TY - CONF A1 - He, Yuxiang A1 - Robens-Radermacher, Annika A1 - Noda, S. A1 - Wolf, Christoph A1 - Unger, Jörg F. A1 - Mai, I. ED - Ferrara, L. ED - Muciaccia, G. ED - di Summa, D. T1 - Automated Workflows for Concrete Additive Manufacturing for Design, Optimization, and Fabrication of Parametrized Elements N2 - 3D concrete printing is an innovative new construction technology offering the potential to enable the efficient production of individual structures with less consumption of resources. The technology will mainly shape the future construction philosophy. From the design of a structure to the printed component, many individual steps based on different software are required, which must be repeated for each new or even slightly changed design. The geometry of the structure is created in a CAD program. The print path is defined in slicer software leading to the machine code for the printer to print the structure. A numerical model of the printed structure makes optimization in design and fabrication possible, by predicting the behaviour of the structure and reducing the number of test prints and costs. For that, additional steps like meshing the design and running a simulation are required. In order to work efficiently, an automated workflow is necessary, which runs all of the individual steps without interacting with each software program. Furthermore, changes in parameters or the exchange of parts (different designs or printers) must be simple. One way to develop such an automated workflow is presented within this paper. The interfaces are defined in a way that allows running the full chain of tools as well as individual steps. The workflow is demonstrated based on the example of a parametrized wall element for extrusion-based concrete. Furthermore, a test series of cubes is printed, and the influence of different infill structures is numerically and experimentally compared. T2 - RSCC 2024 - RILEM Spring Convention and Conference 2024 CY - Milano, Italy DA - 07.04.2024 KW - 3D concrete printing KW - Automation KW - Workflow KW - Innovative technologies PY - 2024 SN - 978-3-031-70280-8 SN - 978-3-03170281-5 SN - 978-3-031-70283-9 DO - https://doi.org/10.1007/978-3-031-70281-5_28 SN - 2211-0844 SN - 2211-0852 N1 - Serientitel: RILEM Bookseries – Series title: RILEM Bookseries VL - 56 IS - 2 SP - 247 EP - 254 PB - Springer CY - Cham AN - OPUS4-61608 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Strobl, Dominic A1 - Unger, Jörg F. A1 - Ghnatios, C. A1 - Robens-Radermacher, Annika T1 - PGD in thermal transient problems with a moving heat source: A sensitivity study on factors affecting accuracy and efficiency N2 - Thermal transient problems, essential for modeling applications like welding and additive metal manufacturing, are characterized by a dynamic evolution of temperature. Accurately simulating these phenomena is often computationally expensive, thus limiting their applications, for example for model parameter estimation or online process control. Model order reduction, a solution to preserve the accuracy while reducing the computation time, is explored. This article addresses challenges in developing reduced order models using the proper generalized decomposition (PGD) for transient thermal problems with a specific treatment of the moving heat source within the reduced model. Factors affecting accuracy, convergence, and computational cost, such as discretization methods (finite element and finite difference), a dimensionless formulation, the size of the heat source, and the inclusion of material parameters as additional PGD variables are examined across progressively complex examples. The results demonstrate the influence of these factors on the PGD model’s performance and emphasize the importance of their consideration when implementing such models. For thermal example, it is demonstrated that a PGD model with a finite difference discretization in time, a dimensionless representation, a mapping for a moving heat source, and a spatial domain non-separation yields the best approximation to the full order model. KW - Additive manufacturing KW - Mapping for unseparable load KW - Model order reduction (MOR) KW - Thermal transient problem KW - Sensitivity analysis KW - Proper generalized decomposition (PGD) PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-598001 DO - https://doi.org/10.1002/eng2.12887 VL - 6 IS - 11 SP - 1 EP - 22 PB - John Wiley & Sons Ltd. CY - Berlin AN - OPUS4-59800 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Robens-Radermacher, Annika A1 - Saif-Ur-Rehman, A1 - Wolf, Christoph A1 - Kujath, Cezary A1 - He, Yuxiang A1 - Mezhof, Alexander A1 - Hüsken, Götz A1 - Jeyifous, Olubunmi Anthony A1 - Unger, Jörg F. ED - Rogge, Andreas ED - Meng, Birgit T1 - Modellierung und Simulation von 3D Betondruck – Design- und Prozessoptimierung N2 - Der 3D Betondruck ermöglicht die effiziente und ressourcenschonendere Herstellung maßgeschneiderter Betonstrukturen. Trotz des großen Potentials gibt es bisher keine einheitlichen Normen und Standards für den sicheren und robusten 3D Betondruck. Der Beitrag zeigt das Potential numerischer Methoden und Modelle zur effizienten und ressourcenschonenden Design- und Prozessoptimierung des 3D Betondrucks. Dazu werden die aktuellen Forschungsarbeiten im Bereich der Entwicklung robuster und zuverlässiger numerischer Zwillinge, geeigneter Optimierungstools sowie digitaler Workflows diskutiert. T2 - 11. Jahrestagung des DAfStb mit 63. Forschungskolloquium der BAM Green Intelligent Building CY - Berlin, Germany DA - 16.10.2024 KW - Modellierung KW - Simulation KW - 3D Betondruck KW - Designoptimierung KW - Prozessoptimierung PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-613023 SN - 978-3-9818564-7-7 SP - 132 EP - 137 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-61302 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Diercks, Philipp A1 - Robens-Radermacher, Annika A1 - Rosenbusch, Sjard Mathis A1 - Unger, Jörg F. A1 - Saif-Ur-Rehman, Saif-Ur-Rehman T1 - fenics-constitutive N2 - This software enables the use of nonlinear constitutive models with FEniCSx. KW - Constitutive models KW - FEniCSx KW - Fenics-constitutive PY - 2024 DO - https://doi.org/10.5281/zenodo.13364955 PB - Zenodo CY - Geneva AN - OPUS4-62114 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Robens-Radermacher, Annika T1 - Advantages and challenges of data stores for interlaboratory studies – an example from mechanical test data of printed concrete structures N2 - Interlaboratory studies are common tools for collecting comparable data to implement standards for new materials or testing technologies. In the case of construction materials, these studies form the basis for recommendations and design codes. Depending on the study, the amount of data collected can be enormous, making manual handling and evaluation difficult. On the other hand, the importance of the FAIR (findable, accessible, interoperable, and reusable) principles for scientific data management, published by Wilkinson et al. in 2016, is constantly growing and changing the view on data usage. The benefits of using data management tools such as data stores/repositories or electronic laboratory notebooks are many. Data is stored in a structured and accessible way (at least within a group) and data loss due to staff turnover is reduced. Tools usually support data publishing and analysis interfaces. In this way, data can be reused years later to generate new knowledge with future insights. On the other hand, there are many challenges in setting up a data repository, such as selecting suitable software tools, defining the data structure, enabling data access, and understanding by others and ensuring maintenance, among others. This talk discusses the advantages and challenges of setting up and applying a data repository using the interlaboratory study on the mechanical properties of printed concrete structures carried out in RILEM TC 304-ADC as example. First, the definition of a suitable data structure including all information is discussed. The tool-dependent upload process is then described. Here, the data management system openBIS (open source software developed by ETH Zurich) is used. Since in most cases an open compute platform allowing access from different organisations is not possible or available due to data protection and maintenance issues, tool-independent export options are discussed and compared. Finally, the different query and analysis possibilities are demonstrated. T2 - RILEM spring convention & conference on advanced construction materials and processes for a carbon neutral society 2024 CY - Milan, Italy DA - 07.04.2024 KW - Data stores KW - Data structuring KW - Data evaluation KW - Automatization KW - Interlaboratory PY - 2024 UR - https://www.rilem.net/agenda/rilem-spring-convention-conference-on-advanced-construction-materials-and-processes-for-a-carbon-neutral-society-1530 AN - OPUS4-59906 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Diercks, Philipp A1 - Veroy, K. A1 - Robens-Radermacher, Annika A1 - Unger, Jörg F. T1 - Multiscale modeling of linear elastic heterogeneous structures via localized model order reduction N2 - In this paper, a methodology for fine scale modeling of large scale linear elastic structures is proposed, which combines the variational multiscale method, domain decomposition and model order reduction. The influence of the fine scale on the coarse scale is modelled by the use of an additive split of the displacement field, addressing applications without a clear scale separation. Local reduced spaces are constructed bysolving an oversampling problem with random boundary conditions. Herein, we inform the boundary conditions by a global reduced problem and compare our approach using physically meaningful correlated samples with existing approaches using uncorrelated samples. The local spaces are designed such that the local contribution of each subdomain can be coupled in a conforming way, which also preserves the sparsity pattern of standard finite element assembly procedures. Several numerical experiments show the accuracy and efficiency of the method, as well as its potential to reduce the size of the local spaces and the number of training samples compared to the uncorrelated sampling KW - Multiscale methods KW - Variational multiscale method KW - Localized model order reduction KW - Proper orthogonal PY - 2024 UR - https://arxiv.org/abs/2201.10374 DO - https://doi.org/10.48550/arXiv.2201.10374 PB - Arxiv; Cornell Tech CY - New York, NY AN - OPUS4-59803 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Strobl, Dominic A1 - Unger, Jörg F. A1 - Ghnatios, C. A1 - Klawoon, Alexander A1 - Pittner, Andreas A1 - Rethmeier, Michael A1 - Robens-Radermacher, Annika T1 - Efficient bead-on-plate weld model for parameter estimation towards effective wire arc additive manufacturing simulation N2 - Despite the advances in hardware and software techniques, standard numerical methods fail in providing real-time simulations, especially for complex processes such as additive manufacturing applications. A real-time simulation enables process control through the combination of process monitoring and automated feedback, which increases the flexibility and quality of a process. Typically, before producing a whole additive manufacturing structure, a simplified experiment in the form of a beadon-plate experiment is performed to get a first insight into the process and to set parameters suitably. In this work, a reduced order model for the transient thermal problem of the bead-on-plate weld simulation is developed, allowing an efficient model calibration and control of the process. The proposed approach applies the proper generalized decomposition (PGD) method, a popular model order reduction technique, to decrease the computational effort of each model evaluation required multiple times in parameter estimation, control, and optimization. The welding torch is modeled by a moving heat source, which leads to difficulties separating space and time, a key ingredient in PGD simulations. A novel approach for separating space and time is applied and extended to 3D problems allowing the derivation of an efficient separated representation of the temperature. The results are verified against a standard finite element model showing excellent agreement. The reduced order model is also leveraged in a Bayesian model parameter estimation setup, speeding up calibrations and ultimately leading to an optimized real-time simulation approach for welding experiment using synthetic as well as real measurement data. KW - Proper generalized decomposition KW - Model order reduction KW - Hardly separable problem KW - Additive manufacturing KW - Model calibration KW - Wire arc additive manufacturing PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-596502 DO - https://doi.org/10.1007/s40194-024-01700-0 SN - 0043-2288 SP - 1 EP - 18 PB - Springer AN - OPUS4-59650 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Robens-Radermacher, Annika T1 - Modellierung und Simulation von 3D Betondruck – Design- und Prozessoptimierung N2 - Der 3D Betondruck ermöglicht die effiziente und ressourcenschonendere Herstellung maßgeschneiderter Betonstrukturen. Trotz des großen Potentials gibt es bisher keine einheitlichen Normen und Standards für den sicheren und robusten 3D Betondruck. Der Beitrag zeigt das Potential numerischer Methoden und Modelle zur effizienten und ressourcenschonenden Design- und Prozessoptimierung des 3D Betondrucks. Dazu werden die aktuellen Forschungsarbeiten im Bereich der Entwicklung robuster und zuverlässiger numerischer Zwillinge, geeigneter Optimierungstools sowie digitaler Workflows diskutiert. T2 - 11. Jahrestagung des DAfStb mit 63. Forschungskolloquium der BAM Green Intelligent Building CY - Berlin, Germany DA - 16.10.2024 KW - 3D Betondruck KW - Design- und Prozessoptimierung KW - Modellierung KW - Simulation PY - 2024 AN - OPUS4-61575 LA - mul AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -