André T1 - From experiment to appropriate finite element model-safety assessment for ductile cast iron casks demonstrated by means of IAEA puncture drop test N2 - In the approval procedure of transport packages for radioactive materials, the competent authority mechanical and thermal safety assessment is carried out in Germany by BAM Federal Institute for Materials Research and Testing. The combination of experimental investigations and numerical calculations in conjunction with materials and components testing is the basis of the safety assessment concept of the BAM. Among other mechanical test scenarios, a 1 metre drop test onto a steel bar has to be considered for the application of the hypothetical accident conditions to Type B packages according to IAEA regulations. Within the approval procedure for the new German package design of the HLW cask CASTOR® HAW 28M, designed by GNS Gesellschaft für Nuklear-Service Germany, a puncture drop test was performed with a half-scale model of the cask at -40°C. For independent assessment and to control the safety analysis presented by the applicant, BAM developed a complex finite element (FE) model for a dynamical ABAQUS/ExplicitTM analysis. This paper describes in detail the use of the FE method for modelling the puncture drop test within an actual assessment strategy. At first, investigations of the behaviour of the steel bar were carried out. Different friction coefficients and the material law of the bar were analysed by using a 'rigid-body' approximation for the cask body. In the next step, a more detailed FE model with a more realistic material definition for the cask body was developed. The validation of calculated strains was carried out by comparison with the results of the strain gauges located at the relevant points of the cask model. The influence of the FE meshing is described. Finally, the validated FE half-scale model was expanded to full-scale dimension. Scaling effects were analysed. The model was used for safety assessment of the package to be approved. KW - IAEA puncture drop test KW - Cylindrical cask KW - Explicit dynamics KW - Scaled model KW - Numerical analysis KW - Validation KW - Safety assessment PY - 2011 DO - https://doi.org/10.1179/1746510911Y.0000000010 SN - 1746-5095 SN - 1746-5109 SN - 0957-476X VL - 22 IS - 3 SP - 148 EP - 153 PB - Ramtrans Publ. CY - Ashford AN - OPUS4-25356 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Komann, Steffen A1 - Neumann, Martin A1 - Ballheimer, Viktor A1 - Wille, Frank A1 - Weber, Mike A1 - Qiao, Linan A1 - Droste, Bernhard T1 - Mechanical assessment within type B packages approval: application of static and dynamic calculation approaches N2 - This paper demonstrates exemplarily how numerical and experimental approaches can be combined reasonably in mechanical assessment of package integrity according to the IAEA regulations. The paper also concentrates on the question about how static mechanical approaches can be applied, and what their problems are in relation to dynamic calculation approaches. Under defined impact tests, which represent accident transport conditions, the package has to withstand impact loading, e.g. resulting from a 9 m free drop onto an unyielding target in sequence with a 1 m puncture drop test. Owing to the local character of the interaction between the puncture bar and the cask body, it is possible to develop a dynamic numerical model for the 1 m puncture drop which allows an appropriate simulation of the interaction area. Results from existing experimental drop tests with prototype or small scale cask models can be used for verification and validation of applied analysis codes and models. The link between analysis and experimental drop testing is described exemplarily by considering a regulatory 1 m puncture bar drop test onto the cask body of a recently approved German high level waste transport package. For the 9 m drop test of the package, it is difficult to develop a dynamic numerical model of the package due to the complexity of the interaction between cask body, impact limiters and unyielding target. Dynamic calculations require an extensive verification with experimental results. The simulation of a 9 m drop of a package with impact limiters is thereby often more complex than the simulation of a 1 m puncture drop onto the cask body. A different approximation method can be applied for the consideration of dynamic effects on the impact loading of the package. In a first step, maximum impact force and rigid body deceleration of the cask body during the impact process can be calculated with simplified numerical tools. This rigid body deceleration can subsequently be applied on a verified static numerical model. Dynamic effects, which cannot be covered by the static numerical analysis, have therefore to be considered by using an additional dynamic factor. The paper describes this approach exemplarily for a 9 m horizontal drop of a typical spent fuel cask design. KW - Package assessment KW - Package KW - Packaging KW - Structural analysis PY - 2011 DO - https://doi.org/10.1179/1746510911Y.0000000012 SN - 1746-5095 SN - 1746-5109 SN - 0957-476X VL - 22 IS - 4 SP - 179 EP - 183 PB - Ramtrans Publ. CY - Ashford AN - OPUS4-26448 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Linnemann, Konrad A1 - Ballheimer, Viktor A1 - Sterthaus, Jens A1 - Wille, Frank T1 - Methodological aspects for finite element modelling of lid systems for type B(U) transport packages N2 - The regulatory compliance of the containment system is of essential importance for the assessment process of Type B(U) transport packages. The requirements of the International Atomic Energy Agency safety standards for transport conditions imply high loading on the containment system. The integrity of the containment system has to be ensured in mechanical and thermal tests. The containment system of German spent nuclear fuel and high level waste transport packages usually includes bolted lids with metal gaskets. The finite element (FE) method is recommended for the analysis of lid systems according to the guideline BAM-GGR 012 for the assessment of bolted lid and trunnion systems. The FE analyses provide more accurate and detailed information about loading and deformation of such kind of structures. The results allow the strength assessment of the lid and bolts as well as the evaluation of relative displacements between the lid and the cask body in the area of the gasket groove. This paper discusses aspects concerning FE simulation of lid systems for type B(U) packages for the transport of spent nuclear fuel and high level waste. The work is based on the experiences of the BAM Federal Institute for Materials Research and Testing as the German competent authority for the mechanical design assessment of such kind of packages. The issues considered include modelling strategies, analysis techniques and interpretation of results. A particular focus of this paper is on the evaluation of the results with regard to FE accuracy, influence of the FE contact formulation and FE modelling techniques to take the metallic gasket into account. KW - Transport cask KW - Closure system KW - Boiled joints KW - Numerical analysis PY - 2012 DO - https://doi.org/10.1179/1746510913Y.0000000021 SN - 1746-5095 SN - 1746-5109 SN - 0957-476X VL - 23 IS - 3-4 SP - 211 EP - 216 PB - Ramtrans Publ. CY - Ashford AN - OPUS4-29996 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Linnemann, Konrad A1 - Ballheimer, Viktor A1 - Sterthaus, Jens A1 - Wille, Frank T1 - Methodological aspects for numerical analysis of lid systems for SNF and HLW transport packages N2 - The regulatory compliance of the containment system is of essential importance for the design assessment of transport packages for radioactive materials. The requirements of the IAEA transport regulations SSR-6 for accident conditions implies high load on the containment system of Type B(U) packages. The integrity of the containment system has to be ensured under the mechanical and thermal tests. The containment system of German transport packages for spent nuclear fuel (SNF) and high level waste (HLW) usually includes bolted lids with metal gaskets. BAM Federal Institute for Materials Research and Testing as the German competent authority for the mechanical and thermal design assessment of approved transport packages has developed the guideline BAM-GGR 012 for the analysis of bolted lid and trunnion systems. According to this guideline the finite element (FE) method is recommended for the calculations. FE analyses provide more accurate and detailed information about loading and deformation of such kind of structures. The results allow the strength assessment of the lid and bolts as well as the evaluation of relative displacements between the lid and the cask body in the area of the gasket groove. This paper discusses aspects concerning FE simulation of lid systems for SNF and HLW transport packages. The work is based on the experiences of BAM within safety assessment procedures. The issues considered are the assessment methods used in the BAM-GGR 012 for bolted lid systems along with the nominal stress concept which is applied for bolts according to that guideline. Additionally, modeling strategies, analysis techniques and the interpretation of the results are illustrated by the example of a generalized bolted lid systems under selected accident conditions of transport. T2 - PATRAM 2013 - 17th International symposium on the packaging and transportation of radioactive materials CY - San Francisco, CA, USA DA - 18.08.2013 PY - 2013 SP - 1 EP - 10 PB - Omnipress AN - OPUS4-30134 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Nehrig, Marko A1 - Scheidemann, Robert A1 - Wille, Frank A1 - Ballheimer, Viktor T1 - Investigation of the internal impact during a 9 m drop test of an accident-safe waste package N2 - The safety assessment of packages for the transport of radioactive material follows the IAEA regulations and guidance. The specified regulatory tests cover severe accidents and demonstrate the package containment system integrity. Special attention must be drawn to the behaviour of the content which could move inside the package due to unpreventable gaps caused by the loading procedure and the structure of the content. A possible internal impact of the content which occurs during the drop tests onto the lid system is investigated. The IAEA regulations SSR-6 and the Guidance SSG-26, revised recently, consider input from Germany and France related to the significance of internal gaps. In the context of a waste package design assessment, a model was equipped with a representative content to conduct a drop test with an internal impact. The weight and kinetic impact of this content covered all possible real contents. The objective of the test was to maximize the load onto the lid system and to prove the mechanical integrity by complying with the required leak tightness. The test was conducted conservatively at a package temperature lower than -40 °C at the BAM Test Site Technical Safety. This paper gives an overview of efforts to address internal gaps and their consequences, and the BAM efforts with the implementation of this topic into IAEA regulations and guidance material. The paper then focuses on the conduction of a drop test and investigation of internal component impact. T2 - ASME 2021 Pressure Vessels & Piping Conference (PVP2021) CY - Online meeting DA - 13.07.2021 KW - Internal gaps KW - Drop test KW - IAEA PY - 2021 SN - 978-0-7918-8535-2 DO - https://doi.org/10.1115/PVP2021-60996 SP - 1 EP - 6 PB - American Society of Mechanical Engineers (ASME) CY - New York, NY, USA AN - OPUS4-54742 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Linnemann, Konrad A1 - Ballheimer, Viktor A1 - Sterthaus, Jens A1 - Rolle, Annette A1 - Wille, Frank A1 - Vlassopoulos, Efstathios A1 - Papaioannou, Dimitrios T1 - Numerical Simulation of Spent Fuel Segments under Transport Loads N2 - Packages for the transport of spent nuclear fuel shall meet the International Atomic Energy Agency regulations to ensure safety under different transport conditions. The physical state of spent fuel and the fuel rod cladding as well as the geometric configuration of fuel assemblies are important inputs for the evaluation of package capabilities under these conditions. Generally, the mechanical behavior of high burn-up spent fuel assemblies under transport conditions shall be analyzed with regard to the assumptions which are used in the containment and criticality safety analysis. Considering the complexity of the interactions between the fuel rods as well as between the fuel assemblies, basket, and cask containment, the exact mechanical analysis of such phenomena is nearly impossible. The gaps in Information concerning the material properties of cladding and pellet behavior, especially for the high burn-up fuel, make the analysis more complicated additionally. As a result, enveloping analytical approaches are usually used by BAM within the safety assessment of packages approved for transport of spent nuclear fuel. To justify the safety margins of such approaches additional analyses are necessary. In this paper, numerical simulations of a spent fuel assembly Segment are presented. The segment modeled represents the part of a generalized BWR fuel assembly between two spacers. Dynamic and quasi-static finite element calculations are performed to simulate the spent fuel behavior under regulatory defined accident conditions of transport. Beam elements are used for the modeling of the fuel rods representing the compound consisting of claddings and fuel pellets. The dynamic load applied is gathered from an experimental drop test with a spent fuel cask performed at BAM. A hot cell bending test performed at JRC Karlsruhe is the basis for obtaining the material behavior of the fuel rods. The material properties are determined by simulating the test setup of JRC and optimizing the results to fit the experimental load deflection curve. The simulations of the fuel assembly segment are used to get a better understanding about the loads on fuel rods under accident conditions of transport. T2 - 17th International High-Level Radioactive Waste Management Conference (IHLRWM 2019) CY - Knoxville, Tennessee, USA DA - 14.04.2019 KW - Spent Nuclear Fuel KW - Finite Element Simulation KW - Transport packages PY - 2019 SN - 978-1-51088-669-8 SP - 1 EP - 7 AN - OPUS4-52046 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wille, Frank A1 - Ballheimer, Viktor A1 - Quercetti, Thomas A1 - Sterthaus, Jens T1 - Package design assessment aspects of gaps between content and lid N2 - Type B(U) packages for the transport of radioactive material have to withstand accident conditions of transport defined in the regulations of the IAEA International Atomic Energy Agency in form of different mechanical (drop) tests with a subsequent thermal test. According to the regulatory requirements the orientation of the package in drop tests shall be such to cause the most damaged state in the components performing the safety functions. For the package lid system a 9-m drop onto the unyielding target with lid side downwards is often the most damaging orientation. The impact loads acting on the lid in this orientation result mainly from interaction between lid and internal content. In case of a movable content its impact onto the inner side of the lid can cause additional load peaks on the lid and the lid bolts. The intensity of the internal collision depends on the position of content relating to lid at the time of package first contact with target. Due to physical limitations an axial gap, which could be set in “pre-drop” configuration of package or which could spontaneously appear during the drop test, usually does not cover the maximum size possible in specific package design. In this context, the combination of drop tests with post-test analysis can be helpful to better estimate the effect of internal impact. The paper summarized some aspects of this issue based on the BAM experience in the design assessment of Type B(U) transport packages. Additionally the paper shall support applicants in German approval procedures to reduce rounds of questions and ensure delivery of reliable safety case documents to the authorities. International discussions of this issue at the IAEA and a joint proposal by France and Germany to improve Advisory Material text will be introduced. T2 - 18th International Symposium on the Packaging and Transportation of Radioactive Materials PATRAM 2016 CY - Kobe, Japan DA - 18.09.2016 KW - Lid behavior KW - Transport package KW - Secondary impact KW - Inventaraufprall KW - Fallprüfung PY - 2016 SP - 1 EP - 10 AN - OPUS4-37548 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Apel, Andreas A1 - Ballheimer, Viktor A1 - Kuschke, Christian A1 - Schubert, Sven A1 - Wille, Frank T1 - Approach for use of acceleration values for packages of radioactive material under routine conditions of transport KW - Radioactive materials KW - Safety assessment KW - IAEA regulations KW - Load cases KW - Routine conditions of transport KW - IAEA advisory material TS-G-1.1 KW - Appendix IV KW - Revision of load case data KW - Acceleration values PY - 2013 SN - 1746-5095 SN - 1746-5109 SN - 0957-476X VL - 24 IS - 2 SP - 55 EP - 59 PB - Ramtrans Publ. CY - Ashford AN - OPUS4-30378 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Quercetti, Thomas A1 - Ballheimer, Viktor A1 - Droste, Bernhard A1 - Müller, Karsten T1 - Internal cask content collisions during drop test of transport casks for radioactive materials N2 - In transport casks for radioactive materials, significantly large axial and radial gaps between cask and internal content are often present because of certain specific geometrical dimensions of the content (e.g. spent fuel elements) or thermal reasons. The possibility of inner relative movement between content and cask will increase if the content is not fixed. During drop testing, these movements can lead to internal cask content collisions, causing significantly high loads on the cask components and the content itself. Especially in vertical drop test orientations onto a lid side of the cask, an internal collision induced by a delayed impact of the content onto the inner side of the lid can cause high stress peaks in the lid and the lid bolts with the risk of component failure as well as impairment of the leak tightness of the closure system. This paper reflects causes and effects of the phenomenon of internal impact on the basis of experimental results obtained from instrumented drop tests with transport casks and on the basis of analytical approaches. Furthermore, the paper concludes the importance of consideration of possible cask content collisions in the safety analysis of transport casks for radioactive materials under accident conditions of transport. KW - Drop test KW - Cask KW - Internal collision KW - Transport KW - Radioactive material PY - 2013 DO - https://doi.org/10.1179/1746510913Y.0000000032 SN - 1746-5095 SN - 1746-5109 SN - 0957-476X VL - 24 IS - 2 SP - 75 EP - 82 PB - Ramtrans Publ. CY - Ashford AN - OPUS4-31306 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Neumann, Martin A1 - Wille, Frank A1 - Linnemann, Konrad A1 - Schubert, Sven A1 - Ballheimer, Viktor A1 - Sterthaus, Jens A1 - Droste, Bernhard T1 - Reflection on BAM mechanical design assessment of TN®24E spent fuel transport package N2 - TN®24 E, a new package design, was developed and applied for by Areva TN for German transport approval certificate. The certificate was issued by BfS, Federal Office for Radiation Protection, on 24th of July 2013. The package is designed as a dual purpose cask for transport and storage of up to 21 PWR spent fuel assemblies from German NPPs. BAM is the German competent authority responsible for the design assessment of RAM packages regarding mechanical and thermal safety cases, activity release analysis and all issues of quality assurance during manufacturing and operation of packages. Certain assessment experiences as well as new developments resulting from the BAM TN®24E approval procedure are presented. The mechanical safety case of the TN®24E is based mainly on finite element calculations, which were verified by the TN®81 1/3 scale drop test program performed at BAM. Thermal analyses rely upon calculations, while the activity release criterion is based upon leakage rate results of TN®81 drop tests. The BAM-GGR 012 guideline for the analysis of bolted lid and trunnion systems has been fully implemented. Due to requirements by BAM, AREVA TN developed a new assessment strategy for fracture mechanical evaluation of welding seams. The material qualification and documentation is also an important aspect of BAM assessment; the qualification of borated aluminum basket material, the determination of strength values for thermal aged hardened aluminum alloys for the basket or consideration of high burn-up fuel assemblies are remarkable issues in this context. In addition, the consideration of the material compatibility, especially taking into account a transport after 40 years of dry interim storage in German facilities, has gained significant importance in the licensing process of the TN®24E. Next to obvious mechanical issues such as the assessment of shell ovalization under 9 m drop test scenario and its impact on basket load, thermo-mechanical interactions had to be addressed in the safety case. Due to BAM requirements, AREVA TN performed a full thermo-mechanical analysis of the cask behavior under fire test conditions. T2 - PATRAM 2013 - 17th International symposium on the packaging and transportation of radioactive materials CY - San Francisco, CA, USA DA - 18.08.2013 KW - Transport KW - RAM KW - Radioactive material cask KW - Nuclear fuel PY - 2013 SP - 1 EP - 12 PB - Omnipress AN - OPUS4-30270 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Lars A1 - Schilling, O. A1 - Ballheimer, Viktor A1 - Wille, Frank A1 - Komann, Steffen T1 - Assessment strategy of numerical analyses of RAM package components - 14619 N2 - In Germany current package design safety cases include more and more advanced numerical methods, e. g. finite element analysis (FEA), often in combination with local concepts of strength evaluation of the structure. This approach requires extensive modeling and verification procedures. As a consequence the efforts of authority assessment of design safety analysis increase as well. Only the check of pre- and post-data of numerical calculations is often not sufficient for the safety assessment. On the other hand own analyses of the mechanical problem by performing an Independent numerical modeling and analyzing is not always realizable. Therefore it is necessary to look for optimized procedures of the assessment, without loss of safety. This paper shows possibilities for the assessment strategy of numerical analyses with focus on simple analytical approaches as comparative calculations. Such approaches can be helpful to support evaluation of numerical calculations in the whole assessment procedure. Three examples are considered to Show which possibilities and limits exist to support the assessment of numerical analyses using analytical comparative calculations. Two examples of bolt and lid analysis show the influence of component and boundary stiffness on the results. Thickness to length/width ratios are partially exceeded and only fixed or free boundary conditions can be analyzed analytical. Nevertheless These analytical approaches can help to evaluate the numerical results for the assessment. The example of a trunnion demonstrates the limits of analytical approaches. The trunnion shows a complex deformation behavior and local stresses. A single basic theory isn’t matching and a construct of several approaches is not useable for calculations of local stresses. Therefore numerical calculations during assessment are necessary. Analytical approaches are not always purposeful but often effective to reduce the effort of assessment for numerical analysis of complex and safety relevant components of RAM packages. T2 - WM2014 Conference CY - Phoenix, Arizona, USA DA - 02.03.2014 PY - 2014 SN - 978-0-9836186-3-8 SP - Paper 14619, 1 EP - 14 AN - OPUS4-31047 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schilling, O. A1 - Müller, Lars A1 - Ballheimer, Viktor A1 - Komann, Steffen A1 - Wille, Frank T1 - Analytical approaches within the assessment strategy of numerical analyses of components of RAM packages N2 - Load attachment points, consisting of the lifting component and corresponding bolt connections, and lid systems, consisting of a lid, gaskets and bolt connections, are usually analyzed numerically using the Finite Element Method. Reasons for applying the FEM are complex geometry, specific load distribution and the violation of application criteria for analytical approaches. For example the elementary beam theory is not suitable for the calculation of compact trunnions and the Kirchhoff plate theory is not suitable for the calculation of lids with a large thickness to diameter ratio because the Bernoulli-hypothesis is violated. In addition for structural integrity assessments often local stress and for the evaluation of lid systems tightness local contact opening are needed, which can be obtained only through accurately discretized numerical models. Independent comparative calculations are essential for complex calculations. Simplified but appropriate analytical approaches are an efficient way of examination. Is it possible to provide conservative analytical estimates of such kind of analysis problems? Are analytical calculations an appropriate approach in today's authority assessment business? Using the example of bolted trunnion and lid systems of a heavy package the possibilities and limits of analytical comparative calculations are shown. T2 - PATRAM 2013 - 17th International symposium on the packaging and transportation of radioactive materials CY - San Francisco, CA, USA DA - 18.08.2013 PY - 2013 SP - Paper 217, 1 EP - 9 PB - Omnipress AN - OPUS4-31048 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ballheimer, Viktor A1 - Wille, Frank A1 - Droste, Bernhard T1 - Mechanical Safety Analysis for high burn-up Spent Fuel Assemblies under Accident Transport Conditions T2 - 16th International Symposium on the Packaging and Transportation of Radioactive Materials PATRAM 2010 CY - London, England DA - 2010-10-03 PY - 2010 AN - OPUS4-21951 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Ballheimer, Viktor A1 - Wille, Frank A1 - Droste, Bernhard T1 - Mechanical safety analysis for high burn-up spent fuel assemblies under accident transport conditions KW - Fuel rods KW - High burn-up KW - Accident conditions KW - Mechanical analysis KW - Failure KW - Accident transport conditions PY - 2010 DO - https://doi.org/10.1179/174650910X12913756439836 SN - 1746-5095 SN - 1746-5109 SN - 0957-476X VL - 21 IS - 4 SP - 212 EP - 217 PB - Ramtrans Publ. CY - Ashford AN - OPUS4-23051 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weber, Mike A1 - Wille, Frank A1 - Ballheimer, Viktor A1 - Musolff, André T1 - From experiment to an appropriate finite element model-safety assessment for ductile cast iron casks demonstrated by means of IAEA puncture drop test N2 - In the approval procedure of transport packages for radioactive materials, the competent authority mechanical and thermal safety assessment is carried out in Germany by BAM Federal Institute for Materials Research and Testing. The combination of experimental investigations and numerical calculations in conjunction with materials and components testing is the basis of the safety assessment concept of the BAM. Among other mechanical test scenarios a 1 meter drop test onto a steel bar has to be considered for hypothetical accident conditions of Type B packages according to IAEA regulations. Within the approval procedure for the new German package design of the HLW cask CASTOR® HAW 28M, designed by GNS Gesellschaft für Nuklear-Service Germany, a puncture drop test was performed with a half-scale model of the cask at -40°C. For independent assessment and to control the safety analysis presented by applicant, BAM developed a complex finite element model for a dynamical ABAQUS/ExplicitTM analysis. This paper describes in detail the use of the finite element (FE) method for modeling the puncture drop test within an actual assessment strategy. At first investigations of the behaviour of the steel bar are carried out. Different friction coefficients and the material law of the bar are analysed by using a 'rigid-body' approximation for the cask body. In the next step a more detailed FE model with a more realistic material definition for the cask body is developed. Strain verification is possible by results of the strain gauges located at the relevant points of the cask model. The influence of the finite element meshing is described. Finally, the verified FE half-scale model is expanded to full-scale dimension. Scaling effects are analysed. The model is used for safety assessment of the package to be approved. T2 - PATRAM 2010 - 16th International symposium on the packaging and transport of radioactive materials CY - London, UK DA - 2010-10-03 KW - IAEA KW - Puncture drop test KW - Numerical analysis KW - Verification PY - 2010 SP - 1-8 (Tuesday/T19/26-115) AN - OPUS4-23928 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Komann, Steffen A1 - Neumann, Martin A1 - Ballheimer, Viktor A1 - Wille, Frank A1 - Weber, Mike A1 - Qiao, Linan A1 - Droste, Bernhard T1 - Mechanical assessment within type B packages approval - the application of static and dynamic calculation approaches T2 - PATRAM 2010 - 16th International symposium on the packaging and transport of radioactive materials CY - London, UK DA - 2010-10-03 KW - Mechanische Bewertung KW - Radioaktives Material KW - Numerische Analyse PY - 2010 SP - 1 EP - 8(?) AN - OPUS4-23384 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ballheimer, Viktor A1 - Wille, Frank A1 - Droste, Bernhard T1 - Mechanical safety analysis for high burn-up spent fuel assemblies under accident transport conditions T2 - PATRAM 2010 - 16th International symposium on the packaging and transport of radioactive materials CY - London, UK DA - 2010-10-03 KW - Accident transport conditions KW - Fuel rods KW - High burn-up KW - Failure PY - 2010 SP - 1 EP - 8(?) AN - OPUS4-23760 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Linnemann, Konrad A1 - Ballheimer, Viktor A1 - Müller, Lars A1 - Rolle, Annette A1 - Wille, Frank A1 - Droste, Bernhard T1 - Aspects of spent fuel behavior assessment for transport packages N2 - Transport packages for spent nuclear fuel have to be assessed with respect to specific transport conditions which are defined in the safety regulations of the International Atomic Energy Agency. In general, gastight fuel rods constitute the first barrier of the containment system. The physical state of the spent fuel and the fuel rod cladding as well as the geometric configuration of the fuel assemblies are important inputs for the evaluation of the package safety under transport conditions. The objective of this paper is to discuss the methodologies accepted by BAM for the authority assessment of spent fuel behavior within the package design approval procedure of German package designs. In particular, cracks or failures in the fuel rod cladding can occur under regulatory transport conditions. These defects can cause the release of gas, volatiles, fuel particles or fragments into the package cavity and have to be considered properly in the safety analysis. Another issue is the transport of defective fuel rods. One concept is to use special canisters which can be handled like fuel assemblies. This concept requires additional assessment concerning drying, sealing and the mechanical and thermal design of such canisters. The package as a mechanical system is characterized by a complex set of interactions, e.g. between the fuel rods within the assembly as well as between the fuel assemblies, the basket, and the cask containment. This complexity together with the limited knowledge about the material properties and the variation of the fuel assemblies regarding cladding material, burn-up and the operation history makes an exact mechanical analysis of the fuel rods nearly impossible. The simplified approaches to consider conservatively spent fuel behavior currently accepted by BAM are presented here. T2 - International Conference on Management of Spent Fuel from Nuclear Power Reactors - An Integrated Approach to the Back-End of the Fuel Cycle CY - Wien, Austria DA - 15.06.2015 KW - Transport packages KW - Spent fuel assessment PY - 2015 SP - 1 AN - OPUS4-38102 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rolle, Annette A1 - Winkler, H. P. A1 - Probst, Ulrich A1 - Ballheimer, Viktor A1 - Neumeyer, Tino T1 - Verification of design leakage rates for activity release calculation N2 - The mechanical and thermal loadings associated with the routine, normal and accident conditions of transport can have a significant effect on the leak tightness of the sealing system of transport casks for spent fuel and high radioactive waste. Applicants are requested by BAM to provide test programmes for verification of design leakage rates of the sealing system under the possible loads. Two test series initiated to clarify the dependency of the standard leakage rate on dynamic lid displacement as well as the dependency of the useful elastic recovery ru of a metallic seal on temperature and time, are outlined in this paper as examples of present investigations: Sliding tests simulating a lid displacement possible by a horizontal drop of the cask are carried out at the controlled drop test facility of BAM with test flange pairs equipped with metallic Helicoflex seals. For specification of covering values for the useful elastic recovery ru GNS has started a very comprehensive test programme with overall 70 metallic seals installed in test flanges which are stored for a period of one year at three different temperatures up to 150°C. This paper gives an overview about the current approach of BAM in the assessment of cask tightness and informs about the status of the running test series. T2 - PATRAM 2013 - 17th International symposium on the packaging and transportation of radioactive materials CY - San Francisco, CA, USA DA - 2013-08-18 KW - Radioactive material KW - Safety assessment KW - Leakage rate KW - Leak tightness KW - Sealing behavior PY - 2013 SP - 1 EP - 7 PB - Omnipress AN - OPUS4-32194 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sterthaus, Jens A1 - Ballheimer, Viktor A1 - Bletzer, Claus Wilhelm A1 - Linnemann, Konrad A1 - Nehrig, Marko A1 - Wille, Frank T1 - Numerical approach for containment assessment of transport packages under regulatory thermal test conditions N2 - The requirements of the IAEA safety standards for Type B(U) packages include the thermal test as part of test sequences that represents accident conditions of transport. In comparison to mechanical tests, e.g., 9 m drop onto an unyielding target with short impact durations in a range of approximately 10 ms to 30 ms, the extended period of 30 min is defined in regulations for exposure of a package to a fire environment. Obviously, the required containment capability of the package has to be ensured not only after completing the test sequence but also over the course of the fire test scenario. Especially, deformations in the sealing area induced by the non-uniform thermal dilation of the package can affect the capability of the containment system. Consequently, thermo-mechanical analyses are required for the assessment. In this paper some aspects of finite element analysis (FEA) of transport packages with bolted closure systems under thermal loading are discussed. A generic FE model of a cask is applied to investigate the stress histories in the bolts, lid, and cask body as well as the deformations in the sealing area and the compression conditions of the gasket. Based on the parameter variations carried out, some recommendations in regard to modeling technique and results interpretation for such kind of analyses are finally given. T2 - PVP2014 - ASME 2014 Pressure vessels & piping division conference CY - Anaheim, CA, USA DA - 2014-07-20 KW - Transport packages KW - Containment KW - Thermo-mechanical analyses KW - FEA KW - Gasket PY - 2014 SN - 978-0-7918-4600-1 DO - https://doi.org/10.1115/PVP2014-28199 VL - 3 SP - 28199, 1 EP - 14 AN - OPUS4-32349 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Linnemann, Konrad A1 - Ballheimer, Viktor A1 - Sterthaus, Jens A1 - Wille, Frank T1 - Safety assessment of Lid systems of transport packages for radioactive materials by use of finite element analyses N2 - The regulatory compliance of the containment system is of essential importance for the design assessment of transport packages for radioactive materials. The requirements of the IAEA transport regulations SSR-6 for accident conditions implies high load on the containment system of Type B(U) packages. The integrity of the containment system has to be ensured under the mechanical and thermal tests. The containment system of German transport packages for spent nuclear fuel (SNF) and high level waste (HLW) usually includes bolted lids with metal gaskets. BAM Federal Institute for Materials Research and Testing as the German competent authority for the mechanical and thermal design assessment of approved transport packages has developed the guideline BAMGGR 012 for the analysis of bolted lid and trunnion systems. According to this guideline the finite element (FE) method is recommended for the calculations. FE analyses provide more accurate and detailed information about loading and deformation of such kind of structures. The results allow the strength assessment of the lid and bolts as well as the evaluation of relative displacements between the lid and the cask body in the area of the gasket groove. This paper discusses aspects concerning FE simulation of lid systems for SNF and HLW transport packages. The work is based on the experiences of BAM within safety assessment procedures. The issues considered are the assessment methods used in the BAM-GGR 012 for bolted lid systems along with the nominal stress concept which is applied for bolts according to that guideline. Additionally, modeling strategies, analysis techniques and the interpretation of the results are illustrated by the example of a generalized bolted lid systems under selected accident conditions of transport. T2 - PVP2014 - ASME 2014 Pressure vessels & piping division conference CY - Anaheim, CA, USA DA - 20.07.2014 PY - 2014 SN - 978-0-7918-4600-1 SP - 28304, 1 EP - 12 AN - OPUS4-32383 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wille, Frank A1 - Ballheimer, Viktor A1 - Quercetti, Thomas A1 - Sterthaus, Jens T1 - Consideration of gaps between content and lid within package design assessment N2 - Type B(U) packages for the transport of radioactive material have to withstand accident conditions of transport defined in the regulations of the International Atomic Energy Agency in form of different mechanical (drop) tests with a subsequent thermal test. According to the regulatory requirements the orientation of the package in drop tests shall be such to cause the most damaged state in the components performing the safety functions. For the package Iid system a 9 m drop onto the unyielding target with Iid side downwards is often the most damaging orientation. The impact Ioads acting on the Iid in this orientation result mainly from interaction between Iid and internal content. In case of a movable content its impact onto the inner side of the Iid can cause additional Ioad peaks on the Iid and the Iid bolts. The intensity of the internal collision depends on the position of content relating to Iid at the time of package first contact with target. Due to physical limitations an axial gap, which could be set in "pre-drop" configuration of package or which could spontaneously appear during the drop test, usually does not cover the maximum size possible in specific package design. In this context, the combination of drop tests with post-test analysis can be helpful to better estimate the effect of internal impact. The paper summarizes some aspects of this issue based on the BAM experience in the design assessment of Type B(U) transport packages. Additionally the paper shall support applicants in German approval procedures to reduce rounds of questions and ensure delivery of reliable safety case documents to the authorities. T2 - RAMTRANS 2015 - 10th International conference on radioactive materials transport and storage CY - Oxford, UK DA - 19.05.2015 KW - Transport packages KW - Accident conditions of transport KW - Internal impacts KW - Lid/content interaction KW - Radioactive material PY - 2015 SP - 1 EP - 10 AN - OPUS4-33419 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wille, Frank A1 - Ballheimer, Viktor A1 - Rolle, Annette A1 - Droste, Bernhard T1 - Mechanical behaviour of high burn-up SNF under normal and accident transport conditions - present approaches and perspectives - T2 - PSAM 11 ESREL 2012 - 11th International probabilistic safety assessment and management conference & The annual european safety and reliability conference CY - Helsinki, Finland DA - 2012-06-25 KW - Spent fuel KW - High burn-up KW - Transport conditions KW - Mechanical analysis PY - 2012 SP - 1 EP - 9(?) AN - OPUS4-33850 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Linnemann, Konrad A1 - Ballheimer, Viktor A1 - Sterthaus, Jens A1 - Rolle, Annette A1 - Wille, Frank A1 - Nasyrow, R. A1 - Papaioannou, D. A1 - Rondinella, V. A1 - Vlassopoulos, E. A1 - Pautz, A. T1 - Finite element modeling of spent fuel rod segments under bending loads N2 - Transport packages for spent nuclear fuel have to be assessed with respect to specific transport conditions which are defined in the regulations of the International Atomic Energy Agency. The physical state of the spent fuel and the fuel rod cladding as well as the geometric configuration of the fuel assemblies are important Inputs for the evaluation of the package capabilities under These conditions. Cracks or failures in the fuel rod cladding can cause the release of gas, volatiles or fuel particles into the cavity. The amount of substances in the cavity has to be considered in the assessment of the activity release and criticality safety. The mechanical analysis of the compound system formed by the fuel rod cladding and the spent fuel pellets is very difficult due to the limited knowledge of the material properties and the insufficient understanding of the interaction between pellets and cladding and between adjacent pellets. The variation of fuel assembly properties regarding cladding material, burn-up and the history of usage makes reliable predictions of the fuel rod behavior even harder. For a better understanding about the behavior of spent fuel rods, JRC and BAM have started a joint research project. In this context, JRC has developed a test device which allows quasi-static 3-point-bending test on fuel rod segments in the hot cell. The loads are applied with respect to the boundary conditions of the activity release assessment. This paper deals with the numerical calculation of a single fuel rod segment under bending load. The aim is to identify the governing mechanical parameters by the variation of constitutive assumptions, contact conditions, inner constraints, etc. This knowledge helps for the interpretation of the experimental results. Furthermore, the improved understanding about the behavior of the cladding-pellets system will be beneficial for the assessment of spent fuel transport conditions. T2 - SMIRT24 - 24th Conference on Structural Mechanics in Reactor Technology CY - Busan, Korea DA - 20.08.2017 KW - Finite element methods KW - Spent fuel assessment KW - Transport packages PY - 2017 SP - 1 EP - 8 AN - OPUS4-45316 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Lars A1 - Schönfelder, Thorsten A1 - Komann, Steffen A1 - Ballheimer, Viktor A1 - Wille, Frank ED - Müller, Lars T1 - Assessment experience on packages loaded with damaged spent nuclear fuel for transport after storage N2 - In 2017 the first German package approval certificate was issued for a dual purpose cask (DPC) design with encapsulated damaged spent nuclear fuel. At the Bundesanstalt für Materialforschung und -prüfung (BAM) a comprehensive assessment procedure was carried out with respect to the mechanical and thermal design, the containment design and quality assurance for manufacturing and operation. Main objective of this procedure was to verify the Package Design Safety Report (PDSR) fulfils the requirements according to the IAEA regulations SSR-6. Until now only standard spent nuclear fuel assemblies were designated for interim storage and transports. Due to nuclear phase out in Germany all other kinds of SNF in particular damaged fuel has to be packed. Therefore specific requirements have to be considered in accordance with international experiences written in IAEA technical reports. In Germany damaged spent nuclear fuel (DSNF) needs a tight encapsulation with special encapsulations and clearly defined properties. Due to the limited amount of DSNF these encapsulations are designed for storage and transport in existing packages. From the assessment experience it has been seen, corresponding PDSR need an extensively expansion to cover the design of these encapsulations and their influences on the package. Then such well-defined encapsulations can be handled like standard fuel assemblies. The main difference to standard package components is, encapsulations with permanent closure achieve their specified condition not after manufacturing but only during operation after loading and closing. Thus specific handling instruction and test procedures are necessary especially for welding, where BAM is able to survey the quality of this first part of operation. T2 - 11th International Conference on the Transport, Storage and Disposal of Radioactive Materials CY - London, UK DA - 15.05.2018 KW - Assessment KW - Dual purpose cask KW - Spent nuclear fuel PY - 2018 SP - Paper 18524, 1 EP - 8 AN - OPUS4-45258 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wille, Frank A1 - Moutarde, M. A1 - Apel, Andreas A1 - Ballheimer, Viktor A1 - Sterthaus, Jens T1 - Recent developments in standards and IAEA guidance material for package load attachment points N2 - For transport package design and operation according to IAEA regulations, the package shall be securely stowed and its retention system shall be capable to withstand load conditions of routine transport. The supporting IAEA Advisory Material SSG-26 provides information how to do that. Up to now package designers in different countries use other load factors for the design of attachment points than those specified in the IAEA guidance material. In particular the acceleration values vary between different countries and lead to difficulties during the validation of foreign approval certificates. Therefore the IAEA started a discussion process to review the existing guidance text. An international working group was constituted in 2013. Representatives came from different stakeholders, e.g. transport operators, competent authorities and modal organizations. The discussions concluded especially on the transport conditions which has to be considered for stowage design, including on the one hand the relevance of the load factors used for strength and fatigue analysis and on the other hand the criteria which have to be considered for the attachment points. Another standard with relevance to the load attachment of packages is ISO 10276. This standard deals with trunnion design, manufacturing and operational aspects. The regular standard revision phase started in 2017. An expert group discussed new state-of-the-art technology and proposed revised text for the ISO standard for international discussion. The paper describes relevant tie-down aspects, gives background argumentation, and tries to support harmonized application of the revised IAEA guidance material and future ISO 10276 standard. T2 - 11th International Conference on the Transport, Storage and Disposal of Radioactive Materials CY - London, UK DA - 15.05.2018 KW - Verzögerungswerte KW - Lastanschlag KW - Trunnion design KW - ISO KW - Retention PY - 2018 SP - 18511, 1 EP - 8 AN - OPUS4-45294 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rolle, Annette A1 - Ballheimer, Viktor A1 - Neumeyer, Tino A1 - Wille, Frank T1 - Application of leakage rates measured on scaled cask or component models to the package containment safety assessment N2 - The containment systems of transport and storage casks for spent fuel and highlevelradioactive waste usually include bolted lids with metallic or elastomeric seals. The mechanical and thermal loadings associated with the routine, normal and accident conditions of transport can have a significant effect on the leak tightness of such containment system. Scaled cask models are often used for providing the required mechanical and thermal tests series.Leak tests have been conducted on those models. It is also common practice to use scaled component tests to investigate the influence of deformations or displacements of the lids and the seals on the standard leakage rate as well as to study the temperature and time depending alteration of the seals. In this paper questions of the transferability of scaled test results to the full size design of the containment system will be discussed. T2 - 19th International Symposium on the Packaging and Transportation of Radioactive Materials PATRAM 2019 CY - New Orleans, LA, USA DA - 04.08.2019 KW - Leakage rate KW - Transport packages KW - Seals KW - Radioaktive PY - 2019 SP - Paper 1147, 1 AN - OPUS4-49053 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Komann, Steffen A1 - Ballheimer, Viktor A1 - Quercetti, Thomas A1 - Scheidemann, Robert A1 - Wille, Frank T1 - Design assessment by bam of a new package design for the transport of snf from a german research reactor N2 - For disposal of the German research reactor of the Technical University Munich FRM II a new transport and storage cask design was under approval assessment by the German authorities. The Bundesanstalt für Materialforschung und -prüfung (BAM) assessed the mechanical and thermal package safety and performed drop tests. The activity release approaches and subjects of quality assurance and surveillance for manufacturing and operation of the package were assessed by BAM as well. The cask body is made of ductile cast iron and closed by two bolted lid systems with metal seals. The material of the lids is stainless steel. On each end of the cask a wood-filled impact limiter is installed to reduce impact loads to the cask under drop test conditions. In the cavity of the cask a basket for five spent fuel assemblies is arranged. For the safety case a combination of experimental testing and analytical/numerical calculations were applied. In total, four drop tests were carried out at the BAM large drop test facility. Two tests were carried out as a full IAEA drop test sequence consisting of a 9m drop test onto an unyielding target and a 1m puncture bar drop test. The other two drop test were performed as single 9m drop tests and completed by additional analyses for considering the effects of an IAEA drop test sequence. The main objectives of the drop tests were the investigation of the integrity of the package and its safety against release of radioactive material as well as the test of the fastening system of the impact limiters. Furthermore, the acceleration and strain signals measured during the tests were used for the verification of Finite-Element-Analysis (FEA) used for the safety analysis of the package design. The finite-element models incorporated in the package design safety report include the cask body, the lid system, the inventory and the impact limiters with the fastening system. In this context special attention was paid to the modeling of the encapsulated wood-filled impact limiters. Additional calculations using the verified numerical models were done by the applicant and assessed by BAM to investigate e.g. the brittle fracture of the cask body made of ductile cask iron within the package design approval procedure. This paper describes the package design assessment from the view of the competent authority BAM including the applied assessment strategy, the conducted drop tests and the additional calculations by using numerical and analytical methods. T2 - 19th International Symposium on the Packaging and Transportation of Radioactive Materials PATRAM 2019 CY - New Orleans, LA, USA DA - 04.08.2019 KW - Numerical modelling KW - Drop test KW - Assessment method KW - Ductile cast iron KW - Package design KW - Experimental testing PY - 2019 SP - Paper 1176, 1 AN - OPUS4-49054 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wille, Frank A1 - Ballheimer, Viktor A1 - Apel, Andreas A1 - Kuschke, Christian A1 - Moutarde, M. A1 - Desnoyers, B. A1 - Kalinina, E. A1 - Ammerman, D. T1 - ISO-Standard and IAEA guidance material for package load attachment Points - Current approaches and developments N2 - For transport package design and operation according to the IAEA regulations, the package shall be securely stowed and its retention system shall be capable to withstand load conditions of routine transport. The supporting IAEA Advisory Material SSG-26 provides information how to do that. Up to now package designers in different countries use other load factors for the design of attachment points than those specified in the IAEA guidance material. In particular the acceleration values vary between different countries and lead to difficulties during the validation of foreign approval certificates. Therefore the IAEA started a discussion process to review the existing guidance text. An international working group was constituted in 2013. Representatives came from different stakeholders, e.g. transport operators, competent authorities and modal organizations. The discussions concluded especially on the transport conditions which has to be considered for stowage design, including on the one hand the relevance of the load factors used for strength and fatigue analysis and on the other hand the criteria which have to be considered for the attachment points. The proposed acceleration values will be compared to those measured during recent multi-modal testing by Sandia National Laboratories that measured the acceleration levels experienced by a spent fuel flask during heavy-haul truck, sea, and rail transport. The ISO standard 10276 is dealing with the load attachment systems of packages as well. This standard considers the trunnion design, manufacturing and operational aspects. The regular standard revision phase started in 2017. An expert group discussed new state-of-the-art technology, different analysis approaches for strength and fatigue analysis and proposed revised text for the ISO standard for international discussion. The finite-element analysis approach incl. appropriate acceptance criteria are described and referenced. The paper describes relevant tie-down aspects, gives background argumentation relevant to analysis approaches, and tries to support harmonized application of the revised IAEA guidance material and the future revised ISO standard. T2 - 19th International Symposium on the Packaging and Transportation of Radioactive Materials PATRAM 2019 CY - New Orleans, LA, USA DA - 04.08.2019 KW - Load attachment KW - Stowage KW - Trunnion KW - Bolt design KW - Retention KW - Acceleration KW - Transport KW - Load cycles PY - 2019 SP - Paper 1130, 1 EP - 10 AN - OPUS4-49095 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Komann, Steffen A1 - Ballheimer, Viktor A1 - Quercetti, Thomas A1 - Scheidemann, Robert A1 - Wille, Frank T1 - Mechanical and thermal assessment by BAM of a new package design for the transport of SNF from a german research reactor N2 - For disposal of the research reactor of the Technical University Munich FRM II a new transport and storage cask design was under approval assessment by the German authorities on the basis of International Atomic Energy Agency (IAEA) requirements. The cask body is made of ductile cast iron and closed by two bolted lid systems with metal seals. The material of the lids is stainless steel. On each end of the cask the wood-filled impact limiters are installed to reduce impact loads to the cask under drop test conditions. In the cavity of the cask a basket for five spent fuel elements is arranged. This design has been assessed by the Bundesanstalt für Materialforschung und -prüfung (BAM) in view to the mechanical and thermal safety analyses, the activity release approaches, and subjects of quality assurance and surveillance for manufacturing and operation of the package. For the mechanical safety analyses of the package a combination of experimental testing and analytical/numerical calculations were applied. In total, four drop tests were carried out at the BAM large drop test facility. Two tests were carried out as a full IAEA drop test sequence consisting of a 9m drop test onto an unyielding target and a 1m puncture bar drop test. The other two drop tests were performed as single 9m drop tests and completed by additional analyses for considering the effects of an IAEA drop test sequence. The main objectives of the drop tests were the investigation of the integrity of the package and its safety against release of radioactive material as well as the test of the fastening system of the impact limiters. Furthermore, the acceleration and strain signals measured during the tests were used for the verification of finite-element (FE) models applied in the safety analysis of the package design. T2 - Pressure Vessels & Piping Conference 2020 CY - Online meeting DA - 03.08.2020 KW - Mechanik KW - radioaktives Material KW - Transportbehälter KW - Antragsverfahren KW - Zulassungen KW - Typ-B Versandstück KW - Thermik PY - 2020 VL - 2020 SP - 1 EP - 7 PB - ASME CY - New York AN - OPUS4-51103 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Quercetti, Thomas A1 - Scheidemann, Robert A1 - Komann, Steffen A1 - Ballheimer, Viktor A1 - Wille, Frank T1 - Package testing of a dual purpose cask for SNF from German research reactors N2 - A new dual purpose cask design was developed for the safe transport and interim storage of spent fuel elements of German research reactors. In the framework of the safety assessment within the licensing procedure the Bundesanstalt für Materialforschung und –prüfung (BAM) as competent authority performed a series of drop tests according to the IAEA-Regulations [1]. The package consists of a cylindrical thick-walled ductile cast iron cask body closed by a double lid system with metallic seals. A lid and bottom sided impact limiter consisting of a wood/steel construction limit the mechanical impact loading. The full-scale test specimen was equipped with a basket and assembled with dummy-fuel elements. The package and test specimen, respectively have a total mass of approximately 24 metric tons. The mechanical test program included three 9m free drop tests, in horizontal, vertical and oblique cask orientation onto the lid system. Additionally, a 1m-puncture drop test followed the horizontal drop test to consider an IAEA-test sequence. The horizontal and vertical drop tests were performed at a temperature of minus 40°C. During the oblique drop test the upper impact limiter was heated to +80°C. The tests were conducted onto an unyielding target, fulfilling the requirements of the IAEA regulations [1]. The test specimen was considerably instrumented with strain gauges and accelerometers. Transient strains at selected locations of the inner and outer container walls, of the primary and secondary lid, as well as of the corresponding lid bolts were measured during the drop tests. Furthermore, decelerations in different locations at the cask body and the lids were measured. The complex geometrical deformation of the impact limiters due to the impact were determined by optical 3d- measurements using the projected fringe method in combination with multi-image photogrammetry. Before and after the drop tests the leakage rate of the lid system was determined by helium leakage testing. The experimental results contribute to the evaluation of the package response to mechanical tests, demonstrating safety under normal and accident conditions of transport. Especially to the verification of the dynamic finiteelement model of the package used in the package design safety report [2]. The paper describes the performance of the drop tests, selected test results focusing on the lid screws and the cask body and the deformation of the impact limiters as well as impact kinematics, respectively. T2 - IHLRWM2019 CY - Knoxville, TN, USA DA - 14.04.2019 KW - Drop test KW - Package testing KW - Dual purpose cask PY - 2019 SN - 978-0-89448-761-3 VL - 2019 SP - paper 27283, 1 EP - 7 PB - ANS AN - OPUS4-50619 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Quercetti, Thomas A1 - Scheidemann, Robert A1 - Komann, Steffen A1 - Ballheimer, Viktor A1 - Wille, Frank T1 - Drop Testing of a New Package Design for the Transport of SNF from German Research Reactors N2 - A new dual purpose cask design was developed for the safe transport and interim storage of spent fuel elements of German research reactors. In the framework of the safety assessment within the package approval procedure the Bundesanstalt für Materialforschung und –prüfung (BAM) as competent authority performed a series of drop tests according with the IAEA Transport Regulations. The package consists of a cylindrical thick-walled ductile cast iron cask body closed by a bolted lid system with metallic seals. A lid and bottom sided impact limiter consisting of a wood/steel construction limit the mechanical impact loading. The full-scale test specimen was equipped with a basket and assembled with dummy-fuel elements. The package and test specimen, respectively have a total mass of approximately 24 metric tons. The mechanical drop test program included three 9m free drop tests, in horizontal, vertical and oblique cask orientation onto the lid system. Additionally, a 1m-puncture bar drop test followed the horizontal drop test to consider an IAEA-drop test sequence. The horizontal and vertical drop tests were performed at a temperature of minus 40°C. During the oblique drop test the upper impact limiter was heated up to +80°C. The tests were conducted onto an unyielding target, fulfilling the IAEA requirements. The test specimen was considerably instrumented with strain gauges and accelerometers. Transient strains at selected locations of the inner and outer container walls, of the primary and secondary lid, as well as of the corresponding lid bolts were measured during the drop tests. Furthermore, decelerations in different locations at the cask body and the lids were measured. The complex geometrical deformation of the impact limiters due to the impact were determined by optical 3D- measurements. Before and after the drop tests the leakage rate of the lid system was determined by helium leakage testing. The experimental results contribute to the evaluation of the package response to mechanical tests, demonstrating safety under normal and accident conditions of transport and especially to the verification of the dynamic finite-element model of the package used in the package design safety report. T2 - PATRAM 2019 CY - New Orleans, LA, USA DA - 04.08.2019 KW - SNF KW - Drop testing KW - New package design PY - 2019 SP - Paper 19-A-1142,1 EP - 10 AN - OPUS4-50622 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weber, Mike A1 - Ballheimer, Viktor A1 - Wille, Frank A1 - Zencker, Uwe T1 - Numerical approach to determine a package dependent bar length for the iaea pin drop test N2 - The Federal Institute for Materials Research and Testing (BAM) is assessing the mechanical and thermal safety performance of packages for the transport of radioactive materials. Drop testing and numerical calculations are usually part of the safety case concepts, where BAM is performing the regulatory tests at their own test facility site. Among other mechanical tests the 1 meter drop onto a steel puncture bar shall be considered for accident safe packages. According to the IAEA regulations “the bar shall be of solid mild steel of circular section, 15.0 ± 0.5 cm in diameter and 20 cm long, unless a longer bar would cause greater damage…”. Particularly with regard to the German transport- and storage cask designs, often made from ductile cast iron, an accurate determination of the puncture bar length to guarantee a load impact covering the worst case scenario can be imperative. If the fracture mechanical proof for the cask material shall be provided by a test, small deviations in the concentrated load applied can be decisive for the question if the cask fails or not. The most damaging puncture bar length can be estimated by iterative procedure in numerical simulations. On the one hand, a sufficient puncture bar length shall guarantee that shock absorbers or other attachments do not prevent or reduce the local load application to the package, on the other hand, a longer and thus less stiff bar causes a smaller maximum contact force. The contrary influence of increasing puncture bar length and increasing effective drop height shall be taken into account if a shock absorber is directly placed in the target area. The paper presents a numerical approach to identify the bar length that causes maximum damage to the package. Using the example of two typical package masses the sensitivity of contact forces and puncture bar deformations to the initial length are calculated and assessed with regard to the international IAEA package safety requirements. T2 - PATRAM 2019 CY - New Orleans, LA, USA DA - 04.08.2019 KW - IAEA KW - 1-m-punch-bar-drop-test KW - Numerical approach KW - Bar length KW - Finite element analysis PY - 2019 UR - https://www.inmm.org/INMM-Resources/Proceedings-Presentations/PATRAM-Proceedings.aspx SP - 1 EP - 10 AN - OPUS4-49016 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Linnemann, Konrad A1 - Ballheimer, Viktor A1 - Sterthaus, Jens A1 - Rolle, Annette A1 - Wille, Frank A1 - Nasyrow, R. A1 - Papaioannou, D. A1 - Vlassopoulos, E. A1 - Rondinella, V. T1 - Analysis of parameters affecting the bending behavior of spent fuel rods N2 - Transport packages for spent nuclear fuel have to be assessed with respect to specific transport conditions which are defined in the regulations of the International Atomic Energy Agency. The physical state of the spent fuel and the fuel rod cladding as well as the geometric configuration of the fuel assemblies are important inputs for the evaluation of the package capabilities under these conditions. Cracks or failures in the fuel rod cladding can cause the release of gas, volatiles or fuel particles into the cavity. The amount of substances in the cavity has to be considered in the assessment of the activity release and criticality safety. The mechanical analysis of the compound system formed by the fuel rod cladding and the spent fuel pellets is very difficult due to the limited knowledge of the material properties and the insufficient understanding of the interaction between pellets and cladding and between adjacent pellets. The variation of fuel assembly properties regarding cladding material, burn-up and the history of usage makes reliable predictions of the fuel rod behavior even harder. For a better understanding about the behavior of spent fuel rods, JRC-ITU and BAM have started a joint research project. In this context, JRC-ITU has developed a test device which allows quasi-static 3-point-bending test on fuel rod segments in the hot cell. The loads are applied with respect to the boundary conditions of the activity release assessment. This paper deals with the numerical calculation of a single fuel rod segment under bending load. The aim is to identify the governing mechanical parameters by the variation of constitutive assumptions, contact conditions, inner constraints, etc. This knowledge helps for the interpretation of the experimental results. Furthermore, the improved understanding about the behavior of the cladding-pellets system will be beneficial for the assessment of spent fuel transport conditions. T2 - PATRAM 2016 - 18th International symposium on the packaging and transportation of radioactive materials CY - Kobe, Japan DA - 18.09.2016 KW - Transport packages KW - Finite element methods KW - Spent fuel assessment PY - 2016 SP - Paper 2012, 1 AN - OPUS4-40000 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Nasyrow, R. A1 - Papaioannou, D. A1 - Rondinella, V. A1 - Vlassopoulos, E. A1 - Linnemann, Konrad A1 - Ballheimer, Viktor A1 - Sterthaus, Jens A1 - Rolle, Annette A1 - Wille, Frank A1 - Caruso, St. T1 - Bending test device for mechanical integrity studies of spent nuclear fuel rods N2 - This paper presents data obtained from experiments performed using a bending test set-up developed at the Joint Research Centre (JRC) – Karlsruhe, for spent fuel segment testing. Adjustable sample holders, loading modes and other experimental conditions can be im- plemented in the experiments to study the effects of different deformation ranges up to cladding failure. The experimental set-up has been adapted to hot cell remote controlling and has a modular configuration, which allows manual and motor-driven loading option. The device has been calibrated on hydrogenated, unirradiated cladding tube segments filled with alumina pellets. The final application of present set-up is to test non-defueled spent fuel rod segments, pressurized to the original spent fuel rod pressure level. The range of applicability of this device, the scope of the experimental program and the first results from actual bending tests will be discussed. T2 - PATRAM 2016 - 18th International Symposium on the Packaging and Transportation of Radioactive Materials CY - Kobe, Japan DA - 18.09.2016 KW - Hot cell testing KW - Spent fuel assessment KW - Transport packages PY - 2016 SP - Paper 6023, 1 AN - OPUS4-40002 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wille, Frank A1 - Linnemann, Konrad A1 - Ballheimer, Viktor A1 - Rolle, Annette T1 - Assessment approaches of mechanical behavior of SNF under transport package test conditions N2 - German packages for the transport of spent nuclear fuel are assessed with respect to specific transport conditions which are defined in the safety regulations of the International Atomic Energy Agency. In general, gastight fuel rods constitute the first barrier of the containment system. The physical state of the spent fuel and the fuel rod cladding as well as the geometric configuration of the fuel assemblies are important inputs for the evaluation of the package safety under transport conditions. The objective of this paper is to discuss the methodologies accepted by German authority BAM for the evaluation of spent fuel behavior within the package design approval procedure. Specific test conditions will be analyzed with regard to assumptions to be used in the activity release and criticality safety analysis. In particular the different failure modes of the fuel rods, which can cause release of gas, volatiles, fuel particles or fragments, have to be properly considered in these assumptions. The package as a mechanical system is characterized by a complex set of interactions, e.g. between the fuel rods within the assembly as well as between the fuel assemblies, the basket, and the cask containment. This complexity together with the limited knowledge about the material properties and the variation of the fuel assemblies regarding cladding material, burn-up and the operation history makes an exact mechanical analysis of the fuel rods nearly impossible. The application of sophisticated numerical models requires extensive experimental data for model verification, which are in general not available. The gaps in information concerning the material properties of cladding and pellets, especially for the high burn-up fuel, make the analysis more complicated additionally, and require a conservative approach. In this context some practical approaches based on experiences by BAM within safety assessment of packages for transport of spent fuel will be discussed. Ongoing research activities to investigate SNF mechanical behavior in view of gas and fissile material release under transport loads are presented. T2 - International High-Level Radioactive Waste Management Conference, IHLRWM 2017 CY - Charlotte, NC, USA DA - 09.04.2017 KW - Brennelementverhalten KW - Spent fuel behavior KW - Hüllrohr KW - Kritikalität KW - Aktivitätsfreisetzung KW - Mechanisches Verhalten KW - Cladding KW - Criticality PY - 2017 SP - 472 EP - 475 AN - OPUS4-39898 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Linnemann, Konrad A1 - Ballheimer, Viktor A1 - Rolle, Annette A1 - Wille, Frank T1 - Considerations on spent fuel behavior for transport after extended storage N2 - Packages for the transport of spent nuclear fuel shall meet the International Atomic Energy Agency regulations to ensure safety under different transport conditions. The physical state of spent fuel and the fuel rod cladding as well as the geometric configuration of fuel assemblies are important inputs for the evaluation of package capabilities under these conditions. In this paper, the mechanical behavior of high burn-up spent fuel assemblies (> approx. 50 GWd/tHM, value averaged over the fuel assembly) under transport conditions is analyzed with regard to the assumptions which are used in the Containment and criticality safety analysis. In view of the complexity of the interactions between the fuel rods as well as between the fuel assemblies, basket, and cask containment, the exact mechanical analysis of such phenomena is nearly impossible. Additionally, the gaps in information concerning the material properties of cladding and pellet behavior, especially for the high burn-up fuel, make the analysis more complicated. Considerations and knowledge gaps for the transport after extended interim storage are issues of growing interest. In this context, practical approaches are discussed based on the experience of BAM within the safety assessment of packages approved for transport of spent nuclear fuel. KW - Transport packages for radioactive material KW - Spent nuclear fuel PY - 2018 VL - 83 IS - 6 SP - 488 EP - 494 PB - Hanser AN - OPUS4-47359 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kuschke, Christian A1 - Wille, Frank A1 - Ballheimer, Viktor A1 - Sterhaus, Jens A1 - Apel, Andreas T1 - Standards and guidelines for design of trunnions of RAM transport packages N2 - Trunnion systems of packages for the transport of radioactive materials have to guarantee the safe handling of package during crane operations (lifting, tilting) and to secure package tie down to the transport vehicle, if the trunnions are used as attachment points during transport. The design of trunnions is based on IAEA Regulations SSR-6, the supporting Advisory Material SSG-26 and further appropriate technical standards and/or guidelines. For package approval procedures in Germany the guideline BAM-GGR 012 has to be applied. If a package is handled inside a german nuclear power plant, the standard KTA 3905 has to be fulfilled additionally. In this paper the requirements of KTA 3905 concerning the trunnion systems as load attaching points (LAP) are discussed in connection with the recommendations in the guideline BAM-GGR 012. This guideline is prepared at BAM Federal Institute for Materials Research and Testing for analysis and assessment of bolted lid and trunnion systems of Type B(U) transport packages. The Quality assurance questions concerning trunnion systems are discussed as well. T2 - WM 2017 conference CY - Phoenix, USA DA - 05.03.2017 KW - RAM transport package KW - Trunnions PY - 2017 SP - Paper 17365, 1 EP - 12 AN - OPUS4-40815 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rolle, Annette A1 - Ballheimer, Viktor A1 - Neumeyer, Tino A1 - Wille, Frank T1 - Application of leakage rates measured on scaled cask or component models to the package containment safety assessment N2 - The containment systems of transport casks for spent fuel and high radioactive waste usually include bolted lids with metallic or elastomeric seals. The mechanical and thermal loadings associated with the routine, normal and accident conditions of transport can have a significant effect on the leak tightness of such containment system. Scaled cask models are often used for providing the required mechanical and thermal tests series. Leak tests have been conducted on those models. It is also common practice to use scaled component tests to investigate the influence of deformations or displacements of the lids and the seals on the standard leakage rate as well as to study the temperature and time depending alteration of the seals. In this paper questions of the transferability of scaled test results to the full size design of the containment system will be discussed. T2 - ASME 2018 Pressure Vessels and Piping Conference CY - Prag, Czech Republic DA - 15.08 2018 KW - Containment KW - Spent fuel KW - Leakage rate PY - 2018 VL - 7 SP - PVP2018-84089, 1 EP - 8 AN - OPUS4-46533 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weber, Mike A1 - Ballheimer, Viktor A1 - Wille, Frank A1 - Zencker, Uwe T1 - Numerical approach to determine the correct puncture bar length for the IAEA puncture bar drop test N2 - Among other mechanical tests the 1 meter drop onto a steel puncture bar shall be considered for accident safe packages for the transport of radioactive material. According with the IAEA regulations “the bar shall be of solid mild steel of circular section, 15.0 ± 0.5 cm in diameter and 20 cm long, unless a longer bar would cause greater damage…”. The most damaging puncture bar length can be estimated by iterative processes in numerical simulations. On the one hand, a sufficient puncture bar length has to guarantee that shock absorbers or other attachments do not prevent or reduce the local load application to the package, on the other hand, a longer and thus less stiff bar causes a smaller maximum contact force. The contrary influence of increasing puncture bar length and increasing effective drop height shall be taken into account if a shock absorber is directly placed in the target area. The paper presents a numerical approach to identify the bar length that causes maximum damage to the package. Using the example of two typical package masses the sensitivity of contact forces and puncture bar deformations to the initial length are calculated and assessed with regard to the international IAEA package safety requirements. T2 - ASME Pressure Vessels and Piping Conference 2018 CY - Prague, Czech Republic DA - 15.07.2018 KW - Length of puncture bar KW - Mechanical assessment KW - Numerical simulation KW - Puncture bar test KW - Transport of radioactive materials PY - 2018 SP - PVP2018-84614, 1 EP - 7 AN - OPUS4-46538 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rolle, Annette A1 - Ballheimer, Viktor A1 - Neumeyer, Tino A1 - Wille, Frank T1 - Application of leakage rates measured on scaled cask or component models to the package containment safety assessment N2 - The mechanical and thermal loadings associated with the routine, normal and accident conditions of transport can have a significant effect on the leak tightness of the containment system of transport casks for spent fuel and high radioactive waste. The containment systems of such transport casks usually include bolted lids with metallic or elastomeric seals. Scaled cask models are often used for providing the required mechanical and thermal tests series. Leak tests have been conducted on those models. It is common practice to use scaled component tests to investigate the influence of deformations or displacements of the lids and the seals on the standard leakage rate as well as to study the temperature and time depending alteration of the seals. In this paper questions and open points of the transferability of scaled test results to the fullscale design of the containment system will be discussed. T2 - 11th International Conference on the Transport, Storage and Disposal of Radioactive Materials CY - London, UK DA - 15. Mai 2018 KW - Transport packages KW - Radioactve KW - Seals KW - Leakage rate PY - 2018 AN - OPUS4-46734 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zeisler, Peter A1 - Gogolin, Bernd A1 - Ballheimer, Viktor A1 - Pöppinghaus, J. T1 - Strain of Lid Bolts of Type B Packages During 9 m Drop Tests - Results of Real Tests and Problems of Analytical Predition T2 - PATRAM 2001 ; Annual International Symposium on Packaging and Transportation of Radioactive Materials CY - Chicago, IL, USA DA - 2001-09-03 PY - 2001 IS - CD-ROM PB - PATRAM CY - Chicago, Ill. AN - OPUS4-1883 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Ballheimer, Viktor A1 - Quercetti, Thomas A1 - Wille, Frank ED - Saegusa, Toshiari ED - Sert, Gilles ED - Völzke, Holger ED - Wille, Frank T1 - Internal cask content collision during drop tests N2 - The interaction between the package lid system and internal Content during mechanical drop testing is a decisive matter in evaluating Impact loads and the safety of the package. In the case of movable contents ist impact onto the inner side of the package lid can cause additional load peaks on the lid and the lid bolts. Some aspects of this issue were discussed on the basis of experimental results from instrumented drop tests with transport casks and on the basis of analytical approaches. KW - Transport casks KW - Drop tests KW - Internal collision PY - 2018 SN - 978-981-3234-03-1 SP - Chapter 7, 103 EP - 120 PB - World Scientific Publishing CY - Singapore ET - 1 AN - OPUS4-47539 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - BOOK A1 - Völzke, Holger A1 - Quercetti, Thomas A1 - Ballheimer, Viktor A1 - Nehrig, Marko A1 - Wolff, Dietmar A1 - Wille, Frank T1 - Basic of Transport and Storage of Radioactive Materials N2 - Transport and storage of radioactive materials are performed in countries with policy of either closed or open nuclear fuel cycle. The related technologies have been established by accumulation of experiences and researches including demonstrative tests using full scale or scale models and analyses. Those are essential before commercialization, but are often costly and time consuming. Such demonstrative works should not be repeated meaninglessly, but can be shared through this kind of book and used by readers and the future generations to advance the technology effectively. This book systematically provides findings from lots of valuable researches on safety of transport and storage of radioactive materials under normal and accident conditions that have an impact on basis of safe regulations, designs, and operations. KW - Drop testing KW - Metal seals KW - Transport safety KW - Aging management KW - Package PY - 2018 SN - 978-981-3234-03-1 DO - https://doi.org/10.1142/10820 SP - 1 EP - 376 PB - Worlds Scientific Publishing Co Pte Ltd CY - Singapore AN - OPUS4-44867 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rolle, Annette A1 - Neumeyer, Tino A1 - Ballheimer, Viktor A1 - Wille, Frank T1 - Investigations of Aged Metal Seals for Transport Package Safety Assessment N2 - Acceptable limits for activity release from transport casks for high-level radioactive material specified in the IAEA regulations must be kept by the integrity of cask body and the cask sealing system. BAM as the German competent authority for mechanical, thermal and containment assessment of packages liable for approval verifies the activity release compliance with the regulatory limits. The specification of conservative package design leakage rates is one of the most important aspects in assessment. Metal seals of the Helicoflex® Type are usually used to ensure the required package tightness for both, storage, and transport of the cask before and after storage. Due to the long-term use the seal behavior is influenced by temperature and time. The mechanical and thermal loadings associated with the routine, normal and accident conditions of transport specified in the regulations can have a significant effect on the leak tightness of the sealing system. Whereas the safety for application of new, non- aged Helicoflex® seals is verified sufficiently, there are still technical data gaps concerning the efficiency of aged Helicoflex® seals. BAM performed experiments to learn more about the sealing efficiency of aged Helicoflex® seals with Aluminum and Silver outer jackets. The seals were compressed in test-flanges and for artificial ageing the complete flange systems were stored in an oven for several month at a high temperature. After this ageing procedure the flanges were opened completely, the seals were moved a little to vary the contact area, and the flanges were compressed again. During the compression and decompression tests after the aging, load-deformation characteristics of the seals, and leakage rates were measured. With these tests a load situation was simulated, which can occur in the regulatory drop test of the cask: Under high impact loads the bolted lid can lift a little for a short moment, allowing a little movement of the seal, so that the contact area can change before compressing again. Details about test conditions and first results will be presented in the poster. T2 - RAMTrans 2024, 12th Internatiopnal Conference on the Transport , Storage and Disposal of Radioactive Materials CY - London, UK DA - 15.05.2024 KW - Seals KW - Ageing KW - Radioaktiv PY - 2024 AN - OPUS4-60112 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rolle, Annette A1 - Neumeyer, Tino A1 - Ballheimer, Viktor A1 - Wille, Frank T1 - Investigations of Aged Metal Seals for Transport Package Safety Assessment N2 - Acceptable limits for activity release from transport casks for high-level radioactive material specified in the IAEA regulations must be kept by the integrity of cask body and the cask sealing system. BAM as the German competent authority for mechanical, thermal and containment assessment of packages liable for approval verifies the activity release compliance with the regulatory limits. One of the fundamental aspects in assessment is the specification of conservative package design leakage rates. To ensure the required package tightness for both, storage, and transport of the cask before and after storage usually metal seals of the Helicoflex® Type are used. Due to the long-term use the seal behavior is influenced by temperature and time. The mechanical and thermal loadings associated with the routine, normal and accident conditions of transport specified in the regulations can have a significant effect on the leak tightness of the sealing system. Whereas the safety for application of new, non- aged Helicoflex® seals is verified sufficiently, there are still technical data gaps concerning the efficiency of aged Helicoflex® seals. BAM performed experiments to learn more about the sealing efficiency of aged Helicoflex® seals with Aluminum and Silver outer jackets. The seals were compressed in test-flanges and for artificial ageing the complete flange systems were stored in an oven for several month at a high temperature. During the compression and decompression tests after the aging, load-deformation characteristics of the seals, and leakage rates were measured. With these tests a load situation was simulated, which can occur in the regulatory drop test of the cask: Under high impact loads the bolted lid can lift a little for a short moment, allowing a little movement of the seal, so that the contact area can change before compressing again. The poster presentation will show details about test conditions and first results. T2 - Interdisciplinary research symposium on the safety of nuclear disposal practices safeND2023 CY - Berlin, Germany DA - 13.09.2023 KW - Radioactive material KW - Sealing KW - Ageing KW - Leaktightnes PY - 2023 AN - OPUS4-58436 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Linnemann, Konrad A1 - Quercetti, Thomas A1 - Sterthaus, Jens A1 - Ballheimer, Viktor T1 - Experimental and numerical investigation of prestressed bolt connections under lateral displacements N2 - The containment system of transport packages for spent nuclear fuel and high-level waste usually includes bolted lids with metal gaskets. The packages are assessed to specific transport conditions which are specified in the IAEA safety standards SSR-6 (IAEA 2018). These transport conditions, especially the so-called accident conditions of transport, imply high dynamic loading on the lids and the bolt connections of the package. The response of the lid systems on the mechanical accident conditions is generally investigated by experimental drop tests or numerically, e.g., by finite element analyses. The interpretation of the drop test results for the verification of the numerical models is often not obvious due to the complex superposition of different effects in the real tests. BAM has started a research project to get a better understanding about the behavior of prestressed bolt connections under loadings typical for these drop tests. In this context an experimental test set-up was developed to investigate the response of a single bolt connection under a prescribed lateral displacement of clamped parts. The bolt is instrumented by strain gauges to get the pretensional, the torsional and the bending stress in the bolt shank. Furthermore, the lateral movement and the tilt of the bolt head is measured during the test. A finite element model of the test set-up has been created in Abaqus FEA (Simulia 2021). The very detailed instrumentation of the test set-up shall give the opportunity to investigate and validate the numerical model. The aim of this paper is to give an overview about the proposed research project and to present first results. T2 - SMIRT 26 (26th conference on Structural Mechanics in Reactor Technology) CY - Potsdam, Germany DA - 10.07.2022 KW - Bolt connections KW - Finite element anaylsis KW - Experimental testing KW - Transport package for radioactive materials PY - 2022 UR - https://www.lib.ncsu.edu/resolver/1840.20/40614 SP - 1 EP - 7 PB - IASMiRT AN - OPUS4-59378 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -