TY - JOUR A1 - Spitzer, Stefan A1 - Krietsch, Arne A1 - Jankuj, Vojtech T1 - Experimental Parameter Study and Inherent Scattering of Safety Characteristics of Dusts N2 - Safety characteristics are widely used in industrial processes to avoid explosive atmospheres (primary explosionprotection) or to mitigate the consequences of an explosion (constructive explosion protection). Several laboratory parameters influence the determined values when performing the test series such as the beginning pressure and the pre-ignition pressure rise, the ignition source, the ignition energy, the burning duration and volume or the concentration of the combustible substance. In the different standards for the determination of safety characteristics of dusts there is no statement about the scattering or the deviation when parameters are chosen or occur on the borders of their allowed range. Thus, two laboratories might determine values that are hardly comparable for the same given substance. This article summarizes some of the influential factors that cause a deviation and shows the inherent scattering of dust tests when all other parameters are kept constant. It also provides some advice how to minimize the deviation and the scattering with little effort. T2 - FEx23 CY - Bologna, Italy DA - 08.10.2023 KW - Safety characteristics KW - Inherent Scattering KW - Dust Explosions PY - 2023 DO - https://doi.org/10.3303/CET23104001 VL - 104 SP - 1 EP - 6 PB - AIDIC CY - Milano AN - OPUS4-58872 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Spitzer, Stefan A1 - Stevens, Nicole C. A1 - Krietsch, Arne A1 - Hermanns, Roy T.E. A1 - Makarova, Ekaterina A1 - Lorenzon, Ivan A1 - van Genderen, Albert C. A1 - Hessels, Conrad J.M. T1 - A first step towards a standardized iron fuel: Safety characteristics of several pure iron powders N2 - While the use of iron powder as a dense energy carrier has clear advantages over other carriers such as hydrogen and ammonia in terms of health and safety, risks may still emerge from the powder if accidentally dispersed in air during handling, transport and storage. Since the safety characteristics of dusts are affected by, among others, its particle size distribution, chemical properties and moisture content, it is hard to implement safety measures and select the most promising reduction method without a prior explosion testing. Various production and reduction methods are currently being investigated, each producing a morphologically different type of powder. In one of the key databases on safety characteristics of dusts from the Federation of the Statutory Accident lnsurance of Germany, the maximum explosion pressure ranges from non-explosible (=0) to 5.1 bar and the deflagration index goes up to 111 bar*m /s. In this work the safety characteristics of four different iron dusts, produced via three different reduction methods, are investigated using a 20-Liter sphere according to ISO/IEC 80079–20-2:2016–12 (explosibility). Three of the dusts were found to be explosible and were further tested according to EN 14034–1 (maximum explosion pressure) and EN 14034–2 (maximum rate of pressure rise). Though they were found explosible they were all categorized in dust class St1 as mildly explosible. The morphology of the powder was analyzed before the explosion tests using scanning electron microscopy and X-ray diffraction. The particle size distribution was also determined. Since the chemical properties and the moisture content are known, the findings may be applicable to implementation at larger scale without prior testing of every powder. KW - Energy carrier KW - Explosion pressure KW - Explosion protection PY - 2025 DO - https://doi.org/10.1016/j.fuel.2025.135824 SN - 0016-2361 VL - 400 SP - 1 EP - 10 PB - Elsevier BV AN - OPUS4-63446 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Spitzer, Stefan A1 - Askar, Enis A1 - Hecht, Kristin A1 - Gabel, Dieter A1 - Geoerg, Paul A1 - Krause, Ulrich A1 - Dufaud, Olivier A1 - Krietsch, Arne ED - Amyotte, Paul T1 - The maximum rate of pressure rise of hybrid mixtures N2 - The maximum rate of pressure rise (dp/dt)𝑚𝑎𝑥 and the corresponding K-value of hybrid mixtures containing flammable gases and dusts are important for constructive explosion protection measures. Since the safety characteristics of dusts and gases are determined under different conditions, there has been considerable confusion about the influence of flammable gas on the (dp/dt) of dusts and vice versa. While some investigations showed comparably higher values for hybrid mixtures, others stated that the highest value for the gas component alone is the worst case. The first part of this paper focuses on the confusion around the different statements about (dp/dt)𝑚𝑎𝑥 of hybrid mixtures and where they come from. In the second part of this paper experimental results are presented that illustrate how to clarify the different findings of past research and show what to expect as a real worst-case-value for hybrid mixtures. KW - Hybrid Mixtures KW - 20L-sphere KW - Turbulent combustion KW - Maximum rate of pressure rise PY - 2023 DO - https://doi.org/10.1016/j.jlp.2023.105178 SN - 0950-4230 SN - 1873-3352 VL - 86 SP - 1 EP - 9 PB - Elsevier CY - Amsterdam AN - OPUS4-58435 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Jankuj, V. A1 - Mynarz, M. A1 - Krietsch, Arne A1 - Spitzer, Stefan A1 - Leipik, P. T1 - Experimental investigation of the consequences of acetylene pressure cylinder failure under fire conditions N2 - Acetylene pressure cylinders are widely used in the industrial sector for welding, flame cutting, or heating. Sometimes during work, not only with acetylene cylinders, fires occur and in this case the risk of destruction increases and the behavior of such an exposed cylinder is unpredictable. The purpose of this study is to identify those critical conditions when acetylene cylinders burst and explode in fires. In the present study, acetylene cylinders were exposed to fire conditions. For this purpose, a woodpile as a source of fire was chosen, tested, and evaluated. In addition to the fire condition, this option guaranteed reproducibility and similar conditions for all tests. The individual cylinders were equipped with thermocouples measuring the shell temperature, and half of them were prepared in order to measure the temperatures inside the cylinder. An important factor was the measurement of the amount of pressure that was achieved during the destruction of the cylinder. For this purpose, a pressure transducer was attached to the outlet of the cylinder valve. Exposed to direct fire, they can explode in 10 min, which was confirmed. The critical pressure of 40 bar has been reached in 6 min, followed by destruction after 7 min in fire. Cylinders with internal thermocouples were destroyed when lower pressure was achieved. This confirms the fact that any change of the pressure cylinder affects the original properties. After the tests, the fragments of the selected cylinders were subjected to material tests. The results obtained in these tests are the main source of information for understanding the behavior of acetylene cylinders in fire and the possibility of increasing the safety of intervening rescue services in an emergency. KW - Acetylene KW - Pressure Cylinders KW - Fire KW - Explosion KW - Fireball PY - 2022 DO - https://doi.org/10.1016/j.jlp.2022.104874 VL - 80 SP - 1 EP - 12 PB - Elsevier Ltd. CY - Amsterdam AN - OPUS4-55755 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Spitzer, Stefan A1 - Jankuj, V. A1 - Hecht, K. A1 - Krietsch, Arne T1 - Igniting volume of four ignition sources N2 - Several standardized ignition sources are used to determine the safety characteristics of gases, vapours and dusts. Standards indicate the source of ignition but vary in specifying other features such as the burning duration, energy or the volume in which the energy is released. Since heat is not visible under normal conditions, a schlieren technique was used to visualize the entire igniting volume and not just the flames. This article focuses on the igniting volume, compares it among the four standardized ignition sources and displays its relationship to the size of the test vessel. Differences in the ignition behaviour of the ignition sources might lead to the determination of erroneous safety characteristics and with that to the unsafe operation of processes. KW - Hybrid mixtures KW - 20L-sphere KW - Ignition sources KW - Exploding wire PY - 2023 DO - https://doi.org/10.1016/j.psep.2022.12.076 SN - 0957-5820 VL - 170 SP - 1200 EP - 1207 PB - Elsevier CY - Amsterdam AN - OPUS4-56855 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Spitzer, Stefan A1 - Askar, Enis A1 - Hecht, Kristin A1 - Gabel, D. A1 - Zakel, S. A1 - Krietsch, Arne T1 - Requirements for a Hybrid Dust-Gas-Standard: Influence of the Mixing Procedure on Safety Characteristics of Hybrid Mixtures N2 - While developing a standard for the determination of safety characteristics for hybrid mixtures the authors discovered, that, beside the ignition source, the mixing procedure is the main difference between the single-phase standards for dusts and gases. The preparation of hybrid mixtures containing a flammable gas and a flammable dust in the 20 L-sphere can be realized in different ways. Either the flammable gas is filled only in the sphere or only in the dust container or in both. In previous works, almost always the first method is applied, without giving any information on the accuracy of the gas mixtures. In this work the accuracy of the gas mixtures and the results of the tests applying two methods of mixing were studied. No significant influence of the mixing method itself on the safety characteristics explosion pressure pex and the normalized rate of pressure rise (K-value) was found. Obviously, homogenization of the gas mixtures can be obtained sufficiently by the turbulence that is caused during the injection from the dust container into the explosion chamber within a short time. However, the mixing procedure has a great influence on the accuracy of the gas amount of the mixtures obtained. Without modifying the 20 L-sphere by installing precise pressure sensors, assuring its tightness and performing gas analysis, it must be expected, that the accuracy of the gas mixtures is very low. This has a significant influence on the measured safety characteristics and may lead to unsafe facilities or unnecessary expensive safety measures. KW - Hybrid mixtures KW - 20 L-sphere KW - Pre-ignition pressure rise KW - Post-injection pressure drop KW - Safety characteristics PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-554610 DO - https://doi.org/10.3390/fire5040113 VL - 5 IS - 4 SP - 1 EP - 10 PB - MDPI CY - Basel AN - OPUS4-55461 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Spitzer, Stefan A1 - Askar, Enis A1 - Benke, Alexander A1 - Janovsky, B. A1 - Krause, U. A1 - Krietsch, Arne T1 - Influence of pre-ignition pressure rise on safety characteristics of dusts and hybrid mixtures N2 - For the determination of the safety characteristics of dusts it is necessary to disperse the dust in the oxidating atmosphere (usually air). In the standard procedures for dusts this is realized by a partially evacuated explosion vessel (20L-sphere) in which the dust gets injected from a dust chamber pressurized with air. Shortly after that injection (60 ms) the dust cloud gets ignited under turbulent conditions, that are otherwise seen as almost ambient with 20 ◦C and about 1 bar (abs). While there has been a lot of research about the influence of the ignition delay time and the level of turbulence in the recent years little attention was paid to the pre–ignition pressure rise and the allowed variations in the standards. In the following work we showed that the allowed ranges for the pressures in the different dust standards influence the safety characteristics of dust alone severely. Even though hybrid mixtures are an emerging risk problem in an interconnected industry there is no standard for the determination of their safety characteristics. In this work it is shown that especially for the preparation of hybrid mixtures of flammable dust and gas the pressures after injection of the dust and the mixing procedure have a large influence on the composition of the tested mixtures and therefore on the safety characteristics. Considering both effects, wrong concentration of gas and wrong initial pressure, the discrepancy of safety characteristics from different facilities will be too big to applicable. The methods to overcome these weaknesses are also presented. KW - Hybrid mixtures KW - 20L-sphere KW - Pre-ignition pressure rise KW - Post-injection pressure drop KW - Safety characteristics KW - Mixing procedure PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-537358 DO - https://doi.org/10.1016/j.fuel.2021.122495 VL - 311 SP - 122495 PB - Elsevier Ltd. CY - Niederlande AN - OPUS4-53735 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Spitzer, Stefan A1 - Askar, Enis A1 - Krietsch, Arne A1 - Schröder, Volkmar T1 - Comparative study on standardized ignition sources used for explosion testing N2 - For the determination of safety characteristics of gases, vapors and dusts different types of ignition sources are used in international standards and guidelines. Table 1 compares technical relevant ignition sources with their main features. The paper presents test results of a comparative calorimetric and visual study between four different types of ignition sources. The ignition procedures were analyzed visually with a high-speed camera and electric recordings. In addition to that, the influence of the electrode-orientation, -distance as well as ignition energy on the reproducibility of the exploding wire igniter was tested. The exploding wire is already in use for standardized determination of safety characteristics of gases, first tests on the suitability of the exploding wire igniter for dust testing have been carried out by Scheid et al. Using the exploding wire, the ignition energy can be varied from 2 to 10 000 J (2 x 5 000 J) and thus it could be used for gases, vapors, dusts and hybrid mixtures. Moreover it can be used at high initial pressures and it is the only ignition source with an easily measurable ignition energy release. Furthermore, it does not introduce another chemical reaction into the system. Finally, a proposal for a standard ignition source for explosion tests on hybrid mixtures is derived from the test results. T2 - 13th International Symposium on Hazards, Prevention and Mitigation of Industrial Explosions CY - Online meeting DA - 27.07.2020 KW - Ignition source KW - Exploding Wire KW - Hybrid mixtures KW - Safety characteristics determination PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-517908 UR - https://oar.ptb.de/files/download/5f3e662f4c93901010006dbf DO - https://doi.org/10.7795/810.20200724 VL - 13 SP - 864 EP - 875 PB - PTB Physikalisch-Technische Bundesanstalt Braunschweig AN - OPUS4-51790 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Spitzer, Stefan A1 - Askar, Enis A1 - Krietsch, Arne A1 - Schröder, Volkmar T1 - Entwicklungen zu Bestimmungsverfahren für sicherheitstechnische Kenngrössen hybrider Gemische N2 - Zur Bestimmung sicherheitstechnischer Kenngrößen (STK) von hybriden Gemischen (Gemisch aus mindestens zwei brennbaren Phasen, wie z.B. Staub/Gas- oder Gas/Dampf-Gemisch) existieren bislang keine einheitlichen, genormten Prüfmethoden. Die Normen und Regelwerke zur Bestimmung der STK von einphasigen brennbaren Systemen (Staub, Gas, Dampf) unterscheiden sich teilweise erheblich. Beispielsweise sind in den jeweiligen Normen für Stäube, Gase und Dämpfe unterschiedliche Zündquellen und Zündenergien definiert. Des Weiteren unterscheiden sich die in den Normen definierten Prüfabläufe bei der Gemischherstellung. Bei der Entwicklung einer einheitlichen Norm für hybride Gemische muss der Einfluss dieser beiden Parameter ermittelt werden, um die Vergleichbarkeit mit den STK der einzelnen Komponenten Gas, Staub und Dampf gewährleisten zu können und bisherige Erkenntnisse zu hybriden Gemischen interpretieren und bewerten zu können. T2 - VDI-Fachtagung "Sichere Handhabung brennbarer Stäube" CY - Online meeting DA - 04.11.2020 KW - Explodierender Draht KW - Sicherheitstechnische Kenngrößen KW - Hybride Gemische PY - 2020 SN - 978-3-18-092376-5 SN - 0083-5560 VL - 2376 SP - 3 EP - 15 PB - VDI Verlag GmbH CY - Düsseldorf AN - OPUS4-51789 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -